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경기 성남 분당 구미 24-1 현대벤처빌 805호

http://www.mckaykorea.com, www.hkmwelding.com

Effective : March 2011

Jetline 자동 용접 장치

Effective March 31, 2011

Special Note (i)

Warranty (i)

Terms of Payment (i)

9900 System Controller 1

Arc Length Control 3

Arc Voltage Control, Cyclomatic Series 7

Benchmaster Turning Rolls & Positioners 9

Cold & Hot Wire Feeders 13

Jetview Video Arc Monitoring System 19

Magnetic Arc Control, Cyclomatic Series 21

Mechanized Weld Oscillator 23

Seam Trackers, Optical 25

Seam Trackers, Cyclomatic Series Tactile 27

Seam Tracker Replacement Parts, Jetline Series 31

Shield All Weld Viewer 35

BKT Track & Carriage Builders Kits 37

Slides, Motorized & Manual 39

Charges for Special Services 41

Section VI

Section VII

Section VIII

Section XIV

Section XV

Section XI

Section XII

Section XIII

Section X

Table of Contents

Section I

Section IV

Section V

Section II

Section III

Section IX

Effective March 31, 2011 Page i

Domestic orders having a value of up to $5,000 shall be net 30 days on approved credit.

Domestic orders for non-stock equipment over $5,000 shall be with progressive payments of30% with initial purchase

order, 30% on start of final assembly (approximately 8 weeks from order), 30% upon customer's acceptance of the

equipment at Jetline Engineering prior to shipment, and balance net 30 days from date of shipment (on approved credit).

International orders will be covered by an Irrevocable Letter of Credit unless other prior arrangements are made.

Jetline Engineering will not be liable for any loss or consequential damage or expense accruing directly or indirectly

from the use of equipment covered by this warranty.

This warranty supersedes all previous Jetline warranties and is exclusive with no other guarantees or warranties expressed

or implied.

Terms of Payment

All orders are subject to acceptance by Jetline Engineering. A minimum order of$50.50 at distributor net is required to

qualify for the appropriate discount. Any original order not meeting this minimum will be billed at $50.00.

All prices quoted are F.O.B. Factory in Irvine, California.

Prices and specifications are subject to change without prior notice.

Return authorization and number is required for all equipment returned for credit. Any item received without return

authorization will be subject to a 20% restocking charge.

Limited Warranty

Jetline Engineering, of Irvine, California, U.S.A., warrants all new equipment to be free from defects in material and

workmanship for the period of one (1) year, provided that the equipment is installed and operated according to

instructions.

Jetline Engineering's obligation under this warranty is expressly limited to replacing or repairing any defective part

or correcting any manufacturing defect without charge during the warranty period, if Jetline's inspection confirms the

existence of such defects. Jetline's option of repair or replacement will be F.O.B. factory at Irvine, California, and therefore

no compensation for transportation costs of any kind will be allowed.

The warranty period begins on the date of sale to the original-purchase user of the equipment.

Special Note

Effective March 31, 2011 Page 1

Model No. Description

The all new 9900 Controller is an industrial touch screen computer using graphical interface,

modules, connected by fiber optics to the computer, are of a modular design to allow your system

to grow as needed - choose from a wide range of modules to control the parameters you need.

9900-STD Computer Control - Standard Version 34,762,000

Provides process control by programming a minimum number of parameters per channel

Software includes an enhanced mode for sloping all channels.

Control modules are chosen per your application requirements and are sold separately.

9900-ADV Computer control - Advanced Version 65,747,000

Provides full control in the design of weld programs. This version is recommended for complex

weld joints and exacting applications.

Control modules are chosen per your application requirements and are sold separately.

9900-ALC Arc Length Control Module with 1" Actuator 21,915,000

9900-ALC-4 Arc Length Control Module with 4" Actuator 22,671,000

9900-ALC-6A Arc Length Control Module with 6" Actuator 17,570,000

9900-CGSM-1 Current & Gas Control Module - 1000 amp AC/DC 7,028,000

9900-CWF-20C Precision 4-Roll Cold Wire Feeder with Control Module 23,993,000

9900-CWF-50 Standard 4-Roll Cold Wire Feeder Control Module 14,264,000

9900-DAQ Data Acquisition Module 10,485,000

9900-HWP-50E Hot Wire Process with 4-Roll Wire Feeder & Hot Wire Voltage Control Module 47,232,000

9900-HUB-15 Additional 8 to 15 Channel Capability 7,065,000

Required for applications with more than 7 control modules

9900-MAG-4604 Magnetic Oscillator Control Module with 4604 Probe 12,044,000

9900-MCMA-1 Motor Control Module to 1/2 hp 7,028,000

9900-MCMA-2 Motor Control Module, 1/2 to 1 1/2 hp, 115V 10,343,000

9900-MCMA-2-220 Motor Control Module, 1/2 to 3 hp, 220V 13,130,000

9900-MCMA-3 Precision Motor Control Module 10,438,000

9900-MFC Mass Gas Flow Control Module 8,218,000

9900-MO-80-2 Mechanized Oscillator Control Module with 2" Slide 16,389,000

9900-MO-150-5S Mechanized Oscillator Control Module with 5" Slide 22,199,000

9900-WM Weld Monitoring Module 6,820,000

Section I

9900 Controller

intuitive software to control up to 15 welding parameters in closed loop format. Dedicated channel

Jetline ITW Jetline Engineering

CHANNEL MODULES AND HARDWARE


Model Number Description

SOFTWARE MODULES

9900-DUAL ARC Dual Arc Software/Firmware 17,381,000

9900-MP Multi-Pass Option for 9900-STD and 9900-ADV 5,800,000

CABLES

9900-CABLES Interconnection Cables 846,000

9900-XXX Interface Cable, Power Supply, 25ft 666,000

ST/PC-1M Fiber Optic Cable, 1 meter 122,000

ST/PC-2M Fiber Optic Cable, 2 meters 131,000




SPARE PARTS

12A8E Servo Amplifier, 9900-ALC 2,153,000

37N1998 Pilot Light, red 34,000

9690-12 Power Supply Board, Brake, 9900-ALC 438,000

9690-13 PWM Filter Board, 9900-ALC 396,000

9900-10-U Module Interface Board, all modules 3,476,000

AGC-10-R Fuse, 10A, 250V 8,000

ALC-101-15 Touch Retract Board, 9900-ALC 700,000

ASL40-12 Power Supply, 9900-HUB-1 128,000

EL50T Media Converter 487,000

GS108 Ethernet Hub 583,000

HTA-400-S Transducer, 9900-CGSM-1 349,000

KBMG-212D DC Motor Control, 9900-MCMA-1 910,000

NTE5326 Rectifier, 9900-ALC 42,000

PD-2515 Power Supply, 9900-ALC, 9900-CGSM-1 177,000

PSA-15LN3-050 Power Supply, 9900-HWP-1, 9900-MCMA-1, 9900-ALC, 9900-CGSM-1, 9900-OSC-1 161,000

X-MIND B6 Oscillator Drive, 9900-OSC-1 2,852,000



Section II

Arc Length Control

Model No. Description Weight

STANDARD MODEL Lbs/Kg

ALC-401-6A Microprocessor-based Automatic Arc Length Control 48/22 24,088,000

Complete with 9690 Microprocessor Control and ALC-401-60D

drive actuator with 6"(150 mm) stroke, 40 lb (18kg) weight carrying capacity.

Standard features include electronic touch retract and torch holder which

accepts torches from 3/4"(19mm) to 1 3/8"(35mm) diameter.

ALC-401-12 Microprocessor-based Automatic Arc Length Control 56/25 26,261,000

Same as above but with 12"(300mm) stroke actuator.


Complete with 9690 Microprocessor Control and compact ALC-CH4A drive

actuator with 4"(100mm)stroke, 10lb(4.5kg) weight carrying capacity.

Standard features include electronic touch retract and touch holder which

accepts torches from 3/4"(19mm) to 1 3/8"(35mm) diameter.


Same as above but with 1"(25.4mm) stroke actuator.

Note: The ALC-401 replaces the ALC-201 and ALC-301 models.

OPTIONAL ACCESSORIES

ALC-401-17 AC Enhancement Option(Factory installed only) 2,550,000

- Recommended for AC TIG applications, enhances ALC response.

RP-401 Remote Control Pendant with 15 ft (4½m)cable. 2,286,000

- Includes voltage control, auto/manual switch and jog up/down switch.

HCS-40-4 Single Axis Heavy Duty Slide, 4"(100mm) travel. Moves ALC actuator drive horizontally. 1,076,000

INTERFACE KITS

Required for ALC-401 to interface with the welding power supply.

9100-GPPL-401 Interfaces ALC-401 with power supply for pulse and/or downslope lockout Factory 5,384,000

9100F-GPPL-401 As above Field 4,742,000

CABLE ASSEMBLIES

ALC-401-CAB Cable assembly from actuator to control, 8 ft(2.4 m) long. (Standard with complete system). 1,048,000

The above cable can be supplied in lengths up to 75 ft (22.5m). Add/ft 8,000

ALC-401-CAB95 Cable assembly from 9690 control to 9500 control, 3ft(1m) long. 721,000



Model Number Description Weight

OPTIONAL MODEL(manufactured to order only) Lbs/Kg

ALC-101-6A Automatic Arc Length Control 45/20 29,189,000

Complete with sequence control and 6"(150mm) actuator w/electronic retract

ALC-101-4 Similar except with 4"(100mm) V-slide actuator 33/15 34,101,000

ALC-101-1 Similar except with 1"(25.4mm) V-slide actuator 30/14 33,440,000


ALC-101-AS Automatic Start (Factory installed) 1,539,000

ALC-101-17 AC Enhancement Board (Factory installed) 2,550,000

Recommended for AC TIG applications, enhances ALC response.

(Not recommended as a retrofit.)

RP-101B Remote Control Pendant with 15 ft. (4½mm) cable for ALC-10 2,437,000

Offers the following remote functions: Arc Voltage Control, Auto/Manual switch,

Jog Up/Down switch, Sequence Start, Stop and Emergency Stop.

HCS-40-4 Single Axis Heavy Duty Slide, 4"(100mm) travel. Moves ALC actuator drive horizontally. 1,076,000

INTERFACE KITS

9100-GPPL-101 General purpose pulse lockout/pulsed wire feed drive signal module. Factory 5,384,000

This module should be chosen when only pulse lockout/drive signals are

required. If other weld sequence sifgnals are required, consult the factory.

9100F-GPPL-101 As above Field 4,742,000

NOTE: Only constant current power supplies should be used with ALC's

INTERFACE CABLE ASSEMBLIES

9100F-CWF Use when connecting ALC-101 to cold wire feeder, 5 ft. (1½mm) long 253,000

9100F-FIXTURE Use when connecting ALC-101 to welding fixture(travel start/stop), 5ft.(1½mm) long 368,000

9100F-ZB Use when connecting ALC-101 to Jetline ZB series positioners 343,000

or to TD-1000B, 5 ft. (1½mm) long

Any of the above can be extended to customer specified length Add/f 8,000


NOTE: Since the ALC-101 has integrated sequencing which may not be compatible with all welding power supplies, please call factory for

interface kits. For rotational systems requiring weld overlap control, call factory.

Required for ALC-101 to interface with welding power supply. General interface features (as applicable) are weld start, weld stop,

downslope initiation, downslop lockout and pulse lockout. All are supplied with 25 ft. (7½mm) cables as standard.



ALC-401 ARC LENGTH CONTROL REPLACEMENT PARTS

11/196 Filter 491,000

120D3 Solid State Relay 221,000

12A8E Servo Amplifier 2,153,000

27F794 Fuse Holder 28,000

9690 Microprocessor Control, ALC-401 15,728,000

9600-10-9690 Processor Board Assembly 2,380,000

9690-11 Isolation Board 2,361,000

9690-12 Power Supply Board, Brake 438,000

9690-13 PWM Filter Board 396,000

AGC-3 Fuse, 10 amp 8,000

ALC-401-60D 6"(152mm) Actuator 9,011,000

ALC-401-60C-28 Brush only (does not include holder) 129,000

ALC-CH1A Actuator, 1"(25mm) 11,335,000

ALC-CH4A Actuator, 4"(102mm) 12,044,000

AML21BBA2AB Pushbutton Switch - Maintained 78,000

AML51-C10Y Cap 13,000

DD-75-2-6MM Encoder Knob 74,000

GM9234E217 Gear Motor, ALC-401 827,000

RE16-V24AC1 Encoder(Replaces EVQ-VEMF0324B) 46,000

VCSPYR1 Limit Switch 45,000

ARC LENGTH CONTROL(OLD STYLE)&ARC GAP SETTER REPLACEMENT PARTS

120-LT-187-6-A Pulley

143-T-40-DP Acutator Belt(some V6T models)

20-LT-187-6FCA Pulley 113,000

21F890 Switch, up/down(control panel) 12,000

21F903 Switch Lever(for above switch) 26,000

23F230 Switch, on/off 43,000

2N6054 Transistor 39,000

2N6056 Transistor 43,000

39F2450 Pilot Light - red 45,000

39F2451 Pilot Light - green 45,000

41F537 Switch, up/down(actuator) 81,000

6A6-20DF01806 Pulley - 1"(25mm) and 4"(101mm) actuators 43,000

6B6-057018 Actuator Belt - 1"(25mm) and 4"(101mm) actuators

81F4550 RFI Filter 90,000

ALC-101-10 Controller Board 1,832,000

ALC-101-10-1 Same except for B1T or V1T models 1,832,000

ALC-101-10-4 Same except for B4T or V4T models 1,832,000




ALC(OLD STYLE)&AGC REPLACEMENT PART(CONT.)

ALC-101-60-101 Torch Retract Mechanism 1,435,000

ALC-101-13 Interface Board 1,341,000

ALC-101-14 Delay Board 1,435,000

ALC-101-60C 6"(152mm) Actuator

ALC-101-RF R.F. Board 236,000

B-1 Bushing - 4"(101mm) actuators 21,000

B-2 Bushing - 6"(152mm) and longer actuators 38,000

BX1 Bushing - 4"(101mm) actuators 36,000

BX2 Bushing - 6"(152mm) and longer actuators 39,000

FLTR-1 S7 Filter Board 491,000



GM8712-21 Motor - 1"(25mm) and 4"(101 mm) actuators 351,000

GM9234E176 Motor - ALC-101-60B actuator 693,000

GM9534B833 Motor - 6"(152mm) and longer actuators

MB2011SB1W01 Pushbutton(old P/N 80541-EL) 71,000

RP35A-5 Meter 510,000

V130LA20B Varistor 18,000

V4T7 Microswitch 115,000

W-1 Wheel - 4"(101mm) actuators 154,000

W-2 Wheel - 6"(152mm) and longer actuators 171,000

Z993L00 Bearing 45,000



Section III

Cyclomatic Series Arc Voltage Control

Stock No. Description

AVC-501

- The all new microprocessor controlled AVC-501 now replaces the AVC-3 model

- Used for AC and DC welding

- Compatible with older Cyclomatic drive units

- Offers Lift-Start™ process when Used in conjunction with a welding power

source with a touch start or Lift-Arc™ starting process

- Standard and compact drive assemblies available - 1" and 6" (25 and 152mm)

Arc Voltage Control Systems arc supplied complete with:

● One 9695 Microprocessor-based control unit, 11 5/220 VAC

● One AVC-D6 Drive Unit Actuator, with 8 ft (2.5m) cable

● One Remote interface cable, 10 ft (3.3m), control to power source

● One Remote interface cable, 10 ft (3.3m), control to auxiliary such as wire feeders, etc.

● One operation manual

System Packages

AVC-501-6 Arc Voltage Control System, 6"(152mm) drive stroke 19,931,000

AVC-501-1 Compact Arc Voltage Control System,, 1"(25.4mm) drive stroke 21,821,000

System Components

9695 Microprocessor Control Unit 11,288,000

AVC-D6 Drive Unit, 6"(152mm) stroke 8,766,000

AVC-D1 Compact Drive Unit, 1"(25.4mm) stroke 11,335,000

929000-001 AC Power cable, 7.5 ft (2.2m) 52,000

1054-0046 Remote interface cable, 10 ft (3.3m) 564,000

1054-0047 Remote interface cable, auxiliary, 10 ft (3.3m) 564,000

Spare Parts

0600-0102 AVC-5 Power Drive Board Assembly 1,945,000

0600-0104 AVC-5 Microcontroller Board Assembly 1,889,000

0600-0091 AVC-5 Overlay Plate Assembly 663,000

1046-0492 Nut Assembly, Drive 326,000

2100-0086 Light, power 29,000

2066-0171 Power Switch 219,000



Section IV

Benchmaster Turing Rolls& Positioners


TURNING ROLLS Lbs/Kg

TD-1000A Turning Roll Driver, 1,000 lb. (453kg) capacity, w/FS-4 foot switch 92/42 5,573,000

TI-1000A Turning Roll Idler, 1,000 lb. (453kg) capacity 45/20 1,114,000

STANDARD POSITIONERS

ZB-75ACA Positioner, AC Control, 75 lb. (34kg) capacity, 0.5 to 7.5 RPM 35/15 3,325,000

Foot control included.

Speed control is built into the following positioners. Speed holding accuracy is ± 2% of maximum speed.

ZB-75DCA Positioner, DC Control, 75 lb. (34kg) capacity, 0.3 to 10 RPM 35/15 3,665,000

ZB-75DCB Positioner, DC Control, 75 lb. (34kg) capacity, 0.08 to 3.2 RPM 35/15 3,665,000

ZB-300A Positioner, 300 lb. (136kg) capacity, 0.2 to 11 RPM 75/34 6,253,000

ZB-300B Positioner, 300 lb. (136kg) capacity, 0.07 to 3.6 RPM 75/34 6,253,000

ZB-300C Positioner, 300 lb. (136kg) capacity, 0.4 to 24 RPM 75/34 8,879,000

JP-500A Positioner, 500 lb. (226kg) capacity, 0.07 to 3.6 RPM 375/170 17,239,000

JP-500B Positioner, 500 lb. (226kg) capacity, 0.09 to 4.3 RPM 375/170 17,239,000

JP-500C Positioner, 500 lb. (226kg) capacity, 0.11 to 5.4 RPM 375/170 17,239,000

JP-500D Positioner, 500 lb. (226kg) capacity, 0.14 to 7.2 RPM 375/170 17,239,000

JP-500E 375/170Positioner, 500 lb. (226kg) capacity, 0.22 to 10.8 RPM 375/170 17,239,000

JP-500F 375/170Positioner, 500 lb. (226kg) capacity, 0.43 to 21.6 RPM 375/170 17,239,000

JP-500AA 375/170Positioner, 500 lb. (226kg) capacity, 0.04 to 2.16 RPM 375/170 18,609,000

JP-500BB 375/170Positioner, 500 lb. (226kg) capacity, 0.02 to 1.08 RPM 375/170 18,609,000

JP-500CC 375/170Positioner, 500 lb. (226kg) capacity, 0.007 to 0.36 RPM 375/170 18,609,000

9640-ZB Above positioners can be supplied with the 9640 microprocessor control. This is a remote 5,441,000

control with 6 ft(1.8m) connection cable. Speed holding accuracy is ± 2% of maximum speed.

TG-ZB300 Motor with tach generator. Addition of a tach generator permits the speed to be 1,284,000

controlled using closed-looping through the 9640 Control. This provides speed holding

accuracy better than ± 1% of maximum speed.

MT-JP500 Motorized Tilt for JP-500 Positioners Add 4,477,000

PRECISION BENCHMASTER POSITIONERS

Precision positioners are supplied with a 9640-0 microprocessor control, MCM-3 precision motor control

module and Baldor precision motor. Speed holing accuracy is ± 01% of maximum speed.

ZB-300XC-12 Positioner, 300 lb. (35kg) capacity, 0.024 to 12 RPM 78/35 17,617,000




JP-500XC Positioner, 500 lb. (226kg) capacity, 0.014 to 7.11 RPM 415/188 27,961,000




OPTIONAL ACCESSORIES FOR POSITIONERS & TURNING ROLLS

IGRU Inert Gas Rotary Union with 12½ ft. (3½ m) hose 680,000

FS-4 Remote Foot Switch 349,000

FC-5A Variable Speed Foot Control(KBIC Control, S/N 84XX and above) 1,275,000

FC-5AMNT Add for factory installation 557,000

MODEL C Rotary Ground to increase conduction to 500 amps (old style ZB-200 only) 657,000

TTP-1 Ten-turn Potentiometer in place of standard one-turn potentiometer 651,000

(After S/N 8448 only. Cannot be added to ZB-75)

LSF-ZB300 *Limits Switch Facility (ZB-300), Factory Installed 1,199,000

LSF-ZB500 *Limits Switch Facility (JP-500), Factory Installed 1,199,000

EF-ZB300 *Encoder Weld Length Facility (ZB-300), Factory Installed 9,030,000

EF-ZB500 *Encoder Weld Length Facility (JP-500), Factory Installed 9,030,000

9600S1-LX10-15 *Connection Cable, 9640 to Maxstar LX, 15 ft (4.5m) long 627,000

*For use with 9640 control

All positioner weight capacities, when carrying eccentric loads, are reduced as the speed range increases.

Contact factory for specific details for your application.

ADDITIONAL ACCESSORIES FOR POSITIONERS & TURNING ROLLS

1016A Precision Slide, 1½ "(38mm), medium duty 426,000

2001A End Bracket(normally requires 2 per system) 277,000

2002A Cross Tube Holder 374,000

2003A Middle Bracket 136,000

2018 Tube, 18"(457mm) long 180,000

2024 Tube, 24"(609mm) long 247,000

2036 Tube, 36"(914mm) long 334,000

3012 Base, 12"(305mm) span between face plates(36"(914mm)OAL) 120,000

3018 Base, 18"(457mm) span between face plates(42"(1,066mm)OAL) 205,000




3042 Base, 42"(1,066mm) span between face plates(66"(1,676mm)OAL) 406,000

3048 Base, 48"(1,219mm) span between face plates(72"(1,828mm)OAL) 447,000

4006MB Pneumatic Torch Actuator, 4"(101mm) stroke controlled by manual two-way air valve 5,252,000

4006EB Pneumatic Torch Actuator, 4"(101mm) stroke used with 9000 Series circumferential 5,970,000

controls, controlled by an electric solenoid valve, except 9031 Series.

4500A Torch Holder Mounting Plate 232,000

4501A Torch Holder, 3/4" - 1 3/8"(19 - 35mm) 309,000

4503A Pivoting Torch Positioner with mounting bracket 559,000

4505 Pivoting Torch Positioner with slide post for 4006 actuator 733,000

4510-TKB Brackets for TKB Series Track(requires two 4500A mounting plates) 1,039,000

5012A Support Structure, 12"(300mm), with base rails 5,781,000




ACCESSORIES FOR POSITIONERS & TURNING ROLLS(CONT.)



5048A Support Structure 48"(1,219mm), with base rails 6,990,000

5060A Support Structure 60"(1,524mm), with base rails 7,481,000

6035 5"(127mm) Universal 3-Jaw Chuck with chuck adapter 1,237,000



7010 Turning Roll End Stop 972,000

8001A Control Mounting Bracket for 9000 series controls. 593,000

Requires 4500A mounting plate, 2001A end bracket and 2024 tube.

8001A-3 Weld Head Mounting Bracket 468,000

Requires 4500A mounting plate, 2001A end bracket & 2024 tube.

IS-200 Idler Stand, 1" to 8.5"(25 to 216mm) diameter parts for old style ZB-200 672,000

IS-300 Idler Stand, 1" to 8.5"(25 to 216mm) diameter parts, ZB-300 672,000

TS-200C Tailstock Assembly, 2"(51mm) stroke, pneumatic for old style ZB-200 2,097,000

TS-200S Tailstock Assembly, 2"(51mm) adjustment, manual screw type for old style ZB-200 1,775,000

TS-300C Tailstock Assembly, 2"(51mm) stroke, pneumatic, ZB-300 2,097,000

WH-15-BM Weld Viewer(includes mounting bracket) 852,000

ZB200-300 16"(406mm) Faceplate in place of standard 12"(304mm) 1,757,000

JP500-RI-24 Riser for JP-500(increases center height to 24"(609mm) 1,757,000

BENCHMASTER REPLACEMENT PARTS

09F1467 Rheostat for FC-5A Foot Control 63,000

10F466 Potentiometer 51,000

1LRA7 Motor, ZB-75ACA 852,000

23F230 Switch, remote/manual 26,000

23F236 Switch, remote/manual, for ZB-500 and JP-500 43,000

23F246 Switch, forward/off/reverse, for ZB-75AC before S/N 87764 56,000

37N1998 Pilot Light 34,000

41F494 Switch, forward/off/reverse 83,000

42M2CA120 Relay, ZB-500 and JP-500 241,000

4Z725 Motor, ZB-75DC 1,209,000

704 Foot Control, ZB-75ACA 163,000

8-724 Turning Roll Wheel 247,000

99R18 Radial Bearing(for old style ZB-200) 77,000

B-2 Bushing, 4006 38,000

BX2 Bushing, Dual V, 4006 39,000

CL-5A-HK4T Tilt Knob(for old style ZB-200) 71,000

FB-110-7/8 Thrust Bearing(for old style ZB-200) 167,000

FS-200L Ground Strap Tension Spring(for old style ZB-200) 13,000

K09126-0001 Brush Holder(for old style ZB-200) No longer available

K09127-0001 Brush Cap(for old style ZB-200) No longer available




BENCHMASTER REPLACEMENT PARTS(CONT.)

K09128-0002 Motor Brush(for old style ZB-200) No longer available

K09129-0001 Motor Spring(for old style ZB-200) No longer available

KBDM-14PM Control, ZB-75AC after S/N 87764 315,000

KBGE-115C Control, ZB-75AC before S/N 87764 217,000

KBIC-120-1/15 Control, ZB-75DC, ZB-100 after S/N 83403, ZB-200 S/N 83413 to 87978 408,000

KBIC-120-1/4 Control, ZB-300, ZB-500, JP-500 408,000

KBIC-120-1/8 Control, ZB-200A from S/N 8438 to 060210 ZB-200B from S/N 8448 to 050452 408,000

M-1901 3-pin Socket 73,000

M-1902 Remote Plug, male connector on FS-4 foot switch 77,461

M1130329 Standard motor, ZB-300 878,000

M26U Control, ZB-200 S/N 75XX and 76XX No longer available

MCM-10 Motor Control, ZB-300 1,813,000

MJTV-3 Pneumatic Switch(TS200) 154,000

MT-3363-BLYAN Motor with tach, ZB-300 1,794,000

S-11125-1 Ground Stud, ZB-100, ZB-200, ZB-500, JP-500 221,000

SL15U Control, ZB-50 No longer available

SQ-16U Control ZB-100 and ZB-200 S/N 79XX to 84XX No longer available

SW-1H Gear Box, ZB-200 S/N 75XX and 76XX No longer available

TD-1000-14B Control Panel, TD-1000 1,813,000

V02625 AA07 Motor, ZB-200 S/N 77XX 1,067,000

V13OLA20B Varistor 18,000

V3L-5-D8 Replacement Switch for FC-5A 45,000

W-2 Wheel, 4006-X 171,000

ZB200-102E Spindle, ZB-200 504,000

ZB200-104E Control Panel, complete, ZB-200A S/N 8438, ZB-200B S/N 8448 2,097,000

ZB200-105C Ground Strap Assembly, complete, S/N 77XX and 78XX 163,000

ZB200-105E Ground Strap Assembly, S/N 79XX and up 262,000

ZB200-105E-2 Ground Strap only 236,000

ZB200-106D Driver Gear, ZB-200A(YD48A) 343,000

ZB200-200C Aluminum Faceplate, 12"(305mm), ZB-100, ZB-200, ZB-300 491,000

ZB200-203D Driven Gear, ZB-200A (YD48A) 504,000

ZB200-204D Driven Gear, ZB-200B (YD72) 742,000

ZB200-205D Driver Gear, ZB-200B (YD24) 224,000



Section V

Cold and Hot Wire Feeders


COLD WIRE FEEDER Lbs/Kg

CWF-50 Push Type Cold Wire Feeder System 52/24 11,241,000

The system will accurately feed .020,.030,.035,.045, 1/16, and 3/32(0.5 to 2.4mm)

hard and soft wire for mechanized GTAW and PAW welding. The system consists of

the 9629 microprocessor control with motor, 4-roll feed assembly and wire guide

positioner. The positioner incorporates X-Y-Z movements of the cold wire guide tips.

The unit includes a universal torch mounting bracket. Drive gears allow for wire feed

speeds of 4 to 200 IPM(100 to 5,080mm/min) as standard, reverse gears 6.5 to 250 IPM

(165 to 6,350mm/min). Speed holding accuracy is ± 1%. Input voltage is 110/220V,

50/60 Hz. The system does not include wire feed accessories, see Accessory Kits.

CWF-20C Push Type Cold Wire Feeder System 52/24

Has all the features of the CWF-50 but with a high precision motor and drive module.

The wire speed range is 0.6 to 300 IPM (15 to 7,620mm/min) at an accuracy of ± 0.1%

of maximum speed. The feeder has a 4-roll feed wire drive system with each pair of rolls

having individual tension control. A spool cover is included. The input voltage is 110/220V,

50/60 Hz. The system does not include wire feed accessories, see Accessory Kits.

CWF-23E "Dabber" Type Wire Feeder 40,147,000

Used for the precise, controlled build-up of the weld. This wire feeder is designed to be

controlled by the 9900 Controller or the Jetstar Computer Controller and can be used with

GTAW and PAW processes.

COLD WIRE FEEDER OPTIONS

9629-PC Pulse Control

When this option is chosen, the wire feeder provides a pulsing capability. Two forms Add 2,739,000

of pulse control are available:

1. Synchronized Pulsing: If the power supply provides a signal when the current is

pulsing, this can be fed to the control which will then feed the wire synchronously

with current pulsing.

2. Timed Pulsing: The control permits wire to be pulsed on a time basis programmed in the control.

9629-R1 Remote Analog Control Add 1,284,000

With this option, the 9629 control will be modified for remote control from an outside source,

allowing the wire driver to be started and the speed set. The control will require

maintained closing contacts and a 0 to 10 VDC isolated circuit to control these functions.

9100-GPPL General purpose pulse lock-out/pulsed wire feed drive signal module. Factory Installed. 5,384,000

This module is required when pulse lockout/drive signals are required. Note: A power

supply which provides external pulse signals is required.

9100F-GPPL As above except shipped for field installation. 4,742,000

9600S2-S2-3 Connection cable, 9629 to second 9600 Control, 3 ft(1m) long 489,000




COLD WIRE FEED ACCESSORY KITS

Accessory Kits for cold wire feeding include:

- inlet guide

- intermediate guide(4-roll systems only)

- outlet guide

- feed rolls

- wire guide tip

- 6 ft(2m) conduit

Accessory Kits for 4-Roll Models

20B6020K .020"(0.5mm) Hard Wire 517,000

20B6030K .030"(0.8mm) Hard Wire 408,000

20B6035K .035"(0.9mm) Hard & Soft Wire 408,000




Accessory Kits for older 2-Roll Models

10A6020K .020"(0.5mm) Hard Wire 449,000

10A6030K .030"(0.8mm) Hard Wire 338,000

10A6035K .035"(0.9mm) Hard & Soft Wire 338,000





607B Wire Spool Cover. Clear, protective cover which shields the wire from 434,000

dust and moisture. Will accommodate a 12"(304mm) spool.

WA-12-9 Mounting Bracket for CWF-10B, CWF-20C and CWF-50 to SWC Series Carriages 334,000

WIRE GUIDE POSITIONERS

Each mechanized feeder includes a WGP-1 Wire Guide Positioner as standard. Should other

wire guide positioners be required, deduct the price of a WGP-1 and add the price of the

positioner of your choice, as follows:

WGP-1 Standard Wire Guide Positioner(straight tip) 1,587,000

WGP-1-263 Base Extender (required for PAW torch PWM-3, 4, 5 & 300) 188,000

WGP-2ES Motorized Wire Guide Positioner with 9045A control(straight tip) 11,146,000

WGP-3 Compact Wire Guide Positioner (curved tip) 1,587,000

Used only with wires up to .045"(1.2mm) diameter.

CHWS-100 Wire straightener 0.30" to 1/16" (0.8 to 1.6mm) wires 1,388,000

05N58 3/32"(2.4mm) Insert for wire straightener 28,000




HOT WIRE PROCESS

HWP-50E Hot Wire Process 49,215,000

Including HWP-200E controlled-wave AC Power Source

Specifications:

Rated output 100% duty cycle, 200amps @ 10 volts AC

Voltage range: 0 to 10 volts AC

Input voltage: 380/415/440/460 volts, 3 phase, 50/60Hz

Input current @ rated load, 10 amps at 230V, 5 amps at 460V

Power factor @ rated load 84%

Dimensions: 16"H x 16"W x 22"D(406 x 406 x 558mm)

Weight: 110 lbs.(49kg)

9302B Remote Control Console includes:

- AC amp and voltage analog meters

- Contactor Hot/Cold/Setup switch

- Gas Auto/Off/Purge switch

- 25 ft(7½ m) cable(control cable)

HWT-1 Hot Wire Torch

HWCP-150-A Hot Wire Contact Positioner(GTAW)

40V77L A-B Argon Hose Assembly, 25 ft(7½ m) A-B IAA Fittings

HSR2537-580 Regulator/Flowmeter CGA-580

WF-50-1 Hot Wire Feeder includes:

- 9629HWS Microprocessor Control with ramp speed timer

- DC permanent magnet motor with tach generator feedback, speed holding accuracy ± 1%

- Four roll feed roll assemblies

- Wire feed speed, 12 to 600 IPM(300 to 15,250mm/min)

- 6 ft (2m) 110/220V, 50/60 Hz AC cord

10A6045HW .045"(1.2mm) wire feed accessory kit includes:

- Hot wire contact tip

- Ceramic wire guide .045"(1.2mm)

- 6 ft (2m) nylon lined insulated conduit

- Outlet guide

- 0.045"(1.2mm) feed roll kit with inlet guide

10A6062HW 0.062"(1.6mm) wire feed accessory kit includes:

- Hot wire contact tip

- Ceramic wire guide .045"(1.2mm)

- 6 ft (2m) nylon lined insulated conduit

- Outlet guide

- 0.062" (1.6mm) feed roll kit with inlet guide

CHWS-100 0.045" to 0.062" (1.2 to 1.6mm) wire straightener

Note: Net weight: 175 lb(79kg), Ship weight: 375 lb(170kg) approximate




HOT WIRE ACCESSORY KITS

Accessory Kits for HWT-1 hot wire torch include:

- Contact tip

- Liner

- Four roll feed rolls

- Outlet Guide

- Conduit, 6 ft(2m)

20B6035HW .035"(0.9mm) Wire Accessory Kit 415,000



WIRE FEEDER REPLACEMENT PARTS

Hot Wire Process Replacement Parts

40V77LA-B Argon hose assembly, 25 ft(7½ m) 221,000

CHWS-100 .045"&.062"(1.2 & 1.6mm) Wire Straightener 1,388,000

HWP-200D Power Supply with 9032B remote control 26,166,000

HWCP-100 Contact Positioner, GTAW Use PN HWPC-150-A

HWCP-101 Contact Positioner, Plasma(PAW) 2,928,000

HWCP-102 Contact Positioner, Sub-Arc(SAW) 2,928,000

HWCP-150-A Contact Positioner, GTAW 3,344,000

HSR2537-580 Regulator/flowmeter 717,000

HWPG-10 Ground cable, 10 ft (3m) 292,000

HWPC-25 Current cable, 25 ft (7½ m) 292,000

HWT-1 Hot Wire Torch 2,144,000

N1C12Q Torch Nozzle Assembly, 1/2"(13mm) orifice, plated, screw-on 31,000

WF-50-1 Hot Wire Feed Head 7,443,000

Old Model Hot Wire Torch

10A6045HW .045"(1.2mm) wire feed accessory kit 394,000

10A6062HW .062"(1.6mm) wire feed accessory kit 394,000

80049 HWC-200 Contact & Guide Assembly, Torch Use PN HWT-1

80050 Nozzle,.375"(9mm)ID 112,000

80051 Nozzle,.500"(12mm)ID 112,000

80052 Nozzle,.625"(15mm)ID Obsolete

80053 Wire Guide Retainer, copper 79,000

80054 Ceramic Wire Guide,.045"(1.2mm) diameter wire 75,000

80055 Ceramic Wire Guide,.062"(1.6mm) Obsolete

80056 Contact Tip,.045"(1.2mm) diameter wire 53,000

80057 Contact Tip,.062"(1.6mm) Obsolete

80058 Gas Diffuser 132,000




WIRE FEEDER REPLACEMENT PARTS

046780 Four Roll Feed Roll Kit .030"(0.8mm) Set of 4 181,000

046781 Four Roll Feed Roll Kit .035"(0.9 or 1.0mm) Set of 4 181,000



046789 Four Roll Feed Roll kit .093"(2.4mm) Set of 4 181,000


056192 Inlet Guide,.020",.030"&.035"(0.5, 0.8 & 0.9mm) diameter wire 60,000

056193 Inlet Guide,.045"&3/64"(1.2mm) 60,000

056195 Inlet Guide,.062"(1.6mm) 60,000

056196 Inlet Guide,.093"(2.4mm) 60,000

18630F Conduit,.093"(2.4mm) diameter wire Per ft 7,000

3036-L Knob, for wire guide positioners 14,000

374831-A Spool Adapter 241,000

44N3545 Conduit,.030"to 3/64"(0.8 ~ 1.2mm) wire Per ft 7,000

45N116 Conduit,.062"(1.6mm) Per ft 8,000

CWF-50-DA Wire Drive Assembly, 4 roll, includes WPG-1 wire guide 6,329,000

CWGT-030 *Curved Wire Guide Tip,.030"(0.8mm) diameter wire 190,000



MT-3353-BLYAN Motor, CWF-50(without flange) 1,794,000

OG-020 Outlet Guide,.020"(0.5mm) diameter wire 234,000

OG-035-045 Outlet Guide,.035" & .045"(0.9 & 1.2mm) diameter wire 131,000



WGT020 Wire Guide Tip,.020"(0.5mm) diameter wire 137,000






*For use with compact wire guide positioners.




WIRE FEEDER REPLACEMENT PARTS(CONT.)

Older Models - CWF-10, CWF-10B, CWF-30

056741 Outlet Guide,.045"&3/64"(1.2mm) No longer available

057083 Outlet Guide,.030"&.035"(0.8&0.9mm) 75,000

056836 Outlet Guide,.062"(1.6mm) 75,000

057911 Feed Roll Kit, 2 roll,.030"(0.8mm) diameter wire 181,000

057912 Feed Roll Kit, 2 roll,.035"(0.9mm) 181,000



23F230 Switch, On/Off 26,000

23F232 Switch, Stop/Run 37,000

37N1998 Pilot Light 34,000

41F537 Switch Jog/Forward/Reverse 44,000

AE33 Motor(V02625 AE33) 927,000

HWF-17E

0358H 8 ft(2½ m) conduit and control cable, for .035"(0.9mm) diameter Obsolete

0458H 8 ft(2½ m) conduit and control cable, for .045"(1.2mm) Obsolete



4X796B Control 140,000

AE33 Motor(See V02625 AE33) 927,000

ISK455502 Bearing 175,000



Section VI

Jetview Video Arc Monitoring System


All Jetview Video Arc Monitoring Systems are supplied as a complete package, ready to mount

Systems include the following:

Camera/Lens Assembly with automatic, electronic shutter

Two camera models are available: the VMS-1300-1 with a 3"(76mm) nominal focus distance

and the VMS-1600-1 with a 6"(152mm) nominal focus distance

Universal mounting bracket for camera assembly

VMS-1121-IT Camera Control Unit Assembly, CCU

LC-IT or LCC-IT Operator Lens Controller box

High Intensity Halogen Lamp for weld area illumination

High Definition Color Monitor, 14"(335mm), NTSC or PAL format

LCD Monitor available as an option

Interconnecting Cables, Camera to control cable, 33 ft(10m) standard length

VMS-1600 Video Arc Monitoring System NTSC Format 32,684,000

VMS-1600-P PAL Format 34,951,000

Rack Mount Style Operator Lens Control with provision for joysticks

115 Volts, 1 Phase, 50/60 Hz Input

6"(152mm) nominal focus distance

VMS-1300 Video Arc Monitoring System NTSC Format 32,684,000

VMS-1300-P PAL Format 34,951,000

Rack Mount Style Operator Lens Control with provision for joysticks

115 Volts, 1 Phase, 50/60 Hz input


VMSC-1600 Compact Video Arc Monitoring System NTSC Format 32,212,000

VMSC-1600-P PAL Format 34,385,000

Operator Lens Control(no joystick mounting for facilities)



VMSC-1300 Compact Video Arc Monitoring System NTSC Format 32,212,000

VMSC-1300-P PAL Format 34,385,000

Operator Lens Control (no joystick mounting facilities)







LC-9045 Motorized WGP Joystick and wired connector, installed 923,000

LC-9080 Motorized Slied Joystick and wired connector, installed 923,000

VMS-1600-CS Camera Shroud with external spatter guard (uses VMS1101-23 spatter guard) 742,000

VMS1100-23 Spatter Guard (for camera shroud) 226,000

VMS4X1VB Video Switch Box 1,039,000

CABLES

VMS-1600-CAMCAB-3 Camera Cable Assembly, 10 ft(3m), between VMS-1121-IT&Camera Head Assembly 4,326,000

VMS-1600-CAMCAB-5 Camera Cable Assembly, 16 ft(5m), between VMS-1121-IT&Camera Head Assembly 3,854,000

VMS-1600-CXCAB-10 Coax Cable Assembly, 33 ft(10m) 608,000

VMS-1600-LENSCAB-10 Lens Cable Assembly, 33 ft(10m), between VMS-1121-IT&LC-IT Lens Control Box 770,000

VMSC-1600-LENSCAB-10 Lens Cable Assembly, 33 ft(10m), between VMS-1121-IT&LCC-IT Lens Control Box 608,000

*Note: Lens cables can be up to 100 ft(30m). Over 33 ft(10m), fiber optic cables are recommenced for noise immunity

FIBER OPTIC CABLES

For special coax length requirements (greater than 33ft/10m) or for use in high electromagnetic interference

environments, contact the Factory for pricing.

REPLACEMENT PARTS

651-S Camera swivel head assembly 155,000

EM10939 Lamp for Halogen light assembly, 6 Watt 122,000

J84-141-114 Joysticks 538,000

LCC-IT Compact Lens Control Box, with 33 ft(10m) cable to VMS-1121-IT 4,874,000

LC-IT Lens Control Box, without cables 7,047,000

VMS-1121-IT Camera Control Unit Assembly, CCU 13,272,000

VMS-1300-1 VMS-1300 Camera Head Assembly with 1 ft(.3m) pigtail cable 22,104,000

VMS-1300-MB-1 VMS-1300 Camera Mounting Bracket(includes swivel head assembly) 717,000

VMS-1600-1 VMS-1600 Camera Head Assembly with 1 ft(.3m) pigtail cable 22,104,000

VMS-1600-1-1 Spatter Shield and holder 372,000

VMS-1600-LENS Camera Lens 4,968,000

VMS-1600-MB-1 VMS-1600 Camera Mounting Bracket(include swivel head assembly) 770,000

VMS-1600-SENS Sensor for camera head 4,855,000

MODEL VMS-1101 AND VMS-2100 REPLACEMENT PARTS

GPCA162/10 Cable, camera to control, 33 ft(10m)-Panasonic cameras only 3,211,000

LC-VMS1101 Cable, lens assembly to control, 33 ft(10m) 757,000

LC-HL Cable, lamp to control, 33 ft(10m) 608,000

VMSUVF Spatter Guard, 52mm UV Fitter - VMS-2100 System only 111,000

VMS1101-23 Spatter Guard, 30.5 mm UV Fitter - for all VMS-1101 cameras 226,000



Section VII

Cyclomatic Series Magnetic Arc Control

Stock No. Description Weight

Lbs/Kg

Cyclomatic Magnetic Arc Control systems can either stabilize or

oscillate the arc. These systems are predominately applied to GTAW

and PAW applications.

Input voltage: 115/220 VAC, 50/40 Hz

Magnetic Arc Control Packages

8020-4600 Pkg.Model 8020 Control with 4600 Probe 15/6.8 13,697,000

8020-4604 Pkg.Model 8020 Control with 4604 Probe 26/12 14,216,000

8020-4608C Pkg.Model 8020 Control with 4608C Probe 27/13 13,697,000

8020-4615 Pkg.Model 8020 Control with 4615 Probe 27/13 14,405,000

8040-4613A Pkg.Model 8040 Control with 4613A Probe 27/13 19,270,000

Components

043511 Model 4608C Probe with 8'(2.5m) cable 4/1.8 3,287,000

Maximum torch diameter 1.62"(41mm)

043512 Model 4604 Probe with 8'(2.5m) cable 5/2.2 3,740,000

043515 Model 4615 Probe with 10'(3m) cable 7/3 4,345,000

Maximum torch diameter 1.5"(38mm)

043571 Model 4613A Probe, 2-Axis with 10'(3m) cable 6/2.7 3,891,000

4600 Model 4600 Probe with 8'(2.5m) cable 5/2.2 3,816,000

Probe assemblies include standard probe tip(s), attachment links, torch clamp, and water hoses with fittings:

All probes require liquid cooling and can share torch cooling.

8020 Control Unit, single axis 9/4 11,619,000

Replaces Model 70B control, Model 80A control

8040 Control Unit, dual axis 10/4.5 16,389,000

Replaces Model 90A control



Stock No. Description Weight

Cyclomatic Magnetic Arc Control

Extension Cables

1023-0080 5 ft(1.5m) extension cable, probe to control 716,000

1023-0071 10 ft(3m) extension cable, probe to control 742,000

1023-0004 15 ft(4.5m) extension cable, probe to control 768,000

1023-0098 20 ft(6m) extension cable, probe control 842,000

1023-0101 25 ft(7.5) extension cable, probe to control 869,000

Replacement Parts

0600-0384 Main Board, 8020 Control 2,323,000

0600-0385 Main Board, 8040 Control 2,342,000

For Model 4604 Probe:

1030-0096 Standard probe tip, 1 required 174,000

2380-0161 Water hose with fittings, 12 ft(3.5m), 2required 107,000

For Model 4608C Probe:

1033-0203 Standard probe tip 0.77"(20mm), 2 required 138,000

For Model 4615 Probe:

1030-0240 Standard probe tip - left 443,000

1030-0231 Standard probe tip - right 443,000

0600-0478 Adaptor Cable, Model 70B 4615 Probe to 8020 control 302,000

4613A Probe:

1030-0657 Standard probe tip 1.03"(25.4mm), 4 required 177,000

4600 Probe:

0600-0320 Standard probe tip, 1 required 151,000

0600-0318 Standard return ring, 1 required 309,000

0600-0329 Water hose with fitting, 12 ft(3.5m), 2 required 112,000



Section VIII

Mechanized Weld Oscillators


Lbs/Kg

MO-150-5A Heavy Duty Mechanized Weld Oscillator 65/30 24,749,000

Weight Capacity: 150 lb(68kg)

Package includes sealed slide, control and 10 ft(3m) interconnection cable.

MO-80-2 Light Duty Mechanized Weld Oscillator 13/6 20,971,000

Weight Capacity: 80 lb(36kg)

Package includes sealed slide, control and 10 ft(3m) interconnecting cable.

MO-150 CONTROL INTERFACES

MO-150-F Fixture Interface Kit 383,000

Kit includes the 9222 board with closing contacts that will allow a fixture

to travel in step increments during dwell time.

9100-MO150A Interface Kit 392,000

Interfaces MO-150-5S and MO-80-2 to an ALC-101. Uses the travel channel on the ALC-101

(Travel is no longer available to start a travel fixture, only the oscillator).

9100-MO150A/FI Interface Kit 927,000

Interfaces MO-150-5S or MO-80-2 to an ALC-101. Also provides a full set of contacts to start a

travel fixture as well as the oscillator. Both oscillation and the travel device will be controlled by

the travel channel on the ALC-10. Price includes a 15 ft(4½ m) long cable to the travel device.

9100-STEP/OSC Interface Kit 2,569,000

Interfaces MO-150-5S or MO-80-2, the travel device, and the ALC-10 control. This interface

controls the starting and stopping of the MO-150-5S or MO-80-2 through the travel channel

on the ALC-101. The travel device is controlled by the MO-150-5S or MO-80-2. Closing contacts

will be provided to the travel device to step (increment) during dwell times. The interface includes

the 9222 board to be fitted into the MO-150-5S or MO-80-2, 6 ft(2m) long cable from the ALC

to the MO-150-5S or MO-80-2, and a 15 ft(4.5m) cable to the travel device.

9200A-100 Remote Pendant with 25 ft(7 1/2m) cable 3,457,000




MECHANICAL OSCILLATOR REPLACEMENT PARTS

01F820 Transformer 232,000

10F468 Potentiometer, 10K ohm 51,000

11730 Coupling 79,000

23F230 Switch SPST 26,000

23F236 Switch(Power On/Off S1) 44,000

23F237 Switch(Mode Selector, S2) 45,000

39F2451 Pilot Light, Green 45,000

455500 Ball Bearing 170,000

7812 Voltage Regulator 28,000

8105-448-011 Ball Nut(for MO-120A series slide) 893,000

81F4550 R.F.I Filter 90,000

9200A Control, Mechanical Oscillator 14,500,000

9211 M.B. PC Board 901,000

9212 PCA, Control 852,000

9213 PCA, Timer 1,605,000

9214 PCA, Drive 542,000

9215 PCA, Switcher 457,000

9220 PCA, Generator 1,927,000

9221 PCA, Control(after s/n 900658) 1,161,000

9222 PCA, Remote I/O 1,426,000

9235 Remote Input Connector (J3) 513,000

9236 Remote Output Connector (J2) 368,000

9256 Drive Cable 795,000

B-2 Bushing(for MO-120A series slide) 38,000

BX2 Dual Vee Bushing(for MO-120A series slide) 39,000

28F1803 Connector for lamp 57,000

KBPC-2506 Bridge Rectifier 44,000

M092-LS09 Stepper Motor Obsolete

M1432 Knob 22,000

MDA 2504 Bridge Rectifier See PN KBPC-2506

MH20S-2464-5K Potentiometer, 5K, 10 Turn 1,237,000

MO-120A-100-5 Slide, Mechanical Oscillator Obsolete

MO-120A-101-5 Slide, Mechanical Oscillator Obsolete

MO-150-101-5-0 Slide, Mechanical Oscillator 14,122,000

MO-150-13 Gear Hub 287,000

MO-150-16 Pot Drive Gear 258,000

MO-150-6 Lead Screw Assembly with R-0502-2 Ball Nut 1,983,000

SM2861-5152 Stepping Motor with 11730 coupling 663,000

W-2 Wheel(for-MO-120A series slide) 170,000

Z99500 Ball Bearing(for MO-120A series slide) 45,000



Section IX

Optical Seam Trackers


All Jetline Optical seam trackers are supplied complete and ready to mount.

Each system includes:

- Dual axis slide with 15 ft(4½ m) cable to control

- Control with 6 ft(2m) input power cord

- Remote control pendant with 15 ft(4½ m) cable

- Optical sensor with 15 ft(4½ m) cable to control

- Sensor mounting bracket

JSLT250-5x5 Optical Seam Tracking System 88,749,000

250 lb(110kg) capacity @ 12"(300mm) from mounting face

5"x5"(125x125mm) stroke

Drive weight: 60 lb(27kg)

Control weight: 65 lb(29kg)

Input voltage: 115 Volts, 50/60 Hz

JSLT250-5 Optical Seam Tracking System 84,876,000

Same as above except single axis with 5"(125mm) stroke


JSLT250-10x10 Optical Seam Tracking System 89,693,000

Same as JSLT250-5X5 except 10" x 10"(250 x 250mm) stroke


JSLT250-10 Optical Seam Tracking System 88,276,000

Same as above except single axis with 10"(250mm) stroke


Installation For first time installations, a Jetline Field Engineer is required. Fee plus travel expenses 6,839,000

(at cost) will be charged. Engineer will be available for two days on site installation and training





JST-MTR Color Monitor 2,418,000

Can be connected to the control to provide a digitized image of the weld joint

JST-KBD Full size, 101 key keyboard 362,000

Used to communicate with the control

REPLACEMENT PARTS FOR MODEL JST250

600-068-00 Water Cooled Sensor Mount 2,852,000

Maintains low sensor temperature in high heat applications

JST-SS Spatter Shield 1,275,000

JST-SSW-1 Protective Windows, rectangular 12,000

MSLR250-5X5 Optical Compatible Motorized Slide (tack feedback), 5"x5" (127x127mm) stroke 14,689,000

MSLR250-10X10 Optical Compatible Motorized Slide (tack feedback), 10"x10" (254x254mm) stroke 19,270,000



Section X

Cyclomatic Series Tactile Seam Trackers


Seam Tracker Systems are supplied complete with:

- One 9660 microprocessor control, 115/220 VAC, 50/60 Hz

- One pendant assembly with 10 ft(3m) cable

- One omni guide sensor assembly with 4 ft(1.25m) cable

- One omni guide accessory kit; include two insulators and one 1/8"(3m) probe tip

- One dual axis slide assembly with 10 ft (3m) cable - 3 standard stroke lengths & 2 weight capacities available

- One-omni-guide torch mounting kit

- One probe bracket assembly

- One operation manual

SYSTEM PACKAGES

PROGRAMMABLE SEAM TRACKER SYSTEMS

PTST40-3X3 Programmable Seam Tracker (formerly MPOC style) 31,551,000

Weight capacity is 40 lb(18kg) at 6" (152mm) from mounting face

Slide stroke is 3"x3"(76x76m)


Weight capacity is 250 lb(113kg) at 12" (305mm) from mounting face

Slide stroke is 5"x5"(127x127mm)


Weight capacity is 250 lb(113kg) at 12"(305mm) from mounting face



Weight capacity is 450 lb (204kg) at 24"(610mm) from mounting face



Weight capacity is 450 lb (204kg) at 24"(610mm) from mounting face


9600-400 Dual Interface Pendant Assembly, for two PTST Systems 3,551,000




SYSTEM PACKAGES(CONT.)

STANDARD SEAM TRACKER SYSTEMS

TST40-3X3 Standard Seam Tracker 25,788,000


Slide stroke is 3"x3"(76x76m)













SINGLE AXIS SEAM TRACKER SYSTEM PACKAGES

Single Axis Seam Trackers can be supplied as follows. Specify vertical or horizontal slide orientation.

PTST250-5 Programmable Seam Tracker, single axis slide stroke is 5"(127mm) 30,795,000

PTST250-10 Programmable Seam Tracker, single axis slide stroke is 10"(254mm) 30,889,000

TST250-5 Standard Seam Tracker, single axis slide stroke is 5"(127mm) 25,599,000

TST250-10 Standard Seam Tracker, single axis slide stroke is 10"(254mm) 26,072,000

Notes:

● Contact the factory regarding compatibility of old Cyclomatic seam trackers and new. Backward Compatibility: Old style

slides can operate from new style controls and pendants; old style controls and pendants can operate new style slides.

● Contact the factory for spare and replacement parts for the old style seam trackers.

● Models PTST are the replacement for the older style with MPOC.

● Any slide stroke length of the 250 series may be extended. Contact factory for price.

● System ship in two boxes with appropriate cables, etc: Lb/Kg

- MSP40-3X3 3"x3" slides, 16"x16"x10" (406x406x254mm) box 19/8.6

- MSP250-5X5 5"x5" slides, 24"x24"x10" (610x610x254mm) box 55/25




- 9660-K Standard or Programmable Control Kit, 20"(508mm) sq box 60/27

(Control kit includes all components except cross slide.)

- 9660S/P Standard or Programmable Control only, 20"(508mm) sq box 46/21




System Components and Replacement Parts

0600-0116 Motor, 450 lb vertical slide 1,889,000

0600-0177 Motor, 450 lb horizontal slide 1,889,000

043519 Omni Guide Torch Mounting Kit 366,000

043520 Omni Guide Sensor Assembly 3,296,000

043521 Probe Bracket Assembly, 5-Axis Probe Mounting Kit 1,662,000

043522 Omni Guide Cable Assembly, 4 ft(1.25m) 595,000

043523 Drive Cable Assembly, 10 ft(3m) 674,000

043524 Omni-Guide Accessory Kit 289,000

0600-0111 Motor, with brake, 250 lb vertical slide 1,806,000

1101-2002-2 Control Transformer 457,000

1101-2002-3 Main Control Board, standard models 2,437,000

1101-2202-4 Heatsink Assembly, Motor Driver 1,673,000

1103-1226 Heatsink modification brake kit for control; required for new slides used 222,000

with old style control

1103-0491 Transistor Replacement Kit 239,000

1114-0386 Omni Guide Cable Assembly, 6 ft(1.8m) 614,000

1114-0394 Omni Guide Cable Assembly, 8 ft(2.4m) 740,000

1116-0123 Gear Motor, 250 lb horizontal slide(067061) 1,945,000

607342 Fuse(2120-0263) 31,000

9660P-K PTST Control Kit(formerly MPOC style) 23,049,000

Control kit consists of all components except cross slide

9660S-K PTST Programmable Microprocessor Control 17,523,000

Control kit consists of all components except cross slide

9660P PTST Programmable Microprocessor Control 13,461,000

9660P-100 PTST Programmable Pendant Assembly 3,287,000

9660S TST Standard Microprocessor Control 9,635,000

9660S-100 TST Standard Pendant Assembly 2,550,000

MSP40-3X3 Dual Axis Cross Slide Assembly, 3"x3"(76x76mm) - slides only, no control 10,296,000





PTST-KIT Upgrade Kit, TST Standard to PTST Programmable 5,705,000




Consumables

179034 Insulator, Omni-Guide 44,000

179746 Tip, Extension 3"(76mm) TX03 217,000

179747 Tip, 1/16"(1.6mm) PT006 155,000

179748 Tip, 1/8"(3.2mm) PT012 - supplied with seam tracker package 148,000

179749 Tip, 1/4"(6.4mm) PT025 256,000

179750 Tip, 3/8"(9.5mm) PT038 256,000

179751 Tip, 1/2"(12.7mm) PT050 255,000

179752 Tip, 5/8"(15.9mm) PT063 268,000

179753 Tip, 3/4"(19.1mm) PT075 383,000

179754 Tip, 1"(25.4mm) PT100 510,000

179765 Tip, knife-edge single wheel(1103-0319) ST-012 394,000



Section XI

Jetline Tactile Seam Tracker Replacement Parts


2716 Programmed Chip, PST 513,000

11736 Coupling 138,000

11/1/9060 Probe Board(models SST-10&SST-40) 1,341,000

12/1/9060 Drive Board(models SST-10&SST-40) 1,775,000

08DU14 Bearing 22,000

1016A Cross Slide 426,000

10F7080 LED Digital Display 22,000

111SM1-T Limit Switch(1x1 slide) 68,000

111SM2-T Limit Switch(5x5 and larger) 41,000

16DU16 Bearing 29,000

187L050 Drive Belt(Rev "D"slide) 59,000

19L050 Drive Pulley(Rev "D"slide) 137,000

23F230 Switch, on/off 26,000

2716S Special Programmed Chip, PST 606,000

311SX3-T Limit Switch (3x3 slide) 78,000

37N1998 Pilot Light, Red, Power On 34,000

39F2450 Pilot Light, Red, Pendant 42,000

39F2451 Pilot Light, Green, Pendant 45,000

3W96-01MY Thumbwheel Potentiometer 610,000

4501A Torch Holder 309,000

6R6-048018 Drive Belt 57,000

8107-448-014 Ball Nut 1,076,000

9060-10 Processor Board 2,777,000

9060-10/40 Control(PST only) 15,681,000

9060-11 Probe Board(models PST-250&SST-250) 2,210,000

9060-12 Drive Board(models PST-250&SST-250) 2,342,000

9060-13 Motor Board 1,775,000

9060-300 Control for PST-250 Series 1,029,000

9060-J21X19 Cable Assembly(probe to control) 17,098,000

9060-J30X15 Cable Assembly(slide to control) 426,000

9070-10 Control Board(SST) 878,000

9070-10/40 Control for SST-10 and 40 2,248,000

9070-100 Pendant(SST) 11,288,000

9070-300 Control for SST-250 Series 2,852,000

AR-9104-1 Ferrite Bead 12,563,000

B-3 Dual-V Wheel, 250 lbs(113kg) slide 23,000

BX3 Dual-V Wheel, 250 lbs(113kg) slide 34,000

CB260-C1-8 Adjustor 46,000

264,000




JETLINE SEAM TRACKER REPLACEMENT PARTS(CONT.)

CBC-6PX Male Connector 41,000

CLM Current Limiting Module 476,000

CSA-50 Spring Anchor 39,000

CSB260-4 Mounting Plate 207,000

CSB260-5 Tooling Plate 143,000

CSB260-8 Switch Cover 77,000

CSB260-C1-14 Adaptor 125,000

CSB260-C1-3 Limit Switch Mount 122,000

CSB260-S10-11 Track 360,000

CSB260-S5-4 Screw, Rev"B"slide 315,000

CSB260-S5-5 Nut, Rev"B"and"D"slides 447,000

CSB260-S5-6 Limit Switch Cam 68,000

CSD250-7L/R Wheel Guard 222,000

CSD250-S5-6 Screw, Rev"D"slide 396,000

CSF-250-10Hx10V Cross Slide Assembly 122,280,000

CSF250-13 Spacer 97,000

CSF250-3A Bearing Housing 141,000

CSF250-7 Flange 474,000

CSF250-S10-16 Brush Seal 150,000

CSF250-S10-2 Slide Body - 10" stroke 491,000

CSF250-S10-5A Ball Screw 668,000

F710-40-SB4G1 Worm Gear Reducer 840,000

G-9 Compression Spring 13,000

GM9234E176 Motor for 3x3 slide 693,000

GM9413-4-5.9 Motor for 3x3 slide See PN GM9243E176

IKS-77R6 Bearing, Armature 37,000

J84-141-114 Joystick(was P/N J74-141-114) 538,000

K09126-0004 Brush Holder No Longer Available

K09127-0001 Brush Cap No Longer Available

K09128-0009 Motor Brush NO Longer Available

K09129-0003 Motor Spring No Longer Acailable

KBIC-120-1/8 Motor Control 408,000

L00647-0002 Bearing, Armature See PN IKS-77R6

L00647-0003 Bearing, Armature See PN IKS-77R6

M1130329 90VDC Motor for "F" series slides 878,000

PST-210-01 Probe Tip,.031"R(.8mm) 76,000

PST-210-02 Probe Tip,.062"R(1.6mm) 76,000

PST-210-03 Probe Tip,.125"R(3.1mm) 76,000

PST-210-04 Probe Tip, Tack Skipper 419,000

PST-210-05 Probe Tip, Dual Wheel 782,000

PST-300-100 Probe Adaptor 383,000

PST-300-200 Probe Assembly 2,815,000

PST-300-200-1 Ball Housing 487,000




JETLINE SEAM TRACKER REPLACEMENT PARTS(CONT.)

PST-300-200-2A Coil Assembly, includes: 916,000

1 PST-300-300-2 Coil

1 PST-300-200-3 End Plate

1 PST-300-200-16 Connector

PST-300-200-3 End Plate 142,000

PST-300-200-4 Break-a-way 50,000

PST-300-200-5A Guard 111,000

PST-300-200-7A Pivot Rod Assembly 332,000

PST-300-200-8 Housing 188,000

PST-300-200-9 Nut, Break-a-way 35,000

PST-300-300 6 Axis Universal Torch Mount 2,172,000

ST-1010 Locking Ball Torch Holder 740,000

V02625 AB88 Motor(both Rev "B" and "D" slides), (eq. V02625 AA88) Obsolete

W-2 Dual-V Wheel 170,000

W-3X Dual-V Wheel 228,000

Z499502 Ball Bearing 44,000

Z992L01 Ball Bearing, lower(both Rev "B" and "D" slides) 48,000

Z993L02 Ball Bearing, upper(Rev "D" slide only) 42,000

ZB2B02-Z1013 2 Position Selector switch. (Previously P/N PWSBM102BAAA) 217,000

ZB2BD3-ZE1013 3 Position Selector Switch. (Previously P/N PWSEC102BBBA) 389,000



Section XII

Shield All Weld Viewer


Lbs/Kg

WH-15P Shield All Weld Viewer 7/3 693,000

Extra large viewing area of 7"x8"(178x203mm)

Universal mounting, includes shade 10 lens and clear lens

WH-15-BM As above except with mounting hardware for Benchmaster Systems 825,000

ACCESSORIES

100-L1 Adjustable Arm (normally included with all viewers) 551,000

1/16X7X8 Extra Clear Lens, for WH-15P(old p/n 111-66) 15,000

C9-50199 Extra Colored Lens, for WH-15P, Shade 9 126,000

C10-50199 Extra Colored Lens, for WH-15P, Shade 10(old p/n 11-L7) 126,000

C11-50199 Extra Colored Lens, for WH-15P, Shade 11 126,000

WH-15L1 Weld Viewer without arm or lens(shell only) 215,000

WH-15PNA Weld Viewer with lens, less arm (was p/n WH-15L1) 425,000



Section XIII

BKT Track&Carriage Builders Kits


TRACK & CARRIAGE BUILDERS KITS Lbs/Kg

MIG BUILDERS KIT

BKT-MIG Builders Kit for MIG(GMAW) applications 150/68 7,859,000

SWC-25-PR Carriage

- Speed range:3 - 135 ipm(76-3430mm/min)

- Manual disengage clutch and wire drive left

- Load capacity: 300 lb(136kg) 12"(305mm) from face plate of carriage

TD-1000-14B Control

Builders Drawing Package - manufacturing drawings for BKL track and mounting columns

BKL Flatway Side Beam Track - can be supplied with BKT-MIG Kit as follows:

BKL-24 Weld length:24"(609mm), Overall length:45"(1140mm) 250/113 5,271,000












BkL-240 Weld length:240"(6096mm), Overall length:261"(6630mm) 1330/603 20,026,000

Optional Accessories-BKT-MIG

9627 Automatic Microprocessor Carriage Control(in place of standard TD-1000-14B) Add 5,290,000

HCS-250-5 Single Axis Hand Crank Slide 3,816,000

TSC-1B-74 Mounting Columns - up to 74"(1880mm) from floor to bottom of carriage. Each 2,474,000

Two each required.




TRACK & CARRIAGE BUILDERS KITS(CONT.) Lbs/Kg

SAW BUILDERS KIT

BKT-SAW Builders Kit for Sub-Arc(SAW) applications 150/68 10,721,000

SWCB-5A Carriage

- Speed range: 3-135 ipm (76-3430mm/min)

#NAME?

- Load capacity: 300 lb(136kg) 12"(305mm) from face plate of carriage

9627 Microprocessor Control

Builders Drawing Package - manufacturing drawings TKL track and mounting columns

Brackets for mounting of Miller HDC 1500 SAW Package

SWC5-SAW-2 Slide Mounting Bracket 366,000

SWC5-SAW-3 9627 Control Mounting Bracket 574,000

SWC5-SAW-4 Wire Feed Mounting Bracket 236,000

SWC5-SAW-5 Spool Holding Plate 188,000

TKL Flatway Side Beam Track - can be supplied with BKT-SAW Kit as follows:

TKL-24 Weld length:24"(609mm), Overall length:53"(1346mm) 250/113 5,271,000












TKL-240 Weld length:240"(6096mm), Overall length:269:(6832mm) 1330/603 20,026,000

HEAVY DUTY BUILDERS KIT

BKT-HD Heavy Duty Builders Kit 420/190 18,467,000

Heavy duty carriage

- speed range: 3-135 ipm(76-3430mm/min)

#NAME?

- Load capacity: 1,000 lb(454kg) 12"(305mm) from face plate of carriage

9627 Microprocessor Control

Builders Drawing Package - manufacturing drawings for track and mounting columns

Optional Accessories-BKT-HD




Section XIV

Slides, Motorized and Manual


CYCLOMAIC SERIES MOTORIZED SLIDES

All motorized slide packages are supplied complete and ready to mount. Each system comprises the following:

9680 Control, 115/220 VAC, 50/60 Hz

Single or dual axis slide with 10 ft(3m) slide to control cable

Instruction manual

Remote pendant with joy stick, 10 ft(3m) cable

Note: Any slide stroke length of the 250 series may be extended. Contact factory for price.

SINGLE AXIS MOTORIZED SLIDES

MSC250-5H Single Axis Motorized Slide, horizontal axis 15,728,000

MSC250-5V Single Axis Motorized Slide, vertical axis 15,728,000

250 lbs(11kg) capacity @ 12"(304mm) from mounting face

5" Horizontal slide stroke at a variable speed rate from 0 to 25 IPM(635mm/min)

Drive weight: 30 lbs(13kg) Control weight: 5 lbs(2kg)

MSC250-10H Single Axis Motorized Slide, horizontal axis 16,295,000

MSC250-10V Single Axis Motorized Slide, vertical axis 16,295,000

Similar to above except has 10"(254mm)stroke


DUAL AXIS MOTORIZED SLIDES

MSC40-3X3 Dual Axis Motorized Slide with 40 lb(18kg) capacity @6"(152mm) from face 17,381,000

3"x3"(76x76mm) slide stroke @ variable speed rate from 0 to 25 IPM(635mm/min)






10"x10"(254x254mm) slide stroke @variable speed rate from 0 to 25 IPM(635mm/min)











INDIVIDUAL COMPONENTS, CYCLOMATIC MOTORIZED SLIDES

9680 Control, Motorized Slide 7,689,000

9680-100 Pendant, Motorized Slide 2,191,000

043523 Drive Cable 10 ft(3m), Motorized Slide 674,000

9680-K Control Kit-upgrading old slides with new control 8,123,000

Consists of all components except slide

JETLINE MANUAL SLIDES

HAND CRANK SLIDES


40 lbs(18kg) capacity @12"(304mm) from mounting face; 4"(100mm) slide stroke

HCS-40-4X4 Dual Axis Crank Slide 2,078,000

40 lbs(18kg) capacity @12"(304mm) from mounting face; 4"x4"(100x100mm) slide stroke

HCS-40-4X4-RT Dual Axis Rotary Hand Crank Table 3,306,000

40 lbs(18kg) capacity @12"(304mm) from mounting face; 4"x4"(100x100mm) slide stroke

360° of rotation


250 lbs(113kg) capacity @12"(304mm) from mounting face; 5"(127mm) slide stroke

Two slide may be bolted together for dual axis control.

SINGLE AXIS AIR SLIDES

APS-100-4 Single Axis Air Powered Slide 8,955,000

100 lbs(45kg) capacity @12"(304mm) from mounting face;4"(101mm) vertical slide stroke

APS-100-6 Single Axis Air Powered Slide 9,871,000

As above except with 6"(152mm) vertical slide stroke



Section XV

Charges for Special Services

Straight Time

Regular 8 hour weekday including working time and travel time.

Technician/Instructor Per Day 1,667,000

Per Hour 208,000

Field Engineer Per Day 1,805,000

Per Hour 225,000

Design Engineer Per Day 2,219,000

Per Hour 274,000

Overtime

Time and One-Half

Weekdays, more than 8 hours up to 12 hours, and Saturday, up to 8 hours.

Technician/Instructor Per Hour 310,000

Field Engineer Per Hour 336,000

Double Time

Weekdays, more than 12 hours, Saturdays, more than 8 hours, and Sundays and Holidays

Technician/Instructor Per Hour 411,000

Field Engineer Per Hour 448,000

Transportation

Subsistence

Board and lodging while away from factory, including, but not limited to, food motel/hotel costs, and the like will be billed at cost.

Note

It is understood that the time of factory personnel on call in the field shall be billed on the basis of the regular 8 hour period,

regardless of lost time or interruptions due to conditions beyond their control, such as power failure, lack of materials,

or other such interruptions.

The above applies to the continental United States only. For information regarding fees outside the U.S., please contact the factory.

Cost involved during entire trip are at actual cost. Included, but not limited to, are air fares, taxis, car rentals,

parking costs, and insurance. Local trips are based on 51 cents per mile(i.e mileage to airport).


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