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석 사 학 위 논 문
Master Thesis
접착성 결합 구조물의 검사 및 영상화를 위한
비접촉식 무기저 기법
A Reference Free and Non-Contact Method for Detecting and
Imaging Damages in Adhesive Bonded Structures
2017
Timotius Yonathan Sunarsa (孙迪羑)
한 국 과 학 기 술 원
Korea Advanced Institute of Science and Technology
석 사 학 위 논 문
접착성 결합 구조물의 검사 및 영상화를 위한
비접촉식 무기저 기법
2017
Timotius Yonathan Sunarsa
한 국 과 학 기 술 원
건설 및 환경공학과
접착성 결합 구조물의 검사 및 영상화를 위한
비접촉식 무기저 기법
Timotius Yonathan Sunarsa
위 논문은 한국과학기술원 석사학위논문으로
학위논문 심사위원회의 심사를 통과하였음
2017 년 06 월 20 일
심사위원장 손 훈 (인 )
심 사 위 원 정 형 조 (인 )
심 사 위 원 홍 정 욱 (인 )
A Reference Free and Non-contact Method for Detecting and
Imaging Damages in Adhesive Bonded Structures
Timotius Yonathan Sunarsa
Advisor: Hoon Sohn
A dissertation/thesis submitted to the faculty of
Korea Advanced Institute of Science and Technology in
partial fulfillment of the requirements for the degree of
Master of Science in Civil and Environmental Engineering
Daejeon, Korea
June 20, 2017
Approved by
Hoon Sohn
Professor of Civil and Environmental Engineering
The study was conducted in accordance with Code of Research Ethics1).
1) Declaration of Ethical Conduct in Research: I, as a graduate student of Korea Advanced Institute of Science and
Technology, hereby declare that I have not committed any act that may damage the credibility of my research. This
includes, but is not limited to, falsification, thesis written by someone else, distortion of research findings, and
plagiarism. I confirm that my dissertation contains honest conclusions based on my own careful research under the
guidance of my advisor.
초 록
접착제를 이용한 접착 구조물은 항공, 해양 산업과 자동차 산업에 널리 이용되고 있다.
조물 이음새에 발생하는 결함은 매우 복합적인 요소들로 인하여 발생하기 때문에,
효율적인 비용과 정확성을 가진 손상 감지 기술이 현 산업에 필요하다. 이 논문에서는
접착 이음새에 발생하는 손상을 감지하는 실험을 했고 이론적으로 분석했다. 이 손상
감지 기술은 공기 결합 트랜스듀서(ACT)를 이용해 완전 비접촉식으로 행해졌다. 공기
결합 트랜스듀서의 가진과 측정 위치 그리고 각도를 바꿔가며 시편을 통과한 신호와
시편에 반사되어 나온 신호를 얻었고 그 신호들을 분석해 보았다. 위에서 얻은 데이터를
분석하여 손상에 따른 측정 시간(time of flight)의 차이를 얻어냈고, 이를 비교 분석하여
시편의 손상 위치를 찾고 시각화하였다. 제안된 방법은 목표 구조물의 손상되지 않은
상태의 데이터를 참조 데이터로 필요하지 않고 작동할 수 있다. 알루미늄판 접착 시편과
트리플렉스 접착부의 접착 손상 부위를 측정하여 이 방법의 정확성을 확인하였다.
제안된 방법은 간단한 메커니즘과 ACT 의 적은 전력 소모라는 장점이 있기 때문에
비파괴 시험에 적용 가능성이 매우 크다.
키워드 접착 구조물, 공기결합트랜스듀서, 접착손상, 접착결함, 비파괴검사, reference-free,
in-situ
DCE
20154274
Timotius Yonathan Sunarsa. 접착성 결합 구조물의 검사 및 영상
화를 위한 비접촉식 무기저 기법. 건설 및 환경공학과. 2017년.
43+x 쪽. 지도교수: 손훈. (영문 논문)
Timotius Yonathan Sunarsa. A Reference Free and Non-Contact Method
for Detecting and Imaging Damages in Adhesive Bonded Structures.
Department of Civil and Environmental Engineering. 2017. 43+x pages.
Advisor: Hoon Sohn. (Text in English)
Abstract
Adhesive bonded structures have been used widely in aerospace, automobile, and marine
industries. Due to complex nature of the failure mechanisms of the joints, cost-effective and reliable
damage detection is crucial for the related industries. This thesis presents an experimental and
analytical candidate method for in-situ damage detection of adhesive-bonded joints. The fully non-
contact method utilizes air-coupled ultrasonic transducers (ACT). Various configurations of transmitter
and receiver including through transmission, pitch-catch scanning and probe holder angles are
attempted and the obtained results are analyzed. The method examines time of flight of the ultrasonic
waves over a spatial comparison to assess and visualize the presence of the critical damage and provide
the possibility of damage localization. The proposed method works without relying on reference data
obtained from the pristine condition of the target structure. Aluminum bonded plate and triplex
adhesive bond with debonding weakened bonding are used to confirm the accuracy of the method. The
proposed method is potentially suitable for in-situ non-destructive testing applications due to the
simplicity of the mechanism and little power consumption of the ACTs.
Keywords Adhesive bonded structure, air-coupled transducer, debonding, weakened bonding, non-
destructive testing, reference-free, in-situ.
i
Contents
Contents .................................................................................................................................................. i
List of Figures ........................................................................................................................................ ii
Chapter 1. Introduction ........................................................................................................................ 1
1.1 Motivation ..................................................................................................................................... 1
1.2 Research Objective and Uniqueness ............................................................................................. 4
1.3 Thesis Organization ...................................................................................................................... 4
Chapter 2. Air-Coupled Ultrasonic Transducer Scannning ............................................................. 5
2.1. Overview ...................................................................................................................................... 5
2.2 Wavelet Transform for TOF Extraction ........................................................................................ 7
2.3 Imaging Technique Algorithm ...................................................................................................... 8
Chapter 3. Experimental Validation: Adhesive Bonded Aluminum Plates with Debonding....... 11
3.1 Specimens Description ................................................................................................................ 11
3.1 Experimental Setup ..................................................................................................................... 12
3.3 Test Results ................................................................................................................................. 14
Chapter 4. Experimental Validation: Adhesive Bonded Triplex Layers with Weakened Bonding
.............................................................................................................................................................. 19
4.1 Specimen Description ................................................................................................................. 19
4.2 Experimental Setup ..................................................................................................................... 20
4.3 Test Results ................................................................................................................................. 23
Chapter 5. Conclusions and Future Works ...................................................................................... 31
5.1. Conclusion ................................................................................................................................. 31
5.2. Future Works ............................................................................................................................. 32
Bibliography ........................................................................................................................................ 33
Acknowledgement ............................................................................................................................... 35
CURRICULUM VITAE ..................................................................................................................... 36
ii
List of Figures
Chapter 1
Figure 1.1 The application of high performance adhesives in (a) aircraft [5] and (b) automobile. ........ 1
Figure 1.2 Three categories of damages typically found in adhesive joints; (a) inclusions, (b)
debonding, and (c) weakened bonding [4]. ........................................................................... 2
Figure 1.3 X-ray imaging technique for detecting: (a) debonding damages and (b) weakened bonding
in adhesive bonded triplex layers of a secondary barrier of a LNG cargo tank. The images
clearly shown the capability of this detection technique. Debonding damages has been
successfully detected while weakened bonding is unsuccessful. .......................................... 3
Chapter 2
Figure 2.1 Schematic picture of different ACT configurations for excitation and sensing (a) through
transmission and (b) pitch-catch. .......................................................................................... 6
Figure 2.2 Schematic illustration of the use of Snell’s law to determine the incident and sensing angles
of ACTs for pitch-catch configuration .................................................................................. 6
Figure 2.3 Illustration of the scanning direction for both through transmission and pitch-catch
configurations. By calculating a damage index for each spatial point through examining
the sensitive feature, damage visualization of the target structure can be achieved. ............ 9
Figure 2.4 Calculation of damage index for each spatial point in the scanning area [30]. ................... 10
Chapter 3
Figure 3.1 Material geometrical information: (a). Top view of the adhesive bond aluminum plate, (b).
Side view of the target specimen, (c). Debonding information of adhesive bonded
aluminum plate 1, (d). Debonding information of adhesive bonded aluminum plate 2...... 11
Figure 3.2 The appliance of adhesive in the aluminum plates in creating debonding damage; (a)
Adhesive bonded aluminum plate 1; (b) adhesive bonded aluminum plate 2..................... 12
Figure 3.3. (a) A schematic illustration of the through transmission experiment configuration on
adhesive bonded aluminum plates; (b) Bottom view of the sound blocker, the excitation
area denote a hole for transmitting the ultrasonic wave to the target structure. .................. 13
Figure 3.4 Schematic illustration of the experiment experimental arrangement. The generation of input
signal is shown with the red line, while the acquisition of the measured signal is shown by
the blue line. ........................................................................................................................ 14
Figure 3.5 Schematic illustration of the scanning area of adhesive bonded aluminum plates 1 (top) and
adhesive bonded aluminum plates 2 (bottom). ................................................................... 14
Figure 3.6 (a) Time domain signals of two representative signals; intact (blue solid line) and
weakened bonding (red solid line) (b) CWT of the time domain signal into time-frequency
domain; (left) time-frequency domain of intact signal; (right) time-frequency domain of
weakened bonding signal. (c)The extracted time of flight from the highest energy in the
CWT analysis. ..................................................................................................................... 16
Figure 3.7 (Top) C-Scan result of the adhesive bonded aluminum plate 1; (Bottom) Debonding
visualization of the adhesive bonded aluminum plate 1. .................................................... 17
Figure 3.8. (Top) C-Scan result of the adhesive bonded aluminum plate 2; (Bottom) Debonding
visualization of the adhesive bonded aluminum plate 2. .................................................... 18
Chapter 4
Figure 4.1 (a) The schematic illustration of the adhesive bonded triplex layers; (b) the detailed
geometrical information of the adhesive bonded triplex layer; .......................................... 20
Figure 4.2 (a) A Schematic illustration of pitch-catch configuration for detecting weakened bonding in
the adhesive bonded aluminum layers; (b) the scanning area for through transmission
configuration (30 mm × 180 mm) and pitch-catch configuration (40 mm × 180 mm). ...... 21
Figure 4.3 Schematic illustration of the experimental arrangement for measurement of the guide wave
iii
velocity to determine the incident angle using PZT. ........................................................... 22
Figure 4.4 (a) Time domain signals of transmitted wave, the wave with higher frequency travel with
higher speed; (b) Time of flight of the transmitted wave extracted from the central
frequency of the wave package.; (c) Wave velocity of the transmitted wave based on
dividing the distance between the transducer and receiver by the time of flight (d) Incident
angles for ultrasonic wave generation based on Snell’s law. .............................................. 23
Figure 4.5 (a) Time domain signals of two representative signals; intact (blue solid line) and
weakened bonding (red solid line), the signal obtained from the through transmission
configuration. (b) CWT of the time domain signal into time-frequency domain; (left) time-
frequency domain of intact signal; (right) time-frequency domain of weakened bonding
signal (c) the extracted time of flight from the highest energy in the CWT analysis. ......... 24
Figure 4.6 (a) Weakened bonding visualization of adhesive bonded triplex layers with through
transmission configuration extracted by CWT analysis (b) weakened bonding visualization
of adhesive bonded triplex layers with through transmission configuration extracted by
Hilbert transform. ................................................................................................................ 25
Figure 4.7 (a) Time domain signals of two representative signals; intact (blue solid line) and
weakened bonding (red solid line) (b) CWT of the time domain signal into time-frequency
domain; (left) time-frequency domain of intact signal; (right) time-frequency domain of
weakened bonding signal. (c) The extracted time of flight from the highest energy in the
CWT analysis. ..................................................................................................................... 27
Figure 4.8 (a) Weakened bonding visualization of adhesive bonded triplex layers with pitch-catch
configuration extracted by CWT analysis. (b) Weakened bonding visualization of adhesive
bonded triplex layers with pitch-catch configuration extracted by Hilbert transform. The
unusual high damage index values denote the location of the weakened bonding. The white
dashed line shows the location of the weakened bonding provided by Hyundai Heavy
Industries®. ......................................................................................................................... 28
- 1 -
Chapter 1. Introduction
The motivation of this thesis is explained in this chapter. The objective and
uniqueness of this study also explained. Lastly, the organization of this thesis is explained.
1.1 Motivation
To fulfill the demand for lighter and more resistant materials in aerospace, automobile, and
marine industries adhesive bonded structures have been widely adopted [1-3]. Figure 1.1 shows the
application of adhesives in aerospace and automobile industries. The utilization of adhesive bonded
structures become popular recently due to their ability in providing more uniform load transfer which
results in better damage tolerance and more importantly, fatigue life increase comparing to
conventional joining methods such as; mechanical fastening [4].
(a) (b)
Figure 1.1 The application of high performance adhesives in (a) aircraft [5] and (b) automobile.
However, problems such as manufacturing flaws or impact damage can seriously affect the
mechanical properties of the bonded structures [1]. Inclusion, debonding, and weakened adhesion are
three critical damage types that commonly exist in adhesive bonds due to the aforementioned reasons
[4], shown in Figure 1.2. Inclusion, defined as the existence of foreign material in the adhesive bond.
While debonding is the inclusion of air in adhesive bond. Debonding makes the bonded structures
subject to non-uniform load that can trigger failure of the structure [4]. Lastly, weakened bonding is
due to improper adhesion between the adhesive and the adherend or impact. Weakened bonding
causes less strong bonding condition between adhesives and adhered and leads to change of the local
- 2 -
mechanical properties of the structure [4]. The presence of weakened bonding is considered serious
threat for the bonded structure and incase of aircraft additional riveting is suggested to strengthen the
weakened area while the riveting itself adds to the weight and creates stress concentration areas on the
rivet holes [6]. Currently, reliable non-destructive methods to inspect adhesive bonded structures and
ensure the quality of the structure is still subject of intensive research. Additionally, a reliable
practical inspection method can lead to more efficient structures with lighter weight and cost
reduction [7].
Figure 1.2 Three categories of damages typically found in adhesive joints; (a) inclusions, (b) debonding, and (c)
weakened bonding [4].
Several damage detection methods have been developed and considered to address the
challenges regarding the inspection of the bonded structures over the past two decades. These
methods include; neutron imaging radiography [8], thermography [9-11] and ultrasonic [12-14]. The
methods such as X-ray and thermography have been confirmed successful for other types of damage
but seemed not very sensitive to the presence of weakened bonding [7]. Figure 1.3 shows the result of
X-ray imaging technique for debonding and weakened bonding in adhesive bonded structures.
- 3 -
(a) (b)
Figure 1.3 X-ray imaging technique for detecting: (a) debonding damages and (b) weakened bonding in adhesive
bonded triplex layers of a secondary barrier of a LNG cargo tank. The images clearly shown the capability of
this detection technique. Debonding damages has been successfully detected while weakened bonding is
unsuccessful.
Ultrasonic methods have been promising to detect different types of damages as well as
weakened bonding [15, 16]. However, the drawbacks of the methods such as requirement of
conductive materials only [13] or attachment of sensor and actuator on the surface of the structure to
be inspected [12, 17] limited the possibility of the real industrial applications. The laser ‘shockwave’
technique has also been adopted to detect weakened bonding in composite structures but the
shockwave can cause damage to the structure or the bonding [7, 18].
Amongst the ultrasonic approaches, the non-contact methods such as; using air-coupled
transducer (ACT) [19] and laser-based have shown more potential for in-situ applications. Ultrasonic
method using ACT has shown a promising track record to be utilized in non-destructive evaluation
and inspection applications [20, 21]. In a number of recent studies, ACT systems were applied in
damage detection and imaging for a number of structural components and materials [19, 20, 22].
This study presents a fully non-contact, baseline-free candidate method for in-situ damage
detection of adhesive-bonded structures using ACTs. Also different configurations of actuator and
sensor including through transmission, pitch-catch scanning and probe holder angles are presented
and examined. The method examines time of flight of the ultrasonic waves over a spatial comparison
to assess and visualize the presence of the critical damage and provide the possibility of damage
localization. Aluminum bonded plate and triplex adhesive bond with debonding and weakened
adhesion damage are used to confirm the accuracy of the method. The results confirmed the
effectiveness of the presented method to detect and localize various critical structural damages for
adhesively bonded structural components in aerospace, automobile and marine industries. The
significance of the developed system lies in; fully a non-contact method for various damages and
- 4 -
material, damage size estimation and localization, and the potential of the proposed technique to be
performed for in-situ application due to simplicity of operation.
This study initially introduces the methodology of the proposed method considering various
configuration of actuator and sensor also provides the study regarding the angular setup of the ACTs.
This is followed by the experimental setup, specimen description and results and discussion to
demonstrate the detection of weakened bonding and debonding damages for different specimens.
Finally, a conclusion is presented, summarizing the outcomes of the research study and considerations
for real industrial applications.
1.2 Research Objective and Uniqueness
This study aims to develop a debonding and weakened bonding detection on adhesive
bonded structures by using air-coupled ultrasonic transducer scanning system. The time of flight of
the propagated ultrasonic wave is chosen as the damage sensitive feature. A wavelet transform is
presented to extract time of flight of ultrasonic wave generated by the system. An imaging method is
developed by comparing extracted damage indexes in spatial domain. Then, the developed system can
finally visualize the damages exist in adhesive bonded structures.
The key achievement of this study is the detection of weakened bonding in adhesive bonded
triplex layers. No previous NDT method can visualize the weakened bonding exist in adhesive triplex
layers of a secondary barrier of a LNG Cargo Tank [4]. Therefore, a future rapid in-situ inspection
system can be developed prior to this study.
1.3 Thesis Organization
This thesis is organized with five chapters and summarizes as follows: In Chapter 2, the
theoretical background of linear ultrasonic and wave propagation is described. In Chapter 3, The
methodology of the fully non-contact ultrasonic scanning system is explained. Chapter 4 describes
experimental investigation for the proposed scanning system in laboratory scale. Finally, the summary
and future works are provided in Chapter 5.
- 5 -
Chapter 2. Air-Coupled Ultrasonic Transducer Scannning
This chapter explains the methodology adopted to obtain the experimental results for various
setup configurations. First, an overview of the method is provided then the detailed description of the
imaging algorithm used to visualize the damages is described.
2.1. Overview
Conventional ultrasonic techniques are used in the inspection of metals, fibre-reinforced
polymers[23], and adhesive bonded structures [24]. These techniques use water or coupling gel as
coupling medium. However, use of liquid may not be suitable for in-situ inspection since some
materials or structures might be contaminated or damaged due to the appliance of liquid as the
coupling. Therefore, the interest of using air as the coupling medium has been increasing.
Air-coupled transducer (ACT) is an ultrasonic transducer that utilizes air as the coupling
agent. One common ACT that is used widely is Piezoelectric based ACT [25]. It is made of a
piezoelectric disk and a thin low impedance layer. The disk function is to convert electrical voltage
into mechanical deformation. The mechanical deformation will generate desired ultrasonic wave. The
impedance layer function is to match the acoustic impedance of the generated ultrasonic wave in the
air. It enhances the efficiency of the generated ultrasonic waves in the air. The generation of
ultrasonic wave in ACT start by generating electrical voltage that will be converted into mechanical
deformation. The measurement process happen in the other way around, the generated ultrasonic
waves causing mechanical deformation of the impedance layer and the system will measure the
mechanical deformation by converting it into electrical voltage.
Generally, two ACTs are used for observing target structure condition. One for ultrasonic
wave generation and the other for sensing. These two ACTs can perform with several configurations.
Through transmission and pitch-catch are the most common configurations that has been reported in
the literature [20, 21, 26].
Through transmission configuration is illustrated in Figure 3.1(a). The transmitter and the
receiver are set on the front and back sides of the target structure. The ultrasonic wave generated from
the transmitter travels through the target specimen medium and measured by the receiver. In through
transmission configuration, two-sided access of the target structure is necessary to perform test.
Meanwhile in pitch-catch configuration, only single side access of the target structure is required
(Figure 3.1(b)).
- 6 -
(a) (b)
Figure 2.1 Schematic picture of different ACT configurations for excitation and sensing (a) through
transmission and (b) pitch-catch.
The generated ultrasonic waves in pitch-configuration are in the form of guided waves. The
guided waves travel in the thin plates have dispersive and multimodal character [21, 26]. Hence, to
excite a desired wave mode, the incident angle of ACT has to be set to a specific value by Snell’s law
[20]. Figure 3.2. gives the illustration of the use of Snell’s law to determine the incident and sensing
angles of ACTs in pitch-catch configuration.
Figure 2.2 Schematic illustration of the use of Snell’s law to determine the incident and sensing angles of ACTs for
pitch-catch configuration
Snell’s law describes the relationship between the angles of incidence and refraction when
the ultrasonic waves pass through a boundary between two different media. This concept is explained
in Equation 2.1.
Transmitter
Receiver
Spatial
Point
Receiver Transmitter
Spatial Point
Receiver Transmitter
𝜙 𝜙
𝑐𝑚𝑒𝑑𝑖𝑢𝑚 𝑐𝑎𝑖𝑟 𝑐𝑎𝑖𝑟
- 7 -
sin 𝜙
sin 𝜃=
𝐶𝑎𝑖𝑟
𝐶𝑚𝑒𝑑𝑖𝑢𝑚 (2.1)
where 𝜙 and 𝜃 denote the angles of incidence and refraction, and 𝐶𝑎𝑖𝑟 and 𝐶𝑚𝑒𝑑𝑖𝑎
denote the velocity of the ultrasonic waves in air and in the target medium, respectively. As the
ultrasonic waves propagate along the surface, 𝜃 = 90°, Equation 2.1 can be presented as Equation
2.2. Therefore the incident angle 𝜙 can be calculated through Equation 2.3.
sin 𝜙 =𝐶𝑎𝑖𝑟
𝐶𝑚𝑒𝑑𝑖𝑢𝑚 (2.2)
𝜙 = sin−1𝐶𝑎𝑖𝑟
𝐶𝑚𝑒𝑑𝑖𝑢𝑚 (2.3)
Since the ultrasonic waves travel in plate at different modes corresponding to different wave
velocities, choosing the appropriate measurement angle enables the ability to selectively measure a
distinct mode of the ultrasonic waves. If the information of the thickness and material properties are
known, the measurement of angle can be easily calculated using the theoretical dispersion curves.
Otherwise, the velocity of the interest mode can be measured experimentally.
2.2 Wavelet Transform for TOF Extraction
To evaluate the debonding and weakened bonding in the target structure, a unique feature
need to be extracted from the measured signal. As discussed in Chapter 3 and Chapter 4, two different
target specimens and two different experiment configurations are used in this study. Since the
thickness to the width ratio of all target structures are less than 0.1, both adhesive bonded aluminum
plates and adhesive bonded triplex layers can be categorized as thin plate structures [27].
For thin multilayered plate structure, the ultrasonic wave generated with through
transmission configuration will be reflected many times [28], thus it is challenging to extract the time
of flight of the propagated wave. Meanwhile, the guided waves measured with pitch-catch
configuration has dispersive characteristic [29]. Therefore, to estimate time of flight of the measured
signal, wavelet transform is adopted [30].
The wavelet transform maps a time function 𝑓(𝑡) into a two-dimensional function 𝜓𝑠,𝜏(𝑡),
Equation 2.4. defines the mapping:
𝜓𝑠,𝜏(𝑡) = 1
√𝑠𝜓(
𝑡 − 𝜏
𝑠) (2.4)
- 8 -
where 𝜓𝑠,𝜏(𝑡) is a family of wavelets created from a mother wavelet 𝜓(𝑡). The complex Morlet
wavelet, obtained as the product of a complex exponential by a Gaussian window, is used as the
mother wavelet 𝜓(𝑡). 𝑠 and 𝜏 denote the scale and translation parameters, respectively. 𝑠 scales
𝜓(𝑡) by compressing or stretching it and 𝜏 translate 𝜓(𝑡) along the time axis. For a given time
function 𝑓(𝑡), the continuous wavelet transform (CWT) (Equation 2.5.) at the scale 𝑠 and position 𝜏
is the convolution of the time function 𝑓(𝑡) with the wavelet function 𝜓𝑠,𝜏(𝑡) [27]:
𝐶𝑊𝑇(𝑠, 𝜏) = ∫ 𝑓(𝑡) ∙ 𝜓𝑠,𝜏(𝑡)+∞
−∞
𝑑𝑡 (2.5)
where 𝐶𝑊𝑇(𝑠, 𝜏) is a wavelet coefficient of 𝑓(𝑡) for the given 𝑠 and 𝜏 values, and it
depends on the values of 𝑓(𝑡) in the time-frequency domain where the energy of 𝜓𝑠,𝜏 is
concentrated. From this wavelet analysis, the time position and the scale of the maximum amplitude
wavelet coefficient can be obtained. Therefore, the time of flight and the group velocity of the
measured guided wave are estimated from the acquired signal. The time of flight is extracted at
different frequencies according to the given input signal. Equation 2.6. defines the mathematical
calculation of the feature:
Feature = ∑ 𝑇𝑂𝐹𝑓
𝑓
(2.6)
where TOF𝑓 is the time of flight of the guided wave at frequency 𝑓.
2.3 Imaging Technique Algorithm
A synchronized scanning strategy are developed to localize damage on the inspected target
structure. Figure 2.3 illustrates the scanning process that is worked for both through transmission and
pitch-catch configurations. A spatial point is defined as the sensing location in through transmission
configuration and as an inspected location in the middle of the transmitter and the receiver in pitch-
catch configuration, as defined in Figure 2.1. The spatial point is moved along the scanning sequences
in the scanning area. “Scan gap” is defined as the distance between the spatial points and it indicates
the scanning density in the scanning area. Based on the target structure and its damage type, the
distance between transmitter and receiver and scan gap can be adjusted to optimize the scanning
procedure.
To detect damage using the synchronized scanning strategy, features need to be extracted
- 9 -
from the acquired signal. Depend on the type of the target structure and type of damage, different
features can be extracted. As an example, Giurgiutiu et al. [31] measured the variation of the signal
amplitude, phase, velocity, and mode conversion of ultrasonic waves. These features are based on the
linear behavior of ultrasonic wave propagation. Nonlinear features are also used to detect micro
damage such as fatigue crack, fiber debonding and delamination since it provides more sensitivity to
those types of damage [32].
Figure 2.3 Illustration of the scanning direction for both through transmission and pitch-catch configurations. By
calculating a damage index for each spatial point through examining the sensitive feature, damage visualization of the
target structure can be achieved.
With the extracted features from the ultrasonic wave response, the damage index (DI) for
each spatial point can be calculated as in Equation 2.7.
𝐷𝐼𝑖 = ∑ 𝑊𝑖±𝑗 × 𝑓𝑒𝑎𝑡𝑢𝑟𝑒𝑖±𝑗, 𝑗 = 0,1,2,3, …
𝑗
(2.7)
𝑓𝑒𝑎𝑡𝑢𝑟𝑒𝑖±𝑗 denotes the feature value corresponding to the 𝑖𝑡ℎ spatial point or its spatially
adjacent 𝑖 ± 𝑗𝑡ℎ points, as shown in Figure 2.4. In the pitch-catch configuration, 𝑊𝑖±𝑗 is the weight
value for its feature and it is defined based on the overlapping degree between the wave propagation
distances related to the adjacent points. Equation 2.8 describes the determination of the weight value
𝑊𝑖±𝑗.
𝑊𝑖±𝑗 = {(1 −
𝑗 × 𝑑𝑠
0.5 × 𝑑𝑤)
2
𝑖𝑓 (𝑗 × 𝑑𝑠) < (0.5 × 𝑑𝑤)
0 𝑖𝑓 (𝑗 × 𝑑𝑠) ≥ (0.5 × 𝑑𝑤)
(2.8)
Where; 𝑑𝑤and 𝑑𝑠 are the distances of the wave propagation and the scan gap respectively.
Meanwhile in through transmission configuration, 𝑊𝑖±𝑗 is set to be 0, since there will be no
overlapping in the scanning process. The DI values calculated with Equation 2.8 can inspect the
structural condition of the target scanning area. When a damage exists in the scanning area, the DIs on
𝑋𝑔𝑎𝑝
𝑌 𝑔𝑎
𝑝
Target structure
: Spatial Point
Scanning area
- 10 -
the damage region will be different from the DIs in the intact region.
This imaging technique does not rely on any baseline data obtained from the pristine
condition of the target structure. The inspected area is marked through a spatial comparison from the
extracted DIs. Therefore, this imaging method is insensitive to environmental and operational
variation, such as temperature and loading changes. This is a significant advantage for in-situ
application.
Figure 2.4 Calculation of damage index for each spatial point in the scanning area [30].
𝑖 𝑖 + 1 𝑖 + 2 𝑖 + 𝑗 𝑖 − 1 𝑖 − 2 𝑖 − 𝑗
Wave propagation distance
Feature 𝑖 − 𝑗
Feature 𝑖 − 2
Feature 𝑖 − 1
Feature 𝑖
Feature 𝑖 + 1
Feature 𝑖 + 2
Feature 𝑖 − 𝑗
: Excitation point : Sensing point
- 11 -
Chapter 3. Experimental Validation: Adhesive Bonded Aluminum Plates
with Debonding
This chapter, presents the experimental validation of the proposed method in detecting
weakened bonding in adhesive bonded triplex layers. First, the target specimens are described. Then,
the experimental setup is explained. Lastly, the results of the proposed technique in detecting
weakened bonding in adhesive bonded aluminum plates are presented.
3.1 Specimens Description
Two adhesive bonded aluminum plates, with a length of 200 mm, a width of 20 mm, and
thickness of 2.1 mm, are bonded together using an adhesive layer. The aluminum is plate is made
from AlMg3 and the adhesive used for joining the two aluminum plates is composed of Betamate.
Figure 3.1 illustrates the detailed geometrical information about the target specimen. The adhesive
was pressed by having distance for the chosen debonding width. Adhesive bonded aluminum plate 1
has a line debonding damage in the middle of the specimen, while adhesive bonded aluminum plate 2
has a random-shaped debonding damage in the middle of the specimen.
Figure 3.1 Material geometrical information: (a). Top view of the adhesive bond aluminum plate, (b). Side view of
the target specimen, (c). Debonding information of adhesive bonded aluminum plate 1, (d). Debonding
information of adhesive bonded aluminum plate 2.
- 12 -
The debonding damage is introduced in the adhesive bond of two aluminum plates by not
applying the adhesive before the two aluminum plates were joined. Figure 3.2. shows the
methodology of how the debonding damages are introduced for each target specimen.
(a) (b)
Figure 3.2 The appliance of adhesive in the aluminum plates in creating debonding damage; (a) Adhesive bonded
aluminum plate 1; (b) adhesive bonded aluminum plate 2.
3.1 Experimental Setup
Two ACTs are used to inspect the adhesive bonded aluminum plates. The transmitter
(NCG200-D25-P76, The Ultran Group) and the receiver (MicroAcoustic BAT-1) are set based on the
through transmission configuration. The transmitter has a focused circular active transmitting area
with a diameter of 25 mm and a central frequency of 200 kHz with a focal distance of 76 mm. The
receiver has the capability to measure ultrasonic waves with a frequency band of 40 kHz to 2.25 MHz
with a 10 mm circular active sensing area. The transmitting and sensing distances are fixed at 60 mm
and 30 mm, respectively. They are fixed in a line, perpendicular to the target structure. Figure 3.3(a)
illustrates the details of the experiment configuration. A sound blocker, as described in Figure 3.3(b),
is used to prevent leaking waves and also functioned as a support of the specimen with a rectangular
opening for transmitting the ultrasonic waves.
- 13 -
(a) (b)
Figure 3.3. (a) A schematic illustration of the through transmission experiment configuration on adhesive bonded
aluminum plates; (b) Bottom view of the sound blocker, the excitation area denote a hole for transmitting the
ultrasonic wave to the target structure.
In this experiment, a 70 V, 5-cycle toneburst signal is transmitted from the AWG with a
frequency centered in 200 kHz. The source signal was generated by means of a 33220A Agilent
Arbitrary Waveform Generator and amplified up to 100 Vpp using a EPA-104 PIEZO Linear
Amplifier. This generated signals are monitored by LeCroy waveRunner 44Xi 400 MHz oscilloscope.
The signal received by the receiver is first amplified by a Q-Amp transimpedance preamplifier
(MicroAcoustic Instruments Inc.). All parts of the equipment are synchronized by a control system
consists of personal computer and junction box by PSV-400-3D Polytech. Figure 4.5 shows a
schematic representation of the experiment configurations.
Sensing distance Target structure
Sound blocker Transmitting distance
Receiver
Transmitter
Sound blocker
Excitation
Area
- 14 -
Figure 3.4 Schematic illustration of the experiment experimental arrangement. The generation of input signal is
shown with the red line, while the acquisition of the measured signal is shown by the blue line.
The scanning area is set to be 30 mm × 140 mm rectangular area. A total of 21 (3 × 7)
inspection points are assigned with a scan gap (center to center) equal to 10 mm in y-direction and 20
mm in x-direction within the scanning area as shown in Figure 3.5. To improve the signal to noise
ratio, the responses from the transmitted waves are measured 200 times and averaged in the time
domain during the scanning.
Figure 3.5 Schematic illustration of the scanning area of adhesive bonded aluminum plates 1 (top) and adhesive
bonded aluminum plates 2 (bottom).
3.3 Test Results
Arbitrary Waveform
Generator
(Agilent 33220A)
Power Amplifier
(EPA-104 Piezo System)
Oscilloscope
(waveRunner 44Xi)
Data Acquisition System
(PSV-400-3D Polytech
Data management system)
Experiment
Configuration
Synchronization
Scanning
area
Scanning area
30 mm
30 mm
140 mm
140
mm
- 15 -
Two representative signals obtained from the intact and debonding area are displayed in
Figure 4.10(a). The corresponding wavelet transform results are shown in Figure 4.10(b). and the time
of flight of the measured wave at each frequency is extracted in the time-frequency domain. In
Figure4.10(c). the time of flight of the measured signal is extracted at 150 kHz to 200 kHz and the
variation of the time of flight due the presence of debonding damage is presented. The extracted time
of flight shows that the ultrasonic wave travels through the debonding damage is coming slower than
the ultrasonic wave travels through the intact area. The wave travelling in the air with a velocity equal
to 340 𝑚/𝑠, where the wave travelling in the adhesive material with a velocity equal to 2610 𝑚/𝑠.
Since debonding is the inclusion of air in the adhesive as described in Chapter 1, it is reasonable to
have the the wave travels faster in the intact region.
- 16 -
Figure 3.6 (a) Time domain signals of two representative signals; intact (blue solid line) and weakened bonding
(red solid line) (b) CWT of the time domain signal into time-frequency domain; (left) time-frequency domain of
intact signal; (right) time-frequency domain of weakened bonding signal. (c)The extracted time of flight from the
highest energy in the CWT analysis.
Am
pli
tud
e (V
)
Time (s)
Intact Debonding
(a).
(b).
Frequency (Hz)
Tim
e o
f F
ligh
t(s)
Intact Weakened bonding
(c).
- 17 -
Figure 3.7 and Figure 3.8 show the visualization results obtained from the two adhesive
bonded aluminum plates. Here, all the DI values are normalized with respect to the highest DI values
of all DIs in each specimen. C-Scan images are provided in each figure to give a comparison of the
performed debonding detection. The visualization in Figure 3.7 and Figure 3.8 show the result
detected by the ACT scanning technique.
Figure 3.7 (Top) C-Scan result of the adhesive bonded aluminum plate 1; (Bottom) Debonding visualization of the
adhesive bonded aluminum plate 1.
Scan Area
Y-ax
is (
mm
)
0 -1
0
10
X-axis (mm) 0 -20 20 40 60 -40 -60
20 10
- 18 -
Figure 3.8. (Top) C-Scan result of the adhesive bonded aluminum plate 2; (Bottom) Debonding visualization of
the adhesive bonded aluminum plate 2.
Y-ax
is (
mm
)
0 -1
0
10
X-axis (mm) 0 -20 20 40 60 -40 -60
20 10
- 19 -
Chapter 4. Experimental Validation: Adhesive Bonded Triplex Layers with
Weakened Bonding
This section presents the experimental validation of the proposed method in detecting
weakened bonding in adhesive bonded triplex layers. First, the target specimen is described. Then, the
experimental setup is explained. Lastly, the results of the proposed technique in detecting weakened
bonding in adhesive bonded triplex layers is presented.
4.1 Specimen Description
Adhesive bonded triplex layers are part of secondary barrier of a LNG carrier cargo tank.
The adhesive bonded triplex layers consist of three sub-layers: (1) a flexible secondary barrier (FSB),
(2) an epoxy/urethane-based bonding layer, and (3) a resin-based rigid secondary barrier (RSB).
Figure 4.1(a) shows the adhesive bonded triplex layers.
Both FSB and RSB are composed of 0.7 mm thick sheet of aluminum with a layer of glass
cloth on either side attached using a resin system. This resin system later determines the rigid nature
of the triplex material [4]. The weakened bonding is created by introducing a very thin vinyl between
the adhesive and adherend interface. The thickness of the vinyl is much thinner than the thickness of
the adhesive layer. The adhesive bonded triplex layers validated in this experiment is shown in Figure
4.1(b) and 4.1(c).
(a) (b)
Aluminum sheet
Adhesive bonding
0.7
mm
Glass cloth
Aluminum sheet 0.7
mm
0.2- 1
Glass cloth
Glass cloth
Glass cloth
FSB
R
SB
Bo
nd
ing
450 mm
Weakened
bonding
damage
14
0 m
m
160 mm
Specimen 1
- 20 -
(c)
Figure 4.1 (a) The schematic illustration of the adhesive bonded triplex layers; (b) the detailed geometrical
information of the adhesive bonded triplex layers 1; (c) the detailed geometrical information of the adhesive
bonded triplex layers 2
4.2 Experimental Setup
Both through transmission and pitch-catch configuration are used to provide comparisons
between the obtained results since to the best of the authors’ knowledge, there is no effective non-
destructive method to detect weakened bonding type in this structure as discussed in Chapter 1. Pitch-
catch configuration has an advantage of its single sided access which can make this technique
applicable for in-situ inspection.
In the through transmission configuration, NCG200-S38 is used as the transmitter. This
transducer has an unfocused square active transmitting area with a size of 38 mm × 38 mm and a
central frequency of 200 kHz with a focal distance of 76 mm. Unlike the experiment performed in
Chapter 3, unfocused transducer is chosen due to the need for higher energy generation on the target
specimen. Besides the transmitter, all the parts of the equipment are identical with that for debonding
detection on adhesive bonded aluminum plates explained in the Chapter 3.
A 100 V, 5-cycle toneburst signal is transmitted from the AWG with a frequency centered in
255 kHz. The transmitting and sensing distance are fixed at 40 mm and 30 mm, respectively. A sound
blocker, made from a triplex board paper, is used to prevent leaking wave and also functioned as a
support of the specimen with a rectangular opening for transmitting the ultrasonic waves. The
scanning area is set to be a 30 mm × 180 mm rectangular area with 30 (3 × 10) inspection points
assigned within this scanning area, as shown in Figure 4.2(b). The active sensing area is 10 mm wide
with a scan gap (center to center) equal to 10 mm in the y-direction and 20 mm in the x-direction. To
450 mm
Weakened bonding
damage
14
0 m
m
160 mm
Specimen 2
230 mm
Weakened
bonding
damage
- 21 -
improve the signal to noise ratio, the responses from the transmitted waves were measured 1000 times
and averaged in the time domain during the scanning.
(a) (b)
(c)
Figure 4.2 (a) A Schematic illustration of pitch-catch configuration for detecting weakened bonding in the
adhesive bonded aluminum layers; (b) the scanning area for through transmission configuration (30 mm × 180
mm) and pitch-catch configuration (40 mm × 180 mm) of adhesive bonded triplex layers 1.; (c) the scanning area
for through transmission configuration (30 mm × 180 mm) and pitch-catch configuration (40 mm × 180 mm) of
adhesive bonded triplex layers 2.
For the pitch-catch configuration, all parts of the equipment are identical with that for
debonding detection on adhesive bonded aluminum plates. A 100 V 5-cycle toneburst signal is
transmitted from the AWG with a frequency centered in 200 kHz. Figure 4.2(a). gives a schematic
illustration of the experiment setup. The distance between transmitter and receiver is fixed to be as
close as possible to obtain the highest signal to noise ratio [33]. It is set at 60 mm, with a lift-off
distance equal to 40 mm for both transmitter and receiver. A sound blocker is put in the middle of the
transducer to prevent direct reflection and leaking wave from the transmitter. The blocker is made
from a triplex board paper identical with the sound blocker used in the experiment explained in
section 3.2.1. The scanning area is set to be a 40 mm × 180 mm rectangular area, as shown in Figure
4.2(b) and 4.2(c). A total of 40 (4 × 10) spatial points are observed within the scanning area. The scan
gap (center to center) is set to be 10 mm in the y-direction and 20 mm in the x-direction. To improve
40 mm
Target structure
Sound blocker
Wave propagation distance: 60 mm
Receiver Transmitter
40 mm 180 mm
Scanning area
30
/40
mm
Weakened bonding
180 mm
Scanning area
30
/40
mm
Weakened bonding
- 22 -
the signal to noise ratio, the responses from the transmitting waves were measured 1000 times and
averaged in the time domain during the scanning.
The incident and sensing angle of ACT are determined by conducting an experiment in the
target structure using piezoelectric transducers (PZT) with identical aforementioned parts of the
equipment. A 20 V, 5-cycle toneburst signal is transmitted with frequency input varies from 155 kHz
to 255 kHz with 10 kHz interval. The schematic of the experiment configuration is shown in Figure
4.3.
Figure 4.3 Schematic illustration of the experimental arrangement for measurement of the guide wave
velocity to determine the incident angle using PZT.
Figure 4.4. shows the measurement angle extracted from the arrival time of the wave
packet. The incident and angle lies between 5˚ to 8˚.
(a) (b)
Transmitter Receiver
Wave propagation distance: 100 mm
Adhesive bonded triplex layers
PZT PZT
Time of Flight
- 23 -
(c) (d)
Figure 4.4 (a) Time domain signals of transmitted wave, the wave with higher frequency travel with higher
speed; (b) Time of flight of the transmitted wave extracted from the central frequency of the wave package.; (c)
Wave velocity of the transmitted wave based on dividing the distance between the transducer and receiver by the
time of flight (d) Incident angles for ultrasonic wave generation based on Snell’s law.
4.3 Test Results
4.3.1 Visualization of Weakened Bonding Type with Through Transmission
Configuration
Two representative signals obtained from the intact and the weakened bonding areas are
displayed in Figure 4.5(a). The corresponding wavelet transform results are shown in Figure 4.5(b).
and the time of flight of the measured wave at each frequency is extracted. In Figure 4.5(c). the time
of flight of the measured signal is extracted at 150 kHz to 350 kHz and the variation of the time of
flight due the presence of weakened bonding is presented. The ultrasonic wave signal measured in the
weakened bonding area is slower than the ultrasonic wave signal measured in the intact area. The
delay in the weakened bonding area happened due to the existence of the thin vinyl inserted in the
adhesive layer in creating the weakened bonding. The presence of the thin vinyl layer adds an extra
layer to the structure and makes the ultrasonic wave transmitted in the weakened bonding region
travel through the extra layer. Different material properties cause the waves travel with different
velocities.
- 24 -
Figure 4.5 (a) Time domain signals of two representative signals; intact (blue solid line) and weakened bonding
(red solid line), the signal obtained from the through transmission configuration. (b) CWT of the time domain
signal into time-frequency domain; (left) time-frequency domain of intact signal; (right) time-frequency domain of
weakened bonding signal (c) the extracted time of flight from the highest energy in the CWT analysis.
Time (s)
Am
pli
tud
e (V
)
Intact Weakened bonding
(a).
Am
plit
ude (V)
(b).
Frequency (Hz)
Tim
e of
Fli
ght
(s)
Intact Weakened bonding
(c).
- 25 -
Figure 4.6. shows the visualized inspected area of the adhesive bonded triplex layers. Figure
4.6(a). shows the visualization result of the extracted time of flight using CWT analysis while Figure
4.6(b). shows the visualization result of the extracted time of flight using Hilbert transform. The
visualization results show that the visualization through CWT analysis is more accurate. The
weakened bonding location is marked with the white dashed line. The unusual high DI values denote
the location of the weakened bonding. The white dashed line shows the location of the weakened
bonding provided by the manufacturer (Hyundai Heavy Industries®).
Figure 4.6 (a) Weakened bonding visualization of adhesive bonded triplex layers with through transmission
configuration extracted by CWT analysis (b) weakened bonding visualization of adhesive bonded triplex layers
with through transmission configuration extracted by Hilbert transform.
Y-a
xis
(m
m)
0 1
0
X-axis (mm)
0 40 -60 80 -40 60 20 -20 -80
15
-15
-10
Weakened bonding area
(a)
.
Y-a
xis
(m
m)
0 1
0
X-axis (mm)
0 40 -60 80 -40 60 20 -20 -80
15
-15
-10
Weakened bonding area
(b)
.
- 26 -
4.3.2 Visualization of Weakened bonding Type with Pitch-catch Configuration
Two representative signals obtained from the intact and the weakened bonding areas are
displayed in Figure 4.7(a). The CWT results are shown in Figure 4.7(b). and the time of flight of the
measured wave at each frequency is extracted in the time-frequency domain.
In Figure 4.7(c). the time of flight of the measured signal is extracted at 150 kHz to 350 kHz and
the variation of the time of flight due the presence of weakened bonding is presented. The guided
waves propagated in the weakened bonding area is slower than the guided waves measured in the
intact area. Figure 4.7(b) shows the presence of several guided waves modes. Here, the time of flight
from each spatial point is extracted from the wave mode with the highest energy. The guided wave
measured from intact spatial points travel faster than the guided wave measured from spatial points in
the weakened bonding region.
Figure 4.8 presents the visualized inspected area of the adhesive bonded triplex layers.
Figure 4.8 (top) shows the visualization result of the extracted time of flight using CWT analysis
while Figure 4.8 (bottom) shows the visualization result of the extracted time of flight using Hilbert
transform. The weakened bonding location is marked with the white dashed line. This damage
location information is provided from the manufacturer, Hyundai Heavy Industries®.
- 27 -
Figure 4.7 (a) Time domain signals of two representative signals; intact (blue solid line) and weakened bonding
(red solid line) (b) CWT of the time domain signal into time-frequency domain; (left) time-frequency domain of
intact signal; (right) time-frequency domain of weakened bonding signal. (c) The extracted time of flight from the
highest energy in the CWT analysis.
Time (s)
Am
pli
tud
e (V
)
Intact Weakened bonding
(a).
(b).
Frequency (Hz)
Tim
e o
f F
light(
s)
Intact Weakened bonding
(c).
- 28 -
Figure 4.8 (a) Weakened bonding visualization of adhesive bonded triplex layers 1 with pitch-catch
configuration extracted by CWT analysis. (b) Weakened bonding visualization of adhesive bonded triplex layers
with pitch-catch configuration extracted by Hilbert transform. The unusual high damage index values denote
the location of the weakened bonding. The white dashed line shows the location of the weakened bonding
provided by Hyundai Heavy Industries®.
Same as the through transmission, in pitch-catch configuration also, the high DI values signify
the location of the weakened bonding. Both CWT and Hilbert transform show promising results to
clearly detect weakened bonding. In general, with both configuration, the proposed method not only
successfully detect the damage but also clearly with good accuracy visualize the location of the
damage.
The outcomes of this experimental investigation on damage detection and imaging with ACT and
proposed methodology generally confirm the results of the previous research works to attempt for
characterization and inspection of adhesive bonds [6, 8, 15]. Specifically, that the feature responses
Y-a
xis
(m
m)
0 1
0
X-axis (mm)
0 40 -60 80 -40 60 20 -20 -80
20
-20
-10
Weakened bonding area
(a).
Y-a
xis
(m
m)
0 1
0
X-axis (mm)
0 40 -60 80 -40 60 20 -20 -80
20
-20
-10
Weakened bonding area
(b).
- 29 -
from various types of damage can be acquired reliably ultrasonic methods and the post-processing
stage provides more insight into feature extraction of the measured signals. Proper interpretation of
obtained data can lead to a clearer understanding of complex adhesive bonding structures. Many
recent research works have indicated that the industry demands for more reliable non-destructive
methods to inspect adhesive bonded structures and ensure the quality of the structure[8, 9, 12, 34].
Since a reliable practical inspection method can lead to huge cost reduction and improved safety of
the structures. The present research work is partially motivated by these expectations and represents a
study on experimental and analytical candidate method for in-situ inspection and damage detection of
adhesive-bonded structures.
- 30 -
Figure 4.9 (a) Weakened bonding visualization of adhesive bonded triplex layers 2 with pitch-catch
configuration extracted by CWT analysis. (b) Weakened bonding visualization of adhesive bonded triplex layers
with pitch-catch configuration extracted by Hilbert transform. The unusual high damage index values denote
the location of the weakened bonding. The white dashed line shows the location of the weakened bonding
provided by Hyundai Heavy Industries®.
(a). -60 0 60 120
X-axis (mm)
140
0
-10
10
Y-a
xis
(m
m)
20
-20
Weakened
bonding area
0
-10
10
Y-a
xis
(m
m)
20
-20
Weakened bonding area
(b). -120 -60 0 60 120
X-axis (mm)
- 31 -
Chapter 5. Conclusions and Future Works
5.1. Conclusion
The research topic discussed in this thesis is mainly focused on the development of ACT for
examining adhesive bonding structures. A fully non-contact experimental and analytical damage
detection candidate method for in-situ inspection and damage detection of adhesive-bonded structures
is presented using ACT. A synchronized scanning strategy for damage visualization is developed for
both through transmission and pitch-catch configurations and prior incident angle calculation is
inspected through exciting and sensing guided waves with PZTs. The extracted time of flight by using
CWT analysis is defined as a damage sensitive feature for both debonding and weakened bonding
detection. The results confirm that the developed method is successful in detection and localization of
localizing (1) debonding damage in adhesive bonded aluminum plates and (2) weakened bonding in
adhesive bonded triplex layers. In particular, the flexibility of the proposed method to operate with
various configurations and also the fact that the method does not rely on reference data to assess the
presence of the critical damage which makes it independent of the variation of the environmental and
operational conditions make it a suitable choice for in-situ applications
- 32 -
5.2. Future Works
1) Further study on material properties.
To obtain the best result, a further study of the material properties need to be
performed. One example in this study is the adhesive bonded triplex layers. The complexity
of the material makes it challenging to understand the wave propagation behavior on the
material.
2) Algorithm development for assessing the state of health of structure.
In real application, a knowledge of the level of the adhesive bond condition is
important. For example, by knowing how severe is the debonding or weakened bonding
occurred in the structure, a critical decision can be taken.
3) Verification of the sensitivity of the proposed method to other specimens with similar
damage type.
The application of the proposed technique can be extended to other type of adhesive
bonded structures other than those structures used in this study. A future verification of other
materials might give us a better knowledge of the effectiveness of the proposed method on
examining adhesive bond condition.
4) Feasibility study on the potential of the proposed method to be integrated into in-situ
inspection system.
So far, a lab-scale verification on the proposed technique have been conducted. In
the real structure, different environmental conditions are exist at each specific time.
Therefore, a future test with different environmental condition might improve the detection
rate of the proposed method. A mobile inspection system also need to be developed.
- 33 -
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Acknowledgement
I would like to thank all the people who contributed in some way to the work described in
this thesis. First and foremost, I thank my academic advisor, Professor Hoon Sohn, for letting me into
his group. During my tenure, he contributed to a rewarding graduate school experience by giving me
intellectual freedom in my work, giving me the opportunities to involve in several projects, attend
conference, being a teaching assistant in his course, and demanding a high quality of work in all my
endeavors. Additionally, I would like to thank my committee members Professor Jung-Wuk Hong and
Professor Hyung-Jo Jung for their interest in my work.
The result described in this thesis was accomplished nonetheless with the help and support of
fellow labmates. Peipei Liu, Byeongjin Park, Jeon Ikgeun, Pouria Aryan, and I worked together on
several different phases of the whole research projects, and without their efforts, my job would
undoubtedly been more difficult. I would also like to thank all of my labmates, Yongtak Kim,
Seongheum Yoon, Gunhee Koo, Jun Lee, Kiyoung Kim, Ji Min Kim, Nazirah Ab. Wahab, Suyeong
Yang, Soonkyu Hwang, Jae-Mook Choi, Santhakumar Sampath, Jun-Yeong Chung, Jiho Park, Jinho
Jang, Gayoung Han, Qian Wang, Min-koo Kim, Byeongju Song, Jin-yeol Yang, Sangmin Lee,,
Seunghwan Jung and Hyung-Jin Lim. I believe, without the presence of all of you guys, the laboratory
would not be the same. Thank you for everything we have experience together, all the good things and
also the bad things, thank you for helping me whenever I need your help.
Finally, I would like to acknowledge friends and family who supported me during my time
here. First and foremost I would like to thank Mom, Dand, Ruthie, and Livia for their constant love
and support. Putu, Steven, Harry, and Eliz made my time here at KAIST a lot more fun. I would as
well thank all my Indonesian Fellow here in KAIST and also my church friends.
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CURRICULUM VITAE
Timotius Yonathan SUNARSA
M.Sc
Department of Civil and Environmental Engineering
Korea Advanced Institute of Science and Technology (KAIST)
291 Daehakro, Yuseong-gu, Daejeon, 34141, Republic of Korea
Phone: (82)+42-350-3665, Fax: (82)+42-350-3610
Email: [email protected]
RESEARCH INTERESTS
Structural Health Monitoring & Damage Detection, Non-destructive Testing, Sensing Technologies,
Laser Ultrasonics, Air-Coupled Transducer, Linear Ultrasonics, Statistical Pattern Recognition,
Probability & Statistical Analysis, Image Processing.
EDUCATION
2015 - 2017 M.S. Candidate, Civil and Environmental Engineering, Korea Advanced Institute
of Science and Technology (KAIST), Republic of Korea
2010 - 2014 B.S., Civil Engineering, Institut Teknologi Bandung (ITB), Indonesia
THESIS
1. Timotius Yonathan Sunarsa, “A Referece free and Non-contact Method for detecting and
imaging defects in adhesive bonded structures,” M.S Thesis, Department of Civil and
Environmental Engineering, Korea Advanced Institute of Science and Technology (KAIST), June,
2017.
2. Timotius Yonathan Sunarsa, “Vibration control of steel truss bridge under high-speed train
loading with semiactive tuned mass damper system,” B.S. Thesis, Department of Civil
Engineering, Institut Teknologi Bandung (ITB), October, 2014.
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JOURNAL PUBLICATIONS
* The corresponding author is underlined
1. Timotius Yonathan Sunarsa, Pouria Aryan, Ikgeun Jeon, Byeongjin Park, Peipei Liu, Hoon
Sohn, “A reference‐free and non‐contact method for detection and imaging of damages in
adhesive-bonded joints,” in preparation for a special issue in Materials, 2017.
CONFERENCE PROCEEDINGS
* The corresponding author is underlined
1. Timotius Yonathan Sunarsa, Byeongjin Park, Peipei Liu and Hoon Sohn, “Noncontact
debonding identification in adhesive using guided waves,” The 2016 World Congress on
Advances in Civil, Endbironmental, and Materials Research, Jeju, Sout Korea, August 28 –
September 1, 2016.
2. Peipei Liu, Timotius Yonathan Sunarsa, Hoon Sohn, “Damage visualization using synchronized
noncontact laser ultrasonic scanning,” SPIE Smart Structues/NDE, Las Vegas, US, March 20-24,
2016.
PARTICIPATED PROJECTS
1. Development of a noncontact monitoring system for online quality monitoring of industrial
products: Co-funded by EUROSTARS2 Program by the European Union Horizon 2020
Framework Programme and Korea Ministry of Trade, Industry and Energy (Funded: 750,000,000
KRW out of total 2,976,0000 KRW for 11/01/15 to 10/31/18).
EDUCATIONAL EXPERIENCES
Fall, 2015 Teaching Assistant, CE202, “Structural Mechanics,” KAIST.