industry 4.0 | daxue consulting

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TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT [email protected] © 2015 DAXUE CONSULTING ALL RIGHTS RESERVED INDUSTRY 4.0 IN CHINA SEPTEMBER, 2015 Daxue 香港 上海 北京 Consulting

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Page 1: Industry 4.0 | Daxue Consulting

+86 (21) 5386 0380www.daxueconsulting.com

TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT [email protected]

© 2015 DAXUE CONSULTINGALL RIGHTS RESERVED

INDUSTRY 4.0 IN CHINA

SEPTEMBER, 2015

Daxue香港 上海 北京

Consulting

Page 2: Industry 4.0 | Daxue Consulting

+86 (21) 5386 0380www.daxueconsulting.com

TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT [email protected]

TABLE OF CONTENTS

1.0 INDUSTRY 4.0

• WHAT IS INDUSTRY 4.0?

• INDUSTRIAL REVOLUTION TIMELINE

• INDUSTRY 4.0 IN CHINA

2.0 GERMAN-CHINESE COOPERATION

• LEARNING FROM THE PIONEER COUNTRY

• AN OUTSTANDING OPPORTUNITY FOR CHINA

• CHINA’S INDUSTRY AND THE WEST

3.0 INDUSTRY 4.0 IN CHINA

• INDUSTRY 4.0 IN CHINA

4.0 WHAT THE MEDIA SAYS

• CHINESE MEDIA

• CHINESE SOCIAL MEDIA

Page 3: Industry 4.0 | Daxue Consulting

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A fourth industrial revolution

is taking place

Page 4: Industry 4.0 | Daxue Consulting

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WHAT IS INDUSTRY 4.0?

Industry 4.0 connects

embedded system production

technologies and smart

production processes to

pave the way for a new

technological age

Page 5: Industry 4.0 | Daxue Consulting

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INDUSTRIAL REVOLUTIONTIMELINE

INDUSTRY 1.0

INDUSTRY 2.0

INDUSTRY 3.0

INDUSTRY 4.0

1 Industrial Revolution

Water and steam power is used to create mechanical production facilities

2 Industrial Revolution

Electricity lets us create a division of labor and mass production

3 Industrial Revolution

IT systems automate production lines further

4 Industrial Revolution

Internet of Things and cloud technology automate complex tasks

1800 1900 2000 TODAY

Page 6: Industry 4.0 | Daxue Consulting

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FROM INDUSTRY 1.0 TO INDUSTRY 4.0

Technological advances have significantly

increased industrial productivity. A new phrase

is entering the vocabulary, thanks to a German

effort; Industry 4.0. China, as always, has its own

answer to this initiative.

The invention of the steam engine introduced

the first form of industry by powering factories

in the 19th century, and with the use of electricity

and assembly lines in the early 20th century,

Industry 2.0 was born and mass production was

launched.

Industry 3.0 is about automated industry which

developed thanks to the IT and electronic sectors,

starting in the 1970s. Industry has developed

further but the progress in industrial technology

was more incremental. Nowadays, a fourth

industrial revolution is taking place. This form

of manufacturing, called Industry 4.0, is about

smart factories.1. http://www.gtai.de/GTAI/Navigation/EN/Invest/Industries/Smarter-business/Smart-technologies/smart-factory.html

Page 7: Industry 4.0 | Daxue Consulting

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In these factories, machines and devices use communication technologies and information to interact with each other with the help of digitalized protocols and processes. These

intelligent and connected machines don’t only

work, they take decisions and optimize processes

intelligently and semi-autonomously.

Huge benefits are expected due to increased

flexibility, transparency and efficiency in the

manufacturing process. In the world of Industry 4.0, the mass-production of customized goods at a cost-effective level is possible. Shoes, for

example, won’t necessarily have to follow a strict

formula to be produced in huge quantities.

In the world of

Industry 4.0, the mass-production of customized

goods at a cost-effective level

is possible

A fourth industrial

revolution is taking place

Page 8: Industry 4.0 | Daxue Consulting

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LEARNING FROMTHE PIONEERCOUNTRY

Economists say that if manufacturers want

to survive on the global market, they need

to implement the concept of connected and

intelligent production in the long term.

Companies as well as governments around the

world are working and investing in advanced

digitization of their industries with the aim of being

more efficient, productive and flexible. Germany

is the pioneer country in the development of

Industry 4.0. 2. http://www.dw.com/en/gabriel-pens-agreement-to-step-up-industry-40-cooperation-with-china/a-18582510

The government of Germany is investing

€200 million in order to support research and

development across universities, business and

governmental institutions. The future vision of

Industry 4.0 is already used in some German

companies, including SAP, Siemens and Deutsche

Telekom.

Page 9: Industry 4.0 | Daxue Consulting

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AN OUTSTANDINGOPPORTUNITY

The German government has strengthened

its intention to cooperate with China in the

development of industrial digital technology. For China this cooperation and the notion of

implementing industry 4.0 in China in general is

said to be an outstanding opportunity. Nowadays

China’s industry is effectively in transition from

Industry 2.0 to Industry 3.0. For example, industrial

software and manufacturing execution systems

are only used in 60 % of Chinese companies.

Automation has become more and more prevalent in China’s industry, but digitalization is new to most of the companies in China.

Industry 4.0 can be an outstanding

opportunity for China

China’s industry is in transition from Industry 2.0 to

Industry 3.0

Page 10: Industry 4.0 | Daxue Consulting

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CHINA’S INDUSTRYAND THE WEST

Automation has become more and more prevalent

in China’s industry, but digitalization is new to

most of the companies in China. The difference

between China’s industry and in the West is

still big: in Germany, the ratio is roughly 20

workers to 1 industrial robot, whereas in China

it’s roughly 10,000 workers. Although the

Industry 4.0 sector is a bit of a futuristic topic for

German industry, China has even more to invest

and even further to go in order to make industry

4.0 in China a reality.

This is why the cooperation between the two

governments has such a larger importance, as the

Chinese government hopes to find a solution for

its changing economy. Economic growth in China

is slowing down compared to previous years, and

wages of Chinese people are increasing. This

transition requires a new economic structure for

the country. 3. http://thediplomat.com/2015/05/chinas-master-plan-to-become-a-world-manufacturing-power/

Page 11: Industry 4.0 | Daxue Consulting

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This transition requires a new economic

structure for the country. The government

is planning to make China an industrial super

power (工业强国) that can compete with the

technology and quality of the western countries.

The implementation of industry 4.0 in China

could be the opportunity to do so.

Chinese economists estimate a productivity level

increase of up to 30% with the help of Industry

4.0 in China. Unforeseen production losses could

decline by 60%.

Characteristics of industry 4.0

Process innovationNew services

R&

D a

djus

tmen

ts Greater customer focus

Efficiency increasesEven more customer-specificadaptation

Smartdata-gathering

Smar

t man

ufac

turin

g

Smart industryEnergy efficiency

Page 12: Industry 4.0 | Daxue Consulting

+86 (21) 5386 0380www.daxueconsulting.com

TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT [email protected]

INDUSTRY 4.0IN CHINA

The Chinese government is currently not only

undertaking investments in the development of

industry 3.0 but also in the concept of industry 4.0

in China. The government already launched a

strategy for the digitization of China’s industry

in 2007. The most important governmental body

in this area in China is the Ministry for Industry

and Information Technology (MIIT工业与信息化

部) that is promoting the so called integration of

industrialization and information, also known as

the 3i’s strategy.

While boosting the digitization for China’s way to

Industry 3.0, this program also plans the introduction

of Industry 4.0 in China. Other huge governmental

investments support similar matters; for example

the development of the internet of things, robots

and cloud computing.4. http://english.gov.cn/state_council/2014/08/23/content_281474983035940.htm5. http://www.forbes.com/sites/jacobmorgan/2014/05/13/simple-explanation-internet-things-that-anyone-can-understand/

Page 13: Industry 4.0 | Daxue Consulting

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TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT [email protected]

Nevertheless, in some parts in the country the

dream about Industry 4.0 in China has come

a bit closer to reality: Sany (三一重工), China’s

largest manufacturer of machinery, is using

modern technology, with connected machines

and data about the production process being

recorded. This data is used for the optimization of

the production process. However, the production

at Sany is one of the rare examples of China’s

modern industry. That might not be the case for

long though, as more and more companies begin

to see the benefits.6. http://www.sanygroup.com/group/en-us/

Page 14: Industry 4.0 | Daxue Consulting

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CHALLENGES & OPPORTUNITIES

Opportunties & challenges

for the digital transformation

and use of exponential

technologies

Page 15: Industry 4.0 | Daxue Consulting

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CHINESE MEDIA

“The disappearance of the demographic dividend, the reduction of labor supply, the rise of labor costs and the fall in manufacturing employment aspirations of a new generation of labor form a huge constraint on the international competitiveness of China’s manufacturing industry. China has to be among the first to enter the Industry 4.0 era to retain competitiveness of manufacturing industries.Source: http://wallstreetcn.com/node/211372

“Industry 4.0 is going to bring an era of reform to

China era. Intelligent plants, solutions companies,

and technology providers are expected to develop

to a large extent in China’s Industry 4.0.

Chinese government agrees more on Germany’s

“Industry 4.0” than America’s “Industry of Internet”

and defines the core purposes of Industry 4.0 as

intelligent manufacturing.

Source: http://mt.sohu.com/20150809/n418460363.shtml

Page 16: Industry 4.0 | Daxue Consulting

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CHINESE MEDIA

“Last year, the increased exposure of the Industry 4.0

concepts have made China’s manufacturing industry

panic. People are discussing many theories, such as

the complete eradication of Taobao by Industry 4.0 in

only 10 years. In the Industry 4.0 era, industrial workers

will have a more comfortable working environment

and better welfare, which is probably the thing that

a lot of Chinese entrepreneurs were not concerned

with before.

Source: http://finance.sina.com.cn/zl/international/20150115/182021307856.shtml

“Initiated by Foshan City, Guangdong Province, a

Chinese-German industrial city league containing

six cities set up on September 10, 2015, aims to

explore the connection between Industry 4.0 and

Made in China 2025.

Source: http://news.xinhuanet.com/local/2015-09/11/c_1116527308.htm

Page 17: Industry 4.0 | Daxue Consulting

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CHINESE SOCIAL MEDIA

[Made in China 2025 vs Germany Industry 4.0] Academician Zhong Zhihua in Chinese Academy of Engineering suggested: Manufacturing is the foundation of the country and basics of a powerful nation. We should focus more on the deep integration of information technology and manufacturing industry. The difference between Made in China 2025 and Germany Industry 4.0 is their positions. China is transforming from a big manufacturing country to a strong manufacturing country while Germany is undergoing a transformation from strong manufacturing country to a super power.

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Page 18: Industry 4.0 | Daxue Consulting

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CHINESE SOCIAL MEDIA

Internet + manufacturing is a thing that all traditional manufacturing industries all over the world are struggling to transition to. Industry 4.0 from Germany, advanced manufacturing industry from US and Made in China 2025 from China. All of these suggest that manufacturing industry has no way out if it cannot integrate with internet.

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Page 19: Industry 4.0 | Daxue Consulting

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CHINESE SOCIAL MEDIA

[German Industry 4.0 is a matter of great concern. Robots grab people’s job] German industry 4.0 program is attracting worldwide attention. Survey results show that at least 18 million of 30 million existing jobs in Germany can be replaced by intelligent machines and software. 86% of the most basic types of jobs can be replaced. In absolute terms, office work and secretarial work in the most acute danger.

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Page 20: Industry 4.0 | Daxue Consulting

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About usDaxue Consulting is a market research

company dedicated to providing the

best specially tailored, high-quality,

customer-specific data in one of

the most challenging markets in the

world; China. We leverage our unique

network of university organizations

and professors, business associates,

industry experts and foreign and local

consultants to find the information you

need efficiently, reliably and in a manner

that addresses your specific needs.

We excel because we’re reliable,

resourceful and flexible, everything

that the Chinese market demands.

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