iss nebosh igc02
TRANSCRIPT
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RRC Training RRC Training
Exam question focus
1. Outline common health, welfare and workenvironment requirementsin the workplace
RRC Training
List common workplace health, welfare & environment requirementsMinimum Standards
RRC Training RRC Training
Exposure to extremes of temperatureDescribe some of the health issues associatedwith working in extreme environments?
Hot environments: Dehydration Muscle cramps Heat stress
Lethargy Headaches Fainting
Heat exhaustion Heat stroke Burns, cancer, etc.
Cold environments: Hypothermia Lethargy Frostbite Slip hazards Freeze burns injuries
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Hot environments: Ventilation Insulate/shield heat sources Provide cool refuges Drinking water Frequent breaks Job rotation Appropriate clothing
Control MeasuresCold environments: Prevent or protect from draughts Shield/lag cold surfaces PPE - insulating Provide warm refuges
Frequent breaks Job rotation Access to warm food and drinks
Treat icy floors
Exposure to extremes of temperature
RRC Training
Minimum levels achieved (Lux) Natural light is best Lighting adjusted to the level of detail required Local lighting may be necessary No reflections or glare No creation of shadows No flickering Suitable for the environment, e.g. flame proof Emergency lighting should be provided
Lighting Minimum Standards
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Violence in the workplaceDefine work-related violence: Any incident in which aperson is abused, threatened or assaulted in circumstancesrelating to their work
Workplace violence:
An act of aggression, physicalassault, or threatening behaviorthat occurs in a work settingand causes physical oremotional harm to customers,coworkers, or managers.
Broad definitions of workplaceviolence also often include actsof sabotage on work-siteproperty.
Agg ress io n :
Feelings of anger or antipathyresulting in hostile or v iolentbehaviour; readiness to attackor confront.
What is the difference between violence and aggression?
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Violence in the workplaceWhat occupations are most at risk of violence and why?
Cash handling
Lone working Representing authority Wearing a uniform Dealing with people under stress Dealing with people under the
influence of alcohol or drugs Censuring or saying "no"
Hospital A&E staff
Police Social workers Bus and taxi drivers Firefighters and paramedics Traffic wardens Railway staff Estate agents
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List some of the control measures that will reduce theincidence of workplace violence.
Central Office Zero tolerance and
prosecution Security staff CCTV Security doors Minimise queues and waiting
times Training Screens Panic alarms Pleasant environment
Conducting home visits: No work in high risk areas Incident records
Vetting customers Visit-logging Pre- and post-visit
communications Training Communication No visits after dark Not carrying cash or valuables
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Outline some of the main symptoms that would indicate an employeemay be affected by alcohol and drugs of abuse?How would these affect the workplace?
Substance Misuse at Work
General symptoms: Late attendance Increased absenteeism Poor work quality Reduced output Dishonesty Theft Mood swings Poor relationships
Effects on safety performance:
Sensory impairment Skewed perception Impaired motor control Fatigue and drowsinessIncreased risk for: Driving Operating machinery Making decisions
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List some of the control measures that might reduce theincidence and effects of drugs and alcohol in the workplace.
Drugs and alcohol policy: Present for workfit for duty! Noalcohol at work or during working hours Statutory legalrequirements Non-statutory requirements set by the employer Randomdrugs and alcohol testing Access for workers to rehabilitationand treatment Disciplinaryprocedures Information, instruction and training of managers,
supervisors and workers
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Slips, trips and falls on the same level Falls from height Collision with moving vehicles
Striking by moving, flying or fallingobjects
Striking against fixed or stationaryobjects
Identify some of the major hazards that involve themovement of people within the workplace.
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Describe the difference (and provide an example)between a slip hazard and a trip hazard. Slip hazard A slip hazard is anything that causes a person to lose one's footing
and slide unintentionally for a short distance;
Example : Smooth floor / surface , Inherently slippery, wet,
Contamination on the floor or surface, Frost and ice
Hazards involving the movement of people
Trip hazard A trip hazard is something that causes a person to catch one's foot on
and stumble or fall.
Example: Uneven or loose floor surfaces, Trailing cables, Objects lefton the floor.
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Construction includes: Building works Renovations Maintenance activities
Demolition workMain Construction Hazards Working at height Stacking of materials and
flammable substances Storage of materials Storage of flammable
substances Machinery and vehicles Site security Electrical safety Excavations Worker s and Contractor skills
and competency.
Covered by ILO standards: Safet y and Health in Constr uction
Conventi on 1988 (C167) Safet y and Health in Constr uction
Recommendat ion 1988 (R175)Storage of Materials Storage areas should be clearly
identified Separate areas should be used
for separate items Segregationof certain materials
and substances Areas should be kept clean and
tidy and routinely inspected Appropriate warning signs
should be displayed Storage areas not used for other
work
What are the main hazards involved on construction sites ?List some of the hazards that will reduce the incidence involving Constructionhazards workplaces.
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Working at any heightwhere there is a risk of a fall liable tocause personal injury: Steel workers, scaffolders, roofers,
engineers, welders, maintenancestaff, painters, window cleaners
Main risks: worker falling object falling
Accidents: death neck or spinal injury broken bones
List the main hazards involved on constr uction sites ?
Falls from any height cancause injury
Vertical distance is only onefactor
Falls less than 2 metres cancause death or major injury!
Fragile roofs: Roof structure not designed to
carry loads Cement, asbestos, glass,
reinforced plastics, etc. Signs Roof ladders and crawling
boards
Sloping roofs: Pitch (camber) greater than 10 Injury made worse by
acceleration down roof
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STACKING Each stack should be of one
material only A maximum stack height must
be set Stacks should be vertical Pallets should be used to keep
material off the ground Sufficient space must be
allowedaround stacks for safemovement
Stacks must be protected frombeing struck by plant
STORAGE OF FLAMMABLESUBSTANCES Liquids, solids and gases in separate
stores Oxygen stored separately External stores away from buildings,
drains or excavations Internal stores constructed of fire-
resistant materials and ventilated Large stores should have 2 means of
escape Stores suitably signed Hot works prohibited near storage area Correctly rated electrical equipment Fire-fighting equipment
Stores regularly inspected
List the main hazards involved on construction sites ?
RRC Training
Machinery Hazards :
Contact with moving parts
Ejection of materials
Noise and vibration
Controls:
Guarding
Maintenance
Proper use
Competent users
PPE
Supervision
Vehicles Hazards:
Overturning of vehicles
Collision with pedestrians
Collision with structures
Controls:
Site layout
Routes for pedestrians/vehicles
Warning signs
Maintenance, proper use
Competent drivers
Movements supervised e.g.banksman for reversing
List the main hazards involved on construction sites ?
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Dumper Trucks Collision with structures and
pedestrians Overturning on slopes and
edge of excavations Poorly maintained braking
systems Unauthorised use
Cement Mixers Entanglement with rotating
drum, internal blades Entrapment by belt drives Dry cement dust and wet
cement burns
Exposure to fuel vapours Noise and vibration Overturning
Forklift Trucks Collision with structures and
pedestrians Obscured visibility especially
when reversing
Noise and vibration
Overturning
List the main hazards involved on construction sites ?
RRC Training
Site Security Public taking short cuts
Public right of way
Thieves
Children Perimeter fence and signs
Secure gates
Security staff
Good lighting
CCTV cameras and/or sitealarm
Secure all portableequipment
Remove ladders fromscaffolds
Secure all chemicals
Secure all mobile plant
Cover or barrier offexcavations
List the main hazards involved on construction sites ?
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Electrical Hazards Contact with overhead
power lines
Contact with buriedservicesDon't forget, direct contactisn't necessary: electricitycan arc !
Overhead Power Lines Isolating the power supply Using SSW and permit
systems Sleeve low voltage powerlines
Using barriers, signageand goal-posts
Using banksmen Using non-conducting
equipment
List the main hazards involved on construction sites ?
RRC Training
Factors to check:
Health and Safety Policy
Risk assessment
Qualifications of staff
Membership of professionalassociations
Maintenance records
Previous clients
Accident history
Enforcement actions
Adequate resources
Selecting ContractorsMain Contractor: Controls all activities
Sets site rules Manages sub-contractors Approves method statements Agrees changes
List the main hazards involved on construction sites ?
RRC Training
Deterioration of materials Unprotected edges Unstable access equipment Weather Falling materials
crumbling brickwork, loosetiles
bad storage of materials onscaffolding
gaps in platform surfaces open, unprotected edges incorrect methods of getting
materialsto and from roof
Risk Factors
List some of the control measures that will reduce the incidenceinvolving Construction hazards workplaces.
will depend upon: Nature and duration of task Competence Training Planning and supervision Suitability of equipment,
maintenance Working platforms PPE, e.g. harnesses and
helmets Fall arrest systems Weather Health of workers Compliance with reg ulations
Control measures
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Risk Prevention Hierarchy:
Avoid work at height Prevent falls Minimise the distance and
consequences
List some of the control measures that will reduce the incidenceinvolving Construction hazards workplaces.
Avoidance of Work at Height Modify the work process
E.g. work from ground level
Modifying a design E.g. change design of structure
so that steel is erected atground level and craned intoplace
May not be possible to achieveMinimise distance of fall by:
Providing fall arrestequipment E.g. harness andlanyard
Minimise consequences offall by:
Providing a soft landing E.g.
safety nets, air bags, etc.
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Demolition includes: Total destruction Dismantling of structures
Hazards: Premature collapse
Work at height Plant, vehicles, machinery Live overheads Buried services Asbestos Dust Explosives Biological hazards Sharps Manual handling
Demolition Controls Choice of method to exclude
people Structural surveys Disconnection of services Removal and disposal of
hazardous materials Security for the site Camping down to minimise
dust
Construction ManagementPrincipal duty holders:
Client Designer/architect Main contractor Sub-contractor Co-ordinator (health and safety aspects)
List the main hazards involved on Demolition sites ?What controls can be put in place to mitigate the risks?
RRC Training
Guardrails:
Fully enclose theunprotected edge
Robust Securely fixed High enough No large gaps
Toe-boards
Toe-board fitted at edge Brick-guards
Prevention of Falling Materials
List some of the control measures that will reduce the incidenceinvolving Construction hazards workplaces.
Providing a safe workingplatform e.g. scaffold withguardrails
Properly installed personnelequipment e.g. rope accessequipment
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Ladders - Short duration workHazards: Falls from height:
Falling off the ladder The ladder toppling sideways The ladder base slipping out
from the wall Objects falling from height Contact with live overheads
Controls Sited away from live overheads Solid, flat base Hands on stiles, never on rungs
Correct angle (1:4 rule 75 o) Top of the ladder against solid
support Ladder secured at the top, or: guy ropes attached or, ladder should be footed Top of the ladder should extend
above working platform Only one person on ladder at any
one time Nothing should be carried while
climbing Wooden ladders should not be
painted
List some of the control measures that will reduce the incidenceinvolving Construction hazards workplaces.
RRC Training
Stepladders Intended for short duration,
light work Precautions:
Daily inspections beforeuse
Fully open Locking devices in place Firm, level ground Dont work off top 2
steps Avoid over reaching Avoid side-on working
Trestles and Staging PlatformsEnsure trestles are: Large enough to allow
passage ofequipment/materials Free from trip hazards and
gaps Fitted with toe boards and
handrails Kept clean and tidy Not overloaded Erected on firm, level
ground
List some of the control measures that will reduce the incidenceinvolving Construction hazards workplaces.
RRC Training
Hazards of Excavations Collapse Striking buried services People falling in Objects falling in:
vehicles spoil adjacent structures
Flooding Hazardous substances
gases and vapours contaminated ground
List some of the control measures that will reduce the incidenceinvolving workplace Excavation hazards .
Precautions:Preventing people from falling:
Barriers and toe boards Good lighting and signs
Crossing points Access ladders Ladders to extend 5 rungs above edge of
excavationPreventing material / vehicles from falling in: Spoil heaps away from excavation Barriers and signs Stop-barriers (especially for reversing
vehicles) Minimise vehicles close to unsupported
excavations Hard hats, steel toe caps
RRC Training
Preventing people from falling : Barriers and toeboards Good lighting and signs Crossing points Access ladders Ladders to extend 5
rungs above edge ofexcavation
List some of the control measures that will reduce the incidenceinvolving workplace Excavation hazards .
Preventing material and vehicles fromfalling in: Spoil heaps away from
excavation Barriers and signs Stop-barriers (especially for
reversing vehicles) Minimise vehicles close to
unsupported excavations Hard hats, steel toe capsPrevent striking buried services
Plans of the area Detection equipment, e.g.
metal detectors cable detectors ground radar
Hand digging
Identification, supportwhere necessary Mechanical digging
Inspection by a competent person : Before every work shift
After any accidental fall of material After any event likely to affect
strength and stability
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Precautions Prevention of Collapse
Shoring
Battering
Trench box RRC Training
Basic Components ofIndependent Tied Scaffolds
Standards Uprights or vertical tubes
Ledgers Horizontal tubes
Transoms Short horizontal tubes spanningacross ledgers
Bracing Diagonal tubes
Base plates Underneath the standards
Sole boards Timber under base plates
Work platform Fully boarded
Guardrails Enclosework platform
Toe-boards provide lip to platform
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Independent Tied Scaffold
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Independent Tied Scaffold
Side view
Front view
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Scaffold Ties
Through tie Scaffoldtubeextends intothe buildingthrough theopening
Reveal tie Scaffold tube iscoupled to areveal pinwedged tightlyacross an
opening RRC Training
Suggest reasons why a scaffold may collapse
List some of the hazards and control measures that will reduce theincidence of injury involving Scaffolds .
Overloaded workplatform
Soft ground Scaffold not tied in Insufficient bracing Standards not upright Standards bent or
damaged
High winds Incorrect couplers Scaffold struck by mobile
plant Scaffold erected by
incompetent workers Scaffold not inspected prior
to use
Key Scaffold Hazards Falls from scaffold during erection Falls from work platform Falling objects Collapse
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Inspection Often a legal requirement to inspect
When first erected After substantial alterations
After incident affecting stabilitySuch as?
Periodically
Points to consider: Condition of tubes (especially standards) Tying and bracing Condition of the work platform Edge protection Ground conditions Safe access Safe working load
List some of the hazards and control measures that will reduce theincidence of injury involving Scaffolds .
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Controls: Guardrails Not overloaded Wheels locked Firm, level ground People, materials off mobile tower when moved Avoid overheads Outriggers used No climbing outside of
tower Training
List some of the hazards and control measures that will reduce theincidence of injury involving Mobile Tower Scaffolds .
Hazards: Falls from the work
platform Objects falling Collapse of the structure
Overturn (toppling) Unintended movement of
the wheels Contact with live
overheads
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Hazards: Falls Objects falling
Collapse Overturn (toppling) Contact with live
overheads Unauthorised use
List some of the hazards and control measures that will reduce theincidence of injury involving Mobile Elevated Work Platforms.
Precautions: Firm, stable ground Clearance of obstructions
and overheads Barriers to exclude
vehicles, etc. Guardrails Controls inside the cradle Not driven with the cradle
raised Not be overl oaded Inspected Trained, authorised staff
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Barrier fixed to existing structure
Temporary often constructed of scaffold Can be a permanent solution Must be robust enough to withstand person falling
against it
Edge Protection Systems
List some of the hazards and control measures that will reduce theincidence of injury involving Working at height.
Head Protection - Working at height: Mandatory wearing of hard hats Do not protect against all falling objects Additional control measure
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Reasonably foreseeable events Simple:
e.g. putting up a ladder Mechanical access:
e.g. mobile elevating work platform (MEWP)
Trained operatives
Emergency Rescue
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Training depends upon nature of work To include:
Awareness of hazards, e.g. fragilematerials
Additional training for some equipment Erecting/modifying scaffold Driving MEWPS
Training
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NEBOSH International General Certificate inOccupational Safety and Health
Transport Hazards and Risk Control
Explain the main hazards and control measuresfor the safe movement of vehicles in theworkplace
Outline factors associated with the long distancetruck driver that increase the risk of an incidentand the control measures to reduce work-relateddriving risks
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Manage driving like any other hazard
Policy
Responsibility Organisation Systems Monitoring
Managing Work-Related Driving Risk
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List some of the factors that will need to be consider when you need toconsider carrying out a risk assessment for work-related driving tasks
Risk Assessment1. Identify the hazards
journey
vehicle driver
2. Identify who may be harmed3. Evaluate the risks
Eliminate the need to travel Travel by a safer means If road travel, take sensible
precautions4. Record the findings5. Review
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Main Hazards arise from: Loss of control due to mechanical or
environmental reasons Overturning laterally or longitudinally
Collisions with other vehicles Collisions with pedestrians and fixed objects Driver error may cause or compound each of
these hazards Driver fatigue Vehicle Maintenance
List some of the hazards and control measures that will reduce theincidence of injury involving hazards in vehicle operations.
Factors that can cause loss of control: Driver error , e.g. driving too fast Environmental conditions, e.g. mud on the
road Mechanical failure, e.g. brakes fail skid collision overturn of the vehicle
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Loadinge.g. manual and mechanical
Unloading
e.g. tipping operations, etc. Securing
e.g. to sheet a lorry Coupling
e.g. attaching trailers Maintenance work
e.g. working at height
Non-Movement Hazards
List some of the hazards and control measures that will reduce theincidence of injury involving hazards in vehicle operations.
Eliminate the hazard Create a safe place Create a safe person
Risk Assessment:
identify the hazards identify the groups at risk evaluate the risk record and implement review
Control Strategies
RRC Training
Vehicle-free zones Pedestrian-free zones Traffic route layout Segregation Marked walkways Separate access points Good visibility High-visibility clothing Signage Maintained roads/pathways Avoid gradients
List some of the control measures that will reduce the incidence ofinjury involving Vehicle Operations in the workplace .
RRC Training
The vehicle Suitable for their intended use Suitable for the environment and
conditions Maintained in safe working order Only driven by suitably trained,
qualified staff Inspected routinely before use Fitted (if necessary) with: Seat for the driver (and any
passengers) Seat belt Roll bar or roll cage Guard to protect the driver in the
event of fallingobjects Horn Audible reversing alarm Beacon or flashing light
Describe the factors that minimise the risk of thelikelihood of being involved in a road traffic accident?
The driver should be: Competent to drive the vehicle Medically fit to drive Provided with specific
information, instructionand training
SupervisedPre-journey checks Tyre pressure Parking brakes and servicing Steering Fuel, oil and water systems leak
free Batteries and chargers Lifting and tilting
systems/hydraulics Audible warning, Lights,
Mirrors RRC Training
The Driv er
Competency Drivers license checked Experience and ability
Training Advanced or defensive driving
courses Vehicle safety, pre use
inspection
Fitness and health medical examination eyesight checks drugs pol icy
Drivers should be competent, trained and healthy to drive.
Suggest some workplace controls to reduce the risk of accidents.
The Vehicle
Suitability Minimum
requirements,standards
Insurance and MOT ifprivate vehicles used
Condition Maintained Pre-use inspections Defect reporting
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Routes Avoid hazards, e.g.
town centres Select low risk roads,
e.g. motorways Avoid roadworks
Scheduling Avoid peak times
Avoid fatigue times,e.g. 2-6 am, 2-4 pm
Flexible deadlines
When planning a journey what precautions could be taken toreduce the risk of accidents?
Time Realistic, e.g. route,
weather, breaks
Rest breaks Statutory requirements,
e.g. Lorry drivers (HGV) Distance
Use other transport Not excess ive
Weather conditions Reliable weather forecasts No driving/additional
safetyadvice in bad weather
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Factors that can increase the risk of forklift collisions: Driving too fast Inadequate lighting Reversing without the help of a banksman Blind spots, such as corners and entrances Bad weather conditions (e.g. rain) Obstructed visibility (e.g. overloaded forklift truck) Poor design of pedestrian walkways and crossing points Lack of vehicle maintenance Fit for duty incl. Lack of quality sleep
List some of the hazards and risks that will contribute to an incidentinvolving forklift collisions.
Collisions can occur between the vehicle and: Other vehicles Pedestrians Fixed objects
Entrance and exit points of particular concern: bottlenecking of vehicles blind spots change in lighting levels
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Factors that can cause a FLT to overturn : Cornering whilst being driven too fast Uneven loading of the forks Driving over potholes Driving with the load elevated,
especially cornering Uneven tyre pressures Driving across a slope (rather than
straight up/down the fall line) Excessive braking Collisions, especially with kerbs
List some of the hazards and control measures that will contributetoward a forklift turnover incident.
RRC Training
FOCUS QUESTIONSMusculoskeletal Hazards and Risk Control
Explain work processes and practices which may give rise to work-related upperlimb disorders (WRULDs) in a factory workplace and
Describe some of the appropriate control measures to minimise WURLDs.
Explain the hazards and control measures which should be considered whenassessing risks from manual handling activities
Explain the hazards, precautions and procedures to reduce the risk in the use of
lifting and moving equipment manual
Explain the hazards and the precautions and procedures to reduce the risk in the
use of lifting and moving equipment mechanical ..
RRC Training
What control measures could you suggest to reduce
the risk of ergonomic injuries on a factor y assembly
line ?
What factors relating to the task increase the risk of
musculo-skeletal injuries?
Identify the general controls and more specific
controls needed.
Focus Questions
RRC Training
Risks WURLDS handling small components
Eye strain temporary fatigue
Back Pain sitting or standing in a fixed position
Fatigue and stress due to infrequent rests and ademanding work schedule
Explain work processes and practices which may give rise to work-related upper limb disorders (WURLDs) in a factory workplace
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Identify some of the common Musculoskeletal Disorders (MSDs)injuries on a factory or manufacturing assembly line? (6)
Outline what control measures could you suggest to reduce the riskof MSD injuries? (6)
Explain what factors would need to be considered when carryingout a manual handling risk assessment. (8)Use the following headings: Task Individual Load Environment
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Back injuriessittingor standing in a fixed position Back muscle strain Ligament damage Disc injury
Work-related Upper Limb Disorders(WRULDs)
handling small components Carpal tunnel syndrome Tenosynovitis
Hand-Arm Vibration Syndrome (HAVS) Vibration white finger
Eye strain Temporary Permanent industrial blindness
Fatigue and stressdue to infrequent rests and ademandingwork schedule
Some of the common Musculoskeletal Disorders (MSDs) injuries on afactory assembly line?
Task Repetition Force Posture Twisting RestEnvironment Lighting Other environmental parametersEquipment Equipment design Equipment adjustabilityAdapt the workplace / task Adapt workplace to the worker Not the
worker to the workplace! Adapt the task - avoid or do it differently
review the tools / equipment used, theworkplace environment
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Back injury Tendon and ligament injuries Muscle injuries Hernias WRULDs (Work-related-upper-limb-
disorders) Cuts, burns, dislocations and broken
bones
What common injuries occur due to inappropriatemanual handling?
RRC Training
Height and weight of the load Repetition of movement High work rate Distance Awkward position
Stooping Twisting
Rest breaks Vertical distance Liftingabove shoulder height Distance of load frombody
The task Weight Size and bulk Easy shape to lift? Stability Centre of gravity Grip points/handles? Is it hot, sharp, etc?
The load
Space restrictions Floor condition
slippery? uneven?
Changes in level Light levels Temperature Humidity
The Environment Unusual ability required? Significant risks to vulnerable people?
pregnant workers workers with back pain
The Individual
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The Task: Rest breaks or job
rotation Eliminate stooping or
twisting
Table liftThe Load: Smaller loads Several workers Stabilise loads Mark centre of gravity Attach handles
Controls ModifyThe Environment: Rearrange workspace Level floors Additional lighting
The Individual: Match individual
capabilities to the activity
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Factory Assembly Line- Specific Control measures
Automate
Re-layout the workstation
Seating
Comfortable shoes and floor mats
Short, frequent breaks or job rotation
Appropriate lighting
Ergonomically designed hand tools
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Eliminate Assess manual handling which remains
Use handling aids Modify the:
task load environment
Match individual capabilities to the activity
Minimising the Risks
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Automation Mechanisation Conveyor systems Forklift trucks Pallet trucks Cranes Hoists
Elimination
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Trolleys Barrel lifts Gin wheels Trucks Hoists and lifts
Handling Aids
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Describe sa e manua an ing Tec niques w enlifting a heavy object.
Before lifting Check the load Plan the route of the carry Establish a firm grip
The lift Bend the knees and use the leg muscles to lift Keep the back upright Keep the load close to the body
Avoid twisting, over-reaching, jerking
Setting down Use the same principles as lifting
Maintain good balance
Set the load down and then adjust its position using body weight
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Manually Operated Load MovingEquipment
Caged Platform Truck
Two-wheeledPlatform Truck
Sack Truck
Pallet Truck RRC Training
Manually Operated HandlingEquipment
Includes trucks, trolleys and pallet trucksHazards: Manual handling risks Instability of the lo ad Moving up, down or across slopes Poor parking Other pedestrians may be struck Trapped feet
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Controls: Trained workers
only Follow
manufacturersrecommendations
Avoid unevenground and slopes
Use ramps oversteps
Safe working load Secure Load
Manually Operated Handlin gEquipment
Use the brakes (iffitted)
Care when moving orlowering the load
Safe parking andstorage
Routine inspectionand maintenance
Safety shoes or boots
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Used for moving people
Can me manual or powered Can be mobile or fixed
Consider the environment e.g. difficult to push
on carpeting
Inspection needed
Patient Hoists
A ceiling mounted poweredhoist(Source:http://www.hse.gov.uk/pubns/books/hsg225.htm)
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Slidesheets Slide patient from trolley to be Avoids lifting the person
Wheelchairs Can be powered though most are pushed
Other Patient Handling Equipment
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Suitable for the task and appropriatelyrated
Equipment stable and secure Visibly marked with SWL Lifting operations planned and carried
out by competent persons Equipment for lifting persons may
require additional inspections
General Requirements
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Forklift Trucks
Pedestrian PalletStacker PedestrianCounterbalanced Truck
Four-directional Truck
Reach Truck Side Loading Truck
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What accidents could occur with the useof a forklift truck?
Group Syndicate Exercise
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Overturn of the truck
Fall of the load Striking pedestrians Fall or entrapment of
persons riding on forks Fall from a loading dock
Forklift Truck Hazards
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Trained operators only Routine visual inspections Routine maintenance Only lift people with correct working
platform Load secure and stable Dont exceed SWL Speed limits followed Travel with forks lowered Clear line of vision
General FLT Precautions
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Risks: Explosion from hydrogen
gas whilst charging Corrosive acid Manual handling Arcing, shock, burns or
fire Environmental -battery
disposal Silent running Battery leads can
short
Battery-Powered Trucks
Precautions: Charge batteries:
in well-ventilated areas no ignition sources
Use PPE when handlingacid
Mechanise batteryhandling
Electrical safety insulated tools gloves
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Risks: Dermatitis from the
diesel Slip hazards Environmental pollution
from large spills Toxic exhaust fumes Bulk storage of diesel
Diesel-Powered TrucksPrecautions: Use in well-ventilated
areas Spill kits Use gloves when
handling diesel
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Risks: Explosion risk from
Liquid PetroleumGas (LPG)
Toxic exhaustfumes Manual handling Storage of LPG
cylinders or bulk
Liquid Petroleum Gas-Powered FLTs
Precautions: Use in well-
ventilated areas Mechanise LPG
cylinder handling Store spare
cylinders in a: secure safe well-ventilated
location
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Hazards:
Falling objects Being struck by the load
Entanglement in moving parts Falls from height Being struck while riding on
the platform of the lift by: landing levels parts of any enclosure other projections
Lifts and Hoists
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Precautions: Suitable for its intended use Preventing people getting:
underneath the lift platform access to an unprotected landing edge struck by landing and obstructions when
being carried on the platform Maximum safe working load Safety devices, e.g. brakes working Competent operators Information, instruction and training Routine maintenance Routine inspection and thorough examination
Lifts and Hoists
RRC Training RRC Training
Conveyors
Belt conveyor
Roller conveyor
Screw conveyor
RRC Training
In-running niphazard
Hazards: In-running nips Entanglement Contact with moving parts
Conveyors
Entang lement hazard RRC Training
Precautions: Warnings to alert prior to moving Guards on moving parts Emergency stops Guards beneath overhead conveyors to catch
falling objects Barriers to exclude people Information, instruction and training No loose clothing/long hair/ jewellery Inspection and maintenance
Defect reporting system
Conveyors
RRC Training RRC Training
Cranes
Mobile Crane Tower Crane
RRC Training RRC Training
What could go wrong with a crane and itsoperation?
Try to explain why.
Group Syndicate Exercise
Tower Crane Mobile Crane
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Hazards
The crane collapsing or toppling over
The arm (jib or boom) striking structures Falling load The load striking objects or people Contact with live overhead cables
Mobile Cranes
RRC Training RRC Training
Factors causing instability:
Overloading Uneven or unstable ground Not using outriggers
correctly Use in high winds Extending the jib or boom
too far Structural failure
Mobile Cranes
RRC Training
Precautions: Use within the safe
lifting capacity Careful siting Maintenance and
examination Trained and
competent operators Lift to be planned
and supervised
Mobile Cranes
Banksman(signaller)
Safety devices Check weather Use outriggers
correctly Never lift the load
over a person PPE
RRC Training
Lifting Accessories
Lifting accessories need to be inspected
RRC Training
Thorough examination: Before it is used for the first time Periodically After an event that may have
affected its strength and stabilityFrequency of thorough examination: Every 12 months - where not used to carry
people Every 6 months - where used to carry people Every 6 months -lifting accessoriesBy a competent engineer
Statutory Examination of LiftingEquipment
RRC Training
1. What are the general precautionswhich should be taken when usingforklift trucks?
2. What are the specific risks associatedwith the use of an LPG poweredforklift truck?
3. What are the main hazards andprecautions associated with the use ofconveyors?
End of Section Quiz
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FOCUS QUESTIONS
Outline general principles for selection, use and
maintenance for work equipment
Explain the hazards and controls for hand-held tools
Describe the main mechanical and non-mechanical
hazards of machinery
Describe the main control measures for reducing risk
from machinery hazards
RRC Training RRC Training
Types of Work Equipment
Hand held tools Hand heldpower tools
Single machines
Mobile workequipment
Machineassembl
RRC Training RRC Training
Work equipment should be carefully selected toensure it is appropriate for the: Task Environment
Supply of Machinery (Safety) Regulations 1992
Machine meets basic safety standards, e.g. BSEN Is CE marked
Suitability
RRC Training
Work Equipment use restricted totrained and competent operators Highly specialised equipment Range of hazards
Maintenance of work equipmentrestricted to trained and competentpersons
Restriction of Use
RRC Training
Workers low risk reading instructions high risk formal training, check effectiveness
Management of operators Maintenance staff
specific information, instructionand training
minimise risk understand maintenance requirements
Information, Instruction &Training
RRC Training
Maintenance Conditions Planned preventive maintenance (PPM)
e.g. oil change scheduled at regular intervals
Condition-based maintenance e.g. vehicle break pads following routine inspection
Breakdown maintenance emergency repairs
Maintenance, Inspection &Testing
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RRC Training
Guards and enclosures removed
Safety devices removed or disabled Power sources exposed Stored power released, e.g.
compressed spring Access awkward Manual handling heavy parts Additional hazards, e.g. power tools
Maintenance Risk
RRC Training
Safe system of work (see IGC Unit 1) to include: Competent staff Power sources isolated/locked off Stored power released or secured or:
cover live parts with insulating material use additional PPE
If dangerous moving parts are accessed: run at very slow speed fit purpose-made maintenance guards
Precautions for safe access Use manual handling aids
Maintenance Precautions
RRC Training
Some equipment must be inspected bylaw Lifting equipment Pressure systems
Carried out by competent inspector Often insurance company employee
Frequency determined in law
Statutory Inspections
RRC Training
Controls should be: Well designed, easy to use Suitably located Easily identifiable In good working order Compliant with relevant standards Emergency stops:
Buttons Pull cords
Equipment Controls
RRC Training
Equipment should be: stable controls appropriately marked
have appropriate warning signs Lighting should be:
adequate suitable (note "strobe" effect) environmentally suitable
Space should be adequate
Environmental Factors
RRC Training
Operators should: Only operate equipment authorised to use Follow instruction and training
Only use equipment for its intended purpose Carry out safety checks before use Not use equipment if it is unsafe Report defects immediately Not use equipment under the influence of
drugs or alcohol Keep equipment clean and in safe order
Operators
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1. Work equipment must be suitable
what should you consider whendeciding which equipment issuitable?
2. What is an emergency stop? Whereshould emergency stop controls belocated?
End of Section Quiz
RRC Training RRC Training
Tool may shatter Handle may come loose Tool may be blunt requiring
excessive force Human error, e.g. hits thumb with
hammer Misuse, e.g. wrong tool for job
Hazards of Hand-Held Tools
RRC Training RRC Training
Tools suitable for the task Information, instruction and training Visual inspection of tools Substandard tools maintained or
discarded Maintenance of tools Supervision of practices
Precautions
RRC Training
Higher risk because: Forces are greater, meaning - potential for severe
injury Hazards associated with power tools:
electricity fuel noise vibration dust ejection of materials trip hazards
Hand-Held Portable Power Tools
RRC Training
Careful selection task environment
Instructions manufacturer's instructions in-house rules
Training and information, competence Supervision Routinely inspected Regular maintenance
Controls for Safe Use of PowerTools
RRC Training
Tools used for intended purpose Guards and safety devices in place PPE used Power cables controlled Ejected parts controlled, e.g. secured work area Control of:
noise dust vibration petrol electrical equipment
Further Controls
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RRC Training
1. What hazards can arise from the use of a hammer?
2. Suggest controls to reduce the risk of injury when using
hammers.3. What hazards can arise from the use of a portable mains
powered drill?
4. Suggest controls to reduce the risk of injury when using
drills.
Focus Questions
RRC Training
Mechanical hazards
Contact with or being caughtup in moving parts
Non-Mechanical hazards From power source or things
being emitted by the machine
Mechanical and Non-MechanicalHazards
RRC Training
Crushing Shearing Cutting or severing Entanglement Drawing in or trapping Impact Stabbing or puncture Friction or abrasion High pressure fluid injection
Outline the mechanical hazards which are associatedwith machinery?
RRC Training RRC Training
Outline the non-mechanical hazards which areassociated with machinery?
Focus question
Electricity
Noise
Vibration
Hazardous substances
Ionising radiation
Non-ionising radiation
Extreme temperatures
Ergonomics
Slips, trips and falls
Fire and explosion
RRC Training
Non-Mechanical ControlsMachinery Guards
Fixed guards
Completelyprevent access to dangerous parts ofmachinery,
limitations : Are fixed in place, require a tool forremoval
Adjustable/self-adjusting guards
Used when it is not possible to preventaccess to dangerous parts
Adjustable guard
Set manuallyto a range of positions bythe operator
Self-adjustingguard
Usually spring-loaded to adjust itself tothe work piece
Requires no adjustment by the operator
Limitations
Trip devices
Not a physical barrier
Use sensors to detect presence
of operator and stop themachine
Theyinclude:
pressure mats
trip bars
photo-electric devices
Limitations??
Interlocked guards
Guard open:
Power to the machine is disabled when theguard is open and it will not operate until theguard is in place
Guard closed:
The guard is locked shut until the machine hasreturned to asafe condition
The act of opening the guard stops thedangerous parts of the machinery anddisables power
Limitations:
Can bypass the systemPerson maygainaccess by closing the guard around themNeeds rule to be enforced
RRC Training
Designed to protect theoperator's hands
controls should be more than ahand span apart
must activate at the same time(within 0.5s of each other)
releasing controls must stop themachine immediately.
Limitations??
Two-Hand Controls
Designed to keep operatorshands away from danger
Include: Push-sticks Jigs Clamps
Protective Appliances
Emergency Stop Controls Should bring the machine to
a safe stop as quickly aspossible
Machine can only berestarted using the resetbutton
Release of the button shouldnot restart the machine
limitationsCharacterist ics of a Guard or Safety Device Suitable for intended purpose Adequate strength Meets relevant standards Compatible with machine
operation Not easy to defeat Maintained, not rough or
sharp Allow maintenance without
removal Doesnt increase overall risk
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RRC Training RRC Training
Chose one of the specific machines andoutline: The hazards (mechanical and non-
mechanical) and Control measures
Group Syndicate Exercise
RRC Training RRC Training
Office machinery: Photocopier
Document shredder
Manufacturingmachinery: Bench top grinder Pedestal drill
Agricultural machinery: Cylinder mower Strimmer Chainsaw
Specific Equipment
Retail machinery: Compactor
Checkout conveyorsystem
Constructionmachinery: Cement mixer Bench mounted
circular saw
RRC Training RRC Training
ELECTRICAL SAFETY FOCUS QUESTIONS
Outline the principles, hazards and risks associated withthe use of electricity in the workplace.
Outline the control measures that should be taken whenworking with electrical systems or using electricalequipment in normal workplace conditions
RRC Training
Electric shock Heart fibrillation
Muscle Contraction
Burns
Arcing
Fire and explosion Secondary effects
The Hazards of Electricity
RRC Training
Electrical ShockCurrent (Ma) flowing
through the bodyEffect
0.5 -2 Threshold of sensation
2 -10 Tingling sensations Muscle tremor Pain
10 - 60 Muscle contractions Unableto release grip Unable to breathe
60 +
Ventricular fibrillation Cardiac arrest Extreme muscular
contractions Burns RRC Training
Voltage the higher the voltage, the greater thecurrent
Duration the length of time that a person isexposed
Current path
the route that the electricity takesthrough the body
Frequency of the AC current
Resistance skin condition, clothing, etc.
Contact surface area the more skin that is incontact, the more severe the injury
Environmental factors metal surfaces, humidity,etc.
Severity of Shock Influenced By:
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Direct contact
Current flowing through the body
Entry and exit point and internal
Indirect contact
As result of arcing, fire or explosion followinan electrical accident
Electric Burns
RRC Training
Causes
Electrical equipment may be faulty andoverheat
The system may be overloaded
Equipment may be misused
A flammable atmosphere may be present
Electrical equipment may produce heat orsparks as part of its normal operation
Poor internal connections
Fire and Explosion
RRC Training
Build-up of potentialdifference (volts) betweensurfaces
Caused by friction
Surfaces become"charged"
Spark caused on contact
with earth
Static Electricity
RRC Training
Ability of electricity to jump across anair gap
Usually involves high voltage Main hazards
Electric shock Burns (direct, indirect) Damage to eyes from UV radiation emitted
Arcing
RRC Training
Physical injury caused by an electricalincident, such as:
Cuts Bruises Broken bones
Secondary Effects
RRC Training
Describe what type of incidents couldoccur when using portable electricalequipment?
Focus Question
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Accidents with Portable Electrical Equipment can bedue to: Using unsuitable equipment Using in damp conditions Misuse Physical abuse such as driving
over cables Repairs carried out improperly Continued use of faulty, defective equipment Chemical/ abrasion damage to the flex Lack of inspection testing or maintenance
Describe what type of incidents could occur whenusing portable electrical equipment?
RRC Training
Insulated to prevent contact with liveconductor: Cable coverings unbroken Equipment casing intact
Inspect to ensure protection is in place Ensure electrical panels are locked
Protection of Conductors
RRC Training
Outline what factors you think should beconsidered when selecting suitable electricalequipment for use on a construction site?
Focus question
RRC Training
Factors to be considered include: Suitability for task Capabilities not exceeded
(manufacturers guidelines) Foreseeable types of damage Environmental conditions
Weather, natural hazards, temperature, dirtand contamination, corrosive chemicals, wetconditions, flammable liquids and vapours
Outline what factors you think should be considered when selectingsuitable electrical equipment for use on a construction site?
RRC Training
Fuses Earthing Isolation of supply
Reduced and low voltage systems Residual Current Devices (RCDs) Double insulation
Outline what Protective Systems you think should be considered whenselecting suitable electrical equipment for use in the workplace.
RRC Training
Designed to protect the equipment not the people!
Form a weak link in a circuit
Designed to overheat and melt if the current exceeds thefuse rating
Rating should be above operating current required byequipment but less than the current rating of the cable inthe circuit
Fuses
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RRC Training
Protects equipment notpeople
Electro-mechanical devicewhich does the same thingas a fuse
Rating should be aboveoperating current requiredby the equipment but lessthan the current rating ofthe cable in the circuit
Tamperproof
Circuit Breaker
RRC Training
Outer metal casing
connected to earth bywire
Provides fault currentwith a low resistancepath to earth
Electric shock should beminor
Will usually blow the fuse
Earthing
RRC Training
Deprives the circuit ofpower
Ensures that it cannot bere-energised by applyingsome form of lock
Should be clearly labelled
Circuit should be tested
Often referred to as Lock-off/ Tag-out
Isolation and Lock-Off
RRC Training
For hand tools, the 110 volt centre-tapped(CTE) system is recommended
System relies on the mid-point of thereduced voltage transformer beingearthed
Maximum shock voltage is 55 volts, butfull 110 volt supply powers the equipment
Systems reduced to 25 volts are oftenused for lighting on construction sites
Low Voltages
RRC Training
Designed to protect people! Interrupt supply in event of a small leak
of current to earth Very sensitive: 30 mA Very fast: 30 ms Compare current in live and neutral Should be regularly tested
Residual Current Devices
RRC Training
Live parts cannot be touched
2 layers of insulation
Either layer sufficient to provideprotection
Eliminates need for earth protection
Double Insulation
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RRC Training
Knowledge
Of electricity and electrical work Ability
Understanding of the system, hazards andprecautions
Understanding of when it is safe/unsafe
Training Experience
Experience of electrical work
Competent Persons
RRC Training
Work dead whenever possible
Work on or near live electricalequipment only under exceptional circumstances and if controlled tightly
Safe Systems of Work
RRC Training
Before working on a machine check thefollowing:
Isolation and lock-off Warning signs Prove test equipment Prove dead Prove test equipment again
Working On a Dead System
RRC Training
May be controlled by national laws
Safe system of work to include: Permit-to-work Competent person Insulating PPE
Boots, gauntlets
Insulated tools
Designated work areas
Working On a Live System
RRC Training
May be struck during excavations Can result in:
Arcing, shock, burns, fire
Precautions Check plans Detection equipment Expose by hand digging Identify and label
Buried Cables
RRC Training
Usually uninsulated Protect by:
Isolation Safe systems of
work/permit-to-work Barriers, signs, goal-posts Banksmen Non-conducting
equipment
Overhead Power Lines
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What action should be taken on finding
a person suspected to have suffered anelectric shock?
Group Syndicate Activity
RRC Training
Dont touch the casualty Call for help Isolate from the power supply Call for ambulance Check for breathing
Recovery position if breathing Start CPR if not breathing
Treat burns Treat for physical shock Ensure medical help is obtained
Emergency Action
RRC Training
Applies to:
Fixed wiring systems
Portable electrical appliances
User checks
Formal visual inspection
Combined inspection and testing
Inspection and Maintenance
RRC Training
Damage to cable sheath
Damage to plug
Flex fully insulated no kinks/splits
Inadequate joints
Unsecured sheath
Wet or contaminated
Damage to casing of equipment
Burns/scorch marks
User Checks
RRC Training
User checks plus :
Remove plug cover andcheck fuse
Check cord grip
Check terminals are secureand no signs of internaldamage
Done by competent person
Formal Visual Inspection
RRC Training
Often known as PAT testing Visual inspection may fail to detect:
Loss of earth integrity Deterioration of insulation
Inspection and test is justified: When suspect equipment is defective After repair/modification At appropriate intervals
Combined Inspection and Test
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RRC Training
Frequency is determined by: Legal standards and codes of practice
Type of equipment Manufacturers recommendations Initial integrity/soundness of the equipment Age of the equipment Working environment Frequency and duration of use Foreseeable abuse of the equipment Effects of any modifications or repairs Analysis of previous maintenance records
How Often Should You Test?
RRC Training
What are the advantages and limitations
of Portable Appliance Testing?
Group Question
RRC Training
Advantages:
Demonstrates legal compliance
Detects faults not visible to the eye Allows early removal/repair of unsafe
equipment
Identifies trends or patterns of faults
Advantages and Limitations ofPortable Appliance Testing
RRC Training
Limitations:
Provides proof of safety at one moment intime only
Does not ensure safe use or preventmisuse
Items may be missed and then remainuntested
Can't be applied to all equipment (e.g.computers)
Advantages and Limitations ofPortable Appliance Testing
RRC Training
1. What are the advantages andlimitations of fuses?
2. What do we mean by the termisolation?
3. Live working is only permitted undercertain circumstances what arethese? What controls are needed?
4. What things should be checked duringroutine, visual, user inspections?
End of Section Quiz
RRC Training
1. Ou tl ine what steps could be taken to control the presence
of flammable materials in the workplace?
2. Describe what controls should be implemented when
carrying out hot work?
3. Iden tif y what controls might be implemented within a
building to control the spread of fire and smoke?
4. List who might require special consideration in a fire risk
assessment?
FOCUS QUESTIONSFIRE CONTROL AND EMERGENCY MANAGEMENT
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RRC Training RRC Training
FIRE CONTROL AND EMERGENCY MANAGEMENT
Describe the principles of fire initiation, classification and spread
Outline the principles of fire risk assessment
Describe the basic principles of fire prevention and the prevention
of fire spread in buildings
Identify the appropriate fire alarm system and fire-fighting
equipment for a simple workplace
Outline the factors which should be considered when
implementing a successful evacuation of a workplace in the event
of a fire
RRC Training RRC Training
Definition : Fire is a rapid chemical process inwhich oxygen combines with anothersubstance in the presence of a source of heat
This reaction is called combustion
During this reaction heat , flames and smokeare produced
What is Fire?
Class A - solid materials
Class B - liquids and liquefiablesolids
Class C - gases
Class D - metals
Class F - high temperature fat
Classification of Fires
RRC Training
Electrical equipment Deliberate ignition (arson) Hot work Smoking
Cooking appliances
Heating appliances Unsafe use & storage of
flammable liquids and gases
Mechanical heat Chemical reactions
Causes of Fires Direct burning Convection inside outside
Conduction
Radiation
Methods of Fire Spread
People killed and injured Damage to buildings and
contents including smokedamage
Environmental damage, e.g.water run off
Consequences of Fires
RRC Training
Identify the fire hazards
Identify the people who might beharmed
Identify and implement the fireprecautions that are required
Record findings, plan and train
Review and revise as necessary
Identify the key steps in conducting a Fire RiskAssessment
RRC Training
Identify Fire Hazards
Fuel sources Heat/ignition sources Oxygen sources
RRC Training
Walk around an area of the building, asdirected by your tutor, and identify sourcesof: Fuel
Ignition Oxygen
(consider all sources even if well controlled)
Inspection
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RRC Training
Fuels
paperpackaging materialsfurniturehighly flammable liquids and gases
Ignit ion sources hot workelectrical equipmentportable heaters
Oxygen sources oxygen cylindersoxidising substances
Identify the Fire Hazards
RRC Training
Indentify Who May BeHarmed
Suggest who should be considered in
the fire risk assessment for a sportscentre
What group of people may need specialconsideration in the risk assessment?
RRC Training
People who are on the premises: Workers Visitors/contractors/public People in isolated locations
Special consideration tovulnerable groups Disabled/mobility impaired
Children/young persons Visually or hearing impaired
Indentify Who May BeHarmed
RRC Training
Identify and ImplementPrecautions
Fire prevention Prevention of the spread of smoke and
flames Fire detection and alarm Fire-fighting equipment Means of escape Signs and notices
Lighting
RRC Training
Record Findings, Planand Train
Record the significant findings Develop emergency plans Provide information and instruction Train workers
RRC Training
Review
Review and Revise As necessary
Significant changes Fire emergency
Periodically To keep assessment up to date
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RRC Training
Fire safety applies to all workplaces
Fire risk assessment also needed fortemporary workplaces
E.g. construction sites
Changes to workplace may requirereview of fire risk assessment E.g. extensions, changing internal layout May also need approval from fire
authority
Temporary Workplaces
RRC Training RRC Training
Fire Prevention
Control flammable substances: Solids, liquids, gases
Control ignition sources: Systems of work, smoking, arson
Systems of work: Hot processes Machinery Electrical equipment
Good Housekeeping: General tidiness Waste control and disposal
RRC Training
Eliminate use altogether
Substitute for lower risk
Minimise quantities
Stock control, housekeeping, waste management
Safe use and storage in protected, dedicatedbuildings
Control Flammable Materials
RRC Training
Should be stored outside Storage area should be separate
Area should be secure, locked gate Warning signs
Ignition sources eliminated Bottles chained upright
Separate from other buildings
Storage of Liquid Petroleum Gas
RRC Training
Empty bottles stored separately fromfull ones
Oxygen bottles should not be storedwith LPG
Use minimum bottles required atworkplace
Return to store immediately after use
Storage of Liquid Petroleum Gas
RRC Training
Electrical equipment
Hot work
Smoking Cooking activities
Mechanical heat
Arson
Control Ignition Sources
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RRC Training
Typical hot work precautions:
Flammable materials removed from thearea
Cover items that can't be removed
Sweep the floor
Damp down wooden floors
Provide fire extinguishers
Fire-watcher present in the area
Check area after work has finished
Systems of Work
RRC Training
Remove waste regularly
Keep area tidy and returnflammable materials to thecorrect storage area
Fuel and ignition sourcesseparated
Maintain clear escape routes
Housekeeping
RRC Training
Flammable liquids: Flash point 21 oC -55 oC Easily ignited with a heat source, e.g. a match Maximum storage in work area:
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RRC Training
Able to withstand fire for a set time
Fitted with self-closing devices Fitted with intumescent strip Fitted with a cold smoke seal Have vision panels of fire-resistant glass Clearly labelled
Fire Doors
RRC Training
Common Building Materials Concrete Usually performs well in a fire
Steel Severely affected by high
temperatures Brick Usually very resistant
Timber Thin timber will burn quite quickly;thicktimber will survive for longer
Surface treatment can affect fire performance,e.g. Encasing steel in concrete Intumescent paint Insulation Wall coverings
RRC Training
Concrete usually fire resistant
Steel severely affected by high
temperatures
Brick very resistant to fire
Timber thin timbers burn, thick joists char
Common Building Materials
RRC Training
Steel: Encased in concrete
Coated with intumescent (fire resistant)foam or paint
Insulation: Must be fire retardant
Wall coverings can be flammable
Protecting Building Materials
RRC Training
Doors close major openings Other penetrations through
compartments Pipe penetrations
Gaps above ceilings
Air handling ducts
Lift shafts
Must be fire-stopped or blocked
Protection of Openings and Voids
RRC Training
Flammable gas/vapour/dust mixedwith air can be explosive
Electrical equipment can ignite themixture
National legislation controls use ofelectrical equipment Atex is EU legislation
Electrical Equipment for Use inFlammable Atmospheres:
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RRC Training
Electrical Equipment for Use inFlammable Atmospheres:
Gases,VapoursMists
Dust
Explosive atmospherepresent for long periods
Zone 0 Zone 20
Explosive atmospherelikely to occuroccasionally
Zone 1 Zone 21
Explosive atmospherenot likely to occur
Zone 3 Zone 23
RRC Training
1. What steps could be taken to control
the presence of flammable materialsin the workplace?2. What controls should be implemented
when carrying out hot work?3. What controls might be implemented
within a building to control the spreadof fire and smoke?
End of Section Quiz
RRC Training
The sophistication will depend on thecomplexity of workplace
Simplest system someone shouts "Fire!"
Simple with more noise hand bell, whistle or air horn
Manually-operated fire alarm manual call points
Automatic fire detection and alarm automatic detectors, manual call points, linked to
sounders/lights
Fire Detection and Alarm Systems
RRC Training
Smoke detectors Detect small smoke particles
Two main types: ionising and optical
Can give rise to false alarms
Heat detectors Detect excess heat generated by a fire
Usually less sensitive and give later warning
Two main types: rate of rise and fixed temperature
May not detect fires that are giving off smoke but not
much heat
Fire Detection
RRC Training
Portable Fire Extinguishers
Extinguisher Class of Fire
Water A
Carbon dioxide A and B
Foam A and B
Dry powder All
RRC Training
MUST use the correct extinguisher onthe fire Water can boil, causing burning liquids to
explode in a fireball Water conducts electricity so NEVERuse
on electrical fires Powder is effective but
may destroy electricalequipment
Limitation of Extinguishers
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RRC Training
Fire blankets
physically smothers fires, e.g. fat fires in kitchens Hose reels used in large buildings for fire teams
Sprinkler systems sited in buildings and warehouses automatically dowses the fire
Other Fire-Fighting Equipment
RRC Training
On fire exit routes
Close to exit doors
Close to specific hazards
Clearly visible and signed
Unobstructed access
Siting of Extinguishers
RRC Training
Inspection Regular and frequent
Ensure they're in place In good working order
Maintenance Usually once a year
Certificated engineer
Inspection, testing, dismantling
Records kept in Fire Log (subject to local regulations)
Maintenance of Extinguishers
RRC Training
Theory training
Types of extinguisher
Hands-on experience
Records kept in line with local regulations
Training
RRC Training
Under your tutors direction, take atour of an area of the building you arein
Note: Fire compartmentation, e.g. stairwells,
fire doors, etc. Travel distances Fire detection and alarms
Fire extinguishers, etc.
Emergency lighting, signage
Group Syndicate Exercise
RRC Training
1. What are the different ways ofdetecting fire and sounding the alarm?
2. Name the different types of fireextinguisher and the class of fire theycan be used on.
End of Section Quiz
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RRC Training
Should include:
Who is on premises
Action to be taken on discoveringfire
Means of escape
(shown on building plans)
Fire fighting equipment
Action to be taken after evacuation
Training
Fire Plan
RRC Training
Available to every person in the workplace No use of lifts Must take staff to a place of safety Two or more separate routes may be required Travel distance should be short Adequate width Clearly signed Appropriately lit Emergency lighting No obstructions
Means of Escape
RRC Training
Depends upon:
Number of people occupying a room Fire risk:
e.g. low risk, low number - 1 exit up to 45mdistance
e.g. high risk, high number - several exits lessthan 25m distance
Final exit - place of total safety Storey exit - protected stairway
Separate fire compartment - to a final exit
Travel Distances
RRC Training
Stairs, Corridors and Doors
Stairs and corridors: Fire-resistant protection Adequate width Unobstructed No storage of materials or equipment Consider wheelchair users
Doors: Easy to open Adequate width Open in direction of travel
Not locked
RRC Training
At night or where there is nonatural light
To indicate escape routes
To indicate call points and firefighting equipment
Regular maintenance
Routine inspection/testing
Emergency Lighting
RRC Training
Easy to understand
Clearly visible
Sited correctly Meet local regulations/standards
Fire Exit and Direction Signs
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RRC Training
Safe distance from building
Safe location Further escape possible if
needed
Must not impede fire-fighters
Clearly signed
'Refuges' for disabled workers
Assembly Points
RRC Training
Emphasis is on personal safety:
Sound the alarm Get out of the building
Stay out of the building!
More complex procedures needed forsome workplaces, e.g. hospitals
Evacuation Procedures
RRC Training
Check if alarm is "real"
Check all areas are evacuated
Assist disabled workers
Ensure fire escape routes are kept clear
Ensure windows and doors are closed
Conduct roll call at assembly point
Fire Marshals
RRC Training
Training
Records kept
Fire drills: Usually once a year Records kept
Roll calls Ensure all persons accounted for
May not be practical, e.g. supermarkets
Evacuation of the Workplace
RRC Training
Training for staff Who use portable extinguishers
Fire Marshalls
Assist disabled people Members of the fire team
Information: Fire safety procedures
employees contractors visitors and the public
Training and Information
RRC Training
Staff with disabilities may needpersonal evacuation plans Assist with travel downstairs
Alert those with hearing impairment
May need to consider temporarydisabilities, e.g. use of crutches
Consider also evacuation ofyoung/elderly
Provision for Infirm and Disabled
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RRC Training
1. What general principles should be
applied when establishing means ofescape?2. What is the purpose of emergency
lighting?3. What might fire marshals do in the
event of an evacuation?
End of Section Quiz
RRC Training
The physical form greatly affects the
hazard presented and the route ofentry into the body Dust
Fume Gas
Mist Vapour
Liquids
Chemicals in the work place
RRC Training
Fungie.g. Farmers lung
Bacteriae.g. legionnaires disease, leptospirosis
Virusese.g. HIV, Hepatitis B
Prions E.g. CJD
Biological Agents
RRC Training
Classification of ChemicalsHazardous to Health
Physico-chemical e.g. highly flammable, explosive, oxidising
Toxicological e.g. toxic, carcinogenic
Environmental e.g. harmful to aquatic life
RRC TrainingCorrosive
Classification of ChemicalsHazardous to Health
Carcinogenic
Harmful (Xn)
Irritant (Xi)
Toxic
Respiratory Sensitiser
RRC Training
Toxic Small doses cause death or serious illness
Harmful Larger doses cause death or serious illness
Corrosive Destroys living tissue
Irritant Inflames skin or mucous membranes
Chemical Classifications
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Carcinogens Cause cancer
Respiratory sensitisers Cause asthma, e.g. flour dust, isocyanates
Skin sensitisers Cause allergic dermatitis, e.g. eopxy resin
Mutagens Causes hereditary genetic mutation
Toxic for reproduction Causes sterility or is harmful to unborn child
Chemical Classifications
RRC Training
1. What are the different physical forms
of chemicals?2. What are the different types of
biological agent?3. What does toxic mean in relation to
chemicals?4. What is a corrosive chemical?
End of Section Quiz
RRC Training
List how can a chemical or biologicalorganism enter the body?
Which is the most harmful risk route ofentry and why?
FOCUS QUESTIONS
RRC Training
Inhalation inhalable dust respirable dust (
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Hazardous nature of substance Potential ill-health effec ts Physical forms Routes of entry Quantity Concentration Number of people Frequency of exposure Duration of exposure Existing control measures
Factors to Consider When AssessingHealth Risk
RRC Training
Product Labels
Name of substance Hazardous components Risk phrases indicating danger Precautions Details of supplier Manufacturers data sheets
Sources of Information
RRC Training
Manufacturers Safety Data Sheets:
Outline the type of information youwould expect to see on a safety datasheet for a domestic weedkiller in orderto assess the risks.
Group Syndicate Exercise
RRC Training RRC Training
1. Details of substance andsupplier
2. Composition ofsubstance
3. Hazard identification4. First-aid measures5. Fire-fighting measures6. Accidental release
measures7. Handling and storage8. Exposure controls/PPE
Safety Data Sheet Contents
9. Physical/Chemicalproperties
10.Stability and reactivity11.Toxicological information12.Ecological information13.Disposal requirements14.Transport information15.Regulatory information16. Other information
RRC Training
The maximum concentration of an airbornesubstance, averaged over a reference period,to which employees can be exposed byinhalation
Legal limits differ around the world UK has WELs, US has TLVs, EU has OELs
Occupational Exposure LimitDocuments
Substance Formula CASNumber
LTEL (8-Hour TWAReference Period)
STEL (15-MinuteReference Period)
ppm mg/m 3 ppm mg/m 3
CarbonMonoxide
CO 630-08-0 30 35 200 232
RRC Training
Information sources provide generalinformation only
Dont consider the specific conditionsof use
Individual susceptibility Mixed exposures Based on current knowledge
Limitations of Information
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When:
Failure or deterioration ofthe controls can result inserious health effects
To ensure a WEL is notexceeded
To check effectiveness ofcontrol measures
After any change occurswhich could effect control
Hazardous Substance Monitoring
RRC Training
Advantages
Used for longer term monitoring Can be very accurate
Disadvantages Expensive
Provides average of results
Tampered with
Continuous Monitoring Devices
RRC Training RRC Training
Stain Tube Detection
Final concentration =50 parts per million (ppm)
RRC Training RRC Training
No pumping mechanism Long-term sampling Gases and vapours Sample diffused on to
absorbent surface Laboratory analysis Highly accurate Can be used for personal
monitoring of TWA
Passive Samplers
RRC Training
Simple devices Generate inert smoke Visualise air currents Assess effectiveness of extraction
systems
Smoke Tubes/Sticks
RRC Training RRC Training
Worn by worker whilst working Indicates personal exposure Pre-weighed filter Pumped air Filter re-weighed Gives average value over time
Dust Monitoring Equipment
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RRC Training RRC Training
Strong beam of light Highlights fine particles of dust Used to determine efficiency of
exhaust ventilation
Dust Lamp (Tyndall Lamp)
RRC Training
Accuracy of results
Variations in personal exposure Absence of a standard Other exposure routes
Limitations of Monitoring
RRC Training
1. What are the four main routes ofentry chemicals can take into thebody?
2. How is the respiratory systemdefended?
3. Name 3 different types of monitoringequipment
End of Section Quiz
RRC Training
The maximum concentration of an airbornesubstance averaged over a reference period, towhich employees may be exposed byinhalation. Legal status in national law
Workplace Exposure Limits (WELs)
Time period Combat ill-health effects of:
Short term exposurelimits (STEL)
15 minutes Acute effects
Very high exposure for a shorttime
Long term exposurelimits (LTEL)
8 hours Chronic effects Lower exposure over longer
period
RRC Training
Being below a limit does notprove it is safe: Only concerned with inhalation No account of individual
sensitivity or susceptibility Many developed on male
physiology No account of synergistic or
combined effects Invalid if normal environmental
conditions change
Limitations of Exposure Limits
RRC Training
Organisation may not realisethat controls are no longereffective and limits are notadhered to
Monitoring equipment maybecome inaccurate
Some limits are onlyguidelines
Non-inhalation effects, e.g.Dermatitis, arent considered
Limitations of Exposure Limits
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UK Workplace Exposure Limits (WELs) Published by HSE, full legal status
USA Threshold Limit Values (TLVs) Published by American Conference of
Government Industrial Hygienists Guidelines, no legal status
No global standard as yet EU Indicative limit values
International Variations
RRC Training
1. What are WELs?
2. What is the difference between: An 8hr TWA A 15 minute STEL
End of Section Quiz
RRC Training
Prevention of exposure is the best If not possible to prevent exposure,
adequately control it Ensure WELs are not exceeded
Prevention of Exposure
RRC Training
1. Minimise emission, release and spread ofhazardous substances
2. Choose effective and reliable controls3. Use control measures proportionate to the risk4. Use PPE where control cannot be achieved by
other means5. Implement personal hygiene and protection
regimes6. Carry out health and medical surveillance7. Check control measures regularly8. Additional controls for carcinogens, asthmagens
or mutagens
The Principles of Good Practice
RRC Training
A gardener is spraying a weed killer in adomestic garden in windy conditions.
The gardener has no means of washing his
hands, etc. and the house owners havechildren and a dog. The weed killer is an organophosphate,labelled toxic.Using the hierarchy of control,discuss how the risk may bereduced.
Group Syndicate Exercise
RRC Training
Elimination or substitution Process change Reduce exposure times Enclosure or segregation Local Exhaust Ventilation PPE Personal hygiene and protection Health Surveillance/monitoring
Common Methods of Control
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Elimination and Substitution
eliminate process,
e.g. outsource paintingchange work,
e.g. screw rather than glue
dispose of unwanted stocksubstitute hazardous for non-
hazardous, e.g. irritant to non-hazardous floor
cleaner, or corrosive to irritant
RRC Training
Do the job differently
E.g. applying solvent by brush rather thanspraying
Vacuuming rather than sweeping to keepdust levels down
Change the Process
RRC Training
Job rotation Exclude non-essential personnel Link to WELs
Reduce Exposure Times
RRC Training
Enclosure Totally enclose the substance
Prevent access to it
Segregation Keep people away
Designated areas
Enclosure or Segregation
RRC Training
Local Exhaust Ventilation
RRC Training
Discuss the reasons that the effectivenessof LEV may be reduced
Group Syndicate Exercise
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RRC Training
Poorly positioned intake hoods Damaged ducts Excessive amounts of
contamination Ineffective fan Blocked filters Build up of contaminant in the
ducts Sharp bends in ducts Unauthorised additions to the
system
The Effectiveness of LEV
RRC Training
Routine visual inspection
Integrity checks, e.g. filters, contaminantbuild up, etc.
Planned preventative maintenance e.g. replacing filters, lubricating fan
bearings, etc.
Periodic testing Ensure air velocities are adequate
Inspection of LEV Systems
RRC Training
Diluting the contaminant Changes the air Passive dilution - vents Active dilution - powered fans Used where:
WEL is high formation of gas or vapour is slow operators are not close to contamination
Important to know whether contaminant islighter or heavier than air
Dilution Ventilation
RRC Training
Not suitable for highly toxic substances Compromised by sudden release of large quantities
of contaminant Do not work well
for dust where the contaminant is released at a point of source
Dead areas may exist
Limitations of Dilution Ventilation
RRC Training
Two types: Respirators
filter contaminated air
Breathing apparatus (BA) oxygen depleted atmospheres provide clean source of air
Respiratory Protective Equipment(RPE)
RRC Training
Filter Face-piece Respirators
Use and benefits LimitationsCheap Low level of protectionEasy to use Seal not effectiveDisposable Uncomfortable
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RRC Training
Half Mask or Ori-nasal Respirator
Use and benefits LimitationsGood level of filtration Nobuilt in eye protectionGood fit Negative pressure inside
face-pieceEasy to use Uncomfortable
RRC Training
Powered Respirator
Use and benefits Limitations
Intermediate level of filtration Heavy to wearAir movement cools wearer No tight face sealAir stream prevents inwardleak Limited battery life
RRC Training
Air demanded by user or Pumped
Fresh Air Hose BA
Use and benefits Limitations
Air from outside theworkroom
Hose must be tethered
Supply not time restricted Bends or kinks make breathingdifficultUser restricted by limited hose length
RRC Training
Air under pressure
Compressed Air BA
Use and benefits Limitations
Supply of air is not time-restricted Hose can be long, butnot endless
Positive pressure inside face-piece
Wearer not burdened with cylinder
RRC Training
Pressurised cylinder
Self-contained BA
Use and benefits LimitationsComplete freedom ofmovement
Supply is time-restricted
Positive pressure inside face-piece
Equipment bulkyand heavy
More technical training required
RRC Training
Selection of RPE
What factors do you think should betaken into account when selecting RPEfor use by workers?
Group Discussion Point
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Factors to consider: Concentration of the contaminant and
its hazards Physical form of the substance Level of protection offered by the RPE Presence or absence of oxygen Duration of time that it must be worn Compatibility with other items of PPE Shape of the users face Facial hair Physical requirements of the job Physical fitness of the wearer
The Suitability of RPE
RRC Training
Users should understand:
How to fit the RPE How to test it to ensure that it is
working effectively The limitations of the item Any cleaning requirements Any maintenance requirements (e.g.
how to change filter)
RPE Information, Instruction andTraining
RRC Training
Hand protection gloves, gauntlets chemicals, biological agents, infection
through cuts
Eye protection spectacles, goggles,
visors
Body protection overalls, aprons, whole body
protection
Other PPE
RRC Training
Hand-washing routines Careful removal and disposal of PPE to
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