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Page 1: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion
Page 2: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Kalwall Translucent Panel System

Page 3: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Kalwall Translucent Panel System

Page 4: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

•  Kalwall is a translucent, highly insulating light diffusing building system for walls and roofing

•  Kalwall comprises of fiberglass sheets bonded to a grid core of aluminium I - beams

•  A – External face sheet

•  B – Glass fiber insulation

•  C – Aluminium I-beams

•  D – Internal, shatterproof face sheet

What is Kalwell?

Page 5: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

•  Unmatched thermal performance and solar heat gain reduction creates climate stability within the environment that leads to a reduction in HVAC systems useage

•  Natural daylight reduces artificial lighting requirements leading to a reduction of building energy consumption

•  Natural light has a positive impact on health and wellbeing of workers

•  High impact resistance •  Customisable solutions

Benefits of Kalwall

Page 6: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

•  Kalwall is a structural translucent sandwich panel that is either 70mm or 100mm thick.

•  I Beams can be solid aluminium or thermally broken to increase the thermal performance of the system.

•  The kalwall panel is encapsulated by an extruded aluminium cill and mullion section to keep it watertight.

•  Panel widths are 1200mm and 1500mm standard. •  The Kalwall panel is the key to several systems available.

The Kalwall panel is the key to

What is Kalwell?

Page 7: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Single span panels up to 6m run vertically using the standard fastening section

System 1: Wall Panels

Page 8: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Wall Panel Detailing

Page 9: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Multi storey panelling using horizontal storey battens creating a continuous facade

System 2: Panel Unit Walls

Page 10: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Panel Unit Detailing

Page 11: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Existing window openings with glass replaced with new Kalwall system with small viewing panes

System 3: Window Replacement

Page 12: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Window Replacement Detailing

Page 13: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Standard sizing geo dome, pyramid and flat skylights. Pre-determined sizing only available in this system

System 4: Standard Skylights

Page 14: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Standard Skylight Detailing

Page 15: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Larger format skylights including self supporting ridge roofs pre engineered to withstand set loadings

System 5: Pre-Engineered Skylights

Page 16: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Pre-Engineered Skylight Detailing

Page 17: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Custom skyroofs are for any design outside of the standard and pre-engineered range. Specific engineering design by Kalwall is required for support locations to be determined.

System 6: Custom Skyroofs

Page 18: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Custom Skyroof Detailing

Page 19: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Facade NZ ‘R’ Value

SHGR UV Filter

Light Trans

STC (Db)

Single Glaze Glass

0.2 0% 23% 93% 13

Double Glazed Glass

0.6 70% 93% 55% 31

Single Skin Polycarbonate

N/A 47% 90% 56% 8

Danpalon Multi-cell Polycarbonate

0.8 55% 99% 45% 18

Kalwall with Glass Fiber Insulation

1.0 -2.5 87% 99.9% 10 -30% 33

Kalwall with Nanogel Insulation

3.5 – 4.0 90% 99.9% 15 – 20% 35

Benefits of Kalwall over Glass

Page 20: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

“U” value measures thermal transmission through the product USA = BTU / hr . Ft². °F SI (System international) = w / m² . °C R Value measures the Thermal Resistance of the product R Value = m² . °C / w Note: Most imported products will be using the SI “U” value. As the “R” value is the inverse to this value, use the formula 1/U to convert the value. i.e: SI “U” value of 0.52 is “R” 1.9 (1 / 0.52)

“U” value vs “R” value

Page 21: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Face sheets are made with kalwalls unique resins and fiberglass design. Erosion veil barrier is integral to the resistance of fiber bloom and delamination. The face sheets are of full thickness color stability and not a coating.

UV Exposure

Page 22: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Intense direct sun beams through glass and shadow blinding spots

Evenly diffused daylight and no thermal hot spots

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Why Kalwall?

Page 23: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

LED backlighting gives endless options for façade designs

Additional Features

Page 24: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Daylight design is the use of translucent products that allow natural daylight from the sun to emit through the product and into the building. This can be in the form of walls / windows / roofs or skylights. There are a number of benefits of designing with natural light dispersion inside the building including the reduction of energy costs from less artificial lighting and health benefits for occupiers of the building are also improved using natural daylight. Lighting levels and requirements are at the forefront of design priority and the building is designed around it accommodating these parameters.

Daylight Modelling

Page 25: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Computer generated daylight model simulations are the most effective way to design. Multiple scenarios can be generated at the touch of a button. Buildings and openings are modelled based on any time or date within the year to show typical light emitting patterns and real world weather data for a specific site.

How do we Design using Daylight?

Page 26: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

•  Simulation shows the behavior of natural light within a space – a visual tool to demonstrate design choices.

•  Ideally used in the design development. •  Use daylight/sun as the first layer of ambient light. •  The building itself = luminaire. •  300lux is becoming the average for daylighting levels in a building but the

modelling can be tailored to custom requirements.

What is daylight modelling?

Page 27: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Designing with the correct light levels and diffusion for a specific building

Typical Daylight Studies

Page 28: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Renders can give client realistic views of the end result

Typical Daylight Studies

Page 29: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

•  The building as a whole •  Its global position (site) •  Obstructions (external and internal) •  Surfaces •  Key design features that effect daylighting •  The intended use of the space – how much light needed? •  Size and location of skylights/walls •  How can we positively effect the outcome �

Daylight analysis should look at:

Page 30: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

•  Radiance – a snapshot in time. A time on a day (noon, sept 21st) Shows exact light levels (within accuracy of solar deviations).

•  Daylight autonomy – yearly average/

sliding scale. Choose hours of operation Lux level – tied to space function What % of time does the space reach the target?

300 lux – 60% of the time during hours of Operation i.e.7 am to 6 pm…. goal is good ambient light as the first layer of light!

Radiance vs Daylight Autonomy

Page 31: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Original design by architect

Let’s work through a simulation

Page 32: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Modelling shows way too much light in the pool area which can result in glare reflection off water

Summer solstice at Noon

Page 33: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Note: Glass is transparent and not translucent which lets direct sunlight through causing extensive glare patches

Revision 1: Change upper 3m of glass wall to Kalwall Translucent Panel

Page 34: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Result: Still too much daylight

Page 35: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Revision 2: Reduce rooflight area

Page 36: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Result: Improved but need to look at glare management

Page 37: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Revision 3: Upper 3m of glass changed to Kalwall for glare reduction

Page 38: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Upper 3m of glass area changed to Kalwall

Page 39: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Upper 3m All glass walls = too much glare creating intense reflectivity on water surface and is a life safety

hazard of glass area changed to Kalwall

Page 40: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Direct sunlight is away from the pool area eliminating glare blinding on the water surface meaning lifeguards are able to see people in the pools at all times

Result achieved with upper 3m of glass changed to Kalwall

Page 41: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Modelling offers photo realistic renderings

Page 42: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Computer rendering

Page 43: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Actual Photograph

Page 44: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Side by side comparison

Page 45: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Volumetrics tells the story of how light travels within the space. A section through the model shows how light is distributed within the space. �

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3D analysis methods

Page 46: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Right: Without Kalwall translucent panels

Left: Using Kalwall wall panels and implementing a Kalwall rooflight

3D section views

Page 47: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

•  Specific light level requirements can be achieved •  Identifies excessive light or under-illumination •  Used as a submittal item for day lighting credits in

programs such as LEED, Greenstar •  Compare different materials – glass / translucent /

overhangs / light shelves •  Size and spacing of day lighting options – Bigger is not

always better! •  Eliminates potential solar glare and hotspots for smooth

diffused lighting throughout.

Advantages of Building Design using daylight modelling with Kalwall

Page 48: Kalwall Translucent Panel System - Chilli Websites Use Kalwall .pdf · Kalwall Translucent Panel System ... 4.0 90% 99.9% 15 ... Designing with the correct light levels and diffusion

Questions?

Thank you for your time

AUSTRALIA – Melbourne Michael McGarry PHONE: 03 5987 1856 MOBILE: 0419 326 120 EMAIL: [email protected]

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AUSTRALIA – Brisbane Shane Cassady PHONE: 02 6672 8183 MOBILE: 0417 586 827 EMAIL: [email protected]