intelligent asset performance & energy management for pulp & paper industries
TRANSCRIPT
1 Copyright © 2012 Tata Consultancy Services Limited
Intelligent Asset Performance&Energy Management
for Pulp & Paper Industries
Prepared by : Murali Chandrahasan Practice Head- Plant Solutions
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Brief Agenda for the presentation
Business drivers for Asset Performance Management
Asset Life Cycle Management for Process Industries
Need of Asset Data Synchronization.
Solution Architecture for Asset Performance Management
Pulp&paper Industry Asset Data Model
Intelligent Asset View for real time decision support
Business Benefits of integrated Asset Performance and Energy Management
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Asset Performance Related Business Drivers
Asset Performance Management
PROFIT WORKFORCE
ENABLEMENT
SOCIAL
RESPONSIBILITY SAFETY
MANAGEMENT
Asset Uptime
Asset Longevity
Asset Utilization
Energy Reductions
Decision Support
Collaboration Tools
Workflow Tools
Accident Prevention
Safer Work Environments
Safety Practices
Emissions Control
Carbon Footprint
Regulatory Compliance
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Asset Information view and various stake holders
Plant Engineer • Pressure • Flow • Speed • Energy
Site Manager • Volume pumped • Product throughput • Operation history • Power consumed
Maintenance Manager • Running hours • Performance spec • Spares on hand • Maintenance date
Operations Engineer • Related equipment • Energy • Vibration data
Asset Planner • Purchase date • Warranty • Manufacturer • Engineering specs Finance Manager
• Asset Cost • Capex planning • Opex budgets
Control System/HMI
Historian
Asset Database
ERP Systems
Maintenance Management
System
Asset information viewed in silos across operational and enterprise systems and people
Plan Design Procure Build Operate Maintain Retire & Recycle
Project Performance Management (PPM)
Asset Performance Management (APM)
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Engineering Drawing P & ID Name Plate Legacy Database Purchase Order
EAM Users
Engineering Systems
Vendors Catalogs/ Manuals
ERP Systems
EAM System
Asset Performance Management needs data synchronization
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Intelligent Asset Performance Management Solution Architecture for Pulp and Paper Industry
Configurator Business Activity Monitor
Asset /Energy KPIs
PLC/DCS
EAM
Legends: Web Portal iASM Partner Systems
Predictive Maintenance
Preventive Maintenance
Energy Management
Intelligent Asset Tag
Asset Performance Management
Paper Industry
Asset model
Energy Meters
Plant Engineering
APM Dashboards Energy Dashboards
ERP
SCADA and Historian
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Pulp and Paper Industry Asset Model
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Intelligent Asset view enable real-time decision support
Single Click view of all assets in Utility
Provide user based Intelligent asset View
Drill down based on asset type
Provide the following information
– Operational Information
– Maintenance History
– Specific Energy Consumption
– OEE for all the assets
– Engineering Specification
– Manufacturing vs Actual Efficiency
– Cost associated to Efficiency Improvement
– Monitor alarms on Efficiency and Energy
– Plan Asset Repair vs Replace vs Refurbish
– Reduce OPEX and plan your CAPEX
Intelligent Asset Tag
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Asset Performance Management Dashboard
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Energy Management Dashboard
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Who benefits?
Executives Decision making support
Information transparency
Plant Manager Cost Analysis
Maximize asset availability
Maintenance
Supervisors Repair vs. Replace
Energy
Managers Energy analysis
Optimize Usage
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Business Benefits of Intelligent APM and EMS
…Your apps are seamlessly
integrated …
…You have visibility in a
heterogeneous environment …
…You can have Real-time asset performance and energy and PAT dashboards…
…Manage your asset efficiency and
manage Energy
…Your asset information are in sync with enterprise and operational apps …
…You can monitor your assets
in real-time for exceptions…
