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CeBIT 2017, Hanover, Germany, 20th Mar. 17

Dr. Hironori Hibino, Tokyo University of Science Dr. Masahiro Nakamura, LEXER RESEARCH Inc.

Introduction of the Japanese discussion of a

cyber physical production system (CPPS) for the

future production

CPPS Research Committee and its role

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IVI (Industrial Value Chain Initiative)

Other Initiatives

JSME Manufacturing system division

Connected mfg.

Research Committee

Over 30 experimental projects based on IoT

METI

Industries

CPPS Research Committee

Jun. 2016 to Mar. 2018

◆Technology Vision ◆Future Vision

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Activities periods and Member in Research Committee for CPPS

【Activities periods】 From June 2016 to March 2018

【Member】 General Manager ：Dr. Hironori Hibino, Tokyo University of Science, Associate Professor

Head of Manufacturing System Division in JSME Manager： Dr. Masahiro Nakamura, Lexer Research Inc., President Dr. Shigetoshi Noritake, Toyota Central R&D Labs, Research Manager Adviser: Dr. Yasuyuki Nishioka, Hosei University, Professor President of IVI(Industrial Value chain Initiative) Participants Approximately 40 persons (companies, academic, government)

Companies ：Automotive, Electronics, ICT, Machinery Industry, and so on. Panasonic, Nissan, Mazda, Toshiba, Denso, Jtekt, Hitachi, Yokokawa manufacturing, Nikon, NTT Data, Yazaki, Yaskawa, Fujitsu Advanced Technologies, NEC, Canon IT Solutions, Kawasaki Heavy Industries, Omuron

Academic: Tokyo University of Science, Tokyo University, Osaka University, Kobe University, AIST

Government: METI

Current Understanding for CPPS

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◆ At the current stage, we define that CPPS is a system technology to create new value for production managements by synchronizing and cooperating with the physical world and the cyber world.

◆As a transcription rate between the physical world and the cyber world is getting increasing, prediction accuracy of behaviors of manufacturing systems is getting precise.

◆ Then various decision making accuracy is getting precise through CPPS, and a range for a time axis and a special axis for the decision making is getting more larger. Efficiency of the engineering chain and the supply chain is getting advancing.

Relationships between Technical Elements and CPPS

Energy

AI

OR

IE

Scheduling

Control/PLC

MRP CAD

CAE

BOM

Sensing U/I

Logistics

Quality

Supply Chain Engineering Chain

TQM 5S

Network

Shop floor Management

Cloud Simulation

MES

TPM

Robotics

M2M

Big-data Analysis

Reference Model

Costing

Machining

CPPS

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Supply Chain

Engineering Chain

Smart machine

Human Centric

(1) Vison

(2)Back Casting (3)Approach

(3)Approach (3)Approach

(3)Approach

Today

Future/Will Be

Model WB1

Model WB2

Model WB3

(4)Tobe built

(4)Tobe built (4)Tobe built

(4)Tobe built

Application Scene CPPS

Future technologies created by back casting

Future technologies created by forward casting

Future technologies created by back casting

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Zero Defects

Zero Downtime

Overview of Smart Machine 2040

Integral and sharable Mono-function machines for SoS design

Zero Lead time

AM

SoS Designers Industry Integrators

Open Design Data

Module Materials

Pull Type Mega Factories

Zero Emission

Customers

Usage Feedback

Industry M/C Suppliers

M/C

M/C M/C

M/C

M/C

②Diverse manufacturing by the Mono-functional machine

Custom Orders/Configuration

Direct Orders

Final Assy. M/C

・High performance prod. for intellectual modules ・Adjusters

Design Communities /Cyber Industry

Open Service Providers

Open Service Providers Feedback

Systems Tools

Smart Robot

③Manufacturing at the Cyber Play Ground

Legacy Business/ Factories

Assy. Under transport ・High precision specialties

①Assets Sharing at Global Scale

・Super creators

・Supply various Smart Machine

・Limited platformers

Sites

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Transition of positioning of Human Centric in 2040

Human

R&D

Human

R&D

Human

R&D

Human

R&D

Knowledge

Value creation

Automation Machine

Supply Chain

Engineering Chain

Product Design

Übermensch (Overman) Nietzsche

Design

Complex Job

Small Job

System

System

System

System

Requirement

Requirement

Requirement

Human Maturity level

Future Manufacturing

CPS Maturity level Cyber Product

Line

Cyber simulation

Value creation by CPPS

Cyber Meeting

Knowledge

Knowledge

Value creation by knowledge aggregation

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Cyber Physical Production System

Key message from four WG activities

Requirement Message and Vision from four WG discussion

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Smart Machine Integral and sharable

Mono-function machines for SoS(System of Systems)

design

Engineering Chain Model driven engineering integrated design process

based on open information model

Supply Chain Dynamic supply network

connected with smart machine based on open and shared information

Human Centric Value creation by knowledge

aggregation Concerning manufacturing

in physical and cyber