Minimize your cost for Phased Array & TOFD

Latest ultrasonic flaw detector from SIUI, incorporates the latest advancements in

high-performance Phased Array and TOFD detection into one compact and durable

unit. SyncScan can be upgraded with Phased Array and TOFD to satisfy various

inspection requirements.

Superior Features● Light Weight: 3.75 kg with battery

● IP rate: IP65

● Touch screen: 8.4" LCD with resolution 800×600 pixels

● Remote Control/ Ultracloud Function (Optional)

● PA: Multi-group Scanning, Weld Simulation/ Corrosion Software (Optional)

● TOFD: 1~4 channel TOFD for Selection

DurableRobust housing based on IP65 to work in the harshest industrial environment.

Encoder In/OutUT/ TOFD Probe

Function Keys

Knob

Indicator

Power Key

Reserved for version two:1/2/4-channel TOFD ProbeUT/TOFD Probe

Encoder In/Out PortPhased Array

Probe

Probe Locker

USB:2 pcsEthernetSD CardVGA

DC PowerBattery

Extendable connectors

Top View Side View (Right)Side View (Left)

Rubber Bumpers

Good Sealing

90mm

8.4 inch

* Please define the version when purchasing.

Version Twoupgradeable to 1/2/4 TOFD

Version Oneupgradeable to 16:64 PAUT & 1-ch TOFD

Conventional UT

Upgradeable from UT to Phased Array or TOFD

Conventional UT Function

Multi-Group Scanning(Optional)

For one phased array probe, multi groups of element and multi angles can be applied for scanning at the

same time, fully covering the welding area and enhancing the inspection efficiency.

Special Corrosion Software(Optional)

● Step-by-step wizard can guide users to finish setup easily and improve inspection speed.

● Easy to work out scan plan for pipeline corrosion inspection.

● Different thickness will be displayed in different colors, making it easier to determine corrosion situation.

● Data analysis is available.

Upgradeable

Most advanced UT functions including API Software, TCG Software, AWS D1.1 Software, Real Time B Scan and Thickness Measurement

are available as options.

Simultaneous Inspection of PA & TOFD(Optional)

Simultaneous display of phased array and TOFD function can increase scanning coverage, decrease

undetected rate and provide multiple detection methods.

Phased Array Function

SyncScan is compatible with special corrosion software for corrosion mapping and composite inspection, as well as multi-group scanning

functions for weld inspection. Furthermore, simultaneous inspection of PA and TOFD can increase productivity in various inspection situations.

To facilitate new PA operators, SyncScan carries calibration wizard and scanning wizard with step-by-step menu to improve inpection speed.

Scan WizardThis function is used to complete testing process design for the specific testing of work pieces, including the beam coverage simulation and phased-array imaging parameter settings.

TOFD FunctionFor many people, TOFD inspection is very tricky and complicated. However, SIUI TOFD wizard can make TOFD user-friendly.

1-channel TOFD 2-channel TOFD 4-channel TOFD

Upgradeable TOFD channel for selection meets various inspection needs.

Velocity Calibration

Phased Array Measurement TOFD File Measurement

Angle step

Focus

Scan angle(Linear)Channel 2

CalibrationProbe InfoProbe model

Frequency

Pitch

Element num

Probe length

Probe width

Probe heightWedge InfoWedge model

Angle

First element height

First element x

Vel

Wedge length

Wedge width

Wedge height

Setup InfoScan depth

Display delay

Pulse voltage

Pulse freq

Pulse power

PRF

Receive freq

Gain

Scan line num / frame

Echo type

Material vel

Scan type

Start element

End element

Linear step

Aperture

Start angle(Sector)

End angle(Sector)

Angle step

Focus

Scan angle(Linear)Images

Measurement

Remark

Operator

Signature

Date:

Ultrasonic Test ReportCompany

Workpiece SNSpecs Material SurfaceMethod CouplingStandard Class DateFile Info

File name File typeMachine Info

Machine Machine SNModule Module SNSoftware version Hardware versionGroupNumScanning Info

Frame num Scan modeScan time step Scan encode step

Scan encoder XMpp Scan encoder YMppEncoder Name

Channel 1Calibration

Probe InfoProbe model Frequency

Pitch Element numProbe length Probe widthProbe height

Wedge InfoWedge model Angle

First element height First element xVel Wedge length

Wedge width Wedge heightSetup InfoScan depth Display delay

Pulse voltage Pulse freqPulse power PRFReceive freq Gain

Scan line num / frame Echo typeMaterial vel Scan typeStart element End elementLinear step Aperture

Start angle(Sector) End angle(Sector)Angle step Focus

Scan angle(Linear)Channel 2

CalibrationProbe Info

Probe model FrequencyPitch Element num

Probe length Probe widthProbe height

Wedge InfoWedge model Angle

First element height First element x

Vel

Wedge length

Wedge width

Wedge height

Setup InfoScan depth

Display delay

Pulse voltage

Pulse freq

Pulse power

PRF

Receive freq

Gain

Scan line num / frame

Echo type

Material vel

Scan type

Start element

End element

Linear step

Aperture

Start angle(Sector)

End angle(Sector)

Angle step

Focus

Scan angle(Linear)

Images

Measurement

Remark

Operator

Signature

Date:

Calibration WizardStep-by-step menu guides users to calibrate velocity, delay, sensitivity and TCG

Beam Coverage Simulation Wizard

PC-based Software

TOFD WizardWith step-by-step menu to guide users to finish the TOFD scanning process easily and improve inspection speed.

Main functions: Checking data file; Measuring data analysis. Generating measurement reports

Report

Technical Specification for 16:64 PAUT and TOFD to achieve simultaneous inspection of PA & TOFD

General Technical Specification

General Technical Specification

Input/Output

USB Connector 2 pcs

Ethernet Connector 1 pc

Video Output VGA port

Encoder Connector 1 pc (14-core)

WIFI 1pc, Build-in

Environment Tests

Operation Temperature -10℃-45℃

Storage Temperature -20℃-60℃

IP Code IP65

General Technical Specification

Display Screen 8.4” high brightness TFT LCD, 800×600

pixelsDimension (W×H×D) 284 mm×220 mm×90 mm

Weight 3.65 kg with battery

Battery Smart lithium battery, 1 pc (0.55kg)

Battery Capacity 7.5 Ah/pc, operation time more than 4 hours

for PAUT, 5 hours for UT/TOFD.

External Power Supply for

Adaptor

AC 100-240V 50Hz/60Hz

Adaptor Output 15V DC

Power 20VA

Data Storage Standard SD card (16G)

Conventional UT Phased Array TOFD

System

No. of Channel 1 16 1/2/4

Probe Connector LEMO 00, 2 pcs Tyco, 1 pc LEMO 00

(same connector as conventional UT)

Max. Supporting Elements 2 64 2-8

Pulser Negative square Bi-polar square Negative square

PRF Adjustable 20-2000Hz, step: 20Hz 100Hz-20KHz, step:100Hz Adjustable 20-2000Hz, step: 20Hz

Pulse Voltage 50V~500V, min. step 1V 10-110V, min step 2V 50V~500V, min. step 1V

Pulse Frequency —— 2-10MHz, step 0.5MHz ——

Pulse Energy —— 4 levels ——

Pulse Width 30-1000ns, step:10ns —— 30-1000ns, step:10ns

Damping 25/75/200/1000Ω,4 levels —— 25/75/200/1000Ω,4 levels

Pulser Delay —— 0-20µs, resolution 5ns ——

Pulser Focusing —— Single point focusing ——

Receiver

Gain 0-110dB, step:0.5/2/6/12dB 0-80dB, step:0.1/0.5/2/6/12dB 0-110dB, step: 0.5/2/6/12dB

Bandwidth 0.5-20MHz（-3dB） 0.7-20MHz (-3dB) 0.5-20MHz（-3dB）

A/D Sampling Rate 170MHz 100MHz 170MHz

Rectification Positive/ Negative/ Full/ RF Positive/ Negative/ Full/ Filter RF

Receiver Delay —— 0-20µs, resolution 2.5ns ——

Receiver Focusing —— Max. range: 1008 foci per scan line ——

Filter

10 levels:

1-4/0.5-10/2-20/

1/2.5/4/5/10/13/15MHz

6 levels:

0.7-4/2.5-7/4-8.5/7-10/

9-15/0.7-20 MHz

6 levels:

0.5-5/0.5-10/

3.5-10/0.5-15/

5-15/0.5-20MHz

Reject 0-80%, step:1% —— ——

General Technical Specification

Technical Specification for 16:64 PAUT and TOFD to achieve simultaneous inspection of PA & TOFD

Conventional UT Phased Array TOFD

Scan

Scan Type A A/S/L/C/D A/ TOFD

Trigger Mode —— Time-based/ Encoder Encoder

Scan Length —— Max.3m

(encoder precision:0.5mm)

Max.90m

(encoder precision:0.5mm, 4-ch TOFD

working simultaneously)

Scan Line Number —— Max.512 lines ——

Scan Angle Range —— -89°~+89°, step 1° ——

Angle Spacing —— 0.1°-5°, step 0.1° ——

Line Average —— —— 4 levels, 1/2/4/8

Focus Position —— 6-500mm, step1mm ——

Calibration

Range 0-15000mm, min. display range is

5mm. 0-1000mm, min. step: 0.01mm 0-15000mm, min. step:0.1mm

Material Velocity 500-15000m/s, min. step:1m/s 500-15000m/s, min. step:1m/s 500-15000m/s, min. step:1m/s

Display Delay 0-1000mm, min. step: 0.01mm 0-1000mm, min. step: 0.01mm 0-1000mm, min. step: 0.01mm

Probe Delay 0-200us, min. step: 0.01us —— 0-200us, min. step: 0.01us

Probe Flank 0-100mm, step: 0.01mm —— 0-100mm, step: 0.01mm

Wizard DAC, AVG/ DGS, Angle calibration, auto

calibration

Scan wizard,

velocity/ delay/

sensitivity/ TCG calibration

TOFD

Auto Calibration Zero, Velocity Zero, Velocity, Delay, Sensitivity, TCG ——

Test Point Selection Peak/ Flank/ J Flank Peak/ Flank/ J Flank ——

Measurement

Three gates: to measure echo amplitude,

amplitude dB difference, sound path,

horizontal distance, vertical distance

Three gates: to measure echo amplitude,

sound path, horizontal distance, vertical

distance.

Two measurement cursors: to measure

horizontal & vertical position and

distance between cursors.

Flaw height and length measurement.

Gate Start Full range Full range ——

Gate Width Full range Full range ——

Gate Thresh 10-90%, step: 1% 10-90%, step: 1% ——

General Technical Specification

Technical Specification for 16:64 PAUT and TOFD to achieve simultaneous inspection of PA & TOFD

Conventional UT Phased Array TOFD

Measurement

Curve Function DAC: Max. 6 lines;

AVG/DGS TCG: Max. 6 lines; ——

Auxiliary Function

Coordinates switch (sound

path/depth/horizontal), auto gain

(40~100%, step:10%), second leg color,

wave compare, gate expansion, wave

filling, auto freeze

Auto gain ——

Alarm Signal Signal and sound alarm: positive/

negative

Signal and sound alarm: positive/

negative ——

Display Measure Value —— 8 positions can be user-defined. ——

Data Analysis —— Image mode switch and image gate

dynamic reconstruction

LW/BW straightening, LW/BW removal,

contrast adjust, gain adjust, zoom

Testing Index

Time Base Linearity ≤0.5% —— ——

Vertical Linearity ≤3% —— ——

Amplitude Linearity ≤±2% —— ——

Attenuator Precision 20dB±1dB —— ——

Dynamic Range ≥32dB —— ——

Software

API Welding Simulation Can be upgraded to 2-ch TOFD

TCG —— ——

AWS D1.1 Simultaneous Display of PAUT and

TOFD Can be upgraded to 4-ch TOFD

Real Time B scan Grouping Scanning ——

Thickness Measurement Corrosion Scanning (C scan) ——

Optional Software

CSC(Curved Surface Correction) —— ——