michelle kim_px margins under pressure(platts shanghai forum apr 16 2014)
TRANSCRIPT
© 2013 Platts, McGraw Hill Financial. All rights reserved.
Unexpected challenges: How will PX producers cope with margins pressure? Michelle Kim, Editor, Platts Petrochemical
April 16, 2014, Wed
Platts Petrochemicals Forum, Shanghai, Grand Hyatt
Agenda
2
1. Asian PX producers facing challenges ahead of new PX plants expansion
2. Why are PX production margins under pressure? -‘Short’ PX expected, but ‘Long’ in reality
3. PX production margins outlook from Q2 2014 -PTA/PX spread outlook
-PX/MX spread outlook
-PX/Naphtha spread outlook
1. Asian PX producers facing challenges ahead of new PX plants expansion
PX production margins under pressure
Poor PX production margins for most feedstocks in Q1 2014
4
-$200
-$100
$0
$100
$200
$300
$400
$500
PX/MX PX/Naphtha PX/TL$/mt
• It is not profitable to make PX from any of the feedstocks – MX, Naphtha, and Tol
• The main reason is bearish PX along with relatively high feedstock costs in Q1 2014
• PX/MX spread has been negative for more than 11 months. Non-integrated PX producers have suffered since 2013. But in 2014, even integrated PX producers have faced difficulties.
All three feedstock production margin flipped to
negative in Jan 2014
Source: Platts
Feedstock
Processes Breakeven Spread
Major Producers
Heavy Naphtha
Full range naphtha->Naphtha Splitter->Heavy naphtha->Reformer->MX->Parex->PX
PX/Light Naphtha =$350/mt Heavy Naphtha =$50-60/mt +Light Naphtha
(Fully Integrated) GS Caltex SK Global JX FCFC
Toluene TL->MTPX->PX TL->TDP->MX->Parex->PX
PX/TL =$150/mt
(Partly Integrated) Samsung Total
Mixed Xylene
MX->Parex->PX PX/MX =$230/mt
(Non-integrated) Lotte Chemical Hyundai-Cosmo
Main feedstock for PX
Asia PX margin for non-integrated PX producers has flipped to negative for more than 11 months and even integrated PX producers turned in red since early this year
5
0
50
100
150
200
250
300
350
400PX/MX spread
PX/MX breakeven spread at $230/mt
$/mt
3 year 5 month low $137/mt (Mar 4, 2014)
Company Location Capacity (mt/year)
Status/Timing Facilities
Lotte No. 1 Daesan, S Korea 250,000 Shutdown/Aug 2013 Parex
Hyundai-Cosmo No. 2
Daesan, S Korea 800,000 Run rates cut to 70-80%/Dec 2013
Parex
Qingdao Lidong
Qingdao, China 700,000 Shutdown/Apr 2014 Run rates cut to 60-70%/Mar 2014
Parex
Non-integrated PX producers cut OR or SD
Source: Platts
0
100
200
300
400
500
600
700
800PX/Naphtha breakeven spread at $350/mt
3 year 8 month low $196.25/mt (Mar 14, 2014)
PX/Naphtha Spread $/mt
Company Location Capacity (mt/year)
Status/Timing Facilities
Idemitsu Chiba, Japan 265,000 Cut by 20%/end-Mar
Refinery
GS Caltex Yeosu, S Korea 400,000 Mulling run rates cut
Refinery
JX Kashima, Kawasaki, Mizushima, Oita, Japan
2.7 mil Cut by 20-30%/Mar-Apr Cut by 40-50%/May-Jun
Refinery
S-Oil Onsan, S Korea 900,000 Cut to 80-85% in Mar
Refinery
Fully integrated PX producers cut OR or mull SD
2. Why are PX production margins under pressure?
Earlier expectation: ‘Short’ PX
Firm PX Demand expected: ① PTA Startup Plans in Asia expected in Q1=>New PX demand
7
Country Company Location 2014
Q1 Q2 Q3 Q4
China Xianglu Xiamen, Fujian 4,500
Shenghong Jiangsu, Lianyungang
1,500
Yisheng No. 4 Ningbo, Zhejiang 2,200
BP No. 3 Zhuhai, Guangdong 1,250
Hengli No. 3 Dalian, Liaoning 2,200
Sanfangxiang No. 2 Jiangyin, Jiangsu 1,200
Chengda Chendu, Sichuan 1,200
China Total
14,050
India Reliance Dahej, Gujarat 1,100 1,100
Total 16,250
In Q1 2014, 9.3 mil mt of PTA was expected to be added
=> 6.2 mil mt of feedstock PX was expected to be required (Conversion factor=0.67)
Source: Platts
Supply ①As, new PX plants startups are mainly in H2 2014, PX supply remained unchanged in Q1 Demand ①On new PTA SU in Q1, new PX demand expected ②Chinese PTA producers kept OR high, commitment to end-users that they will keep high OR in 2014 ③Chinese PX end-users kept buying PX a lot
Unchanged PX Supply
Tight PX
Firm PX Demand
Firm PX Demand expected: ②Chinese PTA producers kept OR high in Jan-Feb ③Chinese PX end-users bought large volumes of PX
8
50
55
60
65
70
75
80
85
Jan-13 Feb-13 Mar-13 Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13 Oct-13 Nov-13 Dec-13 Jan-14 Feb-14
PTA operating rates in China
Source: Platts
%
0
200,000
400,000
600,000
800,000
1,000,000
1,200,000
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
2012
2013
2014
China’s PX imports surged in Jan-Feb
mt
2. Why are PX production margins under pressure?
Reality: Long PX in Q1 2014
But, in reality, Asia PX has been bearish in Q1 2014
10
$/m
t
1100
1200
1300
1400
1500
1600
1700
1800
2013/01/02 2013/02/02 2013/03/02 2013/04/02 2013/05/02 2013/06/02 2013/07/02 2013/08/02 2013/09/02 2013/10/02 2013/11/02 2013/12/02 2014/01/02 2014/02/02 2014/03/02
Paraxylene FOB Korea Marker
Falling -Lower PTA plants OR partly due to poor PTA production margin
Falling -Sluggish PTA, polyester -Lower PTA OR -Delay in PTA SU
Hit 1 year 9 month low of $1,201/mt FOB
Korea (Mar 11)
Source: Platts
Summary: Reasons for the ‘long’ PX in early 2014
11
Heavy PX Supply
Weak PX Demand
Long PX
Supply ①Bullish BZ generated additional PX through high TDP and MPTX OR ②Bullish olefin(Ethylene, Propylene) generated more heavy naphtha->more aromatics ③Poor gasoline market resulted in more reformate to produce Isomer-MX and PX ④Unsettled ACP added extra PX spot supplies ⑤Difficulties in PX OR cut for refiners due to high naphtha and hydrogen demand
Demand ①Poor polyester market led to high feedstock PTA inventories in China->less demand in feedstock PX ②Poor PTA production margin led to PTA SD->less demand for PX ③Poor PTA production margin led to PTA OR cut->less demand in PX ④Delay in new PTA SU postponed new PX demand
Heavy PX supply: ①② Bullish BZ & olefin markets create surplus PX
12
-100
0
100
200
300
400
500
600
700
600
800
1,000
1,200
1,400
1,600
1,800
$/m
t Benzene FOB KoreaPX FOB KoreaBZ/Tol TDP margin
*BZ/Tol TDP margin=BZ-Tol-$80
• BZ FOB Korea > PX FOB Korea on Jan 13, 2014 [for the first time since 2005], due to sluggish PX against bullish BZ
• BZ/Tol TDP production margin hit 6 year 9 month high on Jan 15, 2014 on bullish BZ
• High TDP OR on firm BZ generated extra MX and PX output
• High reformer OR on firm BZ generated extra PX output
Source: Platts
-400
-200
0
200
400
600
800
1000
1200
1400
1600
0
200
400
600
800
1,000
1,200
1,400
1,600
$/m
t
Naphtha C+F Japan CargoEthylene FOB Korea WeeklyPropylene Poly Grade FOB KoreaEthylene production marginPropylene production margin
• High ethylene and propylene production margins drove refineries to make more light naphtha to sell to NCC
• More heavy naphtha produced, which went to reformers to generate more BTX
• As a result, PX became surplus
Heavy PX supply: ③Poor gasoline market generates more
reformate to produce Isomer-MX and PX
13
Gasoline/crude spread
0
5
10
15
20
25
30
0
20
40
60
80
100
120
140
160
20
11
/07
/05
20
11
/08
/05
20
11
/09
/05
20
11
/10
/05
20
11
/11
/05
20
11
/12
/05
20
12
/01
/05
20
12
/02
/05
20
12
/03
/05
20
12
/04
/05
20
12
/05
/05
20
12
/06
/05
20
12
/07
/05
20
12
/08
/05
20
12
/09
/05
20
12
/10
/05
20
12
/11
/05
20
12
/12
/05
20
13
/01
/05
20
13
/02
/05
20
13
/03
/05
20
13
/04
/05
20
13
/05
/05
20
13
/06
/05
20
13
/07
/05
20
13
/08
/05
20
13
/09
/05
20
13
/10
/05
20
13
/11
/05
20
13
/12
/05
20
14
/01
/05
20
14
/02
/05
20
14
/03
/05
$/m
t
Asian gasoline/crude spread narrows
ICE
gasoline
spread
Source: Platts
Heavy PX supply: ①②③Bullish BZ & Olefin, Poor gasoline create surplus PX
14
Full Range Naphtha
Naphtha Splitter
Heavy Naphtha Light Naphtha NCC Ethylene
Reformer
TL BZ IMX
MTPX TDP PAREX
Heavy PX
High ethylene ->more heavy naphtha->high reformer OR->more MX->more PX High BZ->high reformer OR->more MX->more PX
High BZ->high MTPX OR->more PX High BZ->high TDP OR->more MX->more PX Poor gasoline->reformate->more MX->more PX
Propylene Reformate
Gasoline
Source: Platts
Heavy PX supply: ④Non-settlement of ACP creates additional PX spot liquidity ⑤Difficulties in PX OR cut for refiners due to high naphtha and hydrogen demand
15
0200 0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
2014 1415 0 0 0
2013 1625 1685 0 1400 0 1400 1410 1440 0 1470 0 1400
2012 1445 1590 1650 1585 1550 1355 1218 1365 1450 1490 0 1550
ACP settlement 2012-2014
• There was no ACP settlement in Feb, Mar and Apr 2014, and 4 times in 2013, whereas in 2012, it remained unsettled only once.
• Non-settlement of ACP could generate more spot PX availability in spot market. • High volatility in annual term contract prices; Major Pricing Formula of Term
Contract=ACP 50%+Spot Average 50%+alpha
Source: Platts
“It is very difficult. We cannot just cut PX production because we need to think about inventory of variety of feedstocks [such as high hydrogen and light naphtha demand] and even prices and balance of oil products. We need to consider the entire refinery operations.” -A Japanese refiner-
Weak PX Demand: ①Poor polyester caused high feedstock PTA inventories in China->less demand for feedstock PX
16
0
20
40
60
80
100
120
Sep-12 Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13 Oct-13 Nov-13 Dec-13 Jan-14 Feb-14 Mar-14
%
Falling sales/production ratio of polyester in China
*Polyester Filament Yarn
Source: Platts
-100
-50
0
50
100
150
200
0
200
400
600
800
1,000
1,200
1,400
1,600
1,800
2,000
PX CFRTaiwan/China
PTA CFRChina
PTAproductionmargin
PTA margin has been negative since Aug 2013
PTA production margin=PX CFR Taiwan/China-PTA CFR China*0.67-$100
Poor PTA production margin $/mt
Weak PX Demand: ②Poor PTA production margins led to
PTA SD->less demand for PX
17
Country Company Location Capacity
(kt/year)
2013 2014
Dec Jan Feb Mar
China Yisheng Petrochemical Ningbo, Zhejiang
No. 1 650 S D!
1 37.5
Dalian No.3 2,200 S D!
1 83
Hainan 2,200 S D!
1 83
Mitsubishi Chemical Ningbo, Zhejiang
600 SD
2 5
BP Zhuhai Chemical Zhuhai, Guangdong
No.2 1,100 S D
115
Taiwan Capco Taichung No. 6 700 SD
558
Oriental Petrochemical Taoyuan 400 S D!
33
India MCC Haldia No. 2 800 SD
2 33
Mitsubishi Haldia 800 SD
1 00
Total Loss in Production
125 645 254 520
Estimated loss in PTA production=1.57 mil mt in Total
Estimated loss in PX demand=1.05 mil mt in Total (Conversion factor=0.67)
SD!=Sudden Shutdown
SD=Scheduled Shutdown
Source: Platts
Weak PX demand: ③Poor PTA production margins led to PTA OR cut->less demand for PX
18
75%
80%
70%
60%
12/1/2013 1/1/2014 2/1/2014 3/1/2014
PTA operating rates
PTA operating rates
Source: Platts, Market
Weak PX Demand: ④ Delay in new PTA SU deferred new PX demand
19
Country Company Location 2013
2014 2015 2016
Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
China Xianglu Xiamen, Fujian 4,500
Shenghong Jiangsu, Lianyungang 1,500
Yisheng No. 4 Ningbo, Zhejiang 2,200
BP No. 3 Zhuhai, Guangdong 1,250
Hengli No. 3 Dalian, Liaoning 2,200
Sanfangxiang No. 2 Jiangyin, Jiangsu 1,200
Chengda Chendu, Sichuan 1,200
Yisheng No. 2 Yangpu, Hainan 2,200
China Prosperity No. 2 Jiangyin, Jiangsu 2,200
Jiaxing Petrochemical No. 2
Jiaxing, Zhejiang 1,500
Formosa No. 2 Ningbo, Zhejiang 1,500
Mitsubishi No. 2 Ningbo, Zhejiang 1,200
Sinopec Yizheng 2,000
Shaoxing Yuandong Shaoxing 2,000
China Total 10,600 9,350 6,700
India Reliance Dahej, Gujarat 1,100 1,100
JBF Mangalore 1,120
Indorama Ventures Tamil Nadu 1,000
Taiwan Oriental iwan No. 3 Kuan Yin, Taoyuan 1,500
Total 12,800 11,970 7,700
Total PTA start up from 2014-2016: 32.5 mil mt
In 2014, 12.8 mil mt/year of PTA will be added Original
Schedule New
Schedule Source: Platts
3. PX margins outlook from Q2 2014
Although rebounded, Long-term demand/supply fundamentals - no change=>long PX
21
Source: Platts, KPIA
-1000
-500
0
500
1000
1500
2000
2500
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
2010 2011 2012 2013 2014 2015 2016
kt
Capacity
Demand
Balance
1100
1150
1200
1250
1300
1350
1400
1450
20
14
/01
/02
20
14
/01
/09
20
14
/01
/16
20
14
/01
/23
20
14
/01
/30
20
14
/02
/06
20
14
/02
/13
20
14
/02
/20
20
14
/02
/27
20
14
/03
/06
20
14
/03
/13
20
14
/03
/20
20
14
/03
/27
Paraxylene FOB Korea Marker
Hit 1 year 9 month low of $1,201/mt
FOB Korea (Mar 11)
Rebounding PX $/mt
PX
In H2 2014, massive PX expansion planned->long PX
22
Country Company Location Quarter
2014 2015 2016
BZ TL MX PX BZ TL MX PX BZ TL MX PX
China Sinopec Hainan Q1 600
PetroChina Yangzhou - 400 1000
Sinopec Zhenhai - 1600
China Total 2200 400 1000
Korea SK Global Chemical Ulsan Q3 1000
SK Energy/JX Nippon Oil Incheon Q3 1000
Samsung Total Daesan Q3 1000
GS Caltex/Taiyo Oil/Showa Shell
Yeosu - 400 1000
Korea Total 3000 400 1000
India ONGC Mangalore Q2 270 900
Reliance Dahej, Gujarat
Q1 200 1500
Indian Oil Group Vadodara, Gujarat
Q1 370
India Total 270 900 200 1870
SEA Jurong Aromatics Singapore Q2 450 800
PetroViet Vietnam Q2 240 700
PTT Global Chemicals Thailand
SEA Total 450 800 240 700
Middle East SATORP(Aramco/Total) Saudi Arabia Q1 700
ME Total 700
Total 720 7600 840 3570 400 1000
Total PX start up from 2014-2016: 12.2 mil mt
In 2014, 7.6 mil mt/year of PX will be added Source: Platts
PX
Slowing down China GDP growth rate limits growth in PTA demand/OR declines due to thin margins, but capacity expansion surpasses =>long PTA
23
Source: World Bank, KPIA, Markets
0.00%
2.00%
4.00%
6.00%
8.00%
10.00%
12.00%
14.00%
16.00%
0
5,000
10,000
15,000
20,000
25,000
30,000
2009 2010 2011 2012 2013 2014
kt
Asia PTA Demand(kt)
China GDP Growth Rate(%)
Asia PTA Demand Growth Rates(%)
Correlation Coefficient of China GDP Growth Rate and Asia PTA Demand Growth Rate= 0.8630
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
0
10,000
20,000
30,000
40,000
50,000
60,000
70,000
2010 2011 2012 2013 2014 2015 2016
kt
Capacity
Demand
OperationRates
PTA
Arbitrage volume of MX from US to Asia has reduced => tight Asian MX
24
US MX exports to Asia decreased due to less output on shale gas boom resulted in high US MX price
Asia US
MX shut
0
200000
400000
600000
800000
1000000
2011 2012 2013
Decreasing MX exports from US to S. Korea
Isomer-MXexports(mt/year)
Source: Korea Customs
MX
In H2 PX expansion may trigger new demand/OR to increase While capacity to remain stable=>Balanced to long (short-term) Balanced to short (long-term)
25
Country Company Location
Quarter
2014
BZ TL MX PX
China Sinopec Hainan Q1 600
Sinopec Zhenhai - 1600
China Total 2200
Korea SK Global Chemical Ulsan Q3 1000
SK Energy/JX Nippon Oil
Incheon Q3 1000
Samsung Total Daesan Q3 1000
Korea Total 3000
India ONGC Mangalore
Q2 270 900
India Total 270 900
SEA Jurong Aromatics Singapore Q2 450 800
SEA Total 450 800
Middle East SATORP(Aramco/Total)
Saudi Arabia
Q1 700
ME Total 700
Total 720 7600
In 2014, 7.6 mil mt/year of PX will be added
But MX capacity expansion lagged
New MX capacity is not enough to cover new PX capacity
70%
72%
74%
76%
78%
80%
82%
84%
86%
88%
90%
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
2010 2011 2012 2013 2014 2015 2016
kt
Capacity
Operation Rates
Source: Platts, KPIA
MX
Firm in Q1 but Soft from Q2
26
Tight Supply
Firm demand
Firm Naphtha
Supply ①Low inventories in Asia ②Curtailed Western arbitrage (US-Asia arbitrage closed)
Demand ①Firm seasonal demand for naphtha, as alternative cracking feedstock, LPG, has been firm on high demand for heating
Easing Supply tightness
Easing Tight Naphtha
Less demand
Supply ①Naphtha availability from the US may increased on shale gas production ②Expansion of the Panama Canal may facilitate exports from the US->Asia, on cheaper costs and less time for logistics
Demand ①Less demand for naphtha, as cheaper LPG mix as cracking feedstock is available ②Influx of cheap olefin from the US on shale gas boom may reduce NCC OR in Asia->Naphtha demand in Asia may fall ③New naphtha crackers SU in Asia (Taiwan’s CPC, Philippines’ JG Summit) may add demand(-)
Naphtha
Asia PTA/PX/MX Balance for long-term
27
Source: Platts, KPIA
PTA Long
MX Balanced
Short
PX Long
-4000
-3000
-2000
-1000
0
1000
2000
3000
4000
0
10,000
20,000
30,000
40,000
50,000
60,000
70,000
kt
Capacity
Demand
Balance
Outlook of PTA/PX margin from Q2 2014
Demand
①Weak demand for PTA due to bearish downstream polyester in tandem with weak China economy(+)
Supply
①New PTA startups add 11.7 mil mt of PTA in Q2-Q4 2014->heavy PTA(+)
②Poor PTA/PX production margin led to SD of PTA & OR cut of PTA->tightening PTA(-)
Demand
①Weak downstream PTA market on bearish demand from polyester in tandem with weak China economy may reduce PX demand(+)
②Poor PTA/PX production margin led to SD of PTA & OR cut of PTA->reduced PX demand(+)
③Delay in PTA startups in China may defer PX demand(+)
Supply
①New PX startups add surplus in PX, with 7.6 mil mt in 2014(+)
②High TDP, MTPX OR on bullish BZ may continuously generate surplus in PX(+)
③Bullish ethylene and benzene markets may keep NCC and reformer OR at high level->surplus in PX(+)
28
Less Weaker PTA
Weaker PX
Slightly Widening
Spread
(+):long (-):tight
Outlook of PX/MX margin from Q2 2014
Demand
①Weak downstream PTA market on bearish demand from polyester in tandem with weak China economy may reduce PX demand(+)
②Poor PTA/PX production margin led to SD of PTA & OR cut of PTA->reduced PX demand(+)
③Delay in PTA startups in China may defer PX demand(+)
Supply
①New PX startups add surplus in PX, with 7.6 mil mt in 2014(+)
②High TDP, MTPX OR on bullish BZ may continuously generate surplus in PX(+)
③Bullish ethylene and benzene markets may keep NCC and reformer OR at high level->surplus in PX(+)
Demand
①Downstream PX startups, but not immense impact as mostly not to use MX but condensate, TL(-/+)
②Demand for substitutes of relatively expensive toluene and solvent-MX to blend gasoline and paints(-)
③Gasoline season may boost MX demand further(-)
④Reversed arbitrage from Asia to US is happening on less output of MX on shale gas boom and high demand for gasoline blending in the US(-)
Supply
①Fundamentally short(-)
②Shutdown of US-Asia MX arbitrage on less output in the US on shale gas boom(-)
③TA season in May-Jun will tighten MX supply(-)
④Gasoline blending season will turn reformate to make gasoline, rather than MX->less MX supply (-)
29
Weaker PX
Slightly Firmer MX
Steadily thin Spread
(+):long (-):tight
Outlook of PX/Naphtha margin from Q2 2014
Demand
①Weak downstream PTA market on bearish demand from polyester in tandem with weak China economy(+)
②Poor PTA/PX production margin led to SD of PTA & OR cut of PTA(+)
③Delay in PTA startups in China(+)
Supply
①New PX startups add surplus in PX, with 7.6 mil mt in 2014(+)
②High TDP, MTPX OR on bullish BZ may continuously generate surplus in PX(+)
③Bullish ethylene and benzene markets may keep NCC and reformer OR at high level(+)
Supply
①Naphtha availability from the US may increased on shale gas production(+)
②Expansion of the Panama Canal may facilitate exports from the US->Asia, on cheaper costs and less time for logistics(+)
Demand
①Less demand for naphtha, as cheaper LPG mix as cracking feedstock is available(+)
②Influx of cheap olefin from the US on shale gas boom may reduce NCC OR in Asia->Naphtha demand in Asia may fall(+)
③New naphtha crackers SU in Asia (Taiwan’s CPC, Philippines’ JG Summit) may add demand(-)
30
Weak PX
Easing tight Naphtha
Slightly Widening
Spread
(+):long (-):tight *All the margins outlook may be changed depending on various factors in the future.
Q&A
Thank you very much!