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    IM05805008K

    Effective June 2004

      Instructions for EATON Cutler-Hammer   Microprocessor Based Remote Alarm Panels

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    IM05805008K

    Effective June 2004

    TABLE OF CONTENTS

    1. INSTALLATION AND MOUNTING OF THE CONTROLLER ................................................... 1

    2. ELECTRICAL CONNECTIONS ....................................................................................................... 1

    2.1 ELECTRICAL CHECKOUT INSTRUCTIONS ……………………………………………………………22.2 ELECTRICAL ALARM PANELS (FULL SERVICE) .................................................................................. 2

    2.2.1 'Pump Operating' check…………………………………………………………………………. 22.2.2 'Common Alarm' check ……………………………………………………………………………2

    2.2.3 'Phase Failure' check …………………………………………………………………………….. 2

    2.3 DIESEL ALARM PANELS.................................................................................................................... 2

    2.3.1 'Engine Run' & 'Controller in OFF mode' check ……………………………………………. 22.3.2 'Engine Trouble' check ……………………………………………………………………………2

    2.3.3 'Pump Room Trouble' check ……………………………………………………………………...2

    2.4 OPERATION ................................................................................................................................... 32.4.1 Lamp Test Button …………………………………………………………………………………..3

    2.4.2 Supervisory and Backup Voltage ………………………………………………………………...3

    2.4.3 Audible Alarm ………………………………………………………………………………………3

    2.4.4 Silence Pushbutton …………………………………………………………………………………32.4.5 Supervisory Power Normal Light………………………………………………………………...3

    2.4.6 Output Contacts ……………………………………………………………………………………3

    2.4.7 Output Relays……………………………………………………………………………………….3

    3. FIGURE 1: ELECTRIC DIMENSIONS & SHIPPING WEIGHTS ............................................... 4

    4. FIGURE 2: DIESEL DIMENSIONS & SHIPPING WEIGHTS ..................................................... 5

    5. FIGURE 3: ELECTRIC WIRING SCHEMATIC ............................................................................ 6

    6. FIGURE 4: DIESEL WIRING SCHEMATIC .................................................................................. 7

    7. FIGURE 5: ELECTRIC LOCAL WIRING SCHEMATIC ............................................................. 8

    Page i

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    IM05805008K  Page 1

    Effective June 2004

    INSTALLATION & MAINTENANCE

    MANUAL FOR REMOTE ALARM

    PANELS

    In order to familiarize yourself with the Remote Alarm Panel, please read the instruction manual thoroughly andcarefully. Retain the manual for future reference.

    1. Installation and Mounting of theController

    Carefully unpack the controller and inspect

    thoroughly.

    The controller is not free standing and must be bolted

    securely to a wall. For dimensional and weight data

     please refer to the respective data sheets for theRemote Alarm Panels.

    Figure #1 - Electric Remote Alarm PanelFigure #2 - Diesel Remote Alarm Panel

    2. Electrical Connections 

    All electrical connections should meet national

     and local electrical codes and standards. 

    The controller should be located or so protected that

    they will not be damaged by water escaping from

     pumps or pump connections. Current carrying parts

    of controllers shall be a minimum of 12 inches (305mm) above the floor level. 

    •  Prior to starting, verify all data on the nameplate

    such as, catalog number and AC line voltage.

    •  Inspect all electrical connections, componentsand wiring for any visible damage and correct as

    necessary. Ensure that all electrical connections

    are tightened before energization. 

    •  Install necessary conduit using proper methodsand tools.

     

    •  Incoming supervisory power and backup power 

    connections are clearly marked L and N and are

    located on the upper right side of themicroprocessor board.

    •  Ensure selector switches are set correctly to

    correspond to the incoming supply voltage – (120V or 240V).

     

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    Page 2  IM05805008K

    Effective June 2004

    2.1 Electrical Checkout Instructions (For Use with Eaton Cutler-Hammer Remote Alarm

      Panels) 

    WARNING: The following procedures should be carried out by a qualified electrician familiar with the electrical 

    safety procedures associated with this product and its associated equipment.

     

    2.2 Electric Remote Alarm Panels (Full Service) – For Electrical Schematic Refer to Figure #3

    Note: The alarm buzzer can be silenced by pressing the ‘Silence Alarm’ pushbutton on the front of the controller.

    2.2.1 - Turn power on to the Fire Pump Controller and to the Remote Alarm Panel

    - In the Fire Pump Controller press the ‘Local Start’ pushbutton, the controller will start

    - The ‘Pump Operating’ light should illuminate and the alarm will sound on the Alarm Panel- Press the ‘Stop’ pushbutton on the front of the fire pump controller 

    2.2.2 - Move the disconnect handle on the Fire Pump Controller to the ‘OFF’ Position

    - The ‘Common Alarm’ and ‘Phase Failure’ lights should illuminate and the alarm will sound on the Alarm Panel- Move the disconnect handle back to the ‘ON’ Position

    2.2.3 - Move dip switch #4 in the Fire Pump Controller, located on the top left hand corner of the main board, to the

      opposite direction- The ‘Common Alarm’ and ‘Phase Reversal’ lights should illuminate and the alarm will sound on the Alarm

      Panel

    - Move the dip switch back to the original position

    2.3 Diesel Remote Alarm Panels – For Electrical Schematic Refer to Figure #4

    Note: The alarm buzzer can be silenced by pressing the ‘Silence Alarm’ pushbutton on the front of the controller.

     

    2.3.1 - Turn power on to the Fire Pump Controller and to the Remote Alarm Panel

    - Place the controller in the ‘AUTO’ mode by depressing the “AUTO” button

    - Start the controller either by jumpering the remote start (Terminal #11 & #28) or by dropping the pressure in

      the Fire Pump Controller - The ‘Engine Run’ light should illuminate and the alarm will sound on the alarm panel

    - Place the controller in the ‘OFF’ mode by depressing the “OFF” button

    - The ‘Controller in OFF Mode’ light will illuminate and the alarm will sound on the alarm panel

     2.3.2 - Place the controller in the ‘AUTO’ mode by depressing the “AUTO” button

    - Start the controller either by jumpering the remote start (Terminal #11 & #28) or by dropping the pressure in  the Fire Pump Controller 

    - Place a jumper between Terminal #4 & #11 in the Fire Pump Controller (Low Oil Pressure)

    - The ‘Engine Trouble’ light should illuminate and the alarm will sound on the alarm panel

    - Place the controller in the ‘OFF’ mode by depressing the “OFF” button

    2.3.3 - Place the controller in the ‘MANUAL’ mode by depressing the “MANUAL” button

    - Place a jumper between Terminal #21 & #11 in the Fire Pump Controller (Low Room Temp.)- The ‘Pump Room Trouble’ light should illuminate and the alarm will sound on the alarm panel

    - Place the controller in the ‘OFF’ mode by depressing the “OFF” button

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    IM05805008K  Page 3

    Effective June 2004

    2.4 Operation

    2.4.1  Lamp Test ButtonEach remote alarm panel is equipped with a

    Lamp Test button that fully tests all lights and

    audible alarm buzzer when pressed. Operatingthe lamp test button will not change the state of 

    the internal output relays

    2.4.2  Supervisory and Backup Supply VoltageThe remote alarm panels will accept both 120

    volt 50/60Hz and 240 volt 50/60Hz power 

    supply on either of the supervisory and backupsource inputs. If the supervisory source of 

    supply is lost, the panel will automatically

    switch to the backup source. Both the

    supervisory and backup sources must be

    independent of each other.

    2.4.3 Audible Alarm

    When any alarm conditions are present, theaudible alarm will sound. It will continue to

    sound until either the silence pushbutton is

     pressed, or the alarm condition is satisfied.

    2.4.4 Silence Pushbutton

    An audible alarm silencing pushbutton is

     provided that silences all active alarms when

     pressed. Pressing the button has no effect onthe associated alarm light(s). Should a second

    alarm condition occur after the silence

     pushbutton has been pressed, the audible alarmwill re-sound until the silence pushbutton is

     pressed again, or the alarm condition has beensatisfied.

    2.4.5 Supervisory Power Normal Light

    The supervisory power normal light indicates whe

    supervisory power is available and will turn owhen the controller switches to the backup powe

    source. An audible alarm will sound whe

    supervisory power is not available and will remaiON until supervisory power is restored, or th

    silence pushbutton is pressed.

    2.4.6  Output ContactsThe FDAP-M electric remote alarm panel has five

    alarm outputs to indicate supervisory power norma

     pump operating, phase reversal, phase failure and

    common alarm. The DFDAP-M diesel remotealarm panel also has five alarm outputs that indicat

    supervisory power normal, engine running, engine

    trouble, pump room trouble and controller in OFFmode. An additional Common Alarm relay output

    consisting of two Form-C contacts, is provided tha

    energizes under any alarm condition. Three

    additional alarm outputs are provided to indicatespecific alarm conditions within the fire pump

    controller.

    2.4.7 Output Relays

    The alarm panel relays are printed circuit boardstyle that plug into sockets mounted on the alarm

     panel main circuit board. They are rated for 8 amp

    / 250VAC. They are de-energized under normalconditions regardless of input status selected.

    2.4.7  Alarm InputsEach controller is equipped with seven user 

    selectable alarm inputs. Each can be selected asnormally open (N.O.) or normally closed (N.C.) by

    the use of jumpers on the microprocessor board.

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    Effective June 2004

    ELECTRIC REMOTE ALARM PANEL – FDAP-M

    Figure #1

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    IM05805008K  Page 5

    Effective June 2004

    DIESEL ENGINE REMOTE ALARM PANEL – DFDAP-M

    Figure #2

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    Effective June 2004

    WIRING SCHEMATIC – ELECTRIC REMOTE ALARM PANEL – FDAP-M

    Figure #3

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    WIRING SCHEMATIC – DIESEL REMOTE ALARM PANEL – DFDAP-M

    Figure #4

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    WIRING SCHEMATIC – ELECTRIC LOCAL ALARM PANEL

    Figure #5

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    IM05805008K  Page 9

    Effective June 2004

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    EATON

    Cutler-Hammer 

    403 East Lake Blvd., Airdrie, Alberta, T4A 2G1Canadatel: 403-948-7955fax: 403-948-6967www.chfire.com

    © 2004 Eaton Corporation All Rights ReservedPrinted in CanadaPublication No.: IM05805008KJune 2004