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  • 1

    IECProjectStagesandTimetableforStandardsDevelopment.

    ProjectStage AssociatedDocumentName AbbreviationMinimumTimeline(forcommentand/or

    voting)

    Proposalstage NewWorkItemProposal NP 3monthsforvoting

    Preparatorystage Workingdraft WD 12monthsrecommended

    Committeestage Committeedraft CD 24monthsforcomment

    Enquirystage Enquirydraft IEC/CDV5monthsforcommentandvoting

    Approvalstage FinalDraftInternationalStandard FDIS 2monthsforvoting

    Publicationstage InternationalStandard IECorISO/IEC 1.5months

  • 2

    IECHighVoltageShorePowerEquipment

    InternationalElectrotechnicalCommission(IEC)TechnicalCommitteeNo.18IECTC18MT26IEC/ISO/IEEE60092510NOWIEC/ISO/IEEE80005IEC/ISO/IEEE800051:ColdIroningHighVoltageShoreConnection(HVSC)SystemsGeneralrequirements

    Status:18/1202/CDVsenttoNCsforcomment&vote,closingdateAug5,2011.

    IECTC18USTAGmeeting6/286/29toreview,comment&vote.

  • 3

    IEC/ISO/IEEE800052ColdironingPart2:HighVoltageShoreConnection(HVSC)SystemsCommunicationInterfaceDescription

    Status:18/1201/NP(NewWorkProposal)approvedMay27,2011.Noinformationonfirstmeetingyet.

  • 4

    InternationalElectrotechnicalCommission(IEC)SubCommitteeSC23H

    IEC62613,Plugs,SocketOutlets,ShipConnectorsAndShipInletsForHighVoltageShoreConnectionSystems,(HVSCSystems)IEC626131:Generalrequirements.Containsconstructional&testrequirementsforboth7.2kVand12kVplugs,socketoutlets(receptacles),connectorsandshipinlets.

    Status:23H/254/FDIScirculatedforVote.Approved.

    23H/259/RVDReportofVoting,issuedJune3,2011

    FDISApproved,IEC626131senttopublication.

  • 5

    IEC626132:Interchangeabilityrequirementsforaccessoriestobeusedbyvarioustypesofship.

    Status:Dec10,2010CDVissued23H/249/CDV.

    23H/262/RVCReportofVoting/comments,datedJune,10,2011.

    SeveralcommentsreceivedregardingSpecificationSheets(interfacedrawings).Improveddrawingsrequestedfrommanufacturers.

    DecisionneededtoissueFDISor2ndCDVuponreceipt.

  • Hands-Free Conductive Charging: A Fresh Look.

    Satyajit Patwardhan, Green Dot (Transportation) Inc.

  • The Future is Electric

  • But not quite perfecte.g. J-1772

    User habits need to change!Missed charge cycles lead to inconvenience OR reliance on gas

    Additional Issues:Non-ergonomic, high rating DC charge couplers.wire management

  • Need for Automated Charging

    e.g. J-2954

    e.g. Sumitomo Wiring

    e.g. SemaConnect

    e.g. J-1772

  • Need for Automated Charging

    Minimize need for consumer habit change.Park & Walk Charging Automation guarantees no missed charge opportunities.

    Need to re-charge occurs about 20 times more frequently than filling gas.Missed charge cycles lead to inconvenience OR reliance on gas

    Offers hands-free convenience for non-ergonomic, high rating DC charge couplers.Avoids wire management and trip hazards.

  • Hands-Free Inductive: Whats wrong?

    Inefficient 86%Heavy upward of 20 lbsStray magnetic fields (Invisible Hazard)

    Pacemakers, health safety concernsMagnetic Core Loss Heat (Car, other things)

    Device CostBurden on electricity bill.

  • What is the Ideal Solution?Inductive Chargers

    Inefficient max 86%Heavy up to 20 lbsStray magnetic fields

    Safety concerns (Pacemakers?)Core Loss Heat

    Costly & Complex

    Ideal Conductive Charger ~100% Efficient 10x lighter (~2 lbs) No magnetic fields

    No health concerns No heat losses

    Simple Power Electronics

  • Green Dot TechnologyA conductive solution.

    High efficiency energy transfer.Light-weight (2lb) vehicle side connector.G2V as well as V2G.

    Non-robotic approach.No active sensing / searching.No protruding arms, wires Mechanical safety.

    Reliability by design.Mechanical simplicity 10K cycles / 10years

    Safety:No live exposed conductors.Multiple safety barriers (elaborated later).

  • GreenDot Technology

    CrossBar with Special Contact GeometryOverlap

    delivers3 conductive channels

    Parking Flexibility Misalignment TolerantFront-in or back-inX, Y, yaw (parking misalignment): 15 x 15 x 20oZ (different vehicle ground clearances): 2 to 10 (or by design)Roll, Pitch (flat tire) 10o

  • GreenDot Technology: A Closer Look

  • Green Dot Technology

    Video

    Title

    d: G

    reen D

    ots H

    ands

    Free

    Charg

    e Cou

    pler.

  • Parking Misalignments (X, Y, Yaw)

    Video

    Title

    d: Pa

    rking

    Misa

    lignm

    ent

    Toler

    ance

    .

  • CarBattery

    UtilityPower

    GFCI

    Multiple Layers of Safety

    Electrical interlock.Geometric barrier: No exposed live conductorsSignal: contact quality monitorMechanical barrier.Standard GFCI protection.Robust against Snow / Rain

    Interlock Power

    Charging Power

    De-energized

    Enclosed activearea for conduction

    Insulatedzone

    A

    V

    A Battery

    Micro-processor

    Cross Connect

    Vehicle Side Cover

    Ground Side: Fully Enclosed,Elevated when charging.

  • Safety: Rain / Moisture

    Video

    Title

    d: D

    emo w

    ith a

    buck

    et of

    water

    pour

    ed on

    the d

    evice

    .

  • Contact ReliabilityDesign Features

    Corrosion resistant materialsMating pair optimized for electrical contact.Patented treads/ridges on sliding contacts.Guaranteed large contact force.No moving parts, rugged construction on Ground side.

    F=4~6N

    Sliding Under force

    Ground Side

    Vehicle Side

    Sliding

    Treads provide dirt escape path

  • Corrosion Resistance:Salt Fog (ASTM-B117) testing

    Contact Force (N)

    Connec

    tion R

    (m

    )

    Region of Operation

    New Contacts

    Aged:ASTM-B117

    Aged:ASTM-B117

    ASTM-B117 ageing

    Car Underbelly soakingwith salt / water

  • Regulations Vs Innovation

    Innovations struggle to get Standards recognition.Need to standardize After Market charger feed point.

    E.g. Car Stereo has a standardized feed point into car speaker system.

    Novel Conductive Tech. is designed to meet:

    (FMVSS, UL, NEC- 625, J-1772-5.6).

  • SummaryConsumers will ask for a convenient solution.Inductive solution has serious issues, yet to be addressed.Well designed hands-free conductive solution can be the right choice.

    Multiple layers of safety.Simple reliable design.Efficiency: approaching 100%.Weight: Vehicle side 2.3lb.No stray magnetic field: No vehicle heating.Straightforward vehicle integrationEconomical.

  • End

    End

  • System SpecificationsElectrical 110~240V, 32A (customizable)

    Temperature -40oC ~ 65oC

    Life 10000 cyc / 10 years

    Safety Vehicle-side: FMVSSGround-side: NEC-625

    Parking Tolerance X,Y: 15 X 15 , Yaw: 20o

    RoHS Al-T6061, C14500, SST18-8

    Footprint Vehicle side: 1(H) X 2(W) X 18 (L)Ground-side: (26 X 32)T X (2)H

    Vehicle-side Weight 2.3 lb

    Drive Electric Motor / Pneumatic (group installations)

    Environment Self clearing for snowy areas.

    Interoperability Compliant with different car makes

    Wireless ZigBee

  • Testing under corrosive environment

  • Treads on Contactors make reliable contact.

    Dirt escapes from interfaceDirt escapes from interface

    Efficient Dirt Removal from contact interface.

    Contacts slide, allowing dirt to enter trades

    Efficient Dirt Removal from contact interface.

    Contacts slide, allowing dirt to enter trades

    Ground Side Contact

    Loose Dirt / Oxide on interface

    Vehicle Side Contact

    Sliding Under Contact Force

  • Experience And Lessons Learned In TSE/EPS

    David E. Hatfield, P.E., MAETProject Manager

    Electric TransportationSacramento Municipal Utility District

    EPRI Transportation Logistics Electrification IWCDetroit, MI

    June 22, 2011

  • QUIZ

    According to the Low Carbon Vehicle Partnership, which is jointly funded by the British government and automobile industry, how much carbon emission reduction does an electric car achieve over its lifetime compared to a similar petrol vehicle?

    YES, there is a prize.

  • Background

    Early involvement in CA ZEV mandate Vehicle user Charger installation business case development

    Continued maintenance of public charging Ford Ranger conversions Early adoption of HTUF and PHEV

    conversions FOA-28/ARRA

  • Imperatives and Activities

    Foundation framework in corporate philosophy Strategic Directives encourage both environmental

    stewardship and cost-effectiveness Active with Sacramento Clean Cities Coalition Participation in emissions redux programs

    Sacto Metro AQMD CA Energy Commission/ARB US EPA

  • SMUDs Electric and Hybrid Fleet

    Fleet statistics 18 hybrid aerials (1 F550 PHEV) 18 NEVs (on-campus vehicles) 31 HEVs (primarily Toyota Prius) 3 Utility/Shop vehicles

    Future plans Add up to 50 plug-in hybrids in 2011

  • SMUDs First TSE Installation

  • 2004 TSE at Sacramento 49er Travel Plaza

  • 2010 TSE at Sacramento 49er Travel Plaza

    Encourages drivers to restSaves $30-40 per night in fuelSaves $30-40 in mealsMore comfortableFree power at Sacto 49erPayback? Less than 1 year!

  • Then, Now, and Future

    2004: 16 spaces, mix of 110/208V, 15A Low rise, super-strut mounted, set back

    2010: 8 spaces, 110V/20A Protective bollard, RV-type lighted pedestal

    2011+: Expand original 16 spaces to 32 NEC Art. 626 allows 40% load factor No new power required

  • Barriers To TSE

    Benefits are diffuse Capital expense borne by non-beneficiary Except in pay-to-use situations

    Fungible definition of benefits NOx reduction (SMUD) Idle reduction, PM mitigation (CARB) Petroleum displacement (drivers)

    Cost recovery models

  • QUIZ ANSWER

    The study was commissioned by the Low Carbon Vehicle Partnership, which is jointly funded by the British government and the car industry. It found that a mid-size electric car would produce 23.1 tonnes of CO2 over its lifetime, compared with 24 tonnes for a similar petrol car. The Australian, June 10, 2011(Less than 4% reduction)

  • Are Electric Cars Really Green?

    Analysis at ncpa.org, search onAre Electric Cars Really Green?Citation:Jun 15, 2011 ... An electric car owner would have to drive at least 80157 miles before producing a net saving in carbon dioxide...www.ncpa.org/sub/dpd/index.php?Article_ID=20771

  • Its Not Easy Being Green- Kermit The Frog

    Funding drawn from multiple sources Single focus: install infrastructure Enfold users and service providers Build a collaboration of success Make adjustments and improvements Avoid high cost, high risk endeavors

    easy to do when you have little funding

  • Contact

    David E. Hatfield, P.E., MAETProject ManagerElectric TransportationSacramento Municipal Utility [email protected](916) 732-6976 - office

  • ARTICLE 626 Proposed Revisions Changes or additions shown in RED

    Rationale or notes shown in BLUE

    626.1 Scope

    The provisions of this article cover the electrical conductors and equipment external to the truck or transport refrigerated unit that connect trucks or transport refrigerated units to a supply of electricity, and the installation of equipment and devices related to electrical installations within an electrified truck parking space. The equipment located in the electrified truck parking spaces may also be used for charging electric vehicles. Additional electric vehicle supply equipment (EVSE) may also be located in these spaces. See Article 625. Rationale:

    Utilize the installed source of electric power at or near electrified truck parking spaces for the purpose of providing electric vehicle supply equipment

    Truck stop electrification implementers (IdleAire, CabAire, Shorepower, EnviroDock) are modifying or installing additional equipment to provide power to the electric vehicles

    (Possibly include generic photos)

    626.2 Definitions

    Add For electric vehicle charging, see Article 625 also

    626.2 Definitions

    Electrified Truck Parking Space. A truck parking space that has been provided with an electrical system that (a) allows truck operators to connect their vehicles while stopped and to use off-board power sources in order to operate on-board systems such as air conditioning, heating, and appliances, without any engine idling. , and (b) can provide power to support electric vehicle charging in accordance with Article 625. Informational Note 1: An electrified truck parking space also includes dedicated parking areas for heavy-duty trucks at travel plazas, warehouses, shipper and consignee yards, depot facilities, and border crossings. It does not include areas such as the shoulders of highway ramps and access roads, camping and recreational vehicle sites, residential and commercial parking areas used for automotive parking or other areas where ac power is provided solely for the purpose of connecting automotive and other light electrical loads, such as engine block heaters, and at private residences.

    Informational Note 2: The equipment provided at electrified truck parking spaces may also be used for the purpose of charging electric vehicles.

    Rationale: Utilize the installed source of electric power at or near electrified truck parking spaces for

    the purpose of providing electric vehicle supply equipment Truck stop electrification implementers (IdleAire, CabAire, Shorepower, EnviroDock) are

    modifying or installing additional equipment to provide power to the electric vehicles

  • (Possibly include generic photos) Some truck stop electrification equipment provided at electrified truck

    parking spaces have a source of electric power that is being utilized to charge electric vehicles during times when the trucks are not parked for their mandatory rest period. Other equipment has the capacity to provide electric power to trucks for their rest period and charge electric vehicles.

    626.3 Other Articles

    Wherever the requirements of other articles of this Code and Article 626 differ, the requirements of Article 626 shall apply. Unless electrified truck parking space wiring systems are supported or arranged in such a manner that they cannot be used in or above locations classified in 511.3 or 514.3, or both, they shall comply with 626.3(A) and (B) in addition to the requirements of this article.

    Where electrified truck parking space equipment is used for electric vehicle charging, they shall comply with Article 625. Equipment provided separately for electric vehicle charging is covered by Article 625.

    Rationale:

    The requirements for electric vehicle charging equipment are addressed in Article 625.

  • Non-road Electric Transportation Update

    Andra RogersSr. Project ManagerInfrastructure Working CouncilJune 22, 2011

  • 2 2011 Electric Power Research Institute, Inc. All rights reserved.

    Changes for 2011

    1. Port, Rail, Truck Electrification (PoRTE) committee has been merged back into the larger group of Non-road Electric Transportation

    Conference calls every other month Meeting annually

    2. Addition of Fleets research, now covering both non-road and on-road fleets

    Base project to look at light duty alt-fuel vehicles and how these options comply with EPAct requirements

    3. New supplemental: Non-road Market and Environmental Assessment Model and Demonstration

  • 3 2011 Electric Power Research Institute, Inc. All rights reserved.

    Outline

    EPRIs Non-road Electric Transportation Program

    Industry and utility drivers

    Utility success with non-road electrification

    Next steps: Development and demonstration of a non-road electric technologies program model

  • 4 2011 Electric Power Research Institute, Inc. All rights reserved.

    EPRI Non-road Electric Transportation Program

    Goal: Market enhancement and expansionR&D/technology developmentTechnology demonstrationsCase studies, information tools and technology

    transferStandards development through the IWC

  • 5 2011 Electric Power Research Institute, Inc. All rights reserved.

    EPRI Non-road Program Research Areas

    Ports Cranes, dredges, shore power

    Airports Ground support equipment

    Industrial/Warehouses Forklifts, utility vehicles

    Truck Stop Electrification Other

    Mining vehicles, conveyers, rail locomotives, all-terrain vehicles used in agriculture and military, tractors, etc.

  • 6 2011 Electric Power Research Institute, Inc. All rights reserved.

    Why Non-road?

    Energy security Emissions: Air

    pollution and climate change

    Opportunities: Economic development

    Now is the time: Strong political and business climate

  • 7 2011 Electric Power Research Institute, Inc. All rights reserved.

    Why Non-road: State Potential

    Criteriaintons/day

    PHEV,FCV,BEV

    NonroadTechnologies

    Other

    GHGinmilliontonsCO2e/year

    PHEV,FCV,BEV

    NonroadTechnologies

    Other

    Data: July 2005 by TIAX, for CalETC estimates these achievable reductions in greenhouse gas and criteria emissions from electric drive transportation for California

  • 8 2011 Electric Power Research Institute, Inc. All rights reserved.

    Utility Drivers

    Load management Efficiency measures Customer retention Potential for emissions credits to support expanded

    generation Corporate citizenship

  • 9 2011 Electric Power Research Institute, Inc. All rights reserved.

    Airport Electrification Benefits

    Southwest Airlines Gate Servicesprogram saves: $124,000 a day $45 million a year 20.5 M gallons a year

    EPRI, with airlines and GSE industry, demonstrated ground power and its benefits in 2002

    National ground support equipment inventory being completed by the FAA

  • 10 2011 Electric Power Research Institute, Inc. All rights reserved.

    Port Electrification Benefits

    Photos courtesy of Mike Watts, Cochran Electric, and EPRI

    New project: Electric Rubber Tired Gantry Cranes

    APM Terminals to convert 400 RTGs to electric operation over the next two to three years

    Estimate of 3-5 years ROI

    Bus bar envisioned

    Savannah converting 2-4 RTGs

    Confirmed Bus Bar

    EPRI project for 2011

  • 11 2011 Electric Power Research Institute, Inc. All rights reserved.

    Port Electrification Benefits

    Photos courtesy of Mike Watts, Cochran Electric, and EPRI

    Shore power for ships (cold ironing) Customer

    Reduction of approximately 12.5 tons of bunker fuel per call (est. 14-20 hours)

    Utility

    Approximately 8-10 MW per call, Emissions trading opportunity

    Region

    Reduction of approximately 1 ton NOx per ship, per day, Cargo ship electrification underway, 2 MW

  • 12 2011 Electric Power Research Institute, Inc. All rights reserved.

    Whats next? Supplemental project

    Non-road Electric Transportation Market and Environmental Assessment Model and Demonstration

    Develop model (collaborative) Prepare energy efficiency and

    demand response white paper Demonstrate model in a region

    Market Analysis Environmental Assessment Cost-benefit Analysis Implementation Plan

  • 13 2011 Electric Power Research Institute, Inc. All rights reserved.

    Building off the EPRI Non-road Program

    2010 technology assessment Material handling Marine/port equipment Airport ground support Locomotives Mining Agricultural equipment Other, including:

    Sweepers/scrubbers APUs Turf trucks TSE Personnel Carriers

    Photo Credit: Toyota Industrial Equipment

  • 14 2011 Electric Power Research Institute, Inc. All rights reserved.

    Non-road Electric Transportation Market and Environmental Assessment: Model

    1. Develop model (collaborative)Framework enables a utility to estimate the potential

    environmental and economic impacts of a non-road electric transportation program

    Inputs:

    Number of pieces of each technology to be analyzed

    Weighting percentages to criteria

    Financial information

    kW/kWh rates

    Program administration costs

  • 15 2011 Electric Power Research Institute, Inc. All rights reserved.

    Non-road Electric Transportation Market and Environmental Assessment: Model

    1. Model output will assess estimated: Load impact per technology (kW) Total program impacts (kW) Cost-effectiveness of program implementation Technology potential ranking Expected program revenue Environmental impact

  • 16 2011 Electric Power Research Institute, Inc. All rights reserved.

    Non-road Electric Transportation Market and Environmental Assessment: White Paper

    2. Energy efficiency and demand response analysisQuantify the potential for non-road transportation to meet

    energy efficiency and demand response goals Despite increased electricity use, decreased emissions,

    oil use and other societal benefits should be counted This study will quantify these benefits and demonstrate

    how they translate into environmental and economic gains for the utility and region, enabling the utility to evaluate non-road transportation investments

    White paper can be shared with utility management and regulators

  • 17 2011 Electric Power Research Institute, Inc. All rights reserved.

    Non-road Electric Transportation Market and Environmental Assessment: Demonstration

    3. Demonstrate the model with regional informationSub-task 3A: Market Analysis

    Utility, with support from EPRI, chooses six non-road electric technologies to assess in its region

    EPRI conducts a market potential and impact report for each selected technology

    All data will be input into the model developed in Task 1

  • 18 2011 Electric Power Research Institute, Inc. All rights reserved.

    Non-road Electric Transportation Market and Environmental Assessment: Demonstration

    3. Demonstrate the model with regional informationSub-task 3B: Cost Benefit Analysis

    Analyze the structure, financial performance, risks, and other characteristics of various business models designed to support the growth of non-road electric technologies.

    2011 2012 2013 2014Conventional Charge 25 40 55 70Rapid Charge 0 5 10 15Total Vehicles 25 45 65 85kW (monthly) 286 540 794 1049kWh (consumption) 2503170 4247140 5991110 7735080Revenue $254,272 $432,189 $610,106 $788,023NOx Saved 19 34 49 64NPV $1,562,390 $2,655,614 $3,748,838 $4,842,063Cumulative kW 286 826 1620 2669Cumulative Revenue $254,272 $686,461 $1,296,567 $2,084,590Cumulative NOx Saved 19 53 101 165Cumulative NPV $1,562,390 $4,218,004 $7,966,843 $12,808,905

    Chart for illustrative purposes only, ICF Presentation, 2010.

  • 19 2011 Electric Power Research Institute, Inc. All rights reserved.

    Non-road Electric Transportation Market and Environmental Assessment: Demonstration

    3. Demonstrate the model with regional informationSub-task 3C: Implementation Plan

    EPRI develops four scenarios of most efficient path for the utility to meet its goal

    Additional scenario development can be added Utility or a third-party implements the plan

  • 20 2011 Electric Power Research Institute, Inc. All rights reserved.

    Whats next: Join the supplemental

    Join the program as a Demonstrator Receive the model developed as part of Task 1 Choose 6 technologies to research for your region EPRI conducts custom market assessment and cost

    benefit analysis EPRI develops plan Receive the white paper

    Join the program as a Collaborator Receive model developed as part of Task 1 DIY: run the model with your custom data Receive the white paper

  • 21 2011 Electric Power Research Institute, Inc. All rights reserved.

    Whats Next: Join the EPRI Non-road Program

    Join other utilities on bi-monthly conference calls Share information

    Regional activities Learn about projects across the country Hear about challenges and how theyre overcome

    Attend annual Non-road Industry Advisory Council Meeting September 27-29, 2011 in Portland, OR

  • 22 2011 Electric Power Research Institute, Inc. All rights reserved.

    Contact Information

    Andra RogersSr. Project Manager, Non-road Electric Transportation

    Electric Power Research Institute, Inc. (EPRI)3420 Hillview Avenue | Palo Alto, CA 94304Tel: 650.855.2101 | Fax: 650.855.2258Cell: 650.387.6642 | Email: [email protected]

    Together...Shaping the Future of ElectricityPublic information: http://www.epri.com/et

  • 23 2011 Electric Power Research Institute, Inc. All rights reserved.

    TogetherShaping the Future of Electricity

    IEC Project Stages and Timetable for Standards DevelopmentHands-Free Conductive Charging: A Fresh Look - PatwardhanExperience And Lessons Learned In TSE/EPS - HatfieldARTICLE 626 Proposed RevisionsNon-road Electric Transportation Update - Rogers