leap for optimized project implementation - under the hood of the technologies

1. LEAP Under the Hood Technologies Joe Bastone Paul Hodge

4. 4 2015 Honeywell International All Rights Reserved Project Execution in the 21st Century What is different today? Over the last 7 to 10 years, projects have gotten larger No one EPC, often no one owner will take full ownership Scarcity of skilled people Implications Work is often done by multiple EPCs or multiple offices Work can be done under multiple owner guidelines Some project deliverables impacted more severely DATA will be late! COST will be an issue! PROCESSES will change!

6. 6 2015 Honeywell International All Rights Reserved Off the Critical Path LEAP Define Design Manuf Config Test Install Start Finish PHYSICAL FUNCTIONAL Late Binding Cloud Engineering enabled by Controller and IO Simulators in Virtual Machines Control Strategy Adaptability when you need it, during project execution No IO Module or Channel ID required for configuration Functional configuration independent of physical design Late Binding matches the functional configuration to the physical design Universal Channel Technology enables IO Late Binding Virtualization enables PC Late Binding

9. 9 2015 Honeywell International All Rights Reserved EPC Office SSL VPN Gateway Honeywell VPN Honeywell Home Office Virtual Engineering Platform Current Metrics Total VM Online Capacity 27,000 Total VMs Currently in Use 11,000 Total Customer Projects Executed using VEP 1499 Total Internal Projects & Demo systems 680 Customer Office EPC Office Honeywell Office WAN Honeywells Virtual Engineering Platform

11. 11 2015 Honeywell International All Rights Reserved Physical Virtual Supervisory IOController All Station types SIM CEE SIM IO What can run in the VEP? Safety Manager Safety Manager Sim (Under Development)

14. 14 2015 Honeywell International All Rights Reserved What is Virtualization? The Universal solution for servers and workstations Can be used for multiple purposes Use it for L2, L3, L3.5 or L4 nodes Single module that can be used for AI, AO, DI and DO. Reference cabinet design Premium Platform Universal Cabinets Variable capacity Single set of virtual infrastructure can accommodate multiple nodes Locate capacity where required in the field Cost Predictability Single cost / model number for infrastructure regardless of quantity Single cost / model number for quantity of IO

15. 15 2015 Honeywell International All Rights Reserved Total flexibility Before 30-node System 2 Experion Servers 18 Operator Stations 5 Engineering Stations Sim FDM Alm Mgmt ACE Domain Control Install different types of nodes on the one set of virtual infrastructure Keep adding more nodes until it gets full

16. 16 2015 Honeywell International All Rights Reserved Phase 1 Setup a VEP system Deploy nodes from a template Configure nodes Phase 2 Start building displays and control strategies Test both displays and control strategies from within the VEP Phase 3 Setup project virtual infrastructure Connect virtual infrastructure to the VEP Transfer the nodes from the VEP to local virtual infrastructure How late binding of the supervisory system works

19. 19 2015 Honeywell International All Rights Reserved Completely liberates safety and process I/O, as well as the control cabinets from channel type dependency through Universal I/O module. Flexible marshalling Reduce or eliminate marshalling Universal cabinets Allow cabinets to be standardized Any field signal can be connected to any I/O channel Drastically reduce engineering cost and schedule Enables Late Binding of IO to Control Strategies What is Universal Channel Technology?

20. 20 2015 Honeywell International All Rights Reserved Phase 1 Develop IO List Build IO Templates Bulk Build IO Channels Assign to SIMIOM Phase 2 Build CM Templates Bulk Build CMs Assign IO from Phase 1 to CMs Test / Validate CMs Phase 3 Land instruments on UIO Update IO assignments Reload IO Final CMs How Late Binding Works

21. 21 2015 Honeywell International All Rights Reserved Based on IO List 5 Analog Inputs, 5 Analog Outputs Build template AI and AO channels Bulk Build AI and AO channels based on IO List Load AI and AO channels Assign AI and AO channels to SIMIOM New in Experion PKS R431 Late Binding Demonstration Phase 1 Develop IO List Build IO Templates Bulk Build IO Channels Assign to SIMIOM Phase 2 Build CM Templates Bulk Build CMs Assign IO from Phase 1 to CMs Test / Validate CMs Phase 3 Land instruments on UIO Update IO assignments Reload IO Final CMs

23. 23 2015 Honeywell International All Rights Reserved Bulk Build Strategies from Template (13FIC000) Assign IO References New in Experion PKS R431 Using AI and AO Channels in SIMIOM Ability to test HMI Alarming Trending All before IO Assignment Late Binding Demonstration Phase 1 Develop IO List Build IO Templates Bulk Build IO Channels Assign to SIMIOM Phase 2 Build CM Templates Bulk Build CMs Assign IO from Phase 1 to CMs Test / Validate CMs Phase 3 Land instruments on UIO Update IO assignments Reload IO Final CMs AIREF PID AOREF 13FIC000 DACA

25. 25 2015 Honeywell International All Rights Reserved IO Assignments are known Move AI and AO Channels from SIMIOM to UIO No modification of Control Strategies Late Binding Demonstration Phase 1 Develop IO List Build IO Templates Bulk Build IO Channels Assign to SIMIOM Phase 2 Build CM Templates Bulk Build CMs Assign IO from Phase 1 to CMs Test / Validate CMs Phase 3 Land instruments on UIO Update IO assignments Reload IO Final CMs

27. 27 2015 Honeywell International All Rights Reserved Builds on Late Binding, Modular Configuration Uses HART Device Data Connects Channel, Device, Control Strategy Currently Under Development Planned for 2016 Automated Device Commissioning AIREF PID AOREF 13TIC1200 FT_4859 FV_1235 FV_9562 TT_1090 TT_4855 SIM IO 01:SPARE 02:SPARE 03:FT_1394 04:TT_8744 05:SPARE 06:SPARE 07: UIO_21 SPARE TT_1234 TT_1234 UIO_21

28. 28 2015 Honeywell International All Rights Reserved Phase 1 Develop IO List Build IO Templates Bulk Build IO Channels Assign to SIMIOM Phase 2 Build CM Templates Bulk Build CMs Assign IO from Phase 1 to CMs Test / Validate CMs Phase 3 Land instruments on UIO Update IO assignments Reload IO Final CMs How Late Binding of IO Works Automated Device Commissioning Updates IO Assignments Automatically Eliminates Guesswork and Human Error

30. 30 2015 Honeywell International All Rights Reserved Case Study Large Oil Stabilizer Facility in Texas USA Expanding operations Looking for new solution Keep up with increasing production Optimize operating capacity

31. 31 2015 Honeywell International All Rights Reserved Modular System Multiple units connected together Multiple sites connected to minimize overall downtime Cloud Engineering used for development Global expertise available for project Testing / Checkout without travel Approximately 3000 IO Mix of Process UIO and Safety UIO Deployed throughout site on packaged units Virtualization Reduced infrastructure needs Set up for future planned expansions Project Details

32. 32 2015 Honeywell International All Rights Reserved Cloud Engineering Started engineering when site documentation made available Simple collaboration between customer and project team No development hardware procurement required Virtualization Delayed PC procurement Node transfer from VEP to customer system with no rework Adaptable to variable scope due to planned expansions Universal Channel Technology Increased Flexibility Simplified Engineering Easier Late Changes Mounted in Remote Environments Summary / Benefits of Using LEAP

33. 33 2015 Honeywell International All Rights Reserved Core LEAP technologies LEAP Flexibility and Benefits All Technologies Give Most Benefit Significant Benefit for Each Cloud Engineering Virtualization Universal Channel Technology Or in Combinations Can Use Most Beneficial Pieces of LEAP Universal IO Virtualization Cloud Engineering