lleeoonn ssuuppeerrccooppaa vveerrssii oonn...

LLLLEEEEOOOONNNN SSSSUUUUPPPPEEEERRRRCCCCOOOOPPPPAAAAVVVVeeeerrrrssssiiiioooonnnn 2222000000005555

V2M_00AF.DOC

IIIInnnnhhhhaaaallllttttssssvvvveeeerrrrzzzzeeeeiiiicccchhhhnnnniiiissssTTTTaaaabbbblllleeee ooooffff CCCCoooonnnntttteeeennnnttttssss

SSSSeeeeiiiitttteeee BBBBeeeezzzzeeeeiiiicccchhhhnnnnuuuunnnngggg

Índice Index

Características Technical Data

KM Kilometre follow up

100-10 Engine

103-10 Engine sump

103-85-1 Engine ventilation -I

103-85-2 Engine ventilation - II

121-37 Engine water pipes

121-75 Engine water circuit components

129-15 Engine air intake

133-28 Air intake collector

133-50 Fuel regulation

141-80 Clutch, slave cylinder & engine wheel

145-20 Steering servo pump

145-50 Turbo compressor

145-77 Air engine pressure

199-20 Engine & gearbox supports

201-07 A Fuel tank with additional fuel pump

201-08 Additional Fuel Tank installation

201-40 A Fuel pipes with additional fuel tank

253-19 Exhaust manifold header

253-62 Front exhaust

253-90 Central & rear exhausts

300-20 Gearbox & fixations

301-45 Gearbox equipment

311-92 Gearbox drive axle

407-11-1 Front axle – I


V2M_00AF.DOC


407-11-2 Front axle - II

407-11-3 Front suspension

407-21 Drive shaft assembly

419-20 Steering wheel, switches & restfoot

419-35 Steering column

422-40 Steering gear

422-45 Steering pump circuit

505-10 Rear subchassis

505-30-1 Rear axle - I

505-30-2 Rear axle - II

511-15 Rear suspension

601-50 Rims & Tyres

611-10 Pedal box & brakes pumps

611-20 Front brake pipes

611-31 Rear brake pipes

615-25 Front brakes

615-72 Rear brakes

711-30-1 Gearbox remote control – I

711-30-2 Gearbox remote control – II

721-25 Clutch pedal

721-60 Brakes & accelerator pedals

800-10 Body

803-35 Body plugs

805-00-1 Front end - mechanical components

805-00-2 Front end - electrical components

807-00 Front bumper

807-70 Rear bumper

809-40-1 Body lateral side - I

809-40-2 Body lateral side - II

809-50 Fuel filling cap

819-30 Interior ventilation

821-10 Front wings


V2M_00AF.DOC


823-10 Front bonnet

825-10 Sump guard

827-20 Large door

827-30 Rear wing

831-10 Front doors

833-10 Rear doors

837-00 Front doors locks

839-00 Rear doors locks

845-00 Glasses

853-20 Body finishing

857-00 Dash board

857-40 Mirrors

863-50 Central console & switches

881-00 Backet & seat belts

903-00 Alternator

906-00 ECU & support

911-00 Starter

915-00 Battery

919-30 Additional fuel pump

919-40 Engine electric components

920-00 Dashboard

927-00 Tunnel dashboard & battery switch-off

937-00 Relays & relays support

945-10 Rear lights

955-00 Windscreen washer - I

955-10 Windscreen washer – II

971-23 Wiring looms & supports

011-10 Air-Jack installation & tools

012-00 Tools

016-00 Extinguisher


V2ML 100-10 RB 010404 doc

MMMMoooottttoooorrrrEEEEnnnnggggiiiinnnneeee

PPPPaaaarrrrtttt nnnnºººº RRRReeeeffffeeeerrrreeeennnncccceeee IIIItttteeeemmmm ppppcccc....ssss

1 V2ML 100 018 Engine Unit (with bench test) 1

with Turbo compressor, butterfly, engine support and without

flywheel and clutch

DDDDeeeerrrr MMMMoooottttoooorrrr iiiisssstttt eeeeiiiinnnn AAAAuuuussssttttaaaauuuusssscccchhhhaaaaggggggggrrrreeeeggggaaaatttt!!!!

IIIImmmm FFFFaaaalllllllleeee eeeeiiiinnnneeeessss MMMMoooottttoooorrrrsssscccchhhhaaaaddddeeeennnnssss,,,, wwwweeeellllcccchhhheeeerrrr nnnniiiicccchhhhtttt rrrreeeeppppaaaarrrraaaattttuuuurrrrffffäääähhhhiiiigggg iiiisssstttt,,,, mmmmuuuussssssss ddddeeeerrrr ddddeeeeffffeeeekkkktttteeee MMMMoooottttoooorrrr

uuuunnnnggggeeeeööööffffffffnnnneeeetttt uuuunnnndddd vvvveeeerrrrpppplllloooommmmbbbbtttt ZZZZuuuugggg uuuummmm ZZZZuuuugggg ggggeeeeggggeeeennnn ddddeeeennnn nnnneeeeuuuueeeennnn MMMMoooottttoooorrrr zzzzuuuurrrrüüüücccckkkkggggeeeeggggeeeebbbbeeeennnn wwwweeeerrrrddddeeeennnn....

GGGGrrrruuuunnnnddddssssäääättttzzzzlllliiiicccchhhh iiiisssstttt ddddeeeerrrr MMMMoooottttoooorrrr ggggeeeessssääääuuuubbbbeeeerrrrtttt uuuunnnndddd oooohhhhnnnneeee FFFFllllüüüüssssssssiiiiggggkkkkeeeeiiiitttteeeennnn aaaabbbbzzzzuuuuggggeeeebbbbeeeennnn....


V2M_00AE.DOC

TTTTeeeecccchhhhnnnniiiisssscccchhhheeee DDDDaaaatttteeeennnnTTTTeeeecccchhhhnnnniiiiccccaaaallll DDDDaaaattttaaaa

MMMMOOOOTTTTOOOORRRR //// EEEENNNNGGGGIIIINNNNEEEE

Type 4 cylinders-5 valves per cylinder

Displacement 1781cc

Diameter x stroke 81x86,4

Compression ratio 9,0:1

Maximum power 183 Kw / 251 hp / 6300 rpm

Maximum torque 320 Nm / 3500 rpm

Maximum speed 6800 rpm

Fuel supply Multipoint full group injection, Turbo with double intercooler

Ignition Electronically controlled by characteristics map

ECU Specific with racing software

Fuel Non-leaded 98 gasoline

Alternator 90 A

Battery Dry, 26 Ah / 280 A

Oil REPSOL 15W40 synthetic – 4,5l

TTTTRRRRAAAANNNNSSSSMMMMIIIISSSSIIIIOOOONNNN //// TTTTRRRRAAAANNNNSSSSMMMMIIIISSSSSSSSIIIIOOOONNNN

Gearbox Manual, 6 velocidades en H / 6-speed in H

Ratios IIII -47 / 14 - 3,357

IIIIIIII - 48 / 23 - 2,087

IIIIIIIIIIII – 47 / 32 - 1,469

IIIIVVVV – 46 / 40 - 1,150

VVVV – 43 / 36 - 1,194

VVVVIIII – 39 / 40 - 0,975

RRRR - 4,630

Reduction group 72 / 17 - 4,200 (I, II,III y IV) 72 / 22 - 3,316 (V y VI)

Oil REPSOL Cartago/Cartrige EP 75W90 – 2l

Clutch SACHS, ceramic disc with synthetic friction pads

Differential Self-blocking, ramps 25 / 45


V2M_00AE.DOC

BBBBRRRRAAAAKKKKEEEESSSS

Front brake calipers AP 6 pistons

Rear brake calipers Standard caliper

Front brake discs Ø362x32 Ventilated

Rear brake discs Ø 239x9 Std

Brake pads PFC front / Galfer rear

Brake balance Manual

CCCCHHHHAAAASSSSSSSSIIIISSSS

Steering /type Rack and pinion, power steering

Front suspension Independent, McPherson type with stabilizing bar

Rear suspension Independent, multiple arm with stabilizing bar

Shock absorber SACHS gas, 2-track adjustable

Rims ATS 8,5Jx18 dry/ 8Jx18 rain

Tyres Yokohama- 230-650-18 dry /210-650-18 rain

Distance between axels 2510mm

Front/rear tracks 1645 / 1535 mm

Adjustments Camber, Toe-in and height

Others 3 pneumatic lifts with incorporated air-jacks

BBBBOOOODDDDYYYY

Length/width/height 4184 / 1876 / 1390mm

Aerodynamics Front fixed spoiler, rear adjustable spoiler

Deposito gasoline / Gasoline tank 62 lts

SSSSAAAAFFFFEEEETTTTYYYY EEEEQQQQUUUUIIIIPPPPMMMMEEEENNNNTTTT

Safety arch SEAT-Sport welded cage

Extinguisher OMP, 5kg

Safety belts OMP, 5-point

Seats RECARO racing

WWWWEEEEIIIIGGGGHHHHTTTT (ready to go) 1111000077770000 KKKKgggg wwwwiiiitttthhhhoooouuuutttt bbbbaaaallllllllaaaasssstttt


Note: one event is about 300 km. V2ML KM RA 010404 doc

LLLLaaaauuuufffflllleeeeiiiissssttttuuuunnnnggggeeeennnnKKKKiiiilllloooommmmeeeettttrrrreeee ffffoooolllllllloooowwww uuuupppp

BBBBeeeesssscccchhhhrrrreeeeiiiibbbbuuuunnnnggggDDDDEEEESSSSCCCCRRRRIIIIPPPPTTTTIIIIOOOONNNN

AAAArrrrtttt....----NNNNrrrr....::::RRRREEEEFFFFEEEERRRREEEENNNNCCCCEEEE

KKKKMMMM RRRREEEEVVVVIIIISSSSIIIIOOOONNNNEEEEAAAACCCCHHHH

LLLLeeeebbbbeeeennnnssssddddaaaauuuueeeerrrrLLLLIIIIVVVVEEEE KKKKMMMM

BBBBeeeemmmmeeeerrrrkkkkuuuunnnnggggeeeennnnRRRREEEEMMMMAAAARRRRKKKKSSSS

MotorEngine assy

V2ML 100 021 B 2000 -Revision bei LMSEngineeringRebuild at LMS Engineering

Butterfly commandV2ML 133 061 A

1 Event1 event

2000Visueller CheckVisual checking

ZündkerzeSpark plugs

101 000 063 AA -3 Events3 events

-

MotorölEngine oil VN00 000 501 00 -

1 Event1 event 4,5 L

Ölfilter MotorEngine oil filter 06A 115 561 B -

1 Event1 event -

LuftfilterAir filter cartridge

1J0 129 620 - 2 Events2 events

Bei Regen nach jedem EventEach event by rainconditions

LadedrucksensorTurbo sensor 058 906 283 F - 2000

Bei der MotorrevisionWhen engine rebuild

GaspedalsensorAccelerator pedal sensor

1J1 721 503 J6Q1 721 503 C - 3000 -

WasserpumpeAuxiliary water pump 078 965 561 - 2000

Bei der MotorrevisionWhen engine rebuild

LambdasondeLambda sensor

022 906 262 K - 3000 -

SchwungradFlywheel

V2MN 105 266A - 5000 -

DruckplatteClutch plate assy

06A 141 025 K 500 2000Tausch bei MotorrevisionControl of pressure plate &diaphragm

Pressure sleeve1ML 145 708 - 3000

Solo para esta claveOnly for this reference

BenzinfilterFuel filter

1J0 201 511 AC 01C -2 Events2 events

-

BenzinpumpeFuel pump

V2ML 261 467 - 5000 -

GetriebeGearbox assy

V2ML 300 046 B2000

-Revision bei LMSEngineeringRebuild at LMS Engineering

GetriebehalterGearbox support

V2ML 199 555 500 3000Visueller CheckVisual checking

GetriebeölGearbox oil

VN00 000 502 00 -1 Event1 event

2,3 L

AntriebswelleDrive shaft assy

V2ML 407 271 CV2ML 407 272 C

1 Event1 event

1000 Take off grease, clean up &put in 125g



BBBBeeeesssscccchhhhrrrreeeeiiiibbbbuuuunnnnggggDDDDEEEESSSSCCCCRRRRIIIIPPPPTTTTIIIIOOOONNNN

AAAArrrrtttt....----NNNNrrrr....::::RRRREEEEFFFFEEEERRRREEEENNNNCCCCEEEE

KKKKMMMMRRRREEEEVVVVIIIISSSSIIIIOOOONNNN

EEEEAAAACCCCHHHH

LLLLeeeebbbbeeeennnnssssddddaaaauuuueeeerrrrLLLLIIIIVVVVEEEE KKKKMMMM

BBBBeeeemmmmeeeerrrrkkkkuuuunnnnggggeeeennnnRRRREEEEMMMMAAAARRRRKKKKSSSS

Stabi VAFront roll bar

V2ML 411 303 1000 -Auf Verformung prüfenHorizontality checking

Stabi HARear roll bar V2ML 511 407 1000 -

Auf Verformung prüfenHorizontality checking

RadträgerFront upright assy V2ML 412 026 500 3000

Visueller CheckVisual checking

Radlager vornFront upright bearing

1J0 407 625 300 3000Spiel kontrollierenFree play checking

Radlager hintenRear upright bearing

1J0 407 625 600 4000Spiel kontrollierenFree play checking

Gelenklager QuerlenkerFront wishbones sphericaljoints

V2ML 407 502 500 6000 Spiel kontrollierenFree play checking

Gelenklager Uniball HARear arms joints V2ML 405 363 2000 -

Spiel kontrollierenFree play checking

Buchsen Querlenker vornFront wishbones bushings

V2ML 407 186 A 500 3000Spiel kontrollirenFree play checking

Stoßdämpfer VAFront shock absorber assy

V2ML 413 031 3000 -Revision über LMS EngineeringRebuild over LMS Engineering

Stoßdämpfer HARear shock absorber assy

V2ML 513 025 3000 -Revision über LMS EngineeringRebuild over LMS Engineering

Gelenklager Stoßdämpfer VAFt shock absorber sphericaljoint

V2ML 407 502 A 500 6000 Spiel kontrollierenFree play checking

SchraubeHexagonal interior bolt

4A0 407 643 A - -Nach jedem 3. AnziehenerneuernChange each three uses

ReibscheibeFriction washer V2ML 412 145 - 6000 -

LenkungSteering rack

1ML 422 061 1000 10000Lenkung auf Spiel undSchwergängigkeit prüfenSteering free play & hard points

Steering rod joint8N0 422 811 A8NO 422 812 A

1000 6000Free play checking

Steering armV2ML 407 329V2ML 407 330

500 3000Visual checking

Front brake calliperV2ML 615 105 AV2ML 615 106 A 3000 -

Revision bei LMS EngineeringRebuild at LMS Engineering

BremszylinderBrakes pumps

V2ML 614 165V2ML 614 165 A - 3000 -

LichtmaschineAlternator

V2ML 903 023 - 3000 -

AnlasserStarter

02M 911 023 - 6000 -

BatterieBattery

V2ML 915 105 - 3000 -

Prüfung FeuerlöscherFIA extinguisher checking &sealing

CD / 307 R 2 Jahre2 years

- Gemäß FIA RegularienFollowing FIA norms


V2ML 100-10 RB 010404 dib

MMMMoooottttoooorrrrEEEEnnnnggggiiiinnnneeee


V2ML 103-10 R 010404 doc

ÖÖÖÖllllwwwwaaaannnnnnnneeee &&&& ÖÖÖÖllllffffiiiilllltttteeeerrrrOOOOiiiillll SSSSuuuummmmpppp &&&& OOOOiiiillll FFFFiiiilllltttteeeerrrr


1 022 103 139 Centering bush – 16x13,5 2

2 V2ML 103 601 A Oil sump unit 1

3 N 908 132 01 M14x1,5-SP -Hexagonal bolt with flange nut 1

4 06A 103 645 D Cluth cover unit 1

5 V2ML 103 623 Oil reduction baffle 1

6 N 907 356 03 Hexagonal bolt with flange nut – M7x28-PC / 19

(6) V2ML 103 699 Hexagonal bolt with flange nut and hole – M7x28-PC / 1

7 VN00 000 103 00 Silicone – 93g X

8 06A 115 611 B Level indicator rod 1

9 06A 115 561 B Oil filter 1

10 VN00 000 501 00 Engine Oil 15W40 – Synthetic Repsol Elite - 4,5l X


V2ML 103-10 RA 010404 dib

ÖÖÖÖllllwwwwaaaannnnnnnneeee &&&& ÖÖÖÖllllffffiiiilllltttteeeerrrrOOOOiiiillll SSSSuuuummmmpppp &&&& OOOOiiiillll FFFFiiiilllltttteeeerrrr


V2ML 103-85-1 RA 010404 doc

MMMMoooottttoooorrrreeeennnnttttllllüüüüffffttttuuuunnnngggg ---- IIIIEEEEnnnnggggiiiinnnneeee VVVVeeeennnnttttiiiillllaaaattttiiiioooonnnn ---- IIII


1 06A 103 485 H Locking cover 1

2 06A 103 213 F Aeration pipe 1

3 N 904 673 01 “O” ring - 34,2x3 1

4 037 121 142 A Elastic pin 1

5 V2ML 103 119 Sleeve - 20x50 1

6 V2ML 100 191 A Bolt - 6x45 DIN912 agujerado / perforated 2

7 N 024 506 6 Clamp - Ø25-40 2

8 06A 103 213 AK Aeration pipe 1

9 06A 103 221 AC Sleeve - aeration 1

10 N 102 581 01 Clamp - Ø23-35 2


V2ML 103-85-1 RA 010404 dib

MMMMoooottttoooorrrreeeennnnttttllllüüüüffffttttuuuunnnngggg ---- IIIIEEEEnnnnggggiiiinnnneeee VVVVeeeennnnttttiiiillllaaaattttiiiioooonnnn ---- IIII


V2ML 103-85-2 RA 010404 doc

MMMMoooottttoooorrrreeeennnnttttllllüüüüffffttttuuuunnnngggg ---- IIIIIIIIEEEEnnnnggggiiiinnnneeee VVVVeeeennnnttttiiiillllaaaattttiiiioooonnnn ---- IIIIIIII


1 V2ML 955 449 Tank - 5,5L 1

(1) V2MD 955 449 Tank – Only Germany - 5,5L 1

2 4A0 955 485 Filter insert –Not for Germany 1

3 V2ML 115 591 Additional Filter - Ø42x50 - Not for Germany

4 V2ML 955 455 Locking cover- 54mm modificado / modified 1

4 8D0 955 455 Locking cover– Only Germany – 54mm

5 N 904 553 01 Plastic nut - AM5 2

6 N 024 506 6 Clamp - Ø25-40 2

7 N 024 510 6 Clamp - Ø16-25 1

8 V2ML 103 148 Pipe adaptor – engine respiration 1

9 V2ML 103 202 Flexible pipe – oil return from catch tank 1

10 V2MD 103 077 Hose unit - catch tank 20x1200 1

11 V2MD 103 683 Hose unit – only Germany 1


V2ML 103-85-2 RA 010404 dib

MMMMoooottttoooorrrreeeennnnttttllllüüüüffffttttuuuunnnngggg ---- IIIIIIIIEEEEnnnnggggiiiinnnneeee VVVVeeeennnnttttiiiillllaaaattttiiiioooonnnn ---- IIIIIIII


V2ML 121-37 RB 010404 doc

WWWWaaaasssssssseeeerrrrsssscccchhhhllllääääuuuucccchhhheeeeEEEEnnnnggggiiiinnnneeee WWWWaaaatttteeeerrrr ppppiiiippppeeeessss


1 8N0 121 051B Radiator sleeve- 1,8L 1

2 V2ML 121 519 Water pipe – oil refrigeration 1

3 V2ML 121 035 Water pipe 1

4 N 903 653 02 “O” Ring- 20x3 1

5 V2ML 121 088 Radiator sleeve - cut 1

6 V2ML 121 101 Radiator sleeve 1

7 06A 121 497 G Sleeve – water turbo 1

8 (8L9 965 559) See part 32 illustration 805-00-2

10 N 102 922 01 Iron band clamp- 14x12 2

11 N 906 869 01 Iron band clamp - 23x12 6



14 8L9 121 053 A Radiator Sleeve – additional water pump 1

15 V2ML 121 499 Sleeve unit - ∅7 x 1200mm 1

16 V2ML 121 833 Protector tube L=120mm 1

16a V2ML 121 833 A Protector tube L=150mm 1

16b V2ML 121 833 B Protector tube L=250mm 1

17 06A 121 081 F Radiator sleeve set 1

18 N 102 390 02 Cylindrical bolt – 8x11 2


V2ML 121-37 RB 010404 dib

WWWWaaaasssssssseeeerrrrsssscccchhhhllllääääuuuucccchhhheeeeEEEEnnnnggggiiiinnnneeee WWWWaaaatttteeeerrrr PPPPiiiippppeeeessss


V2ML 121-75 RB 010404 doc

MMMMoooottttoooorrrr----WWWWaaaasssssssseeeerrrrkkkkrrrreeeeiiiissssllllaaaauuuuffff EEEEnnnnggggiiiinnnneeee WWWWaaaatttteeeerrrr cccciiiirrrrccccuuuuiiiitttt ccccoooommmmppppoooonnnneeeennnnttttssss


1 V2ML 121 132 A Water pipe 1

2 037 121 687 Ring gasket 1

3 059 919 501 A Thermal sensor 1

4 N 903 168 02 “O” Ring- 19,6x3,6 metallic water pipe 1

5 032 121 142 Elastic pin 1

6 1J0 121 321 B Locking cover 1

7 N 100 032 03 Combined bolt – 8x19 2

8 1J0 121 403 B Expansion tank 1

9 1M0 809 966 Expansion nut 2

10 06A 121 011 TX Water pump with ring gasket 1

11 06A 121 119 Ring gasket- 72,5x4 1

12 N 909 450 01 Hexagonal bolt - M7x21,5-SP 2

13 050 121 113 B (a) Thermostat - 87º C-102º C 1

14 038 121 119 B Ring gasket - 50x4 1

15 06A 121 121 C Thermostat cover 1

16 VN00 052 774 01 Closed liquid circuit - green –6º 5L

17 (1J0 121 253 S) See part 1 illustration 805-00-1

(a) Optional


V2ML 121-75 RB 010404 dib

MMMMoooottttoooorrrr WWWWaaaasssssssseeeerrrrkkkkrrrreeeeiiiissssllllaaaauuuuffffEEEEnnnnggggiiiinnnneeee WWWWaaaatttteeeerrrr cccciiiirrrrccccuuuuiiiitttt ccccoooommmmppppoooonnnneeeennnnttttssss

LEON SUPERCOPAVersion 2005

V2ML 129-15 RB 010404 doc

Motor LufteinlassEngine Air Intake

Part nº Reference Item pc.s

1 V2ML 133 835 Air filter unit 1

2 1J0 129 620 Filter cartridge 1

3 N 902 716 02 Combined bolt – M6x22 2

4 357 129 625 Toroidal ring – 79x6 1

5 VN00 045 011 00 Plastic flange 2

6 V2ML 129 609 Air inlet channel unit 1

7 V2ML 805 961 Air channel unit 1

8 VN00 018 842 80 Plate bolt 3

9 V2ML 133 171 Air filter support 1

10 N 101 621 01 Cylindrical bolt with flange nut – M6x15 1

11 N 902 867 03 Combined nut – M6 1

12 V2ML 133 129 Connection pipe unit 1

13 N 901 720 01 Arched bolt for plate – 5x22 2

14 N 024 526 4 Clamp 1

15 V2ML 145 892 Air conduit unit 1

(15) V2MD 145 892 Air conduit unit - Germany 1

16 N 024 504 6 Clamp 1

17 N 102 922 01 Iron band clamp 1

18 VN00 040 002 00 “Click” flange 1

19 058 906 283 F Electrovalve 1

20 V2ML 145 863 A Plug 1

21 N 024 510 6 Clamp 1

22 (a) V2ML 145 863 B Plug 1

23 N 102 581 01 Clamp 1

24 V2ML 145 863 Plug 1

25 N 102 582 01 Clamp 1


V2ML 129-15 RB 010404 doc

(a) Not valid for Germany


V2ML 129-15 RB 010404 dib

MMMMoooottttoooorrrr LLLLuuuufffftttteeeeiiiinnnnllllaaaassssssssEEEEnnnnggggiiiinnnneeee AAAAiiiirrrr IIIInnnnttttaaaakkkkeeee


V2ML 133-28 RA 010404 doc

AAAAnnnnssssaaaauuuuggggrrrroooohhhhrrrrAAAAiiiirrrr IIIInnnnttttaaaakkkkeeee CCCCoooolllllllleeeeccccttttoooorrrr


1 V2ML 133 201 A Intake manifold unit 1

2 V2ML 133 061 A Throttle control unit –0.8 mm 1

3 028 129 748 Gasket 1


5 N 014 703 6 Cylindrical bolt – M6x18 1

6 058 129 717 D Gasket 1


(7a) V2ML 100 191 Perforated bolt 2

8 See part 11 & 12 illustration 133-50

9 06A 129 723 T Support – intake manifold 1

10 N 909 450 01 Hexagonal bolt with flange nut – M7X21,5 1

11 N 102 922 01 Iron band clamp– Ø14x12 2

12 035 133 335 Locking cap 2

13 V2ML 129 757 Plug 1

14 VN00 025 035 00 Ring gasket vitón - Ø8,5X2,5 1

15 030 133 335 A Cap 1

16 VN00 040 025 00 Clip flange 1

17 038 906 051 D Pressure sensor 1

18 VN00 020 007 10 Flat washer – Ø6x DIN 125 zincated 2

19 N 015 082 5 Hexagonal nut – M6 2


V2ML 133-28 RA 010404 dib

AAAAnnnnssssaaaauuuuggggrrrroooohhhhrrrrAAAAiiiirrrr IIIInnnnttttaaaakkkkeeee CCCCoooolllllllleeeeccccttttoooorrrr


V2ML 133-50 R 010404 doc

EEEEiiiinnnnsssspppprrrriiiittttzzzzggggaaaalllleeeerrrriiiieeeeFFFFuuuueeeellll rrrreeeegggguuuullllaaaattttiiiioooonnnn


1 V2MS 133 681 E Fuel distribution unit with sensor adapters 1

2 078 133 534 C Pressure regulator 1

3 037 198 031 Set of gaskets – pressure regulator 1

4 037 133 047 A Elastic pin 1

5 06A 906 031 BC Injection valve 4

6 035 906 149 A Toroidal ring– 7,52x3,53 4

(6) 06A 906 149 Toroidal ring – 9,2x2,8 4

7 035 906 037 Support clamp 4

8 N 102 922 01 Iron band clamp – 14x12 2

9 8L9 133 986 B Fuel pipes unit 1

10 N 014 740 4 Cylindrical bolt– M6x16 2

11 N 020 291 1 Flexible pipe– 3,5x3

(roll of 5m - cut at 500mm) X

12 N 100 911 01 Sleeve clamp – 7,5x9 2

13 V2MS 133 699 tube fuel ramp – sensor cpl. 1

14 V2MS 133 700 banjo bolt M10x1 1

14 V2MS 133 701 gasket ring 2

15 V2MS 133 702 adapter M10x1-M6x1 1

16 V2MS 133 703 gasket ring 1

17 V2MS 133 704 adapter D6-45° 1

18 V2MS 133 705 quick disconnect coupling 1

19 V2MS 133 710 sensor fuel pressure 1

20 V2MS 133 711 sensor fuel temperature 1


V2ML 133-50 R 010404 dib

EEEEiiiinnnnsssspppprrrriiiittttzzzzggggaaaalllleeeerrrriiiieeeeFFFFuuuueeeellll rrrreeeegggguuuullllaaaattttiiiioooonnnn


V2ML 141-80 RA 010404 doc

KKKKuuuupppppppplllluuuunnnngggg uuuunnnndddd SSSScccchhhhwwwwuuuunnnnggggrrrraaaaddddCCCClllluuuuttttcccchhhh,,,, SSSSllllaaaavvvveeee CCCCyyyylllliiiinnnnddddeeeerrrr &&&& EEEEnnnnggggiiiinnnneeee WWWWhhhheeeeeeeellll


1 06A 141 025 K Clutch plate unit – 240mm 1

2 V2ML 141 031 Clutch disc unit – 240mm 1

3 N 903 086 05 Flange bolt– M8x14 6

4 0A5 141 671 clutch cylinder unit 1

5 02F 141 143 A Ring gasket – 9,25x6,07x1,78 1

6 (02M 311 113) See part 1 illustration 301-45

7 N 908 470 01 Hexagonal bolt with flange nut – M7x25 3

8 VN00 000 401 01 Lubricating grease for toothed clutch disc – 80g / X

9 VVVV2222MMMMNNNN 111100005555 222266666666 Flywheel – Ø240mm 1

10 N 906 651 01 Toothed bolt – M10x1x29 6

NNNNooootttt lllloooonnnnggggeeeerrrr aaaalllllllloooowwwweeeedddd:::: FFFFllllyyyywwwwhhhheeeeeeeellll 00006666AAAA 111100005555 222266666666PPPP


V2ML 141-80 RA 010404 dib

KKKKuuuupppppppplllluuuunnnngggg uuuunnnndddd SSSScccchhhhwwwwuuuunnnnggggrrrraaaaddddCCCClllluuuuttttcccchhhh,,,, SSSSllllaaaavvvveeee CCCCyyyylllliiiinnnnddddeeeerrrr &&&& EEEEnnnnggggiiiinnnneeee WWWWhhhheeeeeeeellll


V2ML 145-50 RB 010404 doc

TTTTuuuurrrrbbbboooollllaaaaddddeeeerrrrTTTTuuuurrrrbbbboooo ccccoooommmmpppprrrreeeessssssssoooorrrr


A V2ML 145 702 A Assembled turbo compressor unit 1

1 06A 253 039 H Gasket – turbo / manifold 1

2 06A 145 540 E Bolt - M10x36 (turbo fastening) 3

3 058 145 757 C Gasket – turbo grease outlet 1

4 N 013 812 8 Ring gasket – 12x15,5x1,5 4

5 058 145 757 A Gasket – grease outlet turbo sump 1

6 N 021 074 2 Hollow bolt – 10 2

7 N 013 814 9 Ring gasket– 14x18x1,5 4

8 N 021 071 5 Hollow bolt – LL8 2

9 058 145 791 Washer– Ø10,4x24x3 3

10 N 907 678 01 Bolt – M10x35 3


V2ML 145-50 RB 010404 dib

TTTTuuuurrrrbbbboooollllaaaaddddeeeerrrrTTTTuuuurrrrbbbboooo ccccoooommmmpppprrrreeeessssssssoooorrrr


V2ML 145-77 RB 010404 doc

LLLLaaaaddddeeeelllluuuuffffttttffffüüüühhhhrrrruuuunnnnggggAAAAiiiirrrr EEEEnnnnggggiiiinnnneeee pppprrrreeeessssssssuuuurrrreeee


1 8L9 145 805 H Intercooler - LEFT 1

2 8L9 145 808 A Support - LEFT 1

3 8L9 145 806 B Intercooler - RIGHT 1

4 1J0 145 808 C Support - RIGHT 1

5 N 907 506 01 Hexagonal combined bolt - M6x30-PC 6

6 867 129 669 Nozzle 6

7 1ML 805 639 Intercooler deflector - LEFT 1

8 1ML 805 640 Intercooler deflector - RIGHT 1

9 V2ML 145 733 Transversal pipe unit 1

10 N 909 502 01 Clamp – 40-60x9 1

11 1ML 145 708 Pressure sleeve 1

12 V2ML 145 682 Pressure pipe 1

13 06A 145 545 F Support - UPPER 2

14 06A 145 548 A Fastening support - LOWER 1

15 06A 145 756 K Support unit 1

16 N 015 083 11 Hexagonal flat nut – M8 2

17 N 101 559 01 Hexagonal flange bolt – M8x20 2

18 06A 145 832 L Sleeve 1

19 V2ML 145 323 Protection grill – Intercooler 2

20 VN00 040 071 00 Stainless steel clamp – needs to be cut 9

21 V2ML 145 790 Pressure sleeve – Intercooler to throttle 1

22 V2ML 145 002 Sleeve – LEFT Intercooler outlet 1

23 V2ML 145 001 Sleeve – throttle inlet 1

24 06B 905 379 A Temperature sensor - inlet 1

25 VN00 011 528 16 Cylindrical bolt – M6x16 DIN 912 1

26 V2ML 121 489 Clamps kit 1

27 8N0 145 856 Pressure sleeve 1

28 8N0 145 838 A Pressure sleeve 1


V2ML 145-77 RB 010404 dib

LLLLaaaaddddeeeelllluuuuffffttttffffüüüühhhhrrrruuuunnnnggggAAAAiiiirrrr EEEEnnnnggggiiiinnnneeee pppprrrreeeessssssssuuuurrrreeee


V2ML 199-20 R 010404 doc

MMMMoooottttoooorrrr---- uuuunnnndddd GGGGeeeettttrrrriiiieeeebbbbeeeehhhhaaaalllltttteeeerrrrEEEEnnnnggggiiiinnnneeee &&&& GGGGeeeeaaaarrrrbbbbooooxxxx ssssuuuuppppppppoooorrrrttttssss


1 V2ML 199 262 Engine support unit - RIGHT 1

2 N 905 969 02 Hexagonal flange bolt– M10x55-SW16KL 4

3 1J0 199 588 C Support - RIGHT 1


5 V2ML 199 555 Gearbox Support - LEFT 1

(5) V2ML 199 555 A Gearbox Support –LEFT optional 1

6 V2ML 199 149 A Engine Support - RIGHT 1


8 N 102 098 01 Hexagonal flange bolt – BM10X112 1

9 N 102 622 01 Hexagonal flange bolt – M12x1,5x70 2

10 V2ML 199 111 A Console – LEFT 1

11 N 905 970 02 Hexagonal flange bolt – AM10X70-SW16 3


13 1JV 199 851 A Pendular Supports - REAR 1

14 N 102 683 02 Hexagonal flange bolt – AM8X45 2



17 V2ML 199 241 Gearbox support plate 2

18 V2ML 199 237 Engine support plate 2


V2ML 199-20 R 010404 dib

MMMMoooottttoooorrrr---- uuuunnnndddd GGGGeeeettttrrrriiiieeeebbbbeeeehhhhaaaalllltttteeeerrrrEEEEnnnnggggiiiinnnneeee &&&& GGGGeeeeaaaarrrrbbbbooooxxxx ssssuuuuppppppppoooorrrrttttssss


V2ML 201-07 A RB 010404 doc

TTTTaaaannnnkkkk uuuunnnndddd IIIInnnnnnnneeeennnnttttaaaannnnkkkkppppuuuummmmppppeeeennnnFFFFuuuueeeellll TTTTaaaannnnkkkk wwwwiiiitttthhhh AAAAddddddddiiiittttiiiioooonnnnaaaallll FFFFuuuueeeellll PPPPuuuummmmpppp


A V2ML 201 019 Fuel tank unit with additional pump 1

2 1J0 201 048 Spacer bushing 4

3 1J0 201 142 A Tongue to earth 1

4 8D0 201 136 Ventilation valve - Black 1

5 N 905 638 01 “O” Ring - 13,94x2,62 1

6 321 201 375 A Adjustment nut 2

7 321 919 133 Gasket 2

8 1J0 201 993 M Pipe system - ventilation 1

9 1J0 201 995 J Pipe system - ventilation 1

10 1J0 201 931 N Pipe – aeration 1

11 N 103 206 01 Clamp - 8x18,5 2

12 N 100 948 01 Clamp - 6x13,5 2

13 1J0 201 550 AC 01C Locking cap 1

14 1J0 201 307K Tank protector 1

15 1J0 201 781 Support plate 1

16 N 902 002 01 Hexagonal bolt flange nut – self-blocking AM8 2

17 N 900 577 03 Clamp- 8,4x21x2 2

18 1J0 201 655 G Tensing belt 2

19 N 019 530 3 Hexagonal flange bolt - M8x25-PC 6

20 N 906 882 02 Hexagonal flange bolt - M6x25 2

21 1J0 201 250 locking cap 1

22 V2ML 919 085 Fuel supply unit – 3 bars 1

23 V2ML 919 673 Sender – fuel level indicator 1

24 1J0 201 511 A Fuel filter 1

25 N 024 522 3 Clamp – Ø60-80 1

26 1J0 201 293 E Fuel piping unit – fuel supply 1

27 1J0 201 294 C Fuel piping unit – return 1

28 (V2ML 919 089) See part 2 illustration 919-30



V2ML 201-07 A RB 010404 dib

TTTTaaaannnnkkkk uuuunnnndddd IIIInnnnnnnneeeennnnttttaaaannnnkkkkppppuuuummmmppppeeeennnnFFFFuuuueeeellll TTTTaaaannnnkkkk wwwwiiiitttthhhh AAAAddddddddiiiittttiiiioooonnnnaaaallll FFFFuuuueeeellll PPPPuuuummmmpppp


V2ML 201-08 RB 010404 doc

CCCCaaaattttcccchhhhttttaaaannnnkkkk uuuunnnndddd HHHHaaaauuuuppppttttppppuuuummmmppppeeeeAAAAddddddddiiiittttiiiioooonnnnaaaallll FFFFuuuueeeellll TTTTaaaannnnkkkk iiiinnnnssssttttaaaallllllllaaaattttiiiioooonnnn


A V2ML 201 913 Additional tank unit – "dida" 1

1 VN00 011 485 16 Cylindrical zincated bolt– M5x10 DIN 912 6

2 VN00 022 103 20 Grooved bichromated washer – Ø5 DIN 6798 4

3 V2ML 201 846 Locking washer - dida 1

4 V2ML 261 467 Fuel pressure pump– 5b 1650l/h

5 VN00 023 425 00 Copper washer – Ø14X20 1

6 V2ML 201 852 Filter to pump adaptor 1

7 V2ML 201 623 Fuel filter 1

8 VN00 025 059 00 “O” Ring - Ø59,69x5,33 Viton 1

9 V2ML 201 838 Auxiliary tank unit 1

10 V2ML 201 460 Thermal protector 1

11 VN00 020 006 20 Flat washer – Ø5 DIN 125 2

12 V2ML 201 886 “Quick” tap adaptor – female JIC D8 1

13 V2ML 201 159 Return pipe –“dida” to tank 1

14 V2ML 201 143 Connection pipe – pump to filter 1

15 V131 617 012 A Banjo adaptor for “quick” tap – D12 – pump outlet 1

16 VN00 050 083 00 Banjo bolt – D12 1

17 VN00 023 523 00 Aluminum washer – Ø12x18 2

18 VN00 031 303 25 Nut with washer – M6 6

19 443 121 273 E Silentblock with spigot– Ø27x11-M6X10-M6X9 3

20 V2ML 201 312 Supply pipe – D8 tank to “dida” 1

21 V2ML 201 153 Return pipe – engine to “dida” 1

22 V2ML 970 084A Pressure pump wiring harness 1

23 (1J0 201 511 A) See part 24 illustration 201-07


V2ML 201-08 RB 010404 dib

Catchtank mit Hauptpumpe Additional Fuel Tank installation


V2ML 201-40 A RA 010404 doc

BBBBeeeennnnzzzziiiinnnnlllleeeeiiiittttuuuunnnnggggeeeennnnFFFFuuuueeeellll PPPPiiiippppeeeessss wwwwiiiitttthhhh AAAAddddddddiiiittttiiiioooonnnnaaaallll FFFFuuuueeeellll TTTTaaaannnnkkkk


1 1J0 200 059 L Pre-mounting fuel pipe unit – with (supply/return) clamps 1

2 1J0 864 732 A Sound-proofing foam 1

3 V2ML 200 021 Air filter 1

4 893 809 937 Aeration pipe 1

5 1J0 201 488 C Fuel pipe covering 1

6 1J0 201 961 B Thermal protector 1

7 1J0 201 970 C Heat plate covering 1

8 (1J0 201 293 E) See part 26 illustration 201-07

9 (1J0 201 294 C) See part 27 illustration 201-07

10 (1J0 201 931 N) See part 10 illustration 201-07





15 (1J0 201 511 A) See part 24 illustrat. 201-07 A


V2ML 201-40 A RA 010404 dib

BBBBeeeennnnzzzziiiinnnnlllleeeeiiiittttuuuunnnnggggeeeennnnFFFFuuuueeeellll PPPPiiiippppeeeessss wwwwiiiitttthhhh AAAAddddddddiiiittttiiiioooonnnnaaaallll FFFFuuuueeeellll TTTTaaaannnnkkkk


V2ML 253-19 RA 010404 doc

AAAAuuuussssppppuuuuffffffffkkkkrrrrüüüümmmmmmmmeeeerrrrEEEExxxxhhhhaaaauuuusssstttt MMMMaaaannnniiiiffffoooolllldddd HHHHeeeeaaaaddddeeeerrrr


1 06A 253 033 AJ Exhaust manifold 1

2 058 253 039 L Exhaust pipe gasket 1

3 N 903 572 01 Washer– 8,4x17x4 13

4 N 902 002 01 Hexagonal nut, self-blocking – M8 13

5 (06A 253 039 H) See part 2 illustration 145-50


V2M_002A.DOC

AAAAuuuussssppppuuuuffffffffkkkkrrrrüüüümmmmmmmmeeeerrrrEEEExxxxhhhhaaaauuuusssstttt MMMMaaaannnniiiiffffoooolllldddd HHHHeeeeaaaaddddeeeerrrr


V2ML 253-62 RB 010404 doc

AAAAuuuussssppppuuuuffffffff vvvvoooorrrrnnnnFFFFrrrroooonnnntttt EEEExxxxhhhhaaaauuuusssstttt


1 1ML 253 091 Front exhaust pipe – turbo outlet 1

2 V2ML 253 301 Outlet pipe – 2 in 1 1

3 8L9 253 115 A Gasket – turbo outlet 1

4 056 103 377 Spacer pipe 3

5 V2ML 253 498 Fastening spring – outlet pipe 1

6 N 903 690 01 Hexagonal clamp nut– M10 3

7 022 906 262 K Lambda probe 1

8 8L9 253 232 A Gasket – outlet pipe 2

9 N 022 146 4 Hexagonal clamp nut– VM8 6

10 N 019 531 3 Hexagonal flange bolt– M8x40 6

11 VN00 020 009 10 Flat washer – M8x16 12

12 8L9 253 147 Rubber support - orange 1

13 8L9 253 193 C Support unit 1

14 N 019 533 7 Hexagonal flange bolt– AM8X20 2

15 G052112A3 Heat-proof paste for bolts – 170g x


V2ML 253-62 RB 010404 dib

AAAAuuuussssppppuuuuffffffff vvvvoooorrrrnnnnFFFFrrrroooonnnntttt EEEExxxxhhhhaaaauuuusssstttt


V2ML 253-90 RA 010404 doc

AAAAuuuussssppppuuuuffffffff MMMMiiiitttttttteeee &&&& EEEEnnnnddddeeeeCCCCeeeennnnttttrrrraaaallll &&&& RRRReeeeaaaarrrr EEEExxxxhhhhaaaauuuussssttttssss


1 V2ML 253 409 Intermediate exhaust pipe 1

(1) V2MD 254 400 Catalysator – only Germany 1

2 N 014 773 3 Cylindrical bolt- M6X20DIN912 4

3 V2ML 253 609 Rear exhaust pipe 1

4 1J0 253 461 J Support – central exhaust pipe 1

5 V2ML 253 498 Fastening spring – end pipe 1

6 1J0 253 144 L Suspension – end exhaust pipe 1

7 N 019 531 3 Hexagonal bolt – M8x40 2

8 V2ML 253 185 Spacer – end pipe support 2

9 N 023 003 8 Hexagonal clamp nut – M8 4

10 8L9 253 147 Rubber support - orange 1

11 V2ML 253 147 Rubber support 1


V2M_002E.DOC

AAAAuuuussssppppuuuuffffffff MMMMiiiitttttttteeee &&&& EEEEnnnnddddeeeeCCCCeeeennnnttttrrrraaaallll &&&& rrrreeeeaaaarrrr EEEExxxxhhhhaaaauuuussssttttssss


V2ML 300-20 RB 010404 doc

GGGGeeeettttrrrriiiieeeebbbbeeeeGGGGeeeeaaaarrrrbbbbooooxxxx &&&& FFFFiiiixxxxaaaattttiiiioooonnnnssss


1 V2ML 300 046 B Gearbox Unit 1

2 N 908 846 01 Double hexagonal bolt – M12x55 / M8x40 1

3 N 907 016 04 Double hexagonal bolt – M12x55 / M8x10 1

4 (N 908 271 01) See part 2 illustration 911-00

5 N 102 421 02 Hexagonal flange bolt– M10x105x45 1

6 N 909 161 01 Combined hexagonal bolt – 10x50 2

7 N 908 703 01 Combined hexagonal bolt – M12x70 1

8 (012 301 153 B) See part 1 illustration 103-10

9 (06A 103 645 D) See part 4 illustration 103-10

DDDDaaaassss GGGGeeeettttrrrriiiieeeebbbbeeee iiiisssstttt eeeeiiiinnnn AAAAuuuussssttttaaaauuuusssscccchhhhaaaaggggggggrrrreeeeggggaaaatttt....

DDDDaaaassss ddddeeeeffffeeeekkkktttteeee ooooddddeeeerrrr rrrreeeevvvviiiissssiiiioooonnnnssssbbbbeeeeddddüüüürrrrffffttttiiiiggggeeee GGGGeeeettttrrrriiiieeeebbbbeeee mmmmuuuussssssss vvvveeeerrrrpppplllloooommmmbbbbtttt ZZZZuuuugggg uuuummmm ZZZZuuuugggg ggggeeeeggggeeeennnn ddddaaaassss

TTTTaaaauuuusssscccchhhhggggeeeettttrrrriiiieeeebbbbeeee zzzzuuuurrrrüüüücccckkkkggggeeeeggggeeeebbbbeeeennnn wwwweeeerrrrddddeeeennnn.... GGGGrrrruuuunnnnddddssssäääättttzzzzlllliiiicccchhhh iiiisssstttt ddddaaaassss GGGGeeeettttrrrriiiieeeebbbbeeee ggggeeeessssääääuuuubbbbeeeerrrrtttt uuuunnnndddd oooohhhhnnnneeee ÖÖÖÖllll

aaaabbbbzzzzuuuuggggeeeebbbbeeeennnn....


V2M_0030.DOC

GGGGeeeettttrrrriiiieeeebbbbeeeeGGGGeeeeaaaarrrrbbbbooooxxxx &&&& FFFFiiiixxxxaaaattttiiiioooonnnnssss


V2ML 301-45 RB 010404 doc

GGGGeeeettttrrrriiiieeeebbbbeeee AAAAnnnnbbbbaaaauuuutttteeeeiiiilllleeeeGGGGeeeeaaaarrrrbbbbooooxxxx eeeeqqqquuuuiiiippppmmmmeeeennnntttt


1 02M 311 113 Seal– 28,3x42,28x7 1

2 02T 409 189 C Axel gasket – 50x65x10 1

3 02M 301 189 B Ring gasket– 60x74,3x8 1

4 02M 301 115 B Locking plug X

5 1J0 919 149 A Impulse generator – gearbox speed 1

6 N 909 250 02 “O” Ring – Ø22x2 1

7 02T 945 415 D Switch – reverse light 1

8 020 301 244 Ring gasket – Ø12x20 1

9 N 902 154 03 Plug bolt– M24x1,5 2

10 N 043 809 2 Ring gasket – 24x29 2

11 02M 409 355 G Heel-tap with flange – Ø113 1

11a 084 409 379 Pressure spring 2

11b 02M 409 374 A Conic ring 2

11c 02M 409 378 A Straight cup wheel 2

11d N 906 353 01 Safety ring – 30,5x1,5 2

11e 02J 409 359 Cylindrical bolt – M8x84 2

12 02M 409 356 F Heel-tap with flange – Ø113 1

13 (02M 301 252 B) See part 10 illustration 311-92 1

14 (N 101 292 01) See part 11 illustration 311-92 1

15 (N 101 560 05) See part 9 illustration 311-92 3

16 VN00 000 502 00 Gearbox oil EP 75W90 – REPSOL Cartridge 2,3l


V2ML 301-45 RB 010404 doc

GGGGeeeettttrrrriiiieeeebbbbeeee AAAAnnnnbbbbaaaauuuutttteeeeiiiilllleeeeGGGGeeeeaaaarrrrbbbbooooxxxx eeeeqqqquuuuiiiippppmmmmeeeennnntttt


V2ML 311-92 RA 010404 doc

SSSScccchhhhaaaalllltttteeeeiiiinnnnhhhheeeeiiiittttGGGGeeeeaaaarrrrbbbbooooxxxx DDDDrrrriiiivvvveeee AAAAxxxxlllleeee


1 02Q 301 231 Gear box cover unit 1

2 02A 301 227 L Axel gasket – 24,3x6,5 1

3 02A 311 648 C Ball bushing– 15,2x23x23 1

4 N 903 542 01 Toroidal ring– 56,8x2,6 1

5 02M 301 117 B Dust guard 1


7 014 301 485 Cover - gearbox deaeration 1

8 02Q 301 233 A Gearbox drive axel unit 1

8a N 903 056 01 Toroidal ring– 13x2 1

8b 02M 301 127 Safety bolt 1


10 02M 301 252 B Locking cover 1

11 N 101 292 01 Toroidal ring – 34,5x2,65 1


V2ML 311-92 RA 010404 dib

SSSScccchhhhaaaalllltttteeeeiiiinnnnhhhheeeeiiiittttGGGGeeeeaaaarrrrbbbbooooxxxx DDDDrrrriiiivvvveeee AAAAxxxxlllleeee


V2ML 407-11-1 RB 010404 doc

VVVVoooorrrrddddeeeerrrraaaacccchhhhsssseeee ---- IIIIFFFFrrrroooonnnntttt AAAAxxxxlllleeee ---- IIII


A V2ML 407 151 Assembled trapezoid unit-LEFT 1

(A) V2ML 407 152 Assembled trapezoid unit-RIGHT 1

B V2ML 407 361 Assembled ball joint suspension unit 4º 2

(B) V2ML 407 361 A Assembled ball joint suspension unit 3º 2

(B) V2MD 407 361 Assembled ball joint suspension unit 4.5º 1

((((uuuusssseeee ssssppppaaaacccceeeerrrr VVVV2222MMMMDDDD444400007777222244440000!!!!))))

1 V2ML 199 313 Subchassis 1

2 8N0 199 282 C Bearing - UPPER 2

3 N 907 528 01 Flat hexagonal bolt– M14x1,5x63 2

4 N 907 349 01 Flat hexagonal bolt – M14x1,5x95 2

5 8N0 199 282 D Bearing - LOWER 2

6 8N0 199 403 B Rod 1

7 N906 484 01 Screw and washer 2

8 N909 147 01 Blinol rivet nut - Ø8x24 2

10 V2ML 407 185 A Interior bushing – point E1 2

11 VN00 032 210 00 Aviation nut– M10 6

14 V2ML 411 303 Stabilizing bar– Ø14mm 1

15 1J0 411 314 T Bearing– 20mm 2

16 1J0 411 336 D Clamp 2


18 VVVV2222MMMMDDDD 444411111111 333311113333 Stabilizing connecting rod – LEFT optional part 1

18 V2ML 411 315 Stabilizing connecting rod – LEFT

(18) V2ML 411 316 Stabilizing connecting rod - RIGHT 1

19 N 101 064 02 Hexagonal flange nut – M12x1,5 2

20 V2ML 407 184 Interior ball joint bushing – point E2 4

21 V2ML 407 165 A Front trapezoid – LEFT 1

(21) V2ML 407 166 A Front trapezoid – RIGHT 1

22 V2ML 407 502 Spherical ball joint – Ø38 Ext. 4

23 VN00 023 130 40 Elastic ring – DIN472 Ø 38mm 8


25 N 102 622 01 Hexagonal flange bolt – BM12X1,5x70-SW18 2

26 N 015 081 4 Flat hexagonal nut– M12x1,5 2

27 V2ML 407 186 A Trapezoid bushing – point E1 4


V2ML 407-11-1 RB 010404 dib

VVVVoooorrrrddddeeeerrrraaaacccchhhhsssseeee ---- IIIIFFFFrrrroooonnnntttt AAAAxxxxlllleeee ---- IIII


V2ML 407-11-2 RB 010404 doc

Vorderachse - IIFront Axle - II


A V2ML 412 026 Assembled sleeve unit 2

(A) V2MD 412 026 Assembled sleeve unit – longer bolts (2)

1 V2ML 407 249 Sleeve unit 2

2 8L0 498 625 Elongated bearing 2

3 N 906 632 01 Safety ring- Ø74 x2 2

4 8N0 407 581 Wheel hub 2

5 V2ML 601 137 Wheel bolt 10

(5) V2MD 601 137 Wheel bolt long 10

6 V2ML 407 555 A Support – brake caliper 2

7 (VN00 011 680 39) See part 2 illustration 615-25

8 V2ML 407 191 Bolt 2

9 VN00 032 212 00 Aviation bolt– M12x1,75 2

10 V2ML 407 178 Bushing - interior 2

11 V2ML 407 661 Washer – fastening handle 2

12 N 102 861 02 Hexagonal nut , self-blocking- M10 2

14 V2ML 407 329 Handle - LEFT 1

(14) V2ML 407 330 Handle - RIGHT 1

15 VN00 021 506 00 Taper washer - Ø 12 2

16 VN00 011 678 39 Bolt - M12x1.5 x 30 Din 912 12-9 2

17 N 101 064 02 Hexagonal flange nut - M12 x 1.5 4

18 V2ML 411 045 Bolt – Shock absorber fastening 2

20 VN00 011 679 39 Allen bolt - M12x150x50 DIN912 12.9 4

21 V2ML 407 049 Wheel nut – M14 x 1.5- 60° 10


23 (V2ML 615 297A/8A) See part A illustration 615-25

24 (V2ML 615 105A/6A) See part 1 illustration 615-25


V2ML 407-11-2 RB 010404 dib

VVVVoooorrrrddddeeeerrrraaaacccchhhhsssseeee ---- IIIIIIIIFFFFrrrroooonnnntttt AAAAxxxxlllleeee ---- IIIIIIII


V2ML 407-11-3 RB 010404 doc

FFFFeeeeddddeeeerrrrbbbbeeeeiiiinnnn vvvvoooorrrrnnnnFFFFrrrroooonnnntttt SSSSuuuussssppppeeeennnnssssiiiioooonnnn


A V2ML 412 329 Shock absorber support unit 2

1 V2ML 413 031 Front shock absorber unit 2

2 V2MS 411 105 C spring - 200N/mm (standard) 2

(2) V2MS 411 105 A spring - 160N/mm 2

(2) V2MS 411 105 B spring - 180N/mm 2

3 V2ML 411 113 Spring separator 2

4 VN00 200 152 00 Front tender spring –40-60-30 2

5 V2ML 412 341 Upper spring plate 2

6 V2ML 412 145 Friction washer – top mount 2

7 V2ML 412 351 Ball joint bushing – point A 2

8 VN00 023 134 40 Elastic ring- Ø 42x1,75 DIN 472 2

9 V2ML 407 502 A Spherical ball joint SSE18-50 2

10 V2ML 412 331 Shock absorber support – to top mount 2

11 V2ML 411 239 Nut - M14 x 1.5 2

12 V2ML 412 347 Flange support 2

13 VN00 021 504 00 Taper washer– Ø6.2x10 6

14 VN00 011 530 39 Cylindrical bolt - M6 x 20 DIN 912 12.9 6


V2ML 407-11-3 RB 010404 dib

FFFFeeeeddddeeeerrrrbbbbeeeeiiiinnnn vvvvoooorrrrnnnnFFFFrrrroooonnnntttt SSSSuuuussssppppeeeennnnssssiiiioooonnnn


V2ML 407-21 RB 010404 doc

AAAAnnnnttttrrrriiiieeeebbbbsssswwwweeeelllllllleeeeDDDDrrrriiiivvvveeee SSSShhhhaaaafffftttt aaaasssssssseeeemmmmbbbbllllyyyy


1 V2ML 407 271 B/C Articulated shaft unit - LEFT 1

(1) V2ML 407 272 B/C Articulated shaft unit - RIGHT 1

2 V2MT 407 285 Exterior bellow 2

3 V2LL 407 291 Sleeve clamp– Ø105 2

4 4A0 407 643 A Hexagonal interior bolt– M16x1,5 2

5 N 102 338 01 Sleeve clamp – interior 31,5x10x0,8 2

6 N 909 911 01 Toothed bolt 12

(6) VN00 011 618 35 Toothed bolt – Only Germany 12

7 443 407 357 Base plate - front 6

8 VN00 000 404 01 High temperature grease - 300G X

9 N 100 111 03 Hexagonal bolt– M10x28 2

10 1J0 407 721 G Protector – wheel hub bearing - RIGHT 1

11 V2MD 407 240 Distance spacer – only Germany

BBBBeeeemmmmeeeerrrrkkkkuuuunnnngggg:::: DDDDiiiieeee PPPPoooossss.... 11111111 uuuunnnndddd ddddiiiieeee ddddaaaazzzzuuuuggggeeeehhhhöööörrrriiiiggggeeeennnn lllläääännnnggggeeeerrrreeeennnn SSSScccchhhhrrrraaaauuuubbbbeeeennnn wwwweeeerrrrddddeeeennnn bbbbeeeeiiii ddddeeeemmmm EEEEiiiinnnnbbbbaaaauuuu ddddeeeerrrr

TTTTrrrraaaaggggggggeeeelllleeeennnnkkkkeeee 4444,,,,5555°°°° lllliiiinnnnkkkkssss ssssoooowwwwiiiieeee 4444°°°° rrrreeeecccchhhhttttssss eeeerrrrffffoooorrrrddddeeeerrrrlllliiiicccchhhh!!!! EEEEssss iiiisssstttt aaaauuuuffff eeeeiiiinnnneeeennnn ggggeeeennnnaaaauuuueeeennnn RRRRuuuunnnnddddllllaaaauuuuffff ddddeeeerrrr EEEEiiiinnnnhhhheeeeiiiitttt

zzzzuuuu aaaacccchhhhtttteeeennnn,,,, ddddiiiieeee sssseeeerrrriiiieeeennnnmmmmääääßßßßiiiiggggeeee ZZZZeeeennnnttttrrrriiiieeeerrrruuuunnnngggg iiiisssstttt nnnniiiicccchhhhtttt ggggeeeeggggeeeebbbbeeeennnn....


V2ML 407-21 RB 010404 dib

AAAAnnnnttttrrrriiiieeeebbbbsssswwwweeeelllllllleeeeDDDDrrrriiiivvvveeee SSSShhhhaaaafffftttt aaaasssssssseeeemmmmbbbbllllyyyy


V2ML 419-20 RB 010404 doc

LLLLeeeennnnkkkkrrrraaaadddd,,,, SSSScccchhhhaaaalllltttteeeerrrr uuuunnnndddd FFFFuuuußßßßssssttttüüüüttttzzzzeeeeSSSStttteeeeeeeerrrriiiinnnngggg WWWWhhhheeeeeeeellll,,,, SSSSwwwwiiiittttcccchhhheeeessss &&&& RRRReeeessssttttffffooooooootttt


1 V2ML 419 091 Steering Wheel – OD / 1973 / N 1

2 N 907 991.01 Toothed bolt – M18x1,5x18 1

3 VN00 018 162 39 Conic-headed bolt– M5x10 DIN 7991 6

4 V2ML 419 071 Steering wheel adaptor 1

5 8L0 953 513 G 01C Swich – headlights, high/dipped beam, blinkers 1

6 4B0 953 503 F 01C Switch – window wipers 1


8 V2ML 864 551 A Covering unit - floor 1

9 VN00 018 192 70 Allen sunk screw bolt– M6x10 DIN 7991 5

10 (V2ML 802 323) Bush– M6x10 (welded on the floor) - not delivered 4


V2ML 419-20 RB 010404 dib

LLLLeeeennnnkkkkrrrraaaadddd,,,, SSSScccchhhhaaaalllltttteeeerrrr uuuunnnndddd FFFFuuuußßßßssssttttüüüüttttzzzzeeeeSSSStttteeeeeeeerrrriiiinnnngggg WWWWhhhheeeeeeeellll,,,, SSSSwwwwiiiittttcccchhhheeeessss &&&& FFFFoooooooottttrrrreeeesssstttt


V2ML 419-35 RA 010404 doc

LLLLeeeennnnkkkkssssääääuuuulllleeeeSSSStttteeeeeeeerrrriiiinnnngggg CCCCoooolllluuuummmmnnnn


1 V2ML 419 501 A Steering column 1


3 N 908 515 01 Bolt (Removable head) – M6x26x7,5 1


5 1J0 419 579 Bush bearing unit 1



8 1J0 419 255 B Adjustment block - LEFT 1

9 1J0 419 256 B Adjustment block - RIGHT 1


10a N 900 086 02 Washer– A12x25x2,5 6


12 V2ML 419 211 A Central pipe unit 1


V2M_0040.DOC

LLLLeeeennnnkkkkssssääääuuuulllleeeeSSSStttteeeeeeeerrrriiiinnnngggg CCCCoooolllluuuummmmnnnn


V2ML 422-40 RA 010404 doc

LLLLeeeennnnkkkkuuuunnnnggggSSSStttteeeeeeeerrrriiiinnnngggg GGGGeeeeaaaarrrr


A V2ML 422 803 Assembled small connecting rod unit - LEFT 1

(A) V2ML 422 804 Assembled small connecting rod unit - RIGHT 1

1 1ML 422 061 Steering gear 1

3 V2ML 422 807 Steering connecting rod 2

4 8N0 422 811 A Exterior articulation – LEFT – marked with “R” 1

5 8N0 422 812 A Exterior articulation – RIGHT – marked with “L” 1

6 N 011 164 15 Hexagonal nut – BM 14x1,5 2

7 1J0 422 831 B Dust guard bellows 2

8 1J0 422 884 A Rubber insert 1

9 1J0 422 874 A Washer 1

10 1J0 422 187 A Ring gasket 1


12 N 903 213 02 Hexagonal clamp nut– M12x1,5 2

13 N 023 003 8 TueHexagonal nut – AM8 1


15 1J1 422 701G Heat protection plate 1

16 V2ML 422 160 Main steering unit 1

17 V2ML 419 345 Rack stop 2

18 VN00 000 402 01 Steering mechanism grease– 250g X

19 U2ML 400 015 Rack gauge - tooling 1


V2ML 422-40 RA 010404 dib

LLLLeeeennnnkkkkuuuunnnnggggSSSStttteeeeeeeerrrriiiinnnngggg GGGGeeeeaaaarrrr


V2ML 422-45 RB 010404 doc

SSSSeeeerrrrvvvvooooppppuuuummmmppppeeeeSSSStttteeeeeeeerrrriiiinnnngggg PPPPuuuummmmpppp cccciiiirrrrccccuuuuiiiitttt


1 1J0 422 371 C Oil tank unit 1

2 (1J0 422 376 A) Screw cap unit - not delivered 1

3 N 104 086 01 Cylindrical combined bolt– M6x50 1

4 N 906 553 01 Iron band clamp – 17x12 1

5 1J1 422 891 T Return sleeve unit ( steering gear – oil tank) 1

6 N 013 849 4 Ring gasket – 14x20 2

7 N 013 848 6 Ring gasket - 16x22 4

8 N 908 093 01 Hollow bolt– 12-2S 1

9 1J0 422 170 B Pipe clamp – intake sleeve 1

10 VN00 050 063 00 Recoil valve unit 1

11 N 103 416 04 Flat hexagonal bolt- M8x20 2

12 8N0 422 162 A Support unit - for dilation sleeve 1

13 N 023 003 8 Hexagonal nut– AM8 2

14 8N0 422 162 Support unit - for dilation sleeve 1

15 N 907 998 01 Clamp– 12x20 2


17 8N0 422 893 N Pressure pipe unit – (pump servo – steering gear) 1

18 8L9 422 887 B Intake sleeve unit (pump servo – oil tank) 1

19 N 906 555 01 Iron band clamp– 23x12 2

20 1J0 422 170 C Pipe clamps – respiration sleeve 1

21 1J0 422 269 B Hollow bolt – M16x1,5 1

22 G002000 Oil – for central hydraulics and steering servo-power steering – 1L 1,5L

23 (1ML 422 061) See part 1 illustration 422-40


V2M_0044.DOC

SSSSeeeerrrrvvvvooooppppuuuummmmppppeeeeSSSStttteeeeeeeerrrriiiinnnngggg PPPPuuuummmmpppp cccciiiirrrrccccuuuuiiiitttt


V2ML 505-10 R 010404 doc

HHHHAAAA----TTTTrrrrääääggggeeeerrrrRRRReeeeaaaarrrr SSSSuuuubbbbcccchhhhaaaassssssssiiiissss


1 V2ML 505 235 Auxiliar chassis 1

2 1J0 505 145 B Chassis bearing 4

3 1J0 599 257 B Bearing 2

4 N 908 142 01 Flat hexagonal bolt– M12x1,5x85 4


V2M_0046.DOC

HHHHAAAA----TTTTrrrrääääggggeeeerrrrRRRReeeeaaaarrrr SSSSuuuubbbbcccchhhhaaaassssiiiissss


V2ML 505-30-1 RB 010404 doc

HHHHiiiinnnntttteeeerrrraaaacccchhhhsssseeee ---- IIIIRRRReeeeaaaarrrr AAAAxxxxlllleeee ---- IIII


A V2ML 505 209 A Assembled longitudinal arm unit - LEFT 1

(A) V2MD 505 209 Assembled longitudinal arm unit – LEFT (longer wheel studs) (1)

(A) V2ML 505 210 A Assembled longitudinal arm unit - RIGHT 1

(A) V2MD 505 210 Assembled longitudinal arm unit – RIGHT (longer wheel studs) (1)

1 1J0 505 091 J SopSupport – LEFT 1

(1) 1J0 505 092 J Support – RIGHT 1

2 N 906 484 01 Flat hexagonal bolt – M10X35 8

3 V2ML 505 223 Longitudinal arm - LEFT 1

(3) V2ML 505 224 Longitudinal arm - RIGHT 1

4 1J0 505 203 Suspension ball joint - guide 4

5 1J0 505 171 B Metal bearing - rubber 2

6 N 104 280 01 Hexagonal flange bolt– M12x1,5x80 2

7 V2ML 407 311 Fixed articulation 2

8 1J0 407 625 Wheel bearing – delivered with mounting parts 2

9 N 906 632 01 Safety ring – 74x2 2

10 8 N0 407 581 Wheel hub 2

11 (V2ML 615 601) VSee part 2 illustration 615-72

12 N 101 126 03 Allen sunk screw– M6X15SP 2

13 4A0 407 643 A Hexagonal bolt– M16x1,5 2

14 V2ML 601 137 Wheel bolt 10

(14) V2MD 601 137 Wheel bolt 10

15 V2ML 407 049 Wheel nut 10

(15) V2MS 407 049 wheel nut 10

16 VVVV2222MMMMLLLL 444411119999 666611110000 DDDDiiiissssttttaaaannnncccceeee ssssppppaaaacccceeeerrrr 11115555mmmmmmmm 2

nnnnooootttt lllloooonnnnggggeeeerrrr aaaalllllllloooowwwweeeedddd:::: DDDDiiiissssttttaaaannnncccceeee ssssppppaaaacccceeeerrrr 7777,,,,5555 mmmmmmmm VVVV2222MMMMLLLL444411119999666611110000AAAA


V2ML 505-30-1 RB 010404 dib

HHHHiiiinnnntttteeeerrrraaaacccchhhhsssseeee ---- IIIIRRRReeeeaaaarrrr AAAAxxxxlllleeee ---- IIII


V2ML 505-30-2 RA 010404 doc

HHHHiiiinnnntttteeeerrrraaaacccchhhhsssseeee ---- IIIIIIIIRRRReeeeaaaarrrr AAAAxxxxlllleeee ---- IIIIIIII


A V2ML 505 323 Suspension arm unit assemby - LOWER 2

B V2ML 505 323 A Suspension arm unit assembly - UPPER 2

((((BBBB)))) VVVV2222MMMMDDDD 555500005555 333322225555 SSSSuuuussssppppeeeennnnssssiiiioooonnnn aaaarrrrmmmm uuuunnnniiiitttt aaaasssssssseeeemmmmbbbbllllyyyy –––– UUUUPPPPPPPPEEEERRRR EEEEVVVVOOOO ooooppppttttiiiioooonnnnaaaallll ((((2222))))

1 V2ML 505 361 Suspension arm - LOWER 2

2 V2ML 505 361 A Suspension arm - UPPER 2

3 V2ML 505 229 Locknut – M27x1 2

4 V2ML 407 199 Bushing – LOWER arm 2

5 V011 414 351 Locknut - _-16 IZQ/LEFT 4

6 V2ML 405 363 Male ball joint – 15.87 4

7 V2ML 505 179 Conic spacer – for ball joint 15.87 8

8 N 104 280 01 Hexagonal flange bolt– M12x1,5x80 4

9 N 101 064 02 Hexagonal bolt with flange nut, self-blocking – M12x1,5n 8

10 N 104 162 01 Hexagonal bolt with flange nut– M12x1,5x75 4

11 V2ML 511 407 Roll bar– Ø20mm 1

12 V2ML 505 466 Coupling bar 2

((((11112222)))) VVVV2222MMMMDDDD 555500005555 444466665555 CCCCoooouuuupppplllliiiinnnngggg ccccaaaarrrr aaaaddddjjjjuuuussssttttaaaabbbblllleeee EEEEVVVVOOOO ----ooooppppttttiiiioooonnnnaaaallll 1111

13 N 102 861 02 Hexagonal flange nut, self-blocking – M10 2

14 VN00 011 577 39 Allen bolt – M8x50 DIN912 12.9 4

15 V2ML 511 495 Bearing – roll bar 2

16 V2ML 511 455 Support - UPPER 2

17 V2ML 511 455 A Support - LOWER 2



V2M_004A.DOC

HHHHiiiinnnntttteeeerrrraaaacccchhhhsssseeee ---- IIIIIIIIRRRReeeeaaaarrrr AAAAxxxxlllleeee ---- IIIIIIII


V2ML 511-15 RB 010404 doc

Hinter Dämpfer/FederRear Suspension


1 V2MS 511 105 A spring– 260 N/mm 2

(1) V2MS 511 105 B spring – 300 N/mm 2

(1) V2MS 511 105 C spring – 360 N/mm 2

(1) V2MS 511 105 D spring – 400 N/mm (standard) 2

(1) V2MS 511 105 E spring – 450 N/mm

2 V2ML 501 773 Spacer– 7mm (standard) 2

(2) V2ML 501 773 A Spacer– 9 mm 2

(2) V2ML 501 773 B Spacer – 11 mm 2

(2) V2ML 501 773 C Spacer – 13 mm 2

3 V2ML 511 416 JGasket - spring 2

4 V2ML 511 245 Support ring – centering spring 2

5 V2ML 511 172 Nut – stop support 2

6 V2ML 511 153 Stop – conic progressive, 50mm (standard) 2

(6) V2ML 511 153 A Stop-conic progressive 30 mm 2

7 N104 281 01 Hexagonal flange bolt– M14x1,5x90 2

8 V2ML 513 023 Shock absorber unit 2

9 V2ML 413 120 A Spacer bushing – lower fastening 4

10 V2ML 413 120 Spacer bushing – upper fastening 4

11 N 907 813 01 Flat hexagonal bolt – M10x65 2

12 V2ML 512 383 Shock absorber bottle support 2

13 VN00 045 007 00 Plastic flange – 4,8x186 2

14 (V2ML 857 108) Spacer - (only right side) 2

No suministrado / not delivered

15 VN00 019 047 39 screw 12.9 ISO 7380 4

16 6X0 864 709 A Spongy rubber - EPTK 105X85 (cut to 80x45) 2


V2ML 511-15 RB 010404 dib

HHHHiiiinnnntttteeeerrrreeeerrrr DDDDäääämmmmppppffffeeeerrrr////FFFFeeeeddddeeeerrrrRRRReeeeaaaarrrr SSSSuuuussssppppeeeennnnssssiiiioooonnnn


V2ML 601-50 RA 010404 doc

FFFFeeeellllggggeeee uuuunnnndddd RRRReeeeiiiiffffeeeennnnRRRRiiiimmmmssss aaaannnndddd TTTTyyyyrrrreeeessss


1 V2MD 601 025 rim – 8Jx18 ATS ( only for rain tyres ) 4

(1) V2MD 601 026 rim – 8,5x18 ATS ( only for slick tyres ) 4

2 --- Tyre Yokohama Rain ( please order bei Yokohama) 4

(2) --- Tyre Yokohama Slick ( please order bei Yokohama) 4


V2M_004E.DOC

FFFFeeeellllggggeeee uuuunnnndddd RRRReeeeiiiiffffeeeennnnRRRRiiiimmmmssss aaaannnndddd TTTTyyyyrrrreeeessss


V2ML 611-10 RA 010404 doc

BBBBrrrreeeemmmmsssszzzzyyyylllliiiinnnnddddeeeerrrrPPPPeeeeddddaaaallll BBBBooooxxxx aaaannnndddd BBBBrrrraaaakkkkeeeessss PPPPuuuummmmppppssss


A V2ML 614 221 A 1

1 V2ML 614 223 Pedal box unit 1

2 N 102 684 01 Round-headed bolt – M8x20 ISO 7380 1

3 V2ML 405 363 A Male ball joint– Ø8 1

4 N 011 118 16 Hexagonal nut– M8 DIN 439 2

5 N 019 533 7 Hexagonal flange bolt - M8x20 4

6 N 902 291 02 Flat hexagonal nut– M8 4

7 V2ML 614 040 A Tappet 1

8 N 015 082 5 Nut – M6 4

9 V131 611 052 Pump strut– M8x59 2

10 V2ML 614 165 A Brake pump Ø17,8 mm (0,70”) – FRONT 1

(10) V2ML 614 165 Brake pump Ø19,1 mm (3/4”) – REAR 1

(10) V2ML 614 175 Brake pump 7/8” – REAR alternative 1

11 VN00 023 418 00 Copper washer– Ø11x16 DIN 7603 2

12 V2ML 611 307 Brake liquid tank 2

13 N 013 806 4 Copper washer- Ø10x14 DIN 7603 2

14 VN00 051 435 00 Connector 3/8” - 24-D03 2

15 V2ML 611 707 Sleeve for brakes 2

16 8A0 201 687 Pipe clamps 2

17 V2ML 612 191 Brake regulation cable 1

18 1J0 971 915 C Wall chisel 1

19 1L0 611 767 Spacer part 1

20 VN00 060 543 10 PasaBolt pin – Ø2x25 DIN 94 1

21 VN00 023 434 00 Copper washer 2

22 VN00 000 621 00 Brake fluid – RBF 600 0.5L X


V2ML 611-10 RA 010404 dib

BBBBrrrreeeemmmmsssszzzzyyyylllliiiinnnnddddeeeerrrrPPPPeeeeddddaaaallll BBBBooooxxxx &&&& BBBBrrrraaaakkkkeeeessss PPPPuuuummmmppppssss


V2ML 611-20 R 010404 doc

Bremsleitungen vornFront Brake Pipes


1 V2ML 611 701 Sleeve for brakes - FRONT 2

2 191 611 715 Upright support 2

3 V2ML 614 723 Brake pipe unit – LEFT 395mm 1

4 V2ML 614 724 Brake pipe unit – RIGHT 1535mm 1

5 1J1 611 732 Heat protection sheet 1

6 1J0 611 751A Nozzle 2

7 1J0 611 797 Support 4

8 VN00 011 488 16 Cylindrical zincated bolt– M5x16 DIN912 2

9 V2ML 611 755 (a) Distributor 1

10 N 902 818 01 (a) Male plug 1

11 N 013 806 2 “O” Ring – Ø10x14 DIN 7603 1

12 6KL 611 315 Male Adaptor – M10/03D 1


14 V2ML 611 321 Spacer part 1

(a) - These parts have to be mounted together


V2ML 611-20 R 010404 dib

BBBBrrrreeeemmmmsssslllleeeeiiiittttuuuunnnnggggeeeennnn vvvvoooorrrrnnnnFFFFrrrroooonnnntttt BBBBrrrraaaakkkkeeee PPPPiiiippppeeeessss


V2ML 611-31 RA 010404 doc

Bremsleitungen hintenRear Brake Pipes


1 191 611 715 Hose support 2

2 V2ML 614 683 Brake pipe – LEFT (distributor-sleeve) 1

3 V2ML 614 684 Brake pipe – RIGHT (distributor – sleeve) 1

4 1J0 611 763 L Brake piping unit – LEFT (sleeve – wheel brake cylinder) 1

5 1J0 611 764 L Brake piping unit – RIGHT (sleeve – wheel brake cylinder) 1

6 6X0 611 775 Brake sleeve unit 2

7 1J0 611 847 D Brake sleeve support - LEFT 1

8 1J0 611 848 D Brake sleeve support - RIGHT 1

9 N 905 293 01 Hexagonal bolt– M6x10 2

10 1H0 611 797 C Support 2

11 1J0 611 797 Support - double 11

(11) 811 611 797 Support - double 4

12 1J0 611 824 A Brake pipe cover unit 1

13 1J0 611 715 Fastening spring 4

14 VN00 011 485.16 Cylindrical zincated bolt – M5x10 DIN912 2

15 N 100 115 02 Hexagonal nut, self-blocking 2

16 V2ML 611 755 (a) Distributor 1

17 N 902 818 01 (a) Male plug 1

18 N 013 8062 Ring gasket – Ø10x14 DIN 7603 1

19 6KL 611 315 Male adaptor – M10/03D 1

20 (V2ML 611 707) See illustration 611-10

(a) These parts have to be mounted together


V2ML 611-31 RA 010404 dib

BBBBrrrreeeemmmmsssslllleeeeiiiittttuuuunnnnggggeeeennnn hhhhiiiinnnntttteeeennnnRRRReeeeaaaarrrr BBBBrrrraaaakkkkeeee PPPPiiiippppeeeessss


V2ML 615-25 RA 010404 doc

BBBBrrrreeeemmmmsssseeee vvvvoooorrrrnnnnFFFFrrrroooonnnntttt BBBBrrrraaaakkkkeeeessss


A V2ML 615 297 A 1

Assembled brake disc unit– Ø362x30 / LEFT

(A) V2ML 615 298 A 1

Assembled brake disc unit– Ø362x30 / RIGHT

1 V2ML 615 105 A Brake caliper - LEFT 1

(1) V2ML 615 106 A Brake caliper - RIGHT 1

2 VN00 011 680 39 Bolt – M12X150X80 DIN 912 12.9 4

4 V2ML 615 261 Pin 4

5 VN00 015 529 76 Bolt – M6x25 DIN965 2

7 V2ML 615 301 A Brake disc – Ø362x30 / IZQ / LEFT 1

(7) V2ML 615 302 A Brake disc – Ø362x30 / DER/ RIGHT 1

8 V2ML 615 315 A Support 2

9 V2ML 615 267 Bushing 24

10 V2ML 615 455 Washer – _” UNF 24

11 V2ML 611 225 Bolt- _” x 1.1/16” 24

12 V2ML 615 265 Nut- _” UNF 24

13 V2MS 615 115 P Set brake pads PFC 1

14 V131 615 406 macho M10x100 – 03D Acero 2N 1

15 N 013 806 2 Ring gasket - ∅10 x 14 DIN 7603 1

V2ML 698 471 A Set of caliper gaskets 2


V2ML 615-25 RA 010404 dib

BBBBrrrreeeemmmmsssseeee vvvvoooorrrrnnnnFFFFrrrroooonnnntttt BBBBrrrraaaakkkkeeeessss


V2ML 615-72 RA 010404 doc

BBBBrrrreeeemmmmsssseeee hhhhiiiinnnntttteeeennnnRRRReeeeaaaarrrr BBBBrrrraaaakkkkeeeessss


1 V2ML 615 407 Brake caliper without pads - LEFT 1

(1) V2ML 615 408 Brake caliper without pads - RIGHT 1

2 V2ML 615 601 Brake disc - Ø239x9 2

3 N101 126 03 Allen sunk screw – M6x15 DIN965 2

4 V2ML 615 415 Set of brake pads – GALFER 23.447.00/R 1

5 N 907 403 01 Interior hexagonal bolt – M10x1,25x30 4


V2M_0058.DOC

BBBBrrrreeeemmmmsssseeee hhhhiiiinnnntttteeeennnnRRRReeeeaaaarrrr BBBBrrrraaaakkkkeeeessss


V2ML 711-30-1 RB 010404 doc

SSSScccchhhhaaaalllltttthhhheeeebbbbeeeellll ---- IIIIGGGGeeeeaaaarrrrbbbbooooxxxx RRRReeeemmmmooootttteeee CCCCoooonnnnttttrrrroooollll ---- IIII


A V2ML 711 049 Gearshift housing unit 1

1 V2ML 064 326 A Gear lever knob 1

2 N 908 305 01 Safety ring – Ø10x22x0,5 1

3 1J0 711 217 Spacer bushing - UPPER 1

4 1J0 711 197 A Pressure spring 1

5 1J0 711 067 N Bush bearing - LOWER 1

6 N 909 463 01 Interior Torx bolt – M5x20 2

7 1J0 711 565 Cover 1

8 1J0 711 048 A Dampener 1

9 1J0 711 699 Bearing 1

10 1J0 711 437 E Gear lever guide unit 1

11 357 711 901 B Dampener 1

12 V2ML 711 116 Gear lever unit 1

13 1J0 711 267 A Gasket 1

14 1J0 711 047 Dampener 1

15 1J0 711 067 Q Bush bearing 1

16 1J0 711 077 B Support fixing bolt 1

17 1J0 711 124 Hub guide 1

18 357 711 145 c Pressure guide 1

19 N 104 592 01 Interior cylindrical Torx bolt – M5x12 1

20 1J0 711 611 A Selector angle 1

21 N 908 159 03 Safety ring – Ø6x18x0,5 1

22 1J0 711 067 K Bush bearing 1

23 1J0 711 280 B Axel safety device 4

24 N 908 952 01 Safety ring – Ø5x13,3 2

25 1J0 711 265 L Drive cable unit 1

26 893 971 908 G Grommet 1

27 1J0 711 266 F Gearbox drive cable unit 1

28 1J0 711 090 Floor 1

29 1J0 711 061 C ConjunGearbox housing unit 1

30 1J0 711 781 D Support unit 1


32 N 101 069 03 Bolt - M8x32 2


V2ML 711-30-1 RB 010404 dib

SSSScccchhhhaaaalllltttthhhheeeebbbbeeeellll ---- IIIIGGGGeeeeaaaarrrrbbbbooooxxxx RRRReeeemmmmooootttteeee CCCCoooonnnnttttrrrroooollll –––– IIII


V2ML 711-30-2 RB 010404 doc

SSSScccchhhhaaaallllttttuuuunnnngggg –––– IIIIIIIIGGGGeeeeaaaarrrrbbbbooooxxxx RRRReeeemmmmooootttteeee CCCCoooonnnnttttrrrroooollll –––– IIIIIIII


1 1J0711 228 A Support plate 1

2 N 015 082 5 Hexagonal flange nut – M6 2

3 N 019 530 3 Hexagonal flange bolt – m8x25 2


5 1J0 711 202 J Articulated lever unit 1

5a 1J0 711 761 C Retention mechanism 1

5b N 908 159 03 Safety ring – Ø6x18x0,5 2

5c 1J0 711 550 Sliding shoe 1

6 1J0 711 067 L bush bearing 2

7 1J0 711 761 B Retention mechanism 1

8 N 909 083 01 Combined nut – M8 1

9 V2ML 711 051 Gear lever unit 1


V2ML 711-30-2 RB 010404 dib

SSSScccchhhhaaaallllttttuuuunnnngggg ---- IIIIIIIIGGGGeeeeaaaarrrrbbbbooooxxxx RRRReeeemmmmooootttteeee CCCCoooonnnnttttrrrroooollll ---- IIIIIIII


V2ML 721-25 RB 010404 doc

KKKKuuuupppppppplllluuuunnnnggggssssppppeeeeddddaaaallllCCCClllluuuuttttcccchhhh PPPPeeeeddddaaaallll


A 1J1 721 059 BB Assembled clutch pedal unit 1

1 1J1 721 373 E Clutch pedal support (/ Not supplied) 1

2 1J0 721 410 Gasket (Not supplied) 1

3 N 010 369 1 Hexagonal bolt – M8x58 ( Not supplied) 1

4 N 023 003 4 Hexagonal nut, self-blocking – M8 (Not supplied) 1

5 1J0 721 153 Bush bearing (/ Not supplied) 2

6 1J0 721 157 Support fixing bolt (/ Not supplied) 1

7 1J1 721 321 C Clutch pedal arm (/Not supplied) 1

8 1J1 721 423 Housing (/ Not supplied) 1

9 1J1 721 403 H Pedal spring unit (Not supplied) 1

10 1J1 721 232 A Stop dampener (/ Not supplied) 1

11 1J0 721 381 Elastic stop (Not supplied) 1

12 1J1 721 388 A Transmitter cylinder unit 1

13 1H0 721 357 Housing 1

14 7M0 721 431 Safety ring ( Not supplied) 1

15 N 902 264 03 Hexagonal nut with flange, self-blocking – M8 5

16 1J1 721 379 B Connection plate 1

17 V2ML 721 173 Pedal cap – Kit for 3 pedals 1

17a Bolt - M6x16 DIN 7991- 10.9 – Supplied with part 17 6

17b Nut - M6x16 DIN 7991- 10.9 - Supplied with part 17 6

18 V2ML 141 797 Pipe connection – Ø14,3x7,9 L = 300mm 1

19 1J1 721 465 AJ Hose 1

20 1J0 721 468 B adapter T 1

21 02F 141 143 A Ring gasket – Ø9,25x6,07x1,78 2

22 V013 617 001 Brake liquid tank unit 1

23 N 901 063 01 Combined hexagonal nut – M6 2

24 357 721 488 Hose support 1


V2ML 721-25 RB 010404 dib

KKKKuuuupppppppplllluuuunnnnggggssssppppeeeeddddaaaallllCCCClllluuuuttttcccchhhh PPPPeeeeddddaaaallll


V2ML 721-60 RA 010404 doc

BBBBrrrreeeemmmmssss---- uuuunnnndddd GGGGaaaassssppppeeeeddddaaaallll BBBBrrrraaaakkkkeeeessss &&&& AAAAcccccccceeeelllleeeerrrraaaattttoooorrrr PPPPeeeeddddaaaallllssss


A V2ML 721 058 A Assembled pedals mechanism unit 1

1 V2ML 721 115 A Pedals support ( Not supplied) 1

2 N 010 369 1

Hexagonal bolt – M8x58 (Not supplied) 2

3 N 023 003 4

Hexagonal nut, self-blocking – M8 (Not supplied) 2

4 1J0 721 157 Support fixing bolt ( Not supplied) 2

5 1J0 721 153 Bush bearing ( Not supplied) 4

6 1J1 721 142 D Brake pedal (Not supplied) 1

7 6Q1 721 503 C Accelerator module unit 1

8 N 023 002 5 Hexagonal nut – M6 ( Not supplied) 3


9a See part 17a illustration 721-25

9b See part 17b illustration 721-25

10 N 902 264 03 Hexagonal flange nut, self-blocking – M8 7


12 V2ML 721 131 Pedal reinforcement 1

13 191 945 515 B Brake switch 1


V2ML 721-60 RA 010404 dib

BBBBrrrreeeemmmmssss---- uuuunnnndddd GGGGaaaassssppppeeeeddddaaaallllBBBBrrrraaaakkkkeeeessss &&&& AAAAcccccccceeeelllleeeerrrraaaattttoooorrrr PPPPeeeeddddaaaallllssss


V2ML 800-10 RB 010404 doc

KKKKaaaarrrroooosssssssseeeerrrriiiieeeeBBBBooooddddyyyy


1 V2ML 800 101 S7U Body painted (roll cage, doors, engine hood, trunk lid) 1

(1) V2MD 800 101 S7U Body painted (roll cage, doors, engine hood, trunk lid) 1

Only Germany

2 V2ML 803 615 Towing hook 1


V2ML 800-10 RB 010404 dib

KKKKaaaarrrroooosssssssseeeerrrriiiieeeeBBBBooooddddyyyy


V2ML 803-35 RB 010404 doc

KarosseriestopfenBody Plugs


1 N 102 265 01 Locking cover – 29.6 8

2 V2ML 803 996 Sticker - Ø40 16

3 V2ML 803 995 Sticker - 55x75 4

4 (1J0 611 751 A) See part 6 illustration 611-20 2

5 N 908 214 01 Expansion nut– 4,8x21,3 4

6 1H4 971 908 A Plug – 40 25

7 V2ML 803 995 A Sticker - 55x93 4

8 1H0 971 908 E Plug– 30x20x16 4

9 1J0 711 487 A Nozzle 2

10 V2ML 803 995 B Sticker - 75x128 1

11 V2ML 803 995 C Sticker - 100x150 2

12 1J0 803 959 Float gage steel cap 2

13 N 013 976 1 Arched bolt for plate - Ø6,3x13 6

14 321 803 963 Junta - Joint 2


V2ML 803-35 RB 010404 dib

KKKKaaaarrrroooosssssssseeeerrrriiiieeeessssttttooooppppffffeeeennnnBBBBooooddddyyyy PPPPlllluuuuggggssss


V2ML 805-00-1 RA 010404 doc

VVVVoooorrrrddddeeeerrrrbbbbaaaauuuuFFFFrrrroooonnnntttt EEEEnnnndddd ---- MMMMeeeecccchhhhaaaannnniiiiccccaaaallll CCCCoooommmmppppoooonnnneeeennnnttttssss


A V2ML 800 720 Front end unit 1

B V2ML 121 201 Assembled radiator unit 1

1 1J0 121 253 S Water radiator unit - 650x420 1

2 1J0 121 207 AA B41 Radiator channeling 1

3 N 908 170 01 Torx bolt– 6x17 4

4 1M0 121 283 Deflector - LEFT 1

5 1M0 121 284 B Deflector - RIGHT 1

6 1M0 121 293 B Air channel - UPPER 1

7 1U0 121 367 A Radiator housing unit - UPPER 2

8 1U0 121 367 D Radiator housing unit - LOWER 2

9 N 908 170 01 Torx bolt – 6x17 4

10 N 102 587 02 Hexagonal bolt with washer– M6x22 8

11 1M0 890 007 H Lower deflector unit 1

12 1M0 121 294 C Lower deflector 1

12a N 090 186 6 Combined bolt – 4,8x13 3

13 1M0 805 591 M Front panel unit -not drilled 1

14 1M0 805 551 C Front cross member 1


16 N 015 435 2 Clamp nut– 3x17x16 3

17 165 827 592 Expansion nut – 7mm 3

18 N 100 988 04 Hexagonal bolt- M6x16 4

19 N 904 718 02 Hexagonal bolt with flange nut– M8x18 3

20 V2ML 804 174 Thermal protector 1

21 V2ML 721 038 Mounting plate unit 1

22 N 011 694 6 Washer - Ø7x22 4


V2ML 805-00-1 RA 010404 dib

VVVVoooorrrrddddeeeerrrrbbbbaaaauuuuFFFFrrrroooonnnntttt EEEEnnnndddd –––– MMMMeeeecccchhhhaaaannnniiiiccccaaaallll CCCCoooommmmppppoooonnnneeeennnnttttssss


V2ML 805-00-2 RA 010404 doc

EEEElllleeeekkkkttttrrrriiiikkkk VVVVoooorrrrddddeeeerrrrbbbbaaaauuuuFFFFrrrroooonnnntttt EEEEnnnndddd ---- EEEElllleeeeccccttttrrrriiiiccccaaaallll CCCCoooommmmppppoooonnnneeeennnnttttssss


30 1J0 959 455 S Electro ventilator 1

30a N 908 877 01 Hexagonal nut– M6 3

31 1J0 959 481 A Thermal contact 1

32 8L9 965 559 Water pump unit 1

33 078 965 561 Water pump 1

34 8L9 965 551 A Support 1

34a VN00 070 006 00 Hollow rivet – 3x8 2

35 N 907 315 01 Torx bolt with washer – M6x25 2

36 1M1 941 001 D Headlamp - LEFT 1

(36) 1M1 941 002 D Headlamp - RIGHT 1

37 1M0 941 607 Headlamp cover - LEFT 1

(37) 1M0 941 608 Headlamp cover - RIGHT 1

38 1J0 941 295 B Headlamp adjustment motor 2

39 N 017 753 2 Lamp –-12V 5W 2

40 N 017 761 2 Lamp – 12V 55W – H1 2

41 N 103 201 01 Lamp – 12V 55W – H7 2

42 N 102 564 01 Lamp – 12v 21W 2

43 N 104 114 01 Combined hexagonal bolt– M6x16.00-S11-L 8

44 --- Transponder unit 1

45 VN00 018 842 80 Plate bolt – Ø3,9x13 DIN 7981 2


V2ML 805-00-2 RA 010404 dib

EEEElllleeeekkkkttttrrrriiiikkkk VVVVoooorrrrddddeeeerrrrbbbbaaaauuuuFFFFrrrroooonnnntttt EEEEnnnndddd ---- EEEElllleeeeccccttttrrrriiiiccccaaaallll CCCCoooommmmppppoooonnnneeeennnnttttssss


V2ML 807-00 RA 010404 doc

SSSSttttooooßßßßssssttttaaaannnnggggeeee vvvvoooorrrrnnnnFFFFrrrroooonnnntttt BBBBuuuummmmppppeeeerrrr


A V2ML 807 101 A S7U Assembled front bumper unit - painted 1

1 V2ML 853 643 Spot anti-fog grid 2

2 V2ML 853 665 Front lateral grid 2

3 V2ML 805 903 A Front spoiler 1

4 V2ML 807 149 A Attachment - LEFT 1

(4) V2ML 807 149 A S7U Attachment – LEFT painted 1

(4) V2ML 807 150 A Attachment - RIGHT 1

(4) V2ML 807 150 A S7U Attachment – RIGHT painted 1

5 VN00 070 138 00 Sunk screw rivet - 120º – Ø4x16 20

6 VN00 020 005 10 Flat washer – Ø4x9 20


8 VN00 022 204 10 Flat zincated washer - Ø4x20 DIN 522 2

9 VN00 030 405 25 Nut – M4 DIN934 2

10 N100 988 04 Hexagonal bolt– M6x27 2

11 N015 946 1 Plate bolt 5

12 1ML 853 665 79Y Covering - LEFT 1

(12) 1ML 853 666 79Y Covering - RIGHT 1

13 1ML 853 651 79Y Radiator grill unit 1

14 1M0 853 655 C 01C Cover 1

15 333 867 633 4FB Expansion clip 6

16 V2MS 000 003 front grid 1


V2M_006A.DOC

SSSSttttooooßßßßssssttttaaaannnnggggeeee vvvvoooorrrrnnnnFFFFrrrroooonnnntttt BBBBuuuummmmppppeeeerrrr


V2ML 807-70 RB 010404 doc

SSSSttttooooßßßßssssttttaaaannnnggggeeee hhhhiiiinnnntttteeeennnnRRRReeeeaaaarrrr BBBBuuuummmmppppeeeerrrr


1 1ML 807 301 B S7U Painted bumpers - REAR 1

2 1M6 807 393 F Guide profile - LEFT 1

(2) 1M6 807 394 F Guide profile - RIGHT 1

3 N907 750 01 Interior Torx bolt for plate– 4,8x16 22

4 N908 214 01 Expansion nut – 4,8x21,3 14

5 1ML 807 928 79Y Protective cover unit 1

6 1ML 807 727 Extension - LEFT 1

7 1ML 807 728 Extension - RIGHT 1

8 N 015 439 1 Clamp nut – 4,8x16,5x13 / B110 8

9 N905 426 03 Combined hexagonal bolt- 6,6x19-D plate 4

10 1M6 807 861 D Fastening molding - REAR 1

11 1M6 825 201S B41 Lining – Black painted floor 1

12 N 903 521.01 Hexagonal nut – E5 5

(13) 1ML 807 421A GRU Bumper without paint and additional parts 1


V2ML 807-70 RB 010404 dib

SSSSttttooooßßßßssssttttaaaannnnggggeeee hhhhiiiinnnntttteeeennnnRRRReeeeaaaarrrr BBBBuuuummmmppppeeeerrrr


V2ML 809-40-1 RB 010404 doc

BBBBlllleeeecccchhhhtttteeeeiiiilllleeee sssseeeeiiiittttlllliiiicccchhhh ---- IIIIBBBBooooddddyyyy llllaaaatttteeeerrrraaaallll ssssiiiiddddeeee ---- IIII


2 1M0 809 335 Corner guard 1

3 1M0 810 843 Door sill supplement - LEFT 1

(3) 1M0 810 844 Door sill supplement - RIGHT 1

4 1M0 809 607 D Pillar B reinforcement – UPPER LEFT 1

(4) 1M0 809 608 D Pillar B reinforcement – UPPER RIGHT 1

6 1M5 809 671 D Roof side member - LEFT 1

(6) 1M5 809 672 D Roof side member - RIGHT 1

(6) 1M0 809 067 Reinforcement - LEFT 1

(6) 1M0 809 068 Reinforcement - RIGHT 1

7 1M0 809 223 Interior B Pillar - LEFT 1

(7) 1M0 809 224 Interior B Pillar - RIGHT 1

8 1M0 809 427 A Interior A Pillar - LEFT 1

(8) 1M0 809 428 A Interior A Pillar - RIGHT 1

9 1M6 809 263 C Pillar reinforcement - LEFT 1

(9) 1M6 809 264 C Pillar reinforcement - RIGHT 1

10 1M6 809 403 A Interior flank – LEFT REAR 1

(10) 1M6 809 404 A Interior flank – RIGHT REAR 1

11 1M6 813 227 C Rear wheel arch prolongation - LEFT 1

(11) 1M6 813 228 C Rear wheel arch prolongation - RIGHT 1

12 1M6 809 439 D Connection part - LEFT 1

(12) 1M6 809 440 D Connection part - RIGHT 1

13 1M0 867 365 Q NUK Door profile – FRONT LEFT 1

(13) 1M0 867 366 Q NUK Door profile – FRONT RIGHT 1

14 1M0 867 367 S NUK Door profile – REAR LEFT 1

(14) 1M0 867 368 S NUK Door profile – REAR RIGHT 1


V2M_006E.DOC

BBBBlllleeeecccchhhhtttteeeeiiiilllleeee sssseeeeiiiittttlllliiiicccchhhh ---- IIIIBBBBooooddddyyyy llllaaaatttteeeerrrraaaallll ssssiiiiddddeeee ---- IIII


V2ML 809-50 RA 010404 doc

TTTTaaaannnnkkkkddddeeeecccckkkkeeeellllFFFFuuuueeeellll ffffiiiilllllllliiiinnnngggg CCCCaaaapppp


1 V2ML 809 905 S7U Fuel filling cap unit - painted 1

2 V2ML 809 753 Socket 1

3 V2ML 809 577 Nut 1

4 V2ML 809 715 Locking part 1

5 V2ML 809 963 Pressure washer 1

6 1M0 809 908 C Profile guide 1

7 893 809 937 Sleeve 1

8 N 013 958 19 Plate bolt – Ø3,5x13 DIN 7981 1

9 (1J0 201 550 A) See part 13 illustration 201-07


V2ML 809-50 RA 010404 dib

TTTTaaaannnnkkkkddddeeeecccckkkkeeeellllFFFFuuuueeeellll ffffiiiilllllllliiiinnnngggg CCCCaaaapppp

LEON SUPERCOPAVersión 2005

V2ML 819-30 RA 010404 doc

BBBBeeeellllüüüüffffttttuuuunnnngggg IIIInnnnnnnneeeennnnrrrraaaauuuummmmIIIInnnntttteeeerrrriiiioooorrrr VVVVeeeennnnttttiiiillllaaaattttiiiioooonnnn


1 V2ML 959 109 A Engine ventilation unit 1

2 1H0 819 465 E Air outlet diffuser 2

3 V2ML 819 721 Air channel 1

4 V2ML 819 409 A Air channel 1

5 N 906 575 01 Pressure washer 2

6 V2ML 819 655 A Air channel 1

7 V2ML 819 039 A Ventilation pipe – Ø50 3

8 893 809 937 Drain pipe 1

9 6X0 864 709 A Sound-proofing foam 2


11 N 011 183 12 Hexagonal clamp nut, self-blocking – M6 2

12 VN00 045 011 00 Plastic clamp 3

13 N 090 179 4 Combined bolt – 4,2x16 2

14 V2ML 819 057 Support 1

15 V2ML 819 039 B Ventilation pipe – Ø76 1

16 V2ML 941 095 Foam gasket 1

17 V2ML 941 369 Water box cover 1

18 N 907 579 01 Hexagonal plastic nut 2


V2ML 819-30 RA 010404 dib

BBBBeeeellllüüüüffffttttuuuunnnngggg IIIInnnnnnnneeeennnnrrrraaaauuuummmmIIIInnnntttteeeerrrriiiioooorrrr VVVVeeeennnnttttiiiillllaaaattttiiiioooonnnn


V2ML 821-10 RB 010404 doc

KKKKoooottttffffllllüüüüggggeeeellll vvvvoooorrrrnnnnFFFFrrrroooonnnntttt WWWWiiiinnnnggggssss


1 V2ML 821 021 Front mudguard unit – LEFT paintless 1

(1) V2ML 821 021 S7U Front mudguard unit - LEFT painted 1

(1) V2ML 821 022 Front mudguard unit – RIGHT paintless 1

(1) V2ML 821 022 S7U Front mudguard unit – RIGHT painted 1

2 N903 102 01 Interior plate Torx bolt – 6,3x19 16

3 1M0 821 135 Rod (Strap) - LEFT 1

(3) 1M0 821 136 Rod (Strap) - RIGHT 1

4 N103 180 01 Extensible nut – 4,8 2

5 6K0 821 149 A Clamp nut – B 4.8 x 19 x 16 2

6 V2ML 809 961 Wheel arch frame - LEFT 1

(6) V2ML 809 962 Wheel arch frame - RIGHT 1

7 N 907 750 01 Interior plate Torx bolt – 4,8x16 2


V2ML 821-10 RB 010404 dib

KKKKoooottttffffllllüüüüggggeeeellll vvvvoooorrrrnnnnFFFFrrrroooonnnntttt WWWWiiiinnnnggggssss


V2ML 825-10 R 010404 doc

MMMMoooottttoooorrrrkkkkaaaappppsssseeeelllluuuunnnnggggSSSSuuuummmmpppp GGGGuuuuaaaarrrrdddd


1 1ML 825 235 Guard unit – CENTER FRONT 1

2 8N0 825 245 D Engine guard unit – LOWER LEFT 1

3 8N0 825 250 G Belt guard unit – LOWER RIGHT 1

4 N907 750 01 Interior plate Torx bolt – 4,8x16 12

5 N103 271 01 Spring nut – ST4,8 4

6 N903 521 01 Plastic hexagonal nut – B5 2

7 6K0 821 149 A Clamp nut – B4,8x19x16 8

8 N906 814 01 Pipe support 2


V2ML 825-10 R 010404 dib

MMMMoooottttoooorrrrkkkkaaaappppsssseeeelllluuuunnnnggggSSSSuuuummmmpppp GGGGuuuuaaaarrrrdddd


V2ML 827-30 RB 010404 doc

HeckflügelRear Wing


1 V2ML 827 939 A

2 Rear spoiler unit – adjustable 1

2 V2ML 827 933 Adjustable spoiler unit 2

3 V2ML 827 915 Spoiler support unit 1

4 VN00 020 007 10 Zincated washer– Ø6 DIN125 4

5 VN00 019 050 08 Round-headed Allen bolt – M6x20 ISO7380 bronzed 4

6 VN00 019 018 08 Round-headed Allen bolt– M4x12 ISO7380 bronzed 4

7 VN00 020 005 20 Flat Washer– Ø4 DIN 125 4

8 VN00 030 902 25 Hexagonal nut, self-blocking – M4 DIN 985 4

9 VN00 020 006 10 Washer– Ø5 DIN 125 4

10 VN00 030 903 25 Hexagonal nut , self-blocking – M5 DIN 985 4

11 VN00 019 034 08 Round headed bolt – M5x16 ISO 7380 2

12 VN00 019 035 08 Round headed bolt – M5x20 ISO 7380 2


V2ML 827-30 RB 010404 dib

HHHHeeeecccckkkkffffllllüüüüggggeeeellllRRRReeeeaaaarrrr WWWWiiiinnnngggg


V2ML 833-10 RB 010404 doc

TTTTüüüürrrreeeennnn hhhhiiiinnnntttteeeennnnRRRReeeeaaaarrrr DDDDoooooooorrrrssss


1 V2ML 833 051 S7U Rear door unit – LEFT painted 1

(1) V2ML 833 051 KTL Rear door unit – LEFT KTL 1

(1) V2ML 833 052 S7U Rear door unit – RIGHT painted 1

(1) V2ML 833 052 KTL Rear door unit – RIGHT KTL 1

2 (1M0 867 367 N NUK) See part 14 illustration 809-40-1

3 1M0 839 431 E B41 Window guide unit - LEFT 1

(3) 1M0 839 432 E B41 Window guide unit - RIGHT 1

4 1M0 839 471 B B41 Window profile unit – INTERIOR LEFT 1

(4) 1M0 839 472 B B41 Window profile unit – INTERIOR RIGHT 1

5 See part 6 illustration 845-00

6 V2ML 867 211 Sticker - LEFT 1

(6) V2ML 867 212 Sticker - RIGHT 1


8 N 015 083 2 Flat hexagonal nut – M8 12


V2M_0082.DOC

TTTTüüüürrrreeeennnn hhhhiiiinnnntttteeeennnnRRRReeeeaaaarrrr DDDDoooooooorrrrssss


V2ML 845-00 RB 010404 doc

SSSScccchhhheeeeiiiibbbbeeeennnnGGGGllllaaaasssssssseeeessss


1 1M0 845 091 P Windscreen unit – laminated, green 1

2 V2ML 800 217 Windscreen glue - tube X

3 V2ML 800 283 Glue primer -bottle X

4 V2ML 845 201 A Door window 3mm - FRONT 2

5 V2ML 845 025 A Door window 3mm - REAR 2

6 V2MT 845 209 Triangular rear window - LEFT 1

(6) V2MT 845 210 Triangular rear window - RIGHT 1

7 V2ML 845 495 A Rear windscreen (only for Germany) 1


V2ML 845-00 RB 010404 dib

SSSScccchhhheeeeiiiibbbbeeeennnnGGGGllllaaaasssssssseeeessss


V2ML 863-50 R 010404 doc

MMMMiiiitttttttteeeellllkkkkoooonnnnssssoooolllleeee &&&& SSSScccchhhhaaaalllltttteeeerrrrCCCCeeeennnnttttrrrraaaallll CCCCoooonnnnssssoooolllleeee &&&& SSSSwwwwiiiittttcccchhhheeeessss


1 V2ML 858 241 Frame 1

2 N 903 562 03 Clamp nut – M5x16,6x17 2

3 8L0 820 323 Clamp spring 2

4 N 104 732.01 Combined hexagonal bolt – M5x20 2

5 V2ML 863 263 Face plate 1

6 N 907 287.01 Combined bolt – M5x16 2

7 N 908 298.01 Interior Torx plate bolt – 4x15 4

8 V2ML 857 231 Radio cover 1

9 1M0 863 287 B Housing 2

10 1M1 959 561 56 J Switch – bang bang 1

11 1M1 959 621 56 J Thermal windscreen switch – rain lamp 1

12 1M0 941 509 B 56 J Relay switch – emergency lights 1

13 1M2 959 621 56 J Switch - lights 1

14 1M2 959 561 56 J (a) Switch – high speed fan 1

1M0 941 515 56 J (a) Locking cover 1

(a) Alternative


V2ML 863-50 R 010404 dib

MMMMiiiitttttttteeeellllkkkkoooonnnnssssoooolllleeee &&&& SSSScccchhhhaaaalllltttteeeerrrrCCCCeeeennnnttttrrrraaaallll CCCCoooonnnnssssoooolllleeee &&&& SSSSwwwwiiiittttcccchhhheeeessss


V2ML 903-00 RA 010404 doc

LLLLiiiicccchhhhttttmmmmaaaasssscccchhhhiiiinnnneeeeAAAAlllltttteeeerrrrnnnnaaaattttoooorrrr


1 V2ML 903 023 Alternator 70 amp 1


3 06A 903 315 E Tensing element 1


5 (030 145 933) See part 5 illustration nº 145-20


V2ML 903-00 RA 010404 dib

LLLLiiiicccchhhhttttmmmmaaaasssscccchhhhiiiinnnneeeeAAAAlllltttteeeerrrrnnnnaaaattttoooorrrr


V2ML 906-00 R 010404 doc

MMMMoooottttoooorrrr----SSSStttteeeeuuuueeeerrrrggggeeeerrrräääätttt &&&& HHHHaaaalllltttteeeerrrrEEEECCCCUUUU &&&& SSSSuuuuppppppppoooorrrrtttt


1 8L1 880 273 A Support -. LEFT 1

2 8L1 880 274 A Support - RIGHT 1


4 V2ML 906 328 ECU Support unit 1

5 (V2ML 857 991 A) Foam - not delivered 2

6 V2ML 906 417 CinTensing belt 1

7 V2ML 906 032 Motor control unit 1

8 VN00 019 059 39 Round-headed bolt – M6x15 2


V2ML 906-00 R 010404 dib

MMMMoooottttoooorrrr----SSSStttteeeeuuuueeeerrrrggggeeeerrrräääätttt uuuunnnndddd HHHHaaaalllltttteeeerrrrEEEECCCCUUUU &&&& SSSSuuuuppppppppoooorrrrtttt


V2ML 911-00 R 010404 doc

AAAAnnnnllllaaaasssssssseeeerrrrSSSSttttaaaarrrrtttteeeerrrr


1 02M 911 023 Starter motor 1

2 N908 271 01 Double bolt– M12x165 / M8x16 2


V2ML 911-00 R 010404 dib

AAAAnnnnllllaaaasssssssseeeerrrrSSSSttttaaaarrrrtttteeeerrrr


V2ML 915-00 RA 010404 doc

BBBBaaaatttttttteeeerrrriiiieeeeBBBBaaaatttttttteeeerrrryyyy


1 V2ML 915 105 Battery 1

2 V2ML 915 313 Bracket unit 1

3 VN00 020 007 10 Flat washer– Ø6 DIN 125 5

4 VN00 011 528 16 Cylindrical bolt– M6x16 DIN 912 4

5 V2ML 801 281 Battery housing unit 1

6 V2ML 945 199 Grommet – battery cable 1



V2ML 915 RA 010404 dib

BBBBaaaatttttttteeeerrrriiiieeeeBBBBaaaatttttttteeeerrrryyyy


V2ML 919-30 R 010404 doc

ZZZZuuuussssaaaattttzzzz----BBBBeeeennnnzzzziiiinnnnppppuuuummmmppppeeeeAAAAddddddddiiiittttiiiioooonnnnaaaallll FFFFuuuueeeellll PPPPuuuummmmpppp


1 (V2ML 919 085) See part 22 illustration 201-07 1

2 V2ML 919 089 Fuel pump unit - LEFT 1

2a 357 906 092 C Fuel pump 1

2b V2ML 201 623 Fuel filter 1

3 VN00 040 043 00 Stainless steel screw clamp – 13mm 25x40 1

4 V2ML 201 917 Fuel pump support 1

5 VN00 040 011 00 Clip clamp – 11,5-13,5 1

6 V2ML 971 755 Fuel pump wiring harness 1


V2ML 919-30 R 010404 dib

ZZZZuuuussssaaaattttzzzz----BBBBeeeennnnzzzziiiinnnnppppuuuummmmppppeeeeAAAAddddddddiiiittttiiiioooonnnnaaaallll FFFFuuuueeeellll PPPPuuuummmmpppp


V2ML 919-40 RB 010404 doc

EEEElllleeeekkkkttttrrrriiiisssscccchhhheeee KKKKoooommmmppppoooonnnneeeennnntttteeeennnn MMMMoooottttoooorrrrEEEEnnnnggggiiiinnnneeee EEEElllleeeeccccttttrrrriiiicccc CCCCoooommmmppppoooonnnneeeennnnttttssss


1 (038 906 051 D) See part 17 illustration 133-28

2 032 121 142 Elastic pin 1

3 059 919 501 A Heat sensor - double 1

4 N 903 168 02 Ring - Ø19,6x3,6 1

5 N 013 811 5 Ring gasket – Ø10x13,5 1

6 06A 919 081 D InterPressure switch – M10x1 (1,2 – 1,6 bar) 1

7 06A 906 445 Ring gasket – Ø17x2 1

8 N 909 450 01 Hexagonal bolt with flange nut– M7x21,5 1

9 078 906 433 B Impulse generator – crankshaft position 1

10 06A 905 115 P Ignition coil – with sparkplug cap 4

11 101 000 063 AA Ignition spark plug – PFR6Q NGK 4


V2ML 919-40 RB 010404 dib

EEEElllleeeekkkkttttrrrriiiisssscccchhhheeee KKKKoooommmmppppoooonnnneeeennnntttteeeennnn MMMMoooottttoooorrrrEEEEnnnnggggiiiinnnneeee EEEElllleeeeccccttttrrrriiiicccc CCCCoooommmmppppoooonnnneeeennnnttttssss


V2ML 920-00 R 010404 doc

IIIInnnnssssttttrrrruuuummmmeeeennnntttteeeennnnttttaaaaffffeeeellllDDDDaaaasssshhhhbbbbooooaaaarrrrdddd


1 1M1 857 243 B40N Instrument panel face plate 1

2 N 908 134.02 Bolt – 4,2x11 2

3 V2ML 920 801 Instrument panel 1

4 N 101 742.01 Bolt - M5x22 2


V2ML 920-00 R 010404 dib

IIIInnnnssssttttrrrruuuummmmeeeennnntttteeeennnnttttaaaaffffeeeellllDDDDaaaasssshhhhbbbbooooaaaarrrrdddd


V2ML 927-00 RB 010404 doc

MMMMiiiitttttttteeeellllkkkkoooonnnnssssoooolllleeee &&&& NNNNooootttt----SSSSttttrrrroooommmmTTTTuuuunnnnnnnneeeellll DDDDaaaasssshhhhbbbbooooaaaarrrrdddd &&&& BBBBaaaatttttttteeeerrrryyyy SSSSwwwwiiiittttcccchhhh----ooooffffffff


1 VN00 082 342 00 Interrupter simple 2 pos 1

2 V2ML 927 123 Starter button 1

3 V2ML 911 031 Battery disconnection – 6 poles 1

4 VN00 011 533 16 Cylindrical zincated bolt – M6x30 DIN 912 2

5 N 015 082 5 Hexagonal flat bolt – M6 2

6 V131 919 060 Extinguisher button - cabling 1

7 V2ML 000 653 Interior disconnection sticker 1

8 V2ML 000 651 Interior extinguisher sticker 1

9 VN00 081 025 00 Switch led 1

10 V2ML 016 233 Outside extinguisher push button 1

11 867 972 525 B Protection cover 1

12 V2ML 907 469 C Exterior disconnection support 1

13 VN00 019 047 39 Round-headed bolt – M6x10 2

14 VN00 031 824 20 Rivet nut – Ø6 1

15 V2ML 100 721 Battery disconnection knob 1

16 V2ML 711 019 Ratchet 1






V2M_00A2.DOC

MMMMiiiitttttttteeeellllkkkkoooonnnnssssoooolllleeee &&&& NNNNooootttt----SSSSttttrrrroooommmmTTTTuuuunnnnnnnneeeellll DDDDaaaasssshhhhbbbbooooaaaarrrrdddd &&&& BBBBaaaatttttttteeeerrrryyyy SSSSwwwwiiiittttcccchhhh----ooooffffffff


V2ML 937-00 RA 010404 doc

RRRReeeellllaaaaiiiissss &&&& ----ssssoooocccckkkkeeeellllRRRReeeellllaaaayyyyssss &&&& RRRReeeellllaaaayyyyssss SSSSuuuuppppppppoooorrrrtttt


1 1J0 941 365 B 581 Cover 1

2 1J0 941 377 B 581 Frame 1

3 N 907 579 01 Hexagonal flange nut – M5 2

4 V2ML 941 822 Support plate with central electrical unit 1



7 1J0 937 530 B Fuse box – 2 poles 9

8 VN00 090 011 00 Fuse 5A – Brakes (light brown) 1

(8) VN00 090 011 00 Fuse 5A – water pump (light brown) 1

(8) VN00 090 012 00 Fuse 10A –fog (red) 1

(8) VN00 090 013 00 Fuse 15A –warning light (light blue) 1

(8) VN00 090 014 00 Fuse 20 A –Fuel pump (yellow) 1

(8) VN00 090 016 00 Fuse 25 A –Engine (transparente) 1

(8) VN00 090 015 00 Fuse 30A – window wiper & forced ventilation (light green) 1

(8) VN00 090 015 00 Fuse 30A –power (light green) 1

(8) VN00 090 037 00 Fuse 40A – fan (orange) 1

9 N 015 083 2 Flat hexagonal nut– M8 1

10 N 015 082 5 Flat hexagonal nut – M6 3

11 4B0 955 531 E Intervals relay – window wiper washer 1

12 141 951 253 B Relay 53 – gasoline pump 1

(12) 7M0 951 253 A Relay 100 – contact 1

(12) V2ML 900 150 Relay 192 – starter motor 1

13 V2ML 941 130 A Support unit 1


V2ML 937-00 RA 010404 dib

RRRReeeellllaaaaiiiissss &&&& ----ssssoooocccckkkkeeeellllRRRReeeellllaaaayyyyssss &&&& RRRReeeellllaaaayyyyssss SSSSuuuuppppppppoooorrrrtttt


V2ML 945-10 R 010404 doc

RRRRüüüücccckkkklllliiiicccchhhhtttteeeerrrrRRRReeeeaaaarrrr LLLLiiiigggghhhhttttssss


1 1M6 945 107 01C Rear pilot light unit – hatch LEFT 1

(1) 1M6 945 108 01C Rear pilot light unit – hatch RIGHT 1

2 1M6 945 111 01C Rear pilot light unit – wing LEFT 1

(2) 1M6 945 112 01C Rear pilot light unit – wing RIGHT 1

5 N 017 732 2 Lamp – 12V 21W 4

6 N 102 564 01 Lamp – 12V 21W (cristal amarillo) 2

7 N 017 738 2 Lamp – 12V 21/5W 2

8 N 905 921 01 Hexagonal nut - M5 12


V2ML 945-10 R 010404 dib

RRRRüüüücccckkkklllliiiicccchhhhtttteeeerrrrRRRReeeeaaaarrrr LLLLiiiigggghhhhttttssss


V2ML 955-10 RB 010404 doc

WWWWiiiisssscccchhhhwwwwaaaasssssssseeeerrrr----BBBBeeeehhhhäääälllltttteeeerrrr ---- IIIIIIIIWWWWiiiinnnnddddssssccccrrrreeeeeeeennnn WWWWaaaasssshhhheeeerrrr ---- IIIIIIII


A V131 955 800 tank with pump 1

1 1H5 955 651 Water pump – window wiper washer 1

2 443 955 465 Rubber bushing 1

3 321 955 453 E Water tank – window wiper washer 1

4 331 955 455 Tank cap 1

5 V2ML 955 744 Window wiper washer water pipe 1

6 not supply 1

7 191 955 985 A Windscreen water jet 2

8 not supply 1

9 1M0 971 838 A Paneling, flange, cable 4

10 not supply 1

11 VN00 000 601 00 Liquid – 0.5 L


V2M_00AA.DOC

WWWWiiiisssscccchhhhwwwwaaaasssssssseeeerrrr----BBBBeeeehhhhäääälllltttteeeerrrr ---- IIIIIIIIWWWWiiiinnnnddddssssccccrrrreeeeeeeennnn WWWWaaaasssshhhheeeerrrr ---- IIIIIIII


V2ML 011-10 RA 010404 doc

LLLLuuuufffftttthhhheeeebbbbeeeerrrr &&&& ZZZZuuuubbbbeeeehhhhöööörrrrAAAAiiiirrrr----JJJJaaaacccckkkk iiiinnnnssssttttaaaallllllllaaaattttiiiioooonnnn &&&& TTTToooooooollllssss


A V2ML 011 005 Air-Jack Kit 1

1 VN00 050 061 00 Banjo bolt – M14 3

2 VN00 023 525 00 Aluminum bolt– Ø14x20 DIN 7603 7

3 VN00 050 052 00 Banjo – Ø14 2

4 V2ML 011 061 Air Jack Cylinder – Ø52x270 3

5 V2ML 011 019 Pipe - 10x1 1

6 VN00 050 054 00 Double banjo– D6 1

7 VN00 051 043 00 Elbow 90º – D6 1

8 V2ML 011 019 A Pipe - Ø10x1 1

9 VN00 045 007 00 Plastic flange - black 20

10 VN00 051 022 00 T Adaptor - Ø10x1 1

11 V2ML 011 019 C Pipe – 10x1 1

12 V2ML 011 019 B Pipe– Ø10x1 1

13 VN00 051 083 00 Nut– D6 1

14 VN00 051 073 00 Adaptor male/male – 06D 1

15 V2ML 011 121 Sleeve 1

16 V2ML 011 011 Male quick tap 1

17 V2ML 011 015 Female quick tap 1

18 V131 617 100 Adapter 3/8-19 BSP – 7/16-20 1

19 V2ML 011 108 Sleeve 1

20 V2ML 011 102 Bottle 18lts 1

21 V2ML 011 124 Adaptor male/male– 3/8”-04D 1

22 V2ML 011 120 Pressure regulator 1

23 V2ML 011 104 Tap (needle valve) 1

24 V2ML 011 132 Transportation cart 1


V2ML 011-10 RA 010404 dib

LLLLuuuufffftttthhhheeeebbbbeeeerrrr &&&& ZZZZuuuubbbbeeeehhhhöööörrrrAAAAiiiirrrr----JJJJaaaacccckkkk iiiinnnnssssttttaaaallllllllaaaattttiiiioooonnnn &&&& TTTToooooooollllssss


V2ML 016-00 RB 010404 doc

LöschanlageExtinguisher


A V2ML 016 993 A Extinguisher Unit 1

1a V2MS 016 227 Extinguisher change bottle 1

1b V2ML 016 225 Kit with 2 supports and fastenings 1

1c V2ML 016 221 Aluminum pipe Ø8x6 – roll of 4m (cut to size) 2

1d V2ML 016 241 L Valve 2

1e V2ML 016 243 Nozzle 4

1f V2ML 016 231 Central drive unit 1

1g V2ML 016 235 T Valve 2

1h V2ML 016 239 T Connector 1

1i V2ML 016 237 Straight connector 1

1j (V2ML 016 233) See part 21 illustration 927-00


4 V2ML 857 108 A Spacer– Ø6 L=15 2

5 VN00 045 007 00 Plastic flange 10

6 VN00 000 154 00 Velcro tape – roll of 45,7m (cut at 60mmx25mm) 4

7 357 823 591 Grommet 1

8 (VN00 081 001 00) Battery 6LF22 - 9v - not supplied 2

9 1J0 971 908 Grommet 1

10 (V131 919 060) See part 6 illustration 927-00

V2ML 016 701 (a) Bottle recharge

CD / 307 R (a) Periodic revision and stamping according to FIA normative

(a) Para información


V2M_0006.DOC

LLLLöööösssscccchhhhaaaannnnllllaaaaggggeeeeEEEExxxxttttiiiinnnngggguuuuiiiisssshhhheeeerrrr


V2M_0071.DOC

BBBBlllleeeecccchhhhtttteeeeiiiilllleeee sssseeeeiiiittttlllliiiicccchhhh ---- IIIIIIIIBBBBooooddddyyyy llllaaaatttteeeerrrraaaallll ssssiiiiddddeeee ---- IIIIIIII


1 1M6 809 835 A pillar with inferior side member - LEFT 1

(1) 1M6 809 836 A pillar with inferior side member - RIGHT 1

2 1M6 809 837 Side panel with B pillar - LEFT 1

(2) 1M6 809 838 Side panel with B pillar - RIGHT 1

3 1M6 809 839 A pillar side panel frame - LEFT 1

(3) 1M6 809 840 A pillar side panel frame - RIGHT 1

4 1M5 809 841 B pillar side panel frame - LEFT 1

(4) 1M5 809 842 B pillar side panel frame - RIGHT 1

5 1M6 809 843 Lateral side panel frame – LEFT REAR 1

(5) 1M6 809 844 Lateral side panel frame – RIGHT REAR 1

6 1M6 809 847 Inferior side panel side member - LEFT 1

(6) 1M6 809 848 Inferior side panel side member - RIGHT 1

7 1M0 809 203 D A pillar reinforcement – LOWER LEFT 1

(7) 1M0 809 204 D A pillar reinforcement – LOWER RIGHT 1

8 1M0 810 143 E Upper side member – UPPER LEFT 1

(8) 1M0 810 144 E Upper side member – UPPER RIGHT 1

9 1M6 813 319 Rear pilot light housing – LEFT (>> X2ML 040) 1

(9) 1M6 813 319 A Rear pilot light housing – LEFT(X2ML 041 >>) 1

(9) 1M6 813 320 Rear pilot light housing – RIGHT (>> X2ML 040) 1

(9) 1M6 813 320 A Rear pilot light housing – RIGHT (X2ML 041 >>) 1

10 1M6 809 641 C Water channel - LEFT 1

(10) 1M6 809 642 C Water channel - RIGHT 1


V2M_0070.DOC

BBBBlllleeeecccchhhhtttteeeeiiiilllleeee sssseeeeiiiittttlllliiiicccchhhh ---- IIIIIIIIBBBBooooddddyyyy llllaaaatttteeeerrrraaaallll ssssiiiiddddeeee ---- IIIIIIII


V2M_0079.DOC

MMMMoooottttoooorrrrhhhhaaaauuuubbbbeeeeFFFFrrrroooonnnntttt BBBBoooonnnnnnnneeeetttt


A V2ML 823 021 S7U Assembled front bonnet with hinge unit - painted 1

1 V2ML 823 023 KTL Front bonnet unit with hinge - KTL

(1) V2ML 823 023 S7U Front bonnet unit with hinge - painted

2 V2ML 823 301 Bonnet hinge unit – LEFT 1

(2) V2ML 823 302 Bonnet hinge unit – RIGHT 1


4 N 906 319 01 Torx bolt– M8x16-H 4

5 V2ML 823 361 Support, engine cover 1

6 V2ML 927 905 Grommet - bonnet 1

7 357 827 500 Cover stop – 30x22/12 1

8 867 827 500 A Rubber buffer 2

9 1M0 823 729 A Fill-in part 2

10 1M0 823 737 F B41 Gasket - bonnet 1

11 1M0 823 723 Gasket – water box 1

12 6L0 823 397 Clip – Support, engine cover 1

13 V2ML 823 026 Bonnet hood 1

14 V2ML 823 019 Naca intake nozzle 1

15 V2ML 823 025 Bonnet lock unit 1

16 V2ML 823 605 Naca grid 1


V2M_0078.DOC

MMMMoooottttoooorrrrhhhhaaaauuuubbbbeeeeFFFFrrrroooonnnntttt BBBBoooonnnnnnnneeeetttt


V2M_007D.DOC

HHHHeeeecccckkkkkkkkllllaaaappppppppeeeeRRRReeeeaaaarrrr HHHHaaaattttcccchhhh


1 V2ML 827 023 KTL Rear hatch – KTL 1

(1) V2ML 827 023 S7U Rear hatch – painted 1

2 8D9 827 299 Rear hatch hinge 2

3 4A9 827 341 A Support base – 8x19,5 2

4 N 900 913 01 Washer - 8,4x35x3 2

5 N 903 484 03 Combined hexagonal nut – M8 2

6 N 902 264 03 Hexagonal nut– M8 4

7 V2ML 853 601 SEAT Anagram 1

8 V131 827 015 Anagram support 1

9 V2ML 853 602 rubber 1

10 6X0 827 499 A Stop, adjustment – boot cover 2

(10) 867 827 500 A Stop, adjustment – boot cover 2


12 V2ML 827 071 Lock unit – rear hatch 2

13 VN00 016 942 70 Stainless steel plate bolt - Ø3,5x13DIN 7981 6

14 V2ML 827 031 S7U Spoiler - painted 1

(14) V2ML 827 031 Spoiler – no painted 1

15 N 100 115 02 Hexagonal nut – M5 5

16 N 902 056 01 Washer– Ø5 5

17 VN00 011 525 16 Cylindrical bolt – M6x10 DIN912 3

18 VN00 020 007 20 Flat washer– Ø6 DIN 125 3

19 1M6 827 705 F Cover gasket - boot 1



V2M_007C.DOC

HHHHeeeecccckkkkkkkkllllaaaappppppppeeeeLLLLaaaarrrrggggeeee DDDDoooooooorrrr


V2M_0081.DOC

Türen vornFront Doors


1 V2ML 831 051 S7U Front door unit with hinge– LEFT painted 1

(1) V2ML 831 051 KTL Front door unit with hinge– LEFT KTL 1

(1) V2ML 831 052 S7U Front door unit with hinge – RIGHT painted 1

(1) V2ML 831 052 KTL Front door unit with hinge – RIGHT KTL 1

2 1J0 831 401 C Door hinge – UPPER LEFT 1

(2) 1J0 831 402 C Door hinge – UPPER RIGHT 1

3 4B0 831 411 B Door hinge – LOWER LEFT 1

(3) 4B0 831 412 B Door hinge – LOWER RIGHT 1

4 N 907 869 02 Cylindrical bolt – with flange nut and multiple toothed interior-M8x28 10

5 N 907 870 01 Bolt with interior Torx – M8x22 4

7 1M0 837 431 B B41 Window guide - LEFT 1

(7) 1M0 837 432 B B41 Window guide - RIGHT 1

8 VN00 019 281 00 Round-headed bolt -- M5x16 aluminium 18

9 V2ML 867 011 Door lining unit - LEFT 1

(9) V2ML 867 012 Door lining unit - RIGHT 1

11 1M0 837 471 C Window profile – INTERIOR LEFT 1

(11) 1M0 837 472 C Window profile – INTERIOR RIGHT 1

12 1M0 837 477 D B41 Window profile – EXTERIOR LEFT 1

(12) 1M0 837 478 D B41 Window profile – EXTERIOR RIGHT 1

13 1M0 837 993 01C Covering – INTERIOR LEFT 1

(13) 1M0 837 994 01C Covering – INTERIOR RIGHT 1

14 6K0 837 807 Fastening bush 2


V2M_0080.DOC

TTTTüüüürrrreeeennnn vvvvoooorrrrnnnnFFFFrrrroooonnnntttt DDDDoooooooorrrrssss


V2M_0085.DOC

TTTTüüüürrrrggggrrrriiiiffffffffeeee vvvvoooorrrrnnnnFFFFrrrroooonnnntttt ddddoooooooorrrr lllloooocccckkkkssss

PPPPaaaarrrrtttt nnnnºººº^̂̂̂ RRRReeeeffffeeeerrrreeeennnncccceeee IIIItttteeeemmmm ppppcccc....ssss

1 3B1 837 015 Q Door lock unit – FRONT LEFT 1

(1) 3B1 837 016 H Door lock unit – FRONT RIGHT 1

2 N 908 005 01 Self-blocking inteiror Torx bolt – M8x14 4

3 1M0 837 069 A Clip unit – FRONT LEFT 1

(3) 1M0 837 070 A Clip unit – FRONT RIGHT 1

4 6H0 837 033 A Spring bolt 2

5 N 907 985 02 Interior Torx sunk screw bolt – M8x16SP 4

6 6H0 837 759 Spacer band 2

7 V2ML 837 085 Drive cable unit - FRONT 2

8 1J4 800 345 K S7U 4 Door handle unit - painted 1

9 3B0 837 211 01C Support base 2

10 3B0 837 879 A GRU Cover – prepared to paint 1

11 V2ML 800 375 2 Complete housing unit with keys - FRONT 1

12 3B0 837 885 G Support bracket - LEFT 1

(12) 3B0 837 886 G Support bracket - RIGHT 1

13 N 908 976 01 Arched bolt with Torx interior – M5x9,7 2


V2M_0084.DOC

TTTTüüüürrrrggggrrrriiiiffffffffeeee vvvvoooorrrrnnnnFFFFrrrroooonnnntttt DDDDoooooooorrrrssss LLLLoooocccckkkkssss


V2M_0087.DOC

TTTTüüüürrrrggggrrrriiiiffffffffeeee hhhhiiiinnnntttteeeennnnRRRReeeeaaaarrrr DDDDoooooooorrrr LLLLoooocccckkkkssss


1 (1J4 800 345 K S7U) See part 8 illustration 837-00

2 3B0 837 885 G Support bracket - LEFT 1

(2) 3B0 837 886 G Support bracket - RIGHT 1

3 N 908 976 01 Arched bolt with Torx interior – M5x9,7 2

4 3B0 837 211 01C Support base 2

5 3B4 839 167 Case - REAR 1

6 3B0 837 879 A GRU Cover – Prepared to paint 2


V2M_0086.DOC

TTTTüüüürrrrggggrrrriiiiffffffffeeee hhhhiiiinnnntttteeeennnnRRRReeeeaaaarrrr DDDDoooooooorrrrssss LLLLoooocccckkkkssss


V2M_008B.DOC

KKKKaaaarrrroooosssssssseeeerrrriiiieeee ZZZZiiiieeeerrrrlllleeeeiiiisssstttteeeennnnBBBBooooddddyyyy ffffiiiinnnniiiisssshhhhiiiinnnngggg


1 V2ML 853 185 Grill under windscreen 1

2 1M6 853 705 B 03C Roof molding - LEFT 1

(2) 1M6 853 706 B 03C Roof molding - RIGHT 1

3 1M0 854 327 C B41 Water channel - LEFT 1

(3) 1M0 854 328 C B41 Water channel - RIGHT 1

4 1M0 854 541 A Molding support 12

5 1M6 853 313 A 2B6 Adhesive strip 1

(5) 1M6 853 314 A 2B6 Adhesive strip 1

6 1M6 853 315 A 2B6 Adhesive strip 1

(6) 1M6 853 316 A 2B6 Adhesive strip 1

7 V2ML 853 429 Adhesive for door - FRONT 2

8 V2ML 853 439 Adhesive for door - REAR 2

9 N 900 942 01 Clamp nut 610

1M0 853 917 B GRU Cover, jack – FRONT LEFT 1

(10) 1M0 853 918 B GRU Cover, jack – FRONT RIGHT 1

11 1M0 854 927 B GRU Cover, jack – REAR LEFT 1

(11) 1M0 854 928 B GRU Cover, jack – REAR RIGHT 1

12 1M0 853 994 Clip 2

13 1M0 853 139 B Clip 6

14 1L0 853 139 Clamp 2

15 1M0 853 910 B Clamp – door sill 12

16 N 907 750 01 Plate bolt – 4,8x16 8

17 N 904 553 01 Hexagonal nut – M5 3

18 1M0 853 851 E S7U Door sill lining unit - LEFT 1

(18) 1M0 853 852 E S7U Door sill lining unit – RIGHT 1

19 1M0 853 853 D GRU door sill lining – LEFT 1

(19) 1M0 853 854 D GRU door sill lining – RIGHT 1


V2M_008A.DOC

KKKKaaaarrrroooosssssssseeeerrrriiiieeee ZZZZiiiieeeerrrrlllleeeeiiiisssstttteeeennnnBBBBooooddddyyyy ffffiiiinnnniiiisssshhhhiiiinnnngggg


V2M_008D.DOC

AAAArrrrmmmmaaaattttuuuurrrreeeennnnbbbbrrrreeeettttttttDDDDaaaasssshhhh BBBBooooaaaarrrrdddd


A V2ML 857 041 Assembled dash board unit 1

1 Dash board - not delivered

2 8D0 819 635 A 41P Central mist nozzle 1

3 411 853 731 Plate nut 3

4 1M1 819 793 A 41P Mist nozzle - LEFT 1

(4) 1M1 819 794 A 41P Mist nozzle - RIGHT 1

5 1ML 820 951 40N Diffuser 1

6 1ML 820 901 40N Diffuser 2

7 1M1 880 217 F 5SY Cover unit 1

8 (1M0 880 337 A) Cover support – not delivered 1

9 N 903 562.01 Clamp nut – M5x16,7x17 5

10 N 011 512.2 Washer – 5,5x10x1 5

11 N 014 131.3 Arched bolt – M5x15 5

12 N 906 989.01 Clamp nut – ST4,2x16x12 2

13 N 903 682.01 Clamp nut – M5x21x5 8

14 N 011 512.2 Washer – 5,5x10x1 4

15 N 014 131.3 Arched bolt – M5x15 4

16 1M1 857 155B Support - LEFT 1

17 1M1 857 156 B Support - RIGHT 1


19 4A0 857 327 B Housing 2

20 N 903 562.01 Clamp nut – M5x16,6x17 4

22 (V2ML 419 211 A) See part 12 illustration 419 -35


V2M_008C.DOC

AAAArrrrmmmmaaaattttuuuurrrreeeennnnbbbbrrrreeeettttttttDDDDaaaasssshhhh BBBBooooaaaarrrrdddd


V2M_008F.DOC

AAAAuuuußßßßeeeennnnssssppppiiiieeeeggggeeeellllMMMMiiiirrrrrrrroooorrrrssss


1 V2ML 857 501 mirror - LEFT 1

(1) 1M1 857 502 M 01C mirror - RIGHT 1

2 1M0 857 933 Sound absorber - LEFT 1

(2) 1M0 857 934 Sound absorber - RIGHT 1

3 N 903 042 02 Combined cylindrical bolt – M8x24 2

4 1M0 857 520 01C Drive button 2

5 1M0 857 689 Support - LEFT 1

(5) (a) V2ML 857 689 Support - LEFT 1

(5) 1M0 857 690 Support - RIGHT 1

6 6K0 837 807 Connecting bush 2

7 V2ML 857 537 KTL Cover – LEFT painted 1

(7) 1M0 857 538 A KTL Cover – RIGHT painted 1

8 6N1 857 521 E Rear view mirror -LEFT 1

(8) 3B1 857 522 C Rear view mirror -RIGHT 1

9 (a) V2ML 857 873 Hose 1

10 (a) V2ML 857 904 Air intake 1

Only for mirror with ventilation (optional part )


V2M_008E.DOC

AAAAuuuußßßßeeeennnnssssppppiiiieeeeggggeeeellllMMMMiiiirrrrrrrroooorrrrssss


V2M_0093.DOC

SSSSiiiittttzzzz &&&& GGGGuuuurrrrttttBBBBaaaacccckkkkeeeetttt &&&& SSSSeeeeaaaatttt BBBBeeeellllttttssss


1 V2ML 881 019 Seat 1


3 VN00 020 009 20 Flat washer - Ø8 DIN 125 4

4 VN00 031 304 25 Tensilock nut – M8 4

5 VN00 013 771 26 Hexagonal bolt – M8x25 DIN 933 4


7 V2ML 881 689 KLow seat adaptor kit 1

(7) V2ML 881 689 A High seat adaptor kit 1

8 V2ML 803 039 Seat belt anchoring ring 2

9 V2ML 861 873 Safety window unit (not allowed in Germany) 1

10 V2ML 857 459 PernSafety belt fixing bolt 1

11 V2ML 857 705 3” Safety belt 1

12 V2MT 011 227 Protection Roll Bar - ∅=40 L=600mm


V2M_0092.DOC

SSSSiiiittttzzzz &&&& GGGGuuuurrrrttttBBBBaaaacccckkkkeeeetttt &&&& SSSSeeeeaaaatttt BBBBeeeellllttttssss


V2M_00A9.DOC

SSSScccchhhheeeeiiiibbbbeeeennnnwwwwiiiisssscccchhhheeeerrrr ---- IIIIWWWWiiiinnnnddddssssccccrrrreeeeeeeennnn WWWWaaaasssshhhheeeerrrr ---- IIII


A 1M1 955 023 F Window wiper unit 1

1 1J1 955 113 C Window wiper motor unit 1

1a 1J0 955 119 B Window wiper motor 1


3 1M1 955 603 A Window wiper frame unit 1

4 701 955 754 Nozzle – 14x9,5 3

5 701 955 756 Bushing 3


7 1J0 955 325 A Rod unit 2

8 N 902 291.02 Hexagonal nut, clamp – M8 1


10 535 955 121 A Wiper arm handle 2

11 1M1 955 405 B Window wiper lever unit - LEFT 1

12 1M1 955 409 B Wiper arm - LEFT 1

13 3A1 955 425 D Wiper blade - LEFT 1

(11a) 1M1 955 406 D Window wiper lever unit - RIGHT 1

(12a) 1M1 955 410 D Wiper arm - RIGHT 1

(13a) 6N1 955 425 A Wiper blade - RIGHT 1

14 1J0 955 205 A 01C Cover 2


16 1J0 955 229 Gasket washer 2

17 8L1 955 634 Fastening support unit – window wiper motor 1

18 N 901 063.01 Combined hexagonal nut – M6 2


V2M_00A8.DOC

SSSScccchhhheeeeiiiibbbbeeeennnnwwwwiiiisssscccchhhheeeerrrr ---- IIIIWWWWiiiinnnnddddssssccccrrrreeeeeeeennnn WWWWaaaasssshhhheeeerrrr ---- IIII


V2M_00AD.DOC

KKKKaaaabbbbeeeellllbbbbääääuuuummmmeeeeWWWWiiiirrrriiiinnnngggg LLLLoooooooommmmssss &&&& SSSSuuuuppppppppoooorrrrttttssss


1 V2ML 971 072 C Engine wiring loom 1

2 V2ML 970 000 C (a)

Chassis wiring loom – complete with relays and fuses 1

3 V2ML 971 147 A Rear hatch wiring loom 1

4 V2ML 971 349 Alternator wiring loom / starter motor 1

5 V2ML 971 537 Engine earth wiring loom 1

6 V2ML 971 291 A Starter motor wiring loom – battery disconnection 1

7 V2ML 971 764 A Battery disconnection wiring loom / central electric unit 1

8 V2ML 971 226 Auxiliary battery connection wiring loom 1

9 V2ML 971 228 Battery disconnection wiring loom / battery 1

10 V2ML 971 235 Battery earth wiring loom 1

11 1J0 971 839 B B41 Cable guide cover – chassis, engine, power UPPER 1

12 1J0 971 615 BS Cable guide cover – chassis, engine, power LOWER 1

13 1J0 971 615 BA Cable guide – starter 1

14 1J0 971 858 A Support – Starter wiring loom guide 1

15 VN00 045 072.00 Rubber metal flange 2

16 N 906 661.01 Cable fastening 12

17 1J0 971 838 A Cable flange 10

18 VN00 011 488.16 Cylindrical zincated bolt – M5x16 DIN 912 –PC connector 1

19 VN00 011 450.16 Cylindrical bolt – M4x20 DIN 912 – auxiliary battery connector 2

20 VN00 031 304.25 Tense-lock nut – M8 – alternator, cable and support, starter motor 3

21 VN00 030 902.25 Self-blocking nut – M4 – auxiliary battery connector 2

22 VN00 031 302.25 Tense-lock nut – M5 – PC connector 1

23 VN00 020 005.20 Washer - Ø4 DIN 125 – auxiliary battery connector 2

(a) See illustration 937-00


V2M_00AC.DOC

KKKKaaaabbbbeeeellllbbbbääääuuuummmmeeeeWWWWiiiirrrriiiinnnngggg LLLLoooooooommmmssss &&&& SSSSuuuuppppppppoooorrrrttttssss

lleeoonn ssuuppeerrccooppaa vveerrssii oonn...

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