layout considerations

18
LAYOUT CONSIDERATIONS POWER ELECTRONICS LABORATORY

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Page 1: Layout Considerations

LAYOUT CONSIDERATIONS

POWER ELECTRONICS LABORATORY

Page 2: Layout Considerations

American Wire Gauge

Diameter (in mils) = 2 50 – AWG 6

Leo Allen Tayo PEL 2011

Page 3: Layout Considerations

Resistance

R = ρLA

Leo Allen Tayo PEL 2011

Page 4: Layout Considerations

Non-Idealities of Electronic Components

at HF

Resistor

Leo Allen Tayo PEL 2011

Page 5: Layout Considerations

Non-Idealities of Electronic Components

at HF

Capacitor

Leo Allen Tayo PEL 2011

Page 6: Layout Considerations

Non-Idealities of Electronic Components

at HFInductor

Leo Allen Tayo PEL 2011

Page 7: Layout Considerations

Components Placement It is oftentimes practical to layout the

power section first, being the bulkiest part of the circuit board.

Place all components necessary for IC biasing and compensation closest to the IC as much as possible.

Keep control ICs and feedback lines away from magnetic components.

Leo Allen Tayo PEL 2011

Page 8: Layout Considerations

Components Placement

Segregate the power section from the control section via local islands as much as possible.

Employ daughterboards especially for control if there is a space constraint in the main board.

Leo Allen Tayo PEL 2011

Page 9: Layout Considerations

Grounding

Keep ground return paths short and wide. [copper pour]

Observe STAR GROUNDING configuration as opposed to DAISY CHAIN GROUNDING.

Segregate Power, Digital and Analog Small Signal grounds.

Leo Allen Tayo PEL 2011

Page 10: Layout Considerations

Routing

Observe proper track clearance especially at high voltages.

Size the tracks accordingly so that they can accommodate the desired current intended to pass through them.

Leo Allen Tayo PEL 2011

Page 11: Layout Considerations

Routing

Keep feedback traces away from tracks that carry switching signals.

Leo Allen Tayo PEL 2011

Page 12: Layout Considerations

Routing – Track Sizing

WhereT – trace width in milsI – current in AmperesCuWt – copper weight in ounces

National Semiconductor, Best Layout Practices for Switching Power Supplies

Page 13: Layout Considerations

Routing Reduce loop areas as much as possible

ENOCEAN App Note 101, Layout Considerations for Line-Power Supplies

Page 14: Layout Considerations

Routing

Reinforcement of copper tracks with lead is highly advisable especially for tracks that will carry high current

Place the filter capacitors so that their terminals are directly connected to the PCB traces that carry main current to be filtered (no extra trace length)

Leo Allen Tayo PEL 2011

Page 15: Layout Considerations

MAXIM App Note 735, Layout Considerations for Non-Isolated DC-DC Converters

Page 16: Layout Considerations

MAXIM App Note 735, Layout Considerations for Non-Isolated DC-DC Converters

Page 17: Layout Considerations

Routing

When laying out the PCB, always make provisions for as many noise suppresion capacitors as possible. If the capacitors are not needed, you can just leave them out when the board is assembled.

Pick the smallest package for a given capacitance. Smaller outlines tend to have less parasitic inductance.

Leo Allen Tayo PEL 2011

Page 18: Layout Considerations

Leo Allen Tayo PEL 2011