masterlink international ltd. - eworldtrade€¦ · masterlink international ltd. was established...

Masterlink International Ltd. Your Connection Solution Partner

Version: 2017

1

www.master-link.com.tw

http://www.master-link.com.tw/



2

Index

1 歷史沿革 History & Introduction

2 經營場所 Location & Function

3 公司組織 Organization

4 主要客戶 Market Territory/ Customer

5 產品簡介 Products

6 應用市場 Applications

7 核心能力 Core Value

8 未來規劃 Future Plan

3

History & Instruction

Masterlink International Ltd. was established in 2012, with decades-experienced staffs in connector and cable field, provides leading-edge connector and ODM/OEM cable assembly. Its principle is to support global customers with full satisfied products and services, and its vision is to be the most innovative, reliable and sustainable operation partner in the field.

Its connector range includes Card connector, I/O connector, PCB connector, and Water-proof connector in a wide range, like USB C type connector/ USB 3.0 connector/ SIM socket/ RJ45 Jack/ Board to Board connector/ FPC connector/ M2 connector/ RF connector and so on; cable assembly range includes signal transfer cable assembly and wire harnesses that designed and produced according to the various usage on different applications.

4

History & Instruction

2012 Masterlink International Ltd. Founded

2013 Card Connector Product Line Launched

2014 I/O Connector Product Line Launched

2015 Cable Assembly Product Line Launched

2016 RF Connector Product Line Launched

2017 USB Type C Product Line Launched

5

Location

• Headquarter Office Location : Taipei ,Taiwan

Tel: 886-2-2648-6512

Fax: 886-2-2648-6479

Website: www.master-link.com.tw

www.masterlink-international.com

E-Mail : [email protected]

• Production Site Location : Shenzhen , China

Space : 20,000 Square Meter

Number of employee :500 people

Facility : In house Tooling, Stamping ,Injection

and Assembly

6

Organization

General Manager

• Sales - Domestic

- International

• PM

• Marketing

• FAE

• Production Control

• Procurement

• Logistic

• Quality Assurance

• Production Engineering

• Product Design

• General Affairs

• Human Resource

• Accounting

• Finance

PRODUCTION

DEPT.

ENGINEERING

DEPT. ADMINISTRATE

DEPT.

SALES/MARKETING

DEPT.

North US 42.49%

Oceania 0.06%

Europe 35.15%

Asia 22.31%

Territory Distribution

7

Market Territory / Customer

Main Customers

8

Market Territory / Customer

10

Product

Connector Cable Assembly Antenna

Passive connectors for

below range

- Card Connector - I/O Connector - PCB Connector

- Water-Proof Connector

Signal transfer/ power

transfer

- USB Cable Assembly - RJ45 Cable Assembly

- USB Type C Cable Assembly - LVDS

- Wire Harness - Car DVR Cable Assembly

From 125KHz to 5.85GHz

- GPS

- Keyless - LTE - WiFi

- WiMAX - MIMO - RFID

- Bluetooth

CONNECTOR

11

Product

Pass Durability tests, Environmental tests, Electrical tests, RoHS/ HF Compliant

Product Category=> I/O Connector : Waterproof connector, , USB C type, RJ45, HDMI, USB 2.0, USB 3.0 DC Jack, Tact Switch

Card Connector : SIM Skt, Smart Card Skt, Mini PCI Express Cnt, M.2 Cnt, Micro SD Skt, CF skt

PCB Connector: FPC CNT, Pogo Pin, Board to Board CNT, Wire to Board CNT

CABLE ASSEMBLY

12

Product

Customized Cable Assembly, Join design,

Product Category=> Signal Cable Assembly: USB Type C to C Cable assy’, Ethernet Cable Assy;, Optic Cable Assy’, LVDS, FAKRA Cable Assy’, Car DVR Wire to Wire, RF Cable, Wire Harness

FPC/ FFC: OEM FPC cable, FFC Cable

ANTENNA

13

Product

ODM/ OEM customized Antennas / high value/ low PIM/ Competitive price/

Application : GPS, Keyless, LTE, WiFi, , WiMAX, MIMO, RFID, Bluetooth

Frequency range : 125KHz to 5.85GHz

Structures : PIFA / DIPO / RF CABLE / FAKRA CABLE / PCB / RFID

14

Application

Kiosk

Smart Home

Portable Device

Automotive

VR/AR

Smart Home

PRODUCT: Mini PCI Express Socket, M.2 connector, SIM socket, FPC connector, USB C type, FFC Cable

Application: Smart Lighting System/ Smart Meter/ Smart Refrigerator/ Clean Robot

15

Application

Kiosk

PRODUCT: CF card socket, SIM socket, Smart Card connector, Wire Harness

Application: Auto Vending Machine, Subway/MRT Auto-Pay, Parking Meter, ATM, POS

16

Application

Entertainment

17

Application

PRODUCT: HDMI cnt, HDMI Cable, CF card socket, RJ45 Jack, USB C type, USB A type, Ethernet Cable

Application: VR/AR, Set-Top Box, Gaming Machine, Wire & Wireless Speaker

18

Application

Automotive

PRODUCT: MicroSD socket, FPC connector, USB A type, USB C type, FFC, LVDS

Application: Vehicle Tracking System/ Car DVR/ Car Camera/ Fleece Control

Portable Device

19

Application

PRODUCT: MicroSD socket, FPC connector, FFC, Board to Board cnt

Application: Smart Watch, Tablet PC, Smart Phone, Headset, Wireless Microphone

20

Core Value

Product Process

Manufacture Capability

Quality Assurance

R&D Capability

21

Insert Molding Technology

Deep Draw Process

Automatic outlook detect

Automatic assembly production line

Product Process

Core Value – Product Process

22

• Product central length

(CL) is optional from

0.25mm~1.71mm

• Height above PCBA is

from 2.00mm~2.71mm

All connectors were designed according to USB-IF standards

For USB 3.1 Type C connector


Insert-Molding Technology

23

For USB 3.0



24

For HDMI connector



25

For HDMI connector - Anti Contact-jumping Solution



26

Product feature Technology Use

Contact pin Reliability

Insert-molding contact pins with plastic housing to avoid pins deformed or backward during insertion-extraction of standard plugs

Contact pin Co-planarity

Insert-molding contact pins with plastic housing is with pins come in a raw before insert molded, and ensure their co-planarity and accuracy of positions

Central plate Strength

Insert-molding the contact pins with plastic housing avoids the central plate broken during normal insertion-extraction of standard plugs

Metal shell Strength

Deep-draw the metal raw material into one-pieced metal shell to enhance its strength and avoid metal shell broken or malfunction during regular plug-in by standard cables.

Connector Shielding

Deep-draw metal shell is one-pieced without open hole, and offers great effect on shielding for high frequency features of USB 3.1 standard

Deep-draw inner metal shell

Ensure SMT tail co-planarity Ensure DIP tail true position

Central Plate strengthened


Deep Draw Technology

27

Contact Pins Assembly Method

Masterlink Other (Jxx, Fxxx, Mxx, …)

1. Insert-molding technology is applied to ensure contact pins stable without pin crash or backward issues.

1. Assemble each pins into the plastic body piece by piece. Contact pins front part is without protection. Pin lifted and backward issues happen due to it.

2. Central plate strengthened and not easy to bend or deformed

2. Central plate is hollow to assembly the pins. This structure is weak and cause it easy broken .

3. Production process stable and reliable. Avoid potential quality issues.

3. Assembly process cause complicate procedures and not easy to control. At the end of processes products are easy deformed on shapes.



28

Solder Tail Assembly Method


1. Insert-molding technology is applied to ensure the co-planarity of SMT solder tails and orthogonality of DIP solder tails. This avoid the

no solder or poor solder cause by poor co-planarity.

1. Assemble each pins into the plastic body piece by piece. Too many steps cause the tolerance enlarged and product is poor co-

planarity on SMT solder tails. Easy to cause no solder and poor solder issues.

2. Production process stable and reliable and efficiently. Avoid potential quality issues and

increase the production capability.

2. DIP solder tails are often crooked and cause poor efficiency or quality to put it on PCBA

3. Difficult on Quality control; Poor efficiency



29

Metal Shell Production Method


1. Deep-draw technology is applied on our metal shell production. It come out as one-

piece shell without any open holes on it.

1. Metal shell is stamping and shaped with binding line on it. This structure is weak and

could be broken during regular use.

2. The metal shell will not be deformed or broken by the insertion of standard cables

during frequently use

2. By stamping process the metal shell is with more openings and cause poor shielding.

3. The metal shell is in one piece and offer good features on shielding to fulfill high

frequency USB 3.1 standard

3. Poor shielding could not meet to USB 3.1 high frequency standards.



30

1. No protection in front of contact pins and easy lifted or crashed.

2. Central Plate is hollow and cause weak structure and easy broken.

3. 2 rows assembly on pins causes tolerances on procedures and poor co-planarity and orthonality

1. The metal shell is shaped by the binding line. This structure is weak and easy to be broken during regular use.

2. The side of metal shell is stamped open and become solder legs. This cause metal shell with open holes and poor shielding.



31

Automatic machine inspect plastic housing outlook

LCD Panel Inspect Result

Inspect Pool

Inspect Result

NG item fall out

OK item fall in


Automatic Outlook Detect

32

Automatic Cutter & Bender & Former


Automatic Assembly Production Line

33

Automatic CCD machine (inspect solder tail)


Automatic Assembly Production Line

34

Quality Policy QA System

System Classify Duty

Equipment of Inspection

Core Value – Quality Assurance

Quality Policy

35


Meet and exceed customer demand is the goal for all of our staff to achieve!

QA System

36


V.P Mr. Li

Quality Supervisor

QC QA QS

LAB SQE QE FAE IQC IPQC FQC OQC

System Classify Duty

37


Title Work detail Use tools

SQE/IQC Incoming material 原料

Treat with Material defect 处理材料不良

Suppliers technique support 供应商技术支援

MTBF,QSA

PQE/QC Control Plan控制计划

Process control制程控制

Finish product / shipment inspection成品及出货检验

CPK,SPC,

QPA,PFMEA

DQE/DQA Participate RD and pilot run phase参与研发试产

Reliability test 可靠度测试

Production improve 产品改善

production preparatory 不良预防

GP control 环保产品管控

DFMEA,FTA,DOE

QS/SQM ISO system maintenance 系统维护

Files accept and dispense 文件收发管理

Suppliers evaluate and manage 供应商评鉴与稽核

System & VQA

LAB Yearly calibration plan年度校验计划

Calibration control校验管控

Calibration failure evaluate 校验不良分析

Inside calibration actualization内校

MSA

FAE Treat with customer complaint and service客诉与客服

CAR improve action track改善行动跟踪

To provide correction action that belong to product’s issue

产品问题不良改善对策

8D Report


38


CCD co-planarity Check Electric check

Image observe system Salty spray Test system Hi-pot & Insulation meter

Contact Resistance meter


39


Automatic insertion force tester

X-Ray Tester

RoHS Tester Video measurement system

IR Reflow Durability Tester

Stamping & Injection

40

Core Value – Manufacture Capability

Working Shop

Injection

Stamping Assembly

Connector & Module

41


Insert Molding

Detail view

Assembly line

Auto assembly machine

Auto Project mark machine

Auto packing machine

Cable Assembly & Adaptor

42


Prototyping

43

Core Value – R&D Capability

Customer Request Design concept/

cost/ tooling proposal

2D/3D spec proposal

Prototyping Assembly/ Test/ Calibration on

prototype

Propose Result/

Customer discuss

Mold tooling / PCBA manufacture

Production: - workstation planning - Make custom jigs

Production

Lab. Equipment

44


Electrical Characteristic Testing / Environmental Testing / Dimension Measurement / Force Testing / Durability Testing

Contact Temp Humidity Chamber

High & Low Temp. Chamber

Digital Micro OHM Meter

2D Projector 3D Projector

Oven

Dielectric With- standing Voltage

Insulation Resistance Tester

Salt Spray Tester

Polishing slicer

Pull-Off Adhesion Test

XRF Test Machine

Hardness Testing Machine

Moisture Analyzer

automatic insertion Force testing machine

Patent List

45


USB 3.0 patent Muti. card in one connector patent

HDMI patent SD card conn

Push lock patent

Production

46

Future Plan

Item 2016 2017 2018

Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2

Waterproof

product

USB type C

Micro USB

Cable Ass’y

USB type C cable。

Mobile phone

Peripheral

product

Microscope

Wireless charging

47

Address : Taipei 2F., No.90, Sec. 2, Xintai 5th Rd., Xizhi Dist., New Taipei City 221, Taiwan

(R.O.C.)

Phone:

Tel : +886-2-26486512 FAX：+886-2-26486479

E-mail [email protected]

Website http://www.master-link.com.tw

http://www.masterlink-international.com

Contact Us

mailto:info@

mailto:info@

mailto:info@

mailto:info@

http://www.rt-inc.com/











masterlink international ltd. - eworldtrade€¦ · masterlink international ltd. was established...

Documents