homework # 1 2004200456 lim myeong-jun. index (axid) stress δ & ε curve cantilever strain gage...

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Homework # 1 2004200456 Lim Myeong-Jun

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Page 1: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Homework # 12004200456

Lim Myeong-Jun

Page 2: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Index(Axid) Stressδ & ε CurveCantileverStrain gageGage factorProblem solution

Page 3: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

(Axid) Stress

M

xy

A

F = M * g

A = x * y

On the surface, the average force per unit area is denoted as δ.

“ stress ” cf) Pressure

F is sometimes called “ Load ”

ε : Strain(unitless)

L

δ

F

F

Page 4: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

δ & ε CurveBrittle material ( ex. Glass)

Linear : elastic region => Not linear over a range

δn : Ultimate stress

Page 5: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

δ & ε CurveDuctile material ( ex. Al, Steel)

δn : Ultimate Stressδy : yield Stressδ pl : Proportional Limit

Page 6: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

δ & ε Curve

For elastic region (linear region) (δ ≤ δpl)δ = E * ε∵ E : Young’s modulus( Modulus of elastivity)

Page 7: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

CantileverL

δ

F

F

E : constant , A & L : almost constant ∴ If we know ε , then we can find F (force).

Page 8: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Strain gageA strain gauge (alternatively: strain gage) is a device

used to measure the strain of an object. Invented by Edward E. Simmons and Arthur C. Ruge in 1938, the most common type of strain gauge consists of an insulating flexible backing which supports a metallic foil pattern. The gauge is attached to the object by a suitable adhesive, such as cyanoacrylate. As the object is deformed, the foil is deformed, causing its electrical resistance to change. This resistance change, usually measured using a Wheatstone bridge, is related to the strain by the quantity known as the gauge factor.

Page 9: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Strain gageThe black line is electrical wire.

ρ A

L

+ V -

The equation shows relation between strain and resistance. If we push the strain, ρ, A and L was changed.

Page 10: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Strain gagewhen you differentiate each variable,

The third equation’s ‘-’ sign means that opposite change as compared with change of resistance.-> R ∝ L, R ∝ 1/A

Total change of resistance

Page 11: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Strain gage

Where μ : Poisson’s ratioεD : D/D = strain along the diametrical(horizontal) axis.εL : L/L = strain along the longitudinal(vertical) axis.

Page 12: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Strain gage & Gage factor

Piezoresistive effect

Dimensional effect

Gage factor

For mental strain gage : G = ~1.6For semi conductor strain gage : G = 100 ~ 170

high temperature coefficient

Page 13: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Gage factor The gauge factor GF is defined as:

where RG is the resistance of the undeformed gauge, ΔR is the change in resistance caused by strain, and ε is strain.

For metallic foil gauges, the gauge factor is usually a little over 2. For a single active gauge and three dummy resistors, the output v from the bridge is:

where BV is the bridge excitation voltage. Foil gauges typically have active areas of about 2-10 mm2 in size.

With careful installation, the correct gauge, and the correct adhesive, strains up to at least 10% can be measured.

Page 14: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Problem # 3Gage factor : 10

Gage 1 & 2 : L -> L + LGage 3 & 4 : L -> L - L

F

Side view

Top view

1 2

3 4

1 2

L

F

Page 15: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Problem # 3

V0 = Av(Va – Vb)A : Differential-mode voltage gain

Cf) : Resistor

: variable Resistor

: Resistive Sensor

V 1

5V R4R1

R3 R2

IA-+

VbVa

Page 16: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Problem # 3

5V

R4R1

R3 R2

Va Vb

Page 17: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Problem # 3

- The constant 50 defined by gage factor(10) and voltage source(5v). - Av is changeable factor by resistor connected IA(Instrument Amplifier)- k is given by structure and material.- There are linearity between Vo and F.

Page 18: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Problem # 4Gage factor :

p-type Si strain gage S1 & S2 : G = 100n-type Si strain gage S3 & S4 : G = -100

1 3

F

Side view

Top view

1 3

2 4

1 3

Page 19: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Problem # 4

E

Page 20: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Problem # 4

Page 21: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Problem # 4

F

Side view

1 3

2 4

Use least squares method to find the calibration equation.

Force range : 0~100N

Page 22: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Problem # 6In the below pressure sensor, diaphragm is equipped with

two p-type Si strain gage of gage factor of +100 and two n-type Si strain gage of gage factor of -100. As pressure is placed in the diaphragm, the same strain occurs in the each strain gage and the responsiveness is 10-5%/mmHg. As not, the strain gage is 50. suppose the relationship between pressure and strain is linear.

(a) When pressure is changed from 0 to 50mmHg, What is the resistance of the p-type and Si strain gage changed?

(b) Sketch the bridge circuit consisting of four strain gage and mark where each strain gage is placed.

(c) Let the driving power source have voltage of 1 and add instrumentation amplifier for the final output to be converted from 0 to 1V. What is the gain?

Page 23: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Problem # 6

Gage factor : p-type Si strain gage S1 & S2 : G = 100n-type Si strain gage S3 & S4 : G = -100

24

13

Page 24: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Problem # 6

압력(mmHg)

저항 (Ω)

p-type

n-type

50

0 500

50.25

49.75

Page 25: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Problem # 6

1

Page 26: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Problem # 6

Page 27: Homework # 1 2004200456 Lim Myeong-Jun. Index (Axid) Stress δ & ε Curve Cantilever Strain gage Gage factor Problem solution

Thanks for your attention!!