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LUBRICATION ORDER LO 5-2410-241-1314 OCTOBER 2011

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D7R SERIES II DOZER

TYPE I WITH WINCH

(NSN 2410-01-565-2605)

D7R SERIES II DOZERTYPE II WITH RIPPER

(NSN 2410-01-565-2603)

References: TM 5-2410-241-10, TM 5-2410-241-23.

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

NOTICE - A copy of this lubrication order will remain with the equipment at all times; instructions

contained herein are mandatory.

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this publication. If you find any errors, or if you would like to recommend any

improvements to the procedures in this publication, please let us know. The preferred method is to

submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms) through the

Internet on the TACOM Unique Logistics Support Applications (TULSA) Web site. The Internet address is

https://tulsa.tacom.army.mil. Access to all applications requires CAC authentication, and you must

complete the Access Request form the first time you use it. The DA Form 2028 is located under the TULSA

Applications on the left-hand navigation bar. Fill out the form and click on SUBMIT. Using this form on

the TULSA Web site will enable us to respond more quickly to your comments and to better manage the

DA Form 2028 program. You may also mail, e-mail, or fax your comments or DA Form 2028directly to theU.S. Army TACOM Life Cycle Management Command. The postal mail address is U.S. Army TACOM Life

Cycle Management Command, ATTN: AMSTA-LCL-MPP/ TECH PUBS, MS 727, 6501 E. 11 Mile Road, Warren,

MI 48397-5000. The e-mail address is [email protected]. The fax number is DSN

786-1856 or Commercial (586) 282-1856. A reply will be furnished to you.

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LO 5-2410-241-13 LUBRICATION ORDER

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1. Intervals (on-condition or hardtime) and the related manhour times are based on normal operation.The manhour time specified is the time you need to do all the services prescribed for a particularinterval. Change the hardtime interval if your lubricants are contaminated or if you are operating the

equipment under adverse operating conditions, including longer-than-usual operating hours. The hardtime interval may be extended during periods of low activity. If extended, adequate preservation

precautions must be taken.

2. The lowest level of maintenance authorized to lubricate a point is indicated by one of the followingsymbols as appropriate: Operator/Crew (C) or Field Maintenance (F).

3. The time specified is the time required to perform all services at the particular interval (on-condition orhardtime).

Interval Symbol Manhour

Daily D 1.1

Weekly W 0.2

Initial 250 or 500 Hour H 1.3

Monthly M 0.8

Quarterly Q 0.7

Semiannually S 1.4

Annually A 1.7

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LUBRICATION ORDER LO 5-2410-241-13

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4. This LO is for Crew (C) or Field Maintenance (F). Lube intervals (on-condition or hardtime) are basedon normal operation. Lube more during constant use, and less during inactive periods. Use correctgrade of lubricant for seasonal temperature expected.

5. Dashed leader lines (---) used in illustrations of lubrication points indicate that lubrication is required onboth sides of the machine.

6. Before you start your lube service:

7. Oil filters shall be serviced/cleaned/changed as applicable:

a. When they are known to be contaminated or clogged.

b. At prescribed hardtime intervals.

8. The D7R Dozers are not enrolled in the Army Oil Analysis Program (AOAP). HARDTIME INTERVALSAPPLY.

9. For equipment under manufacturers warranty, hardtime oil service intervals shall be followed.

Intervals shall be shortened if lubricants are known to be contaminated or if operation is under adverseconditions (i.e., longer-than-usual operating hours, extended idling periods, extreme dust).

10. For Arctic operation, refer to FM 9-207, Operation and Maintenance of Ordnance Materiel in Cold

Weatherfor lubrication instructions in cold weather.

ALWAYS NEVER

Clean grease fittings before lubrication. Use wrong type/grade grease.

Use the lubrication order as your guide. Use too much lubricant.

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Table 1. Lubricant for Engine Crankcase. 00

Temperature Range

Lubricant

Mil. Symbol

Specification

(NATO Code)

Interval Capacity

Manhours

-40F to +86F

(-40C to +30C)

Oil, Lubricating, Arctic

OEA-30

MIL-PRF-46167

(O-183) 500 Hours or

Quarterly

9 gal. (34 L)

0.5 Hours

-22F to +104F

(-30C to +40C)

Oil, Lubricating

CHDO-5W/40

SAE J2363

+5F to +122F

(-15C to +50C)

Oil, Lubricating

OE/HDO 15/40

MIL-PRF-2104

(O-1236)

Table 2. Lubricant for Transmission. 00

Temperature Range

Lubricant

Mil. Symbol

Specification

(NATO Code)

Interval Capacity

Manhours

-40F to +68F

(-40C to +20C)


OEA-30

MIL-PRF-46167

(O-183)

1,000 Hours or

Semiannually

34 gal. (129 L)

0.8 Hours

-4F to +104F

(-20C to +40C)

Oil, Lubricating

OE/HDO-10

MIL-PRF-2104

(O-237)

+32F to +95F

(0C to +35C)

Oil, Lubricating

OE/HDO-30

MIL-PRF-2104

(O-238)

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Table 3. Lubricant for Hydraulic Systems. 00

Temperature Range

Lubricant

Mil. Symbol

Specification

(NATO Code)

Interval Capacity

Manhours

-40F to +104F

(-40C to +40C)


OEA-30

MIL-PRF-46167

(O-183)

2,000 Hours or

Annually

14.3 gal. (54 L)

1.0 Hours

-4F to +104F

(-20C to +40C)

Oil, Lubricating

OE/HDO-10

MIL-PRF-2104

(O-237)

+50F to +122F

(+10C to +50C)

Oil, Lubricating

OE/HDO-30

MIL-PRF-2104

(O-238)

+5F to +122F(-15C to +50C)

Oil, LubricatingOE/HDO-15/40

MIL-PRF-2104

(O-1236)

Table 4. Lubricant for Final Drives. 00

Temperature Range

Lubricant

Mil. Symbol

Specification

(NATO Code)

Interval Capacity

Manhours

-40F to +104F

(-40C to +40C)


OEA-30MIL-PRF-46167

(O-183)

2,000 Hours or

Annually

3 gal. (13 L)

0.6 Hours

-4F to +104F

(-20C to +40C)

Oil, Lubricating

OE/HDO-10

MIL-PRF-2104

(O-237)

+50F to +122F

(+10C to +50C)

Oil, Lubricating

OE/HDO-30

MIL-PRF-2104

(O-238)

+5F to +122F

(-15C to +50C)

Oil, Lubricating

OE/HDO-15/40

MIL-PRF-2104(O-1236)

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Table 5. Lubricant for Winch Gear Case. 00

Temperature Range

Lubricant

Mil. Symbol

Specification

(NATO Code)

Interval Capacity

Manhours

-40F to +68F

(-40C to +20C)


OEA-30

MIL-PRF-46167

(O-183)

1,000 Hours or

Semiannually

4 gal. (15 L)

0.5 Hours

-4F to +104F

(-20C to +40C)

Oil, Lubricating

OE/HDO-10

MIL-PRF-2104

(O-237)

+32F to +95F

(0C to +35C)

Oil, Lubricating

OE/HDO-30

MIL-PRF-2104

(O-238)

Table 6. Lubricant for Recoil Spring Compartments and Pivot Shaft. 00

Temperature Range

Lubricant

Mil. Symbol

Specification

(NATO Code)

Interval Capacity

Manhours

-40F to +50F

(-40C to +10C)


OEA-30

MIL-L-46167

(O-183)

500 Hours or

Quarterly

Recoil Spring

Comp.

6.5 gal. (25 L)0.2 Hours

Pivot Shaft

Quantity -A/R

0.1 Hours

-4F to +120F

(-20C to +49C)

Oil, Lubricating

OE/HDO-30

MIL-PRF-2104

(O-238)

0F to +120F

(-18C to +49C)

Oil, Lubricating

OE/HDO-15/40

MIL-PRF-2104

(O-1236)

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Figure 3.

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Figure 4. 00

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NOTES:

1. New D7R Dozer.

a. (F) Replace transmission oil filter after first 250 hours of engine operation. Refer to TM 5-2410-241-23 for transmission filter service procedures.

b. (F) Replace winch oil and clean breather after first 500 hours of engine operation. Refer to TM 5-

2410-241-23 for winch oil change and breather service procedures.2. Engine Coolant.

(C) Refer to TM 5-2410-241-10 for coolant fill procedures, including important warnings for working onpressurized cooling system.

3. Engine Crankcase and Oil Filter.

(C) Check oil level daily. Maintain level between marks on level gauge (dipstick). Add oil (OE/HDO) asrequired.

(F) Refer to TM 5-2410-241-23 for engine crankcase oil and oil filter service procedures.

4. Pivot Shaft Oil Level.

(C) Check oil level weekly. Maintain level to FULL mark on dipstick. Add oil through dipstick opening.

5. Final Drive Oil Level.

(F) Check oil level monthly. Change oil annually. Refer to TM 5-2410-241-23 for oil level check andchange procedures.

6. Hydraulic System.

(C) Check hydraulic fluid level in sight glass. Maintain oil level between marks on glass. Refer to TM 5-2410-241-10 for hydraulic system fill procedures, including important warnings for working on pressur-

ized hydraulic system.

(F) Refer to TM 5-2410-241-23 for hydraulic oil and filter quarterly service procedures.

7. Transmission Oil Level, Filters and Screen.

(C) Check oil level daily. Fluid level can be checked cold or warm. Refer to TM 5-2410-241-10 for fluidlevel check and fill procedures, and breather cleaning procedure.

(F) Transmission filter must be changed quarterly, and at every transmission oil change (semiannu-ally). Torque converter scavenge screen, transmission magnetic screen, and scavenge screen must

be cleaned at every transmission oil change. Refer to TM 5-2410-241-23 for transmission service pro-cedures.

8. Recoil Spring Oil Level.

(F) Refer to TM 5-2410-241-23 for recoil spring oil service procedures.

9. Equalizer Bar Pins Oil Level.

(F) Refer to TM 5-2410-241-23 for equalizer bar pin oil service procedures.

10. Winch Oil Level.(C) Refer to TM 5-2410-241-10 for winch oil service procedures.

(F) Refer to TM 5-2410-241-23 for winch oil service procedures.

Copy of this lubrication order will remain with the equipment at all times; instructions contained herein aremandatory.

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By Order of the Secretary of the Army:

RAYMOND T. ODIERNO

General, United States Army

Chief of Staff

DISTRIBUTION: To be distributed in accordance with the initial distribution requirements for IDN: 257883

LO 5-2410-241-13.

Official:

JOYCE E. MORROW

Administrative Assistant to the

Secretary of the Army1125701

PIN:086953-000

lo 5-2410-241-13

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