imagebroschüre kempf gmbh

baking trays and perforated trays · baguette pans and unit baking trays · tin sets · non-stick coatings

Josef Kempf Guido Kempf

Kempf GmbH is a medium-sized, family business that has been specialising in bakeware and coatings for the past 40 years.

DOWNTIME ISA STEP BACKWARDS

This is why we constantly optimise our products and pro-

duction lines, thus guaranteeing a high degree of flexibili-

ty so as to accommodate special requests from customers,

and ensuring optimal quality at fair prices and prompt

contract and order processing.

With our qualified staff and our state-of-the-art produc-

tion lines, we are in a position to offer optimal quality at

prices that are in line with the market standard.

In recent decades, increasing industrialisation has exerted

a lasting impact on the bakery sector.

What is important now is for all production operations to

survive the pressure that has resulted from the price war

and to meet customers’ requirements in terms of quality,

taste and service, which have increased in parallel.

The changes that this process has brought in its wake for

the bakery sector also characterise the further evolution

of our family business in Rohrbach.

WASTE RECYCLIN

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N-STICK COATING

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150501 Licensed Marketer Kempf Logo.indd 1 17/06/2015 16:05

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LICENSEDMARKETER

Teflon® is a registered trademark of The Chemours Company FC, LLC.

Teflon® coatings for Industrial Bakery

Solutions


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Does the product you seek not appear in our stand-

ard portfolio? No problem! We will be happy to carry

out production in accordance with your specifica-

tions.

SPECIAL SOLUTIONSNOTHING IS IMPOSSIBLE

Breadstick tray

Hybrid trayTrays for croissants

Aluminium perforated tray with ridgingTin sets with logo imprint

Tartlet tray

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Our aluminium baking and perforated trays are manu-

factured using high-quality aluminium alloys (AlMn or

AlMg3) as standard. The material thicknesses 1.5 mm

and 2 mm are used as standard. In trays that are

1.5 mm thick, the edge is also folded to increase

stability.

4-edge baking scheetsMeasurements

W x L in mm Edge

height Unperfo-

ratedPerforated

2 mmPerforated

3 mmPerforated

5 mmThickness

1.5 mmThickness

2 mmContact

angle

530 x 325 10 mm ● ● ● ● 45°

600 x 400 10 mm ● ● ● ● 45°

600 x 400 10 mm ● ● ● 45°

650 x 530 10 mm ● ● ● 45°

780 x 580 10 mm ● ● ● ● ● ● 45°

BAKING AND PERFORATED TRAYS

Aluminium perforated tray 60 x 40 cm, 4-edge, 45 °C A variety of non-stick coatings are possible

See page 10WASTE RECYCLIN

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WASTE RECYCLIN

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N-STICK COATING

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• KG-FLON •

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TIHAFTBESCHICHTU

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EN

• KG-FLON •

MADE IN

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GERMANY

MARKETER

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5 mm Aluminium perforated tray 78 x 58 cm, 3-edge, 90 °C

A HIGH DEGREE OFFLEXIBILITY

2-edge baking trays – long or shortMeasurements W x L in mm

Unperfo-rated

Perforated 2 mm

Perforated 3 mm

Perforated 5 mm

Thickness 1.5 mm

Thickness 2 mm

Edge design

Edge height

Contact angle

440 x 350 ● ● ● long 10 mm 90°

600 x 400 ● ● ● ● ● long 10 mm 90°

780 x 580 ● ● ● ● ● short 10 mm 45°

780 x 580 ● ● ● ● ● lengthwise 10 mm 45°

780 x 580 ● ● ● ● ● lengthwise 15 mm 90°

800 x 600 ● ● ● ● ● short 10 mm 45°

980 x 580 ● ● ● ● ● short 10 mm 45°

980 x 580 ● ● ● ● ● lengthwise 10 mm 45°

980 x 580 ● ● ● ● ● lengthwise 15 mm 90°

3-edge baking traysMeasurements

W x L in mmEdge

heightUnperfo-

ratedPerforated

2 mmPerforated

3 mmPerforated

5 mmThickness

1.5 mmThickness

2 mm

600 x 400 20 mm ● ● ● ● ●

780 x 580 25 mm ● ● ● ● ● ●

800 x 600 25 mm ● ● ● ● ●

980 x 580 25 mm ● ● ● ● ● ●

3 mm 2 mm

● Sturdy design

● Suitable for automated systems, such as Mecathe-

rm and Gouet, etc.

● Precision-engineered for seamless production

● Special 2.00 mm or 1.6 mm micro-perforation for

particularly soft doughs

● Flexible in terms of design and number of troughs,

design variant, perforation or coating

● In conjunction with our Design and Tooling depart-

ment, we develop and produce unit baking trays in

accordance with your specifications

● Can be supplied with our high-quality non-stick

coatings

BAGUETTE PANS - UN IT BAKING TRAYS

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• KG-FLON •

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Without rivets Over 100 trough moulds1.6 mm perforation

2 mm perforation

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Baguette pans with rounded, tubular frameItem no.

Measurements W x L in mm

Number of rows / orientation

1200 600 x 400 mm 4 rows / lengthwise






1350 780 x 580 mm 8 rows / crosswise











OPTIMAL PRECISION

AND STABILITY

Circular tube frames

Stainless steel frame

Angular frame

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WASTE RECYCLIN

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MARKETER

LICENSED

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N-STICK COATING

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• KG-FLON •

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TIHAFTBESCHICHTU

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• KG-FLON •

MADE IN

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MARKETER

LICENSED

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We manufacture our baking moulds and tin sets on

our state-of-the-art production line. We thus ensure

outstanding, consistent quality, absolute precision

and a sturdy design. These parameters are indis-

pensable for industrial use on automated baking

systems. Our non-stick coatings, too, ensure that you

are in a position to achieve a high number of baking

cycles while ensuring high quality in terms of baked

goods.

We produce our tin sets in accordance with your

specifications. We set great store by a durable and

sturdy design.

You have the following options:

● Stable profile frame with an “edge bumper”

● Individual corrugated moulds

● Individual moulds with perforation

● Dual or reinforced frame (depending on the

system)

● Matching lid with vents

● Frame design suitable for robotic manipulation

● Materials: Tin sets can be supplied in alusteel or

stainless steel

TIN SETS

“Edge bumper” Robot-supportive frame Fluting

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Robot-controlled spot welding

8-unit wholemeal bread tin10-unit sandwich tin

3-unit special bread tinStainless steel baguette tin

Fully automated production of individual moulds

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Type KG-Flon 300 KG-Flon 403 KG-Flon 704 KG-Flon 750 KG-Flon 900 KG-Flon 903 Silicone KG-500

Properties (specific characteristics)

The coating has a very good non-stick effect, tolerates frequent baking and exhibits a very good price-performance ratio.KG-Flon 300 can be universally deployed and has a very smooth surface that is easy to clean. This is why it is very frequent-ly used in baking trays in the bakery as well as in the Bake-Off franchise.

The coating has a very good non-stick effect and excellent abrasion resistance. KG-Flon 403 is applied in mul-tiple layers and reinforced with ceramic particles. For this reason, it is very frequently used in automat-ed baking systems or similar applications that greatly tax the coating.

The coating has a very good non-stick effect and extraordinary durability. KG-Flon 704 was specifically de-veloped for the extreme rigours of deployment in industrial bakeries. Owing to this coating’s unique properties, it is very frequently used in tin loaf systems, auto-mated baguette and bread roll systems, as well as special trays.

The coating has an outstand-ing non-stick effect, excellent diffusion resistance and ex-hibits a very good price-per-formance ratio.For this reason, KG-Flon 750 is very frequently used in extremely challenging appli-cations, such as lye-based products or sour doughs.

The coating has a very good non-stick effect and extraor-dinary abrasion resistance. KG-Flon 900 has special ceramic particles that make this coating particularly du-rable and tough. This is why it is very frequently used in baking trays in the Bake-Off franchise.

The coating has an excellent non-stick effect and very good abrasion resistance. KG-Flon 903 is frequently used for very sticky doughs, sweet products or fermenting appli-cations. Outstanding results can be achieved particularly when using peeling boards and proofing boards, even in the absence of fermenting cloths and plastic peeling boards.

The coating has a good non-stick effect and exhibits a very good price-performance ratio. Thanks to its hygroscopic properties, Silicone KG 500 has an anti-slip effect despite being non-stick. This is why it is frequently used in auto-mated baking systems for the manufacture of bread rolls and baguettes, as well as in the Bake-Off franchise.

Areas of application Baking tray for production and for Bake-Off, baguette pans

Baking tray for production and for Bake-Off, baguette pans, unit baking trays

Baking moulds, baking trays, baguette pans, unit baking trays, pizza pans

Baking trays and baguette pans (particularly suited to lye rolls)

Baking trays for Bake-Off Baking trays, baguette pans, baking moulds, peeling boards, pizza pans


Non-stick property 3.5 3.5 4.5 4.5 3.5 5 3.5

Abrasion resistance 3 5 4.5 3.5 4.5 3 3

Diffusion resistance 3 3.5 4 5 2.5 4.5 2.5

Colour Black Black Green / Black Red White Green Red / Grey

Temperature resistance

-30 °C to + 270 °C -30 °C to + 270 °C -30 °C to + 260 °C -20 °C to + 260 °C -30 °C to + 300 °C -30 °C to + 220 °C -30 °C to + 300 °C

KG-FLON NON-STICK COATINGS

WASTE RECYCLIN

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N-STICK COATING

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• KG-FLON •

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TIHAFTBESCHICHTU

NG

EN

• KG-FLON •

MADE IN

* * * * *

GERMANY

MARKETER

LICENSED

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NITTRÜCKFÜHR

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Type KG-Flon 300 KG-Flon 403 KG-Flon 704 KG-Flon 750 KG-Flon 900 KG-Flon 903 Silicone KG-500

Properties (specific characteristics)

The coating has a very good non-stick effect, tolerates frequent baking and exhibits a very good price-performance ratio.KG-Flon 300 can be universally deployed and has a very smooth surface that is easy to clean. This is why it is very frequent-ly used in baking trays in the bakery as well as in the Bake-Off franchise.

The coating has a very good non-stick effect and excellent abrasion resistance. KG-Flon 403 is applied in mul-tiple layers and reinforced with ceramic particles. For this reason, it is very frequently used in automat-ed baking systems or similar applications that greatly tax the coating.

The coating has a very good non-stick effect and extraordinary durability. KG-Flon 704 was specifically de-veloped for the extreme rigours of deployment in industrial bakeries. Owing to this coating’s unique properties, it is very frequently used in tin loaf systems, auto-mated baguette and bread roll systems, as well as special trays.

The coating has an outstand-ing non-stick effect, excellent diffusion resistance and ex-hibits a very good price-per-formance ratio.For this reason, KG-Flon 750 is very frequently used in extremely challenging appli-cations, such as lye-based products or sour doughs.

The coating has a very good non-stick effect and extraor-dinary abrasion resistance. KG-Flon 900 has special ceramic particles that make this coating particularly du-rable and tough. This is why it is very frequently used in baking trays in the Bake-Off franchise.

The coating has an excellent non-stick effect and very good abrasion resistance. KG-Flon 903 is frequently used for very sticky doughs, sweet products or fermenting appli-cations. Outstanding results can be achieved particularly when using peeling boards and proofing boards, even in the absence of fermenting cloths and plastic peeling boards.

The coating has a good non-stick effect and exhibits a very good price-performance ratio. Thanks to its hygroscopic properties, Silicone KG 500 has an anti-slip effect despite being non-stick. This is why it is frequently used in auto-mated baking systems for the manufacture of bread rolls and baguettes, as well as in the Bake-Off franchise.

Areas of application Baking tray for production and for Bake-Off, baguette pans


Baking moulds, baking trays, baguette pans, unit baking trays, pizza pans

Baking trays and baguette pans (particularly suited to lye rolls)

Baking trays for Bake-Off Baking trays, baguette pans, baking moulds, peeling boards, pizza pans


Non-stick property 3.5 3.5 4.5 4.5 3.5 5 3.5

Abrasion resistance 3 5 4.5 3.5 4.5 3 3

Diffusion resistance 3 3.5 4 5 2.5 4.5 2.5

Colour Black Black Green / Black Red White Green Red / Grey

Temperature resistance

-30 °C to + 270 °C -30 °C to + 270 °C -30 °C to + 260 °C -20 °C to + 260 °C -30 °C to + 300 °C -30 °C to + 220 °C -30 °C to + 300 °C

● Perfect de-moulding of the baked goods owing to out-

standing non-stick properties

● Long shelf life and numerous baking cycles owing to

outstanding abrasion resistance

● Reductions in costs owing to the omission of release

agents and cleaning

● Improved appearance and product quality owing to the

omission of oil and grease in the baking process

● Minimal outlay in terms of compliance with safety

standards and hygiene regulations

Advantages of our KG-Flon non-stick coatings:

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LICENSEDMARKETER



Solutions


OPTIMAL QUALITYAT PRICES IN LINE WITH THE MARKET

We partner with Teflon Industrial Bakery Solutions

and thus have access to the latest developments as

well as the most high-quality raw materials in the

non-stick coatings segment. With our highly quali-

fied staff and our highly automated manufacturing,

we can offer you top-quality non-stick coatings.

Because of our wealth of experience, we work with

you to select the right coating for your baked goods

and your manufacturing process.

● Up to 10,000 baking cycles possible

● Outstanding non-stick properties

● Very high abrasion resistance

● Temperature-resistant up to 300 °C

Re-coated tin set

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WHAT SETS US APARTSUSTAINABLE PROGRESS

RE-COATING SERVICE

● Professional removal of finish from your used

baking trays or moulds

● Selection of the best coating for your baking

process

● Re-coating of your baking trays and moulds using

our fully automated coating system

● Logistics are organised by us: collection – storage –

punctual delivery

We professionally remove the finish from your worn

baking moulds or tin sets. The entire baking tray is

then blasted and subsequently re-coated with the

coating of your choice. In the case of unit baking

trays, we replace the old inlet with a completely new

one. When you receive your trays and moulds from

us, they are like new. We are happy to assume re-

sponsibility for the entire logistics on your behalf,

too: collection, interim storage (if needed)

and punctual return.

Sustainability is our top priority. This is why 100%

of the electrical energy needed for production is

generated through our own solar power. 99% of

the raw material waste that arises during our

process of manufacture is recycled.

Progress – but not at any cost!

WASTE RECYCLIN

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N-STICK COATING

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• KG-FLON •

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• KG-FLON •

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Fully automated coating process

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Trays for sliced pastryItem no.

Measurements W x L in mm

Rail attachment

Edge height in mm

6900 580 x 100 Slat 50

6901 580 x 100 Ridging 50

6910 580 x 200 Slat 50

6911 580 x 200 Ridging 50

6920 580 x 400 Slat 50

6921 580 x 400 Ridging 50

6950 600 x 100 Slat 50

6951 600 x 100 Ridging 50

6960 600 x 200 Slat 50

6961 600 x 200 Ridging 50

6970 600 x 400 Slat 50

6971 600 x 400 Ridging 50

TRAYS FOR SLICED PASTRYOur aluminium trays for sliced pastries are produced

in a material thickness of 1.5 mm as standard.

There are trays for sliced pastry and then there are

trays for sliced pastry. What’s most important is the

joint bar.

The removable joint bar make it possible to remove

the cake portions easily and swiftly without causing

the edges to break off or curl. This makes for suc-

cessful cream slices and filled slices, right through to

tray bakes of all kinds.

Since there is no one-size-fits-all solution and each

restaurateur expects something different from the

slatted tray, we have two variants in our range:

● Bead

● Cut

Joint bar: Bead Joint bar: Cut

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Baking rack

All our baking racks and refrigeration racks are made

from stainless steel. The baking racks can be pro-

duced for all common types of ovens; naturally, we

will comply with your individual specifications.

Depending on the intended usage, you can choose be-

tween various options in terms of tray size, run size,

right through to the type of insertion mechanism.

You have the following options:

● Various tray sizes

● Run size

● Insertion either lengthwise or crosswise

● Refrigeration or baking racks

● Support angle with or without limit stop

Refrigeration rack

BAKING RACKS AND REFRIGERATION RACKS

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TIHAFTBESCHICHTU

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• KG-FLON •

MADE IN

* * * * *

GERMANY

MARKETER

LICENSED

VE

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NITTRÜCKFÜHR

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GERMANYLICENSED

MARKETER

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LICENSEDMARKETER



Solutions


Kempf GmbH · Carl-Benz-Strasse 3 · 85296 Rohrbach

Tel. +49 (0) 8442 96690 · Fax. +49 (0) 8442 7401

[email protected] · www.kempfgmbh.de

High-quality products with the “MADE IN GERMANY” seal – Automated production

imagebroschüre kempf gmbh

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