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RWTH, Peter Winandy
Industry 4.0 – Changing the Global HR Landscape
Prof. Prof. Dr. Thomas Gries
It´s all about People and Cooperation
Korea-Germany „Guest-Workers“ – Miners and Nurses
Korea-Germany „Guest-Workers“ – Miners in NRW
Thank You!
감사합니다!
Cooperation: RWTH - Korean Students Now
Donated
by Dr. Young-Sup Huh
2009
Cooperation: RWTH - Korea Donators „MOGAM-Building“
Cooperation: RWTH - Korean Alumni Dr. Seung-Mok Yoo, Director at KITECH
Know-how-Synergy JEC Innovation Award 2016 with KCTECH
Know-how-Synergy JEC World 2017 with Unitech – President Lee & CEO-D Kim
Cooperation: Korean Martial Arts in Aachen Hapkido – German National Coach Josef Römer
Institut für Textiltechnik Aachen
4
4Divisions 400 Employees
Health
ITA
Augsburg
AMIMB
ITA
Academy
aps
GmbH
Energy &
environment
Mobility
Information &
communication
Materials
Production
Knowedge-
Transfer Fiber based solutions 4 you
Building &
living
STC
RWTH Aachen Campus
RWTH Campus: a new kind of cooperation between industry and university
• Biggest technology campus in Europe
• Establishment of high-tech
companies in 15 different clusters
• Exchange of research results,
staff, other resources
• approx. 4 bill. € investments until 2020
• approx. 10,000 jobs in research
& development
RWTH, Peter Winandy
Institut für Textiltechnik Aachen
4
4International Locations
Geleen/NL
Augsburg/Ger
Istanbul/TR
Ansan/Korea
i4.0
i4.0@ITA
Data
Products and Processes
Workplaces/Knowledge
Human Resources
25
Industry 4.0 – Opportunities or Threads?
Survey: Challenges of Textile Industry
• Fragmented value chain
• Global production network
• Skills shortage
• Diverse process- and work organization
• Intellectual Property and design ownership
Potentials
• Cost reduction
• Energy/material efficiency
• Ongoing growth rate
• New business models
• New generation of IT skilled workers
i4.0@ITA
Data
Products and Processes
Workplaces/Knowledge
Human Resources
27
The Vision – Concept of Textile Production 4.0
Textile production chain
Supplier
Spinnery Fabric Production
CustomerEnd Customer
Business Process Level
Execution level
Customer Request
lot size 1
Internet of Things / Communication Platform
Material information flow through transport media Flow of information through intelligent machine network
Process
Step 1
Process
Step nProcess
Step 1
Process
Step n
Data on produc-
tion and product
Inherent Machine
Cognition
Transport Media
(e.g. RFID-Chips)
Sources of pictures:
nx.-id.com
Freedigitalphotos.net
(bluebay)
28
Cognitive machinery – Self-optimizing weaving loom
Objective:
Reduction of set-up times
Reduction of changeover times
Assistance for the operators to
find optimal parameter setting
Approach
Weaving machine as
cyber-physical production
system
Development of a model-based
self-optimization of the weaving
process (3 steps, Kalman 1956)
29
Cognitive Machinery – Digital Image Processing (Video)
30
Smart Product(ion) – Physical information carrier
Smart Spool Loom Winding machine
flexible RFID –
Transponder
Winding machine Spinning Yarn
Production
Fabric
Production
Knitting machine Knitted Goods
Fabric
production Loom
31
Assistance Systems – Human Factor
• People will be the central players within the smart factory
Rising complexity: from operator to pilot
Skills shortage and demographic change
Assistance systems!
32
Assistance Systems – Human Factor
AR application (Video)
i4.0@ITA
Products and Processes
Smart Textronics - Definition
Hybrid Products
Amazon.de,
mica.edu
Textileworld.com
Products consitsing of Textile, Electronics and more…
Combining textile processes, electronic assembly, coating, injection moulding etc.
How to use it and how to make money?
Smart Textronics Center
New Applications and Business Models
Complex Production Technology
The Key to success is
Cooperation!
2015, MOU in Korea
Smart Textronics Center History
2014, KITECH in Germany
Since 2014
Dream2Lab2Fab Grand Opening
in Aachen, Germany, Nov 2016
Opening of Korea branch in Ansan
Sep 2017
Smart Textronics Center A Korean-German Synergy: digitalized production of digital products
2 interdisciplinary research Centres for
electronics and production technologies
Development of processes, value
chains, smart services and skilled
personnel
Business Model (Smart Services)
Science Industry
Research Center Korea Research Center Germany
Smart Textronics Center Digitalized production of digital products
World‘s largest Lab.
by Korean-German
cooperation
• Textile Producer
• Sensors
Digital Products Safety clothing – workers protection airbag
• Clothing
• University & Institute
i4.0 @ ITA - Processes
i4.0 @ ITA - Processes
StoreFactory
i4.0@ITA
Data
Products and Processes
Workplaces/Capabilities
Human Resources
44
Textile Learning Factory 4.0 – Digital Capability Center, D2L2F
Weaving machine
Warping machine
Warping creel
Light table
Inkjet printer
Coating & thermo-
setting device
Cutting machine
Sewing machine
1
2
3
4
5
6
7
8
2
3 4 5
6
7
Smart,
customizable
wristband
Product
Machines
Digital Products Safety Clothing
• RFID
• Textiles Producer
• Machine Producer
• Consulting company
• University & institute
i4.0@ITA
Data
Products and Processes
Workplaces/Capabilities
Human Resources
We still need People to operate
Machines!!
i4.0 – Human Resource Development
Challenge: Need to better Infrastructure, Equipment and Facilities
Training the next generation workforce
Developing Competence Centers for Advanced Skill Training
The largest
networked
learning factory
i4.0 Digital Capability Center Training the next generation workforce
i4.0 – Demographic Change
Challenge: Understanding diverse Human Resource needs and impacts
Training the next generation workforce
Source: Diginomica.com, work-in-germany.de
• Grown up with smart electronics
• Lack of knowledge/ experience
• Often skeptical towards new technologies
• Valuable know-how and experience
Digital Natives experienced employees
assistance needed! knowledge transfer needed!
Technological change
Social change
Interaction
Human Machine
SozioTex
Scientific Team
DesignELSI aspects
= ethical, legal and
social implications
i4.0 SozioTex
Interdisciplinary approach
Development and implementation of new
production technologies/ assistance
systems with socio-technical perspective
Training the next generation workforce
Understanding Social Challenges and Providing Solutions
i4.0 Information Sources and Education Training the next generation workforce
Educating young engineers, scientists and workers
i4.0 Education and Training Training the next generation workforce
Training young engineers, scientists and workers
Building Relations, Nuturing Growth, Increasing Innovation
• Nurturing strong German – South Korea relations
• Developing solutions for Smart Factories
• Engage SMEs in technology development
• Advanced skills training program
• EU International funding and German – South Korea funding schemes to help
promote research collaborations
i4.0 & Digitalization
just works with
Cooperation
55
Industry 4.0: National Strategy
I-4.0 High-Tech Strategy – State level NRW North-Rhine-Westfalia
MWIDE NRW
Minister Prof. Dr. Andreas Pinkwart
Prof. Dr. Andreas Pinkwart
since 30. Juni 2017
Minister for Economy, Innovation,
Digitalisation and Energy of NRW
- Promote education and training
- Engage SMEs
- Grow through regional and global co-operation
56
Industry 4.0: New Directions
How do we meet growing HR needs?
• Develop competency centers for training
of skilled workforce
• Through strategic alliances with key
partners, focus on quality assurance,
talent promotion and education in the
digital transformation
• Digital reference and education to be
provided though academic curriculum.
57
Industry 4.0: New Directions
How do we meet growing HR needs?
• Third Mission Initiative: Transfer
knowledge and digitzation based
solutions to partners
• Promote and offer training for SMEs
for adoption of digitalisation in next
generation factories
• Develop industry specific European /
International Standards for Internet
Things, data and digital services.
Together We Are Strong!
Univ.-Prof. Prof. h.c. (MSU) Dr.-Ing. Dipl.-Wirt. Ing. Thomas Gries
Institute Director