model #a99ca28ca rev. 01 - pi54.compi54.com/corp/manuals/parts/9914944r01.pdf · xpress 300...

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PARTS MANUAL PN 9914944 and MICROFICHE PN 9915651 1/99

XPRESS 300Model #A99CA28CA

Rev. 01

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TABLE OF CONTENTSXPRESS 300 A99CA28CA

Parts Manual

AA–ARM/STRUT MOUNTING B10. . . . . . . . . AIR BOX B2. . . . . . . . . . . . . . . . . . . . . . . . . . .

CCARBURETOR D1. . . . . . . . . . . . . . . . . . . . . CLUTCH COVER B14. . . . . . . . . . . . . . . . . . . CONTROLS - MASTER

CYLINDER/BRAKE LINE B6. . . . . . . . CONTROLS - THROTTLE

ASM./CABLE B7. . . . . . . . . . . . . . . . . . . COOLING SYSTEM A11. . . . . . . . . . . . . . . . . CRANKCASE and CYLINDER C9-10. . . . . . . CRANKSHAFT and PISTON C8. . . . . . . . .

DDECALS A12. . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE CLUTCH B12. . . . . . . . . . . . . . . . . . . . DRIVEN CLUTCH B13. . . . . . . . . . . . . . . . . . .

EELECTRICAL/TAILLIGHT C4. . . . . . . . . . . ENGINE MOUNTING A10. . . . . . . . . . . . . . . . EXHAUST SYSTEM A13. . . . . . . . . . . . . . . . .

FFRONT BRAKE B8. . . . . . . . . . . . . . . . . . . . FRONT CAB A5. . . . . . . . . . . . . . . . . . . . . . . FRONT RACK and

BUMPER MOUNTING A9. . . . . . . . . . . FRONT WHEEL B4. . . . . . . . . . . . . . . . . . . . FUEL TANK A14. . . . . . . . . . . . . . . . . . . . . . . .

GGEAR SELECTOR C7. . . . . . . . . . . . . . . . . . GEARCASE C5-6. . . . . . . . . . . . . . . . . . . . . . . . GEARCASE/BRAKE and

CHAIN COVER MOUNTING C1. . . . . .

HHANDLEBAR B5. . . . . . . . . . . . . . . . . . . . . .

KKIT - CLAMP B6. . . . . . . . . . . . . . . . . . . . . . .

MMAGNETO C11. . . . . . . . . . . . . . . . . . . . . . . . .

OOIL PUMP C14. . . . . . . . . . . . . . . . . . . . . . . . . OIL TANK B1. . . . . . . . . . . . . . . . . . . . . . . . . .

PPART NUMBER INDEX D3-8. . . . . . . . . . . . . .

RREAR BRAKE C2. . . . . . . . . . . . . . . . . . . . . . REAR CAB and SEA T A7-8. . . . . . . . . . . . . . REAR RACK MOUNTING A6. . . . . . . . . . . . REAR WHEEL DRIVE C3. . . . . . . . . . . . . . . RECOIL STARTER C13. . . . . . . . . . . . . . . . . .

SSTARTING MOTOR C12. . . . . . . . . . . . . . . . . STEERING POST B9. . . . . . . . . . . . . . . . . . . STRUT B3. . . . . . . . . . . . . . . . . . . . . . . . . . . . SWING ARM/SHOCK MOUNTING B11. . . .

TTOOL KIT D2. . . . . . . . . . . . . . . . . . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is notto be used for assembly.

1999 XPRESS 300 SPECIFICATIONSBRAKES

Type - FrontType - RearType - AuxiliaryType - Parking

Hydraulic DiscHydraulic Disc

MechanicalHydraulic Lock, All Wheel

CAPACITIESCoolant Capacity (quarts)Fuel Tank (gallon)Gearcase Oil (ounces)Engine Counter Balance 10W30Oil (quarts) InjectorOil (quarts) Engine OW40Rack, Front (pounds)Rack, Rear (pounds)Tongue WeightTow HitchTow Weight

N/A4

20N/A

2N/A

9018030

Standard850

DRIVE TRAINType PVT

DRIVE CLUTCHCenter Distance (inches)Clutch Offset (inches)Clutch WeightSpring Color

101/2

(G) 48gBlue/Green

DRIVEN CLUTCHHelix AngleSpring Position

Compound2-2

DIMENSIONAL FEATURES

Approx. Turning RadiusBox, Cargo BedBox, Tool (cubic inches)Box (cubic feet)Ground Clearance (inches)Height (inches)Length (inches)Seat Height (inches)Weight (dry)Wheel Base (inches)Width (inches)

60″N/A588N/A6.7545.579.5

33512

49.7546

GEARCASETrans. Number and TypeShift TypeGear Reduction - LowGear Reduction - ReverseGear Reduction - HighFront Drive (ratio)Final Drive (ratio)Center Drive (ratio)Axle to AxleChain TypeChain Adjustment

PRDSide Lever

6.64/15.13/13.29/1

N/A13/38 86P

N/AN/A

520 O-RingEccentric

TIRES & WHEELSTire ManufacturerTire Size - FrontTire Size - RearTire Size - CenterTire Pressure - FrontTire Pressure - RearTire Pressure - CenterWheel Bolt Pattern - Center

Goodyear23x7x10

24x11x10N/A

43

N/AN/A

ENGINEEngine Model NumberEngine TypeBore & Stroke (mm)Displacement (cc’s)Compression RatioCoolingAlternator OutputElec. Start w/Recoil Back UpCarburetors (no. of/size)

Main JetPilot JetNeedle JetCut AwayAir ScrewJet Needle

IgnitionIgnition (Type & Deg. BTDC)Spark Plug Gap (inches)Spark Plug (Type)Exhaust

EC28PFE022 Cycle,Oil Injection

74.5x65283

6.1/1 EffectiveAir w/Fan Assist

150WStandard

1/VM30SS15540

0-4 (169)2.01.5

5DP7-3CDI

[email protected]

NGKBR8ESUSFS Appr.

GRAPHICSBody StyleBumper Caps/Polyprop.Cargo Box or BedFender, Front/HDPEFender, Rear/HDPEFrame/SteelFront CoverGrips/TPRHandlebar Cover w/decalHeadlight PodMud Flaps/EVARack, Front/SteelRack, Rear/SteelRims/SteelRadiator Structure ColorSeat VinylSide PanelSpring, Front/SteelSpring, Rear/SteelTool Box Lettering w/Letter ColorTank Cover

Gen IVN/AN/A

Bonnie BlueBonnie Blue

BlackBonnie Blue

BlackBlackBlackBlackBlackBlack

AluminumN/A

Light GrayBonnie BlueBonnie BlueBonnie Blue

N/AN/A

LIGHTS/BATTERYHeadlight (watts)Taillight (watts)Brake Light (watts)Other (Grill Mntd. Lights)Indicator BulbBattery

N/A12 V/8.26 W12 V/26.9 W

2, 12V 30/30W12V/1.0W

12 V 14 AH

SUSPENSIONFront Type -

Front Travel (inches)Rear Type -

Rear Travel (inches)ShockAdjustment

MacPherson Strut6.25

Progressive Rate Swing Arm8.5

1″ Bore Gas BagCAM

Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its productswithout notice.

1999 XPRESS 300 ATV PUBLICATION NUMBERS

MODEL MODEL NO. OWNER’SMANUAL

OWNER’SMANUALSUPPLEMENT

PARTSMANUAL

PARTSMICROFICHE

ASSEMBLYINSTRUCTIONS

Xpress 300 A99CA28CA 9914905 9914975 9914944 9915651 9914946

A5

FRONT CABXPRESS 300 A99CA28CA

15

7

8

9

10

1112

16

32

10

1920

5

5

1718

6

14

4

13

5

1

5

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5811491 1 Foil, Side Panel, RH2 5811210 1 Foil, Foam, Side Panel3 2620096-157

5431898-157

1

1

Asm., Panel/Foil, RH, Bonnie Blue,(Incl. Foil & Foam) Panel, Side, RH, Bonnie Blue

4 5431809-157 1 Panel, Side, LH, Bonnie Blue5 7512232 18 Screw6 7512085 2 Screw7 5431806-157 1 Cover, Front, Bonnie Blue8 7670085 2 Clip, Spring9 2631990-157 1 Asm., Cab, Front (Bonnie Blue) (Incl.

Warning Decals)

10 7670057 10 Nut, U-Type Speed11 7670009 2 Nut, Push-On12 7661645 4 Rivet, T-Lock13 7075741 1 Decal - Drain Recoil14 7541925 2 Nut, Nylok15 7555792 2 Washer16 5431799

543179811

Guard, Mud, Front, RHGuard, Mud, Front, LH

17 7555931 2 Washer18 7542122 2 Nut, Nylok19 7670088 4 Clip, Dart20 5811489 2 Shield, Deflector

2/98

A6

REAR RACK MOUNTINGXPRESS 300 A99CA28CA

4

3

1

2

9

7

6

10

1213

11

11

7

5

8


1 7515193 2 Screw2 7515194 2 Screw3 2670174 1 Asm., Rack, Rear, Black

(Incl. 4 & Warning Decal)4 2670070 2 Reflector, Red5 1040380-067 1 Support, Rear Rack6 7517264 2 Screw7 7542343 8 Nut, Flanged, Nylok

8 7670096 2 Nut, Chimney9 7515398 4 Screw

10 1040524-0671040525-067

11

Bracket, Rear Rack, Front Mount, LHBracket, Rear Rack, Front Mount, RH

11 7558402 2 Washer, Wrought12 5333332-067 4 Spacer13 7515385 4 Screw

2/98

A7

REAR CAB and SEATXPRESS 300 A99CA28CA

28

25

34

5

8

4

67

13

12

14

15

16

39

3

10

11

18

19

30

26

35

23

32

33

1

38

36

9

21

20

2

37

17

8

24

22

27

31

29

23

4

A8

REAR CAB and SEATXPRESS 300 A99CA28CA


1 7661645 10 Rivet, T-Lock2 5811107 1 Foil, Rear Cab, Rear3 7073761 1 Decal - Carb Information4 7541925 4 Nut, Nylok5 5224592 1 Retainer, Seat Latch6 7512242 4 Screw7 7555859 4 Washer, Flat8 7555792 4 Washer9 7512085 2 Screw

10 5431786 1 Box, Tool11 7517375 2 Screw, Special12 7621403 2 Rivet, Pop13 5211033 2 Bracket, Lever Retainer14 1040387 1 Seat Latch15 7041370 1 Spring, Latch16 2682441-143

2681747-14358111045811105

1111

Asm., Seat, Light Gray (Incl. 12-17)Cover, Seat, Light Gray (w/Label)Foil, Seat Base, LargeFoil, Seat Base, Small

17 5410414 8 Bumper, Rubber18 5431787 1 Cover, Tool Box19 5410896 1 Cap, Drain

20 5241403-067 1 Guard, Clutch, Outer21 7661638 4 Rivet22 5242016-067 1 Guard, Rock23 7512232 18 Screw24 1040558-067 1 Frame25 7542122 8 Nut26 7517376 8 Screw27 5241418 2 Tab, Airbox Mount28 5811401 1 Foil, Footwell, Rib29 5811399 1 Foil, Footwell, Slotted30 5432374-070

5431771-07011

Footwell, RH, BlackFootwell, LH, Black

31 5811402 1 Foil, Footwell32 7670057 12 Nut, U-Type Speed33 5431797

543179611

Guard, Mud, Rear, RHGuard, Mud, Rear, LH

34 7511930 2 Bolt35 5432663-157 1 Cab, Rear, Bonnie Blue36 5811111 1 Foil, Foam, Rear Fender37 5811106 2 Foil, Rear Cab, Front38 5811087 1 Foil, Foam39 7072791 1 Decal - Filter Element

1/99

A9

FRONT RACK and BUMPER MOUNTINGXPRESS 300 A99CA28CA

16

8

9

10

11

12

5

13

14

7

21

18

1922

24

20

4

6

3

23

19 15

5

5

5

17

28

2

1

23

25

2627


1 2460611 1 Harness, Headlight2 2670071 2 Reflector, Amber3 2670180 1 Asm., Rack, Front

(Incl. Reflector & Decal)4 7515194 4 Screw5 7515399 12 Screw6 1040565 1 Mount, Front Rack7 1040471-067 1 Support, Front Rack, LH8 5432299-070 1 Panel, Grill9 7517396 4 Screw

10 5431774-070 1 Bumper, Front11 7515182 8 Screw12 1040461-067 1 Bumper Mount13 7512130 2 Screw14 7542122 2 Nut, Nylok15 1040472-067 1 Support, Front Rack, RH16 1040554-067

1040555-06711

Support, Front Rack, LHSupport, Front Rack, RH

17 7512232 4 Screw18 7515384 2 Bolt19 7558402 4 Washer20 2431011

24310124030061

112

Headlight, 30/30 Watt, LHHeadlight, 30/30 Watt, RHBulb, 30/30 Watt Replacement

21 5241399-0675241398-067

11

Extension, Frame, RHExtension, Frame, LH

22 5810467 2 Plug, Frame23 7542324 4 Nut, Nylok24 1040470-067 1 Brush Guard25 5241224-067 1 Hitch, U-Bolt26 5211633-067 1 Plate, Back Mount27 7515547 2 Screw28 7074819 1 Decal - Caution, Rotating Fan

(Located On Left Side)

6/98

A10

ENGINE MOUNTINGXPRESS 300 A99CA28CA

12

4 5

9

14

1516

17

18

22

24

251

27

2829

32

33

34

27

36

38

6

8

10

23

21

21

21

21

30

2019

21

37

31

30

31

26

35

31

21

7

3

73

7

26

1112

13


1 3110026 2 Mount, Motor2 5430802 1 Insulator, Mount, Motor3 7555823 AR Washer4 7515321 2 Bolt5 7552901 2 Washer, Spring Lock6 7542411 1 Nut, FLEXLOC7 7555806 3 Washer, Flat8 4010211 1 Thermostat, Cooling Fan9 5241799-067 1 Mount, Engine, Top

10 7541906 1 Nut, FLEXLOC11 7512232 1 Screw12 7052192 2 Fitting, Vent13 4010132 1 Cable, Ground/Engine14 7512566 1 Bolt15 7575202 1 Washer, Lock16 5210748 1 Washer17 5430261 1 Bushing18 ––––––– 1 Asm., Drive Clutch, ATV-06

(See Drive Clutch Pg. B12, Ref. 14)19 7512457 2 Bolt20 1040532-067 1 Mount, Lower Engine21 7542403 7 Nut, FLEXLOC22 3070156 1 Spark Plug, NGK BR8ES

23 ––––––– 1 Cable, Solenoid/Starter (See Electri-cal/Taillight Pg. C4, Ref. 23)

24 7080511 2 Clamp, Narrow Band25 5410421 1 Boot, Clutch Intake26 7553001 4 Washer, Spring27 7512490 4 Screw28 5242229-067 1 Mount, Engine, Front29 3084720 1 Engine, EC28PFE02-Short Block

NOTE: The Short Block assemblycontains a crankcase assembly, cylin-der & cylinder head assembly and apiston & crankshaft assembly. Priorauthorization required for warrantyconsideration.

30 7080003 4 Clamp, Hose, Red31 8450040-600 AR Line, Fuel32 7052047 1 Check Valve, Vent33 7052005 1 Fitting, Tee34 8360009-600 AR Line, Fuel35 5241176-067 1 Mount, Rear36 3110028 1 Mount, Engine, Rubber37 2530009 1 Filter38 ––––––– 1 Hose, Formed

(See Fuel Tank Pg. A14, Ref. 18)

6/98

A11

COOLING SYSTEMXPRESS 300 A99CA28CA

6

2

5

7

8

1 3 4


1 5432619 1 Blade, Fan2 7547004 3 Nut, Nylok3 7558201 3 Washer4 4170014 1 Motor, Fan, Air Cooled

5 7511875 3 Screw6 1040568-067 1 Mount, Fan7 7512113 4 Bolt8 7542122 4 Nut, Nylok

6/98

A12

DECALSXPRESS 300 A99CA28CA

15

6

16

9

7

14

8

13

10

17

3

18

52

1

4

1211

LH

RH

46

2

3


1 7074110 1 Decal - Load Distribution2 7074954 2 Decal - Rack/Warning3 7075644 2 Decal - “300”4 7076567 2 Decal - “XPRESS”5 7077861 1 Decal - Tank Side, RH6 7076568 2 Decal - “POLARIS”7 7078354 1 Decal - Discretionary Warning8 7077859 1 Decal - Side Panel, RH9 7075741 1 Decal - Recoil Drain

10 7076202 1 Decal - CE Regulation11 7077765 1 Decal - “POLARIS”, Domed12 7077860 1 Decal - Tank Side, LH13 7076274 1 Decal - Override Switch14 7078253 1 Decal - Age Warning, ATV15 7077920 1 Decal - Passenger Warning16 7075722 1 Decal - Tire Pressure17 7077919 1 Decal - Warning, General18 7077858 1 Decal - Side Panel, LH

1/99

A13

EXHAUST SYSTEMXPRESS 300 A99CA28CA

1

23

4

5

6

7

9

11

1516

1314

18

19

17

12

11

10

8

1320

8


1 7542324 1 Nut, Nylok2 7555716 1 Washer3 5010192 1 Bushing4 5410241 1 Dampener, Vibration5 3110064 1 Support, Muffler6 7542301 1 Nut7 5410436 1 Washer, Rubber8 7512232 3 Screw9 7515316 1 Bolt

10 5242081-067 1 Bracket, Muffler Support11 7512666 2 Bolt, Clean Out

12 7052083 1 Plug, Clean Out13 7042029 4 Spring, Exhaust14 1260702-029 1 Exhaust15 7042031 2 Spring, Exhaust16 1260658-029 1 Headpipe17 1260543-029 1 Manifold18 ––––––– 2 Washer, Spring (See Crankcase and

Cylinder Pg. C10, Ref. 36)19 ––––––– 2 Nut (See Crankcase and Cylinder Pg.

C10, Ref. 37)20 5222665 1 Tab, Spring

4/98

A14

FUEL TANKXPRESS 300 A99CA28CA

5

6 7

8

9

13

14

12

11

10

18

21

20

1617

12

15

1

3

4

2

11

19

22

12

23

11 11

11

11


1 2511272 1 Asm., Tank, Fuel (Incl. 6,16,17)2 5811052 1 Seal, Foam3 5810144 1 Gasket, Fuel Cap4 5430725 1 Cap, Fuel Tank5 8360009-600 AR Hose, Gas Tank Vent6 5431053 1 Vent, Gas Tank7 7512310 2 Bolt8 5222154-067

5222155-06711

Bracket, Fuel Cover Mount Rear, LHBracket, Fuel Cover Mount Rear, RH

9 7512232 2 Screw10 2530009 1 Filter11 7080003 10 Clamp, Hose

12 8450040-600 AR Fuel Line13 5220916-067 1 Bracket, Tank Mount, Rear14 7542324 2 Nut, Nylok15 8360026 AR Pad, Fuel, Bulk16 7052147 1 Fitting, 90 Degree, Fuel Outlet, Main17 7052148 1 Fitting, 90 Deg., Fuel Outlet, Reserve18 5411272 1 Hose, Formed19 7080476 1 Clamp, Hose20 7052154 1 Valve, Fuel, 3 Way21 5432733 1 Nut, Fuel Valve22 5432559 1 Knob, Fuel Valve23 7517505 1 Screw

2/98

B1

OIL TANKXPRESS 300 A99CA28CA

1

2

4 6

5

8

7

11

13

15

18

14

109

3

12

17

12

16


1 5430779 1 Cap, Oil Tank2 5810141 1 Gasket, Oil Cap3 5410991 1 Grommet4 5431793 1 Tank, Oil5 8360009-600 AR Line, Fuel6 7052095 1 Fitting7 7621460 2 Rivet, Pop8 4110177 1 Sensor, Oil Level9 7080526 1 Mount, Tie Anchor

10 7511866 1 Screw11 7052153 1 Fitting12 7080571 2 Strap, Tyton13 8450003-1525 AR Line, Fuel14 7080307 1 Clamp, Hose, Large Green15 2530009 1 Filter, Fuel16 7080236 1 Clamp, Hose, Yellow17 8450042-600 AR Line, Fuel18 8360026 1 Pad, Fuel, Bulk

2/98

B2

AIR BOXXPRESS 300 A99CA28CA

1 2

3

4

56

7

8

9

1011

13 14

12

15

1617

18

19

20

21


1 5810444 1 Filter, Foam2 5810441 1 Seal, Foam3 5432245 1 Box, Air Silencer4 5410506 1 Boot, Air Silencer5 7512246 2 Screw6 7558302 2 Washer, Wrought7 7670060 2 Nut8 5431124 1 Box, Air Intake (Incl. 15)9 5410549 1 Valve, Umbrella

10 5410529 1 Bushing, Molded11 7512275 4 Bolt, Carriage

12 7080140 1 Clamp13 7080413 1 Clamp14 5411159 1 Boot, Carburetor15 5810310 1 Tape, Foil, Air Box16 7670080 4 Palnut17 7080369 1 Filter, Air Intake18 5410510 1 Seal, Air Intake Cover19 5430884 1 Cover, Air Intake20 5220980 1 Retainer, Air Intake Cover21 7542127 4 Nut, Wing

2/98

B3

STRUTXPRESS 300 A99CA28CA

12

3

4

5

6

7

8 9

10

11

12

13

14

16

1315

17


1 7542507 2 Nut, FLEXLOC2 7555749 2 Washer3 5810291 2 Spacer Rubber4 5430806 2 Pivot Ball, Top5 5430807 2 Pivot Ball, Bottom6 5130668 2 Spacer, Threaded7 5220602 2 Retainer, Spring, Top8 7041375-067 2 Spring, Coil, Front Shock9 5411468 2 Bumper, Strut

10 7041755 2 Strut, Front11 7080573 2 Clamp, Rubber Coated12 7542303 4 Nut, FLEXLOC13 7558402 6 Washer14 7080306 2 Fitting, Lubrication15 7515339 4 Bolt16 5131039

513104011

Support, Strut & Spindle, LHSupport, Strut & Spindle, RH

17 5211115 2 Washer, Spring Retainer

2/98

B4

FRONT WHEELXPRESS 300 A99CA28CA

1

23 4

5 6

7

8

93

11

12

1314

15

16

17

10


1 ––––––– 1 Support, Strut & Spindle(See Strut Pg. B3, Ref. 16)

2 3610020 2 Seal, Front Hub3 3513519 4 Bearing, Ball4 5211325 2 Brake Disc5 5130940 2 Hub, Wheel6 5410906 2 Tire, Front (23x7-10)7 1520175-117 2 Rim, Front8 1525017 2 Valve, Rim

9 5010256 2 Spacer, Hub, Front10 7555721 2 Washer11 7542712 2 Nut, Castle12 7661407 2 Pin, Cotter13 5431018 2 Cap, Hub14 5410470 2 O-Ring15 7542459 8 Nut, Flanged16 7515523 8 Stud17 7512325 8 Bolt

4/98

B5

HANDLEBARXPRESS 300 A99CA28CA

1

2

3

45

6

7

8

9

10

12

21

2019 18

17

14

14

11

16

16

15

13


1 5432246-070 1 Panel, Instrument2 5432247-070 1 Cover, Logo3 7512024 2 Screw4 7517216 4 Screw5 7080579

220018811

Cable, Choke ControlKit - Choke Control

6 5241397-067 1 Bracket, Instrument Panel7 ––––––– 1 Asm., Master Cylinder (See Controls -

Master Cylinder/Brake Line Pg. B6for Details)

8 4110193 1 Switch, Handlebar, Hi/Low/Off9 5431030 2 Grip, Handlebar

10 2010055 2 Screw11 5224715-067 1 Tube, Handlebar

12 7542122 4 Nut, Nylok13 7080631 1 Clip, Cable Retaining14 5630629 4 Block, Handlebar15 2010159 1 Asm., Throttle Control16 4110194

543196411

Switch, Ignition (Incl. Key) Cover, Key NOTE: Ignition Key maybe ordered by using the four digit num-ber on the key

17 7080229 1 Nut, Choke18 5430967 1 Plug, Indicator Hole19 4040052 1 Indicator, Low Oil/High Beam20 4040054 1 Indicator, N/R21 2460553 1 Harness, Control Panel

4/98

B6

CONTROLS – MASTER CYLINDER/BRAKE LINEXPRESS 300 A99CA28CA

24

16

18

21

2223

23

25

2627

17

28 15

1920

2

3

5

9

6

4

12

1

11

13

14

7

810


20500782200809

11

Asm., Master Cylinder (Incl. 1-13)Kit - Master Cylinder Reservoir (Incl. 1-3,13)

1 1930797 2 Bolt, Cap2 1930796 1 Cap, Reservoir3 1930795 1 Diaphragm4 2200808 1 Kit - Clamp5 1930799 1 Asm., Piston, Master Cylinder6 1930804 1 Rivet7 2201034 1 Kit – Brake Lever, w/Park Brake Latch

(Incl. 6,7,8,10)8 ––––––– 1 Spring, Flat9 1930806 1 Nut

10 2201090 1 Kit - Park Brake Lever (Incl. 6,8,10)11 1930792 2 Bolt, Master Cylinder Reservoir12 1930805 1 Bolt, Lever13 ––––––– 1 Ring, Square, Master Cylinder Reservoir

14 5411297 1 Boot, Brake Line15 5410988 2 Seal16 1930816 1 Line, Brake17 4110164 1 Switch18 1930751 1 Line, Brake, Rear w/Fittings19 7621462 2 Rivet, Pop20 7080539 2 Clamp, Nylon21 8360031-30 1 Conduit, 30cm22 1930752 1 Line, Brake, Left Front w/Fittings23 7080138 6 Cable Tie24 7512024 2 Screw25 8360031-38 1 Conduit, 38cm26 1930753 1 Line, Brake Right Front w/Fittings27 7052103 1 Fitting, Cross28 1930674 1 Bolt, Banjo

6/98

B7

CONTROLS – THROTTLE ASM./CABLEXPRESS 300 A99CA28CA

1 2

3

4

5

6

7

8

9

11

10


1 2010079 3 Screw2 7072724 1 Decal - Throttle3 2010080 1 Cap4 2010081 1 Packing5 2010159 1 Asm., Throttle Control (Incl. 1-10)6 2010078 1 Holder

7 2010077 2 Screw8 2010076 1 Bolt9 2010075 1 Plate

10 4110203 1 Switch, ETC11 7080615 1 Cable, Throttle Control

2/98

B8

FRONT BRAKEXPRESS 300 A99CA28CA

1

2 3

9

10

12

11

131415

8

4 56

7


1910232 1 Asm., Front Brake Caliper, LH(Incl. 1-11)

1910233 1 Asm., Front Brake Caliper, RH(Incl. 1-11)

1930642 1 Kit - Front Brake Boot1 7080352 2 Screw, Bleeder2 7515489 2 Screw, Socket Set3 5131115

513111611

Caliper, Brake, LHCaliper, Brake, RH

4 5410779 1 Square Ring, Molded (.094)5 5410780 1 Square Ring, Molded (.103)6 5020506 1 Piston, Caliper7 5910026 1 Insulator, Caliper

8 1930665 1 Kit - Piston and Insulator Seal(Incl. 4-7)

9 2200465

2200901

2201149

1

1

1

Kit - General Duty Brake Pad, Front(Complete set of 4 pads)Kit - Severe Duty Brake Pad, Front(Complete set of 4 pads)Kit - Brake Pads, Soft, Front

10 1910057 2 Mount, Caliper11 5410495 1 Boot, Bushing12 5410494 1 Boot, Pin Seal13 7558402 4 Washer14 7552901 4 Washer, Spring Lock15 7512365 4 Bolt

2/98

B9

STEERING POSTXPRESS 300 A99CA28CA

1

18

17

16

3

4

5

15

10

147

8

12

7

7

11

13

8

9

2

6


1 1843079 1 Asm., Steering Post (Incl. 14,15)2 7080278 1 Clip, Tinnerman3 5431573 1 Bushing, Steering, Console4 7080424 1 Fitting, Lubrication5 7515321 2 Bolt6 7080409 1 Clamp, Wire Routing7 7555878 3 Bushing8 5410772 2 O-Ring9 5431571 1 Spacer, Steering Post

10 7661633 1 Pin, Cotter11 7543203 1 Nut12 5431570 1 Bushing, Steering, Lower13 7661632 2 Rivet14 5431574 1 Plug, Grease, Steering15 7080433 1 Fitting, Lubrication16 5431572 1 Bushing, Steering, Console17 5222999-067 1 Bracket, Upper Steering Bushing18 7542324 2 Nut, Nylok

2/98

B10

A–ARM/STRUT MOUNTINGXPRESS 300 A99CA28CA

1

34

5

6

7

8

9

11

12

18

1713

16

1415

22

21

23

20

19

25 24

26

10

12

2524

20

19

2

10


1 7542403 2 Nut, FLEXLOC2 5333367 2 Bushing3 5411291 2 Boot, Seal, Rod End4 7061034 2 Rod End, RH5 7542711 2 Nut6 5020927 2 Tie Rod7 7547028 2 Nut, LH8 7061033 2 Rod End, LH w/Fitting9 1820566 2 Asm., Tie Rod w/Fitting (Incl. 3-8)

10 7555806 4 Washer11 7546904 2 Nut12 7661203 4 Cotter Pin13 5240717 2 Bracket, Ball Joint14 7512284 4 Bolt

15 7542438 2 Nut, Castle16 5410548 2 Boot, Rubber17 7080673 2 Ball Joint18 ––––––– 1 Asm., Hubstrut

(See Strut Pg. B3, Ref. 16)19 5431596 2 Bushing, A-Arm, Long20 5020677 2 Bushing21 7080433 2 Fitting, Lubrication22 2200560

220056111

Kit, A-Frame, LH (Incl. 19-21,24,25)Kit, A-Frame, RH (Incl. 19-21,24,25)

23 5020681 2 Shaft, A-Arm24 7512492 4 Bolt25 7552603 4 Washer, Spring Lock26 7515554 2 Bolt

2/98

B11

SWING ARM/SHOCK MOUNTINGXPRESS 300 A99CA28CA

5

674

8

10

11 1213

14

15

1

1413

1211

2

16

17

18

19

17

16

2

20

21

2625

23

24

35

3029

3433

31

3227

28

9

3

22


1 7512701 1 Bolt, Shoulder2 5220958 2 Plate, Bolt Lock3 5630351 1 Adapter, Spring Seat4 7041204-067 1 Spring, Rear Compression5 7542439 2 Nut, Nylok6 7515415 1 Screw7 5241147 1 Retainer, Shock8 7041448 1 Shock, Rear9 5431032 1 Sleeve, Spring Protector

10 5630334 1 Cam, Adjusting, Spring11 5240952 2 Bushing, Thrust, Steel12 5431977 2 Bushing, Thrust, Urethane13 7555911 2 Washer, Flat14 7542602 2 Nut, Nylok15 ––––––– 2 Bushing, Pivot

(See Gearcase Pg. C6, Ref. 3)16 5020793 2 Bushing, Swing Arm Extended17 5431972 4 Bushing, Swing Arm

18 7080438 2 Fitting, Lubrication, 45 Degree19 7512702 1 Bolt, Shoulder20 5431310 1 Guide, Chain21 7621433 2 Rivet, Pop22 7074214 1 Decal - Lubrication23 7558402 1 Washer24 7515304 1 Screw25 5332828 1 Bushing26 5430776 1 Chain Guard27 7542321 1 Nut28 1580090 1 Asm., Swing Arm (Incl. 17,18)29 7555883 2 Washer30 7542503 2 Nut, FLEXLOC31 7074752 1 Decal - Chain Free Play32 7072533 1 Decal - Hitch33 2200472 1 Kit - Hitch (Incl. 29-34)34 7512576 2 Bolt35 7515438 1 Screw

4/98

B12

DRIVE CLUTCHXPRESS 300 A99CA28CA

14

1 23 4

7

13

5 6 7

8

12

11

9 10


1 7512176 6 Bolt2 7552801 6 Washer, Spring Lock3 3576510 1 Bearing Cover4 7041157 1 Spring, Clutch, Blue/Green5 5430945 6 Washer, Multilube6 1321457 3 Asm., Roller and Bushing7 5431936 6 Button, Clutch, Stemless8 5210752

524298152107535210754

ARARARAR

Spacer (.020)Spacer (.025)Spacer (.032)Spacer (.050)

9 5630514 3 Weight, Shift (G)10 7512266 3 Bolt, Shoulder11 7541906 3 Nut, FLEXLOC12 3576504 1 Bearing, Moveable, 1/2�13 5020422 3 Pin, Roller14 1321632 1 Asm., Drive Clutch, ATV-06

(Less 4,9)

2/98

B13

DRIVEN CLUTCHXPRESS 300 A99CA28CA

3

4

5

6

7

8

11

12

13

14

16

1718

4

12

10

15

9


1 7555990 1 Bushing2 7556401 1 Bushing3 3211077 1 Belt, Drive4 1322182 1 Asm., Driven Clutch (Incl. 8-18)5 5220646 1 Washer, Domed6 7552901 1 Washer, Spring Lock7 7515382 1 Bolt8 7555898 AR Washer (.020 Spacer)9 7556076 AR Washer

10 7556804 AR Washer11 3576504 1 Bearing, Moveable, 1/2″12 3576511 1 Bearing, Moveable, 1�13 7041198 1 Spring, Clutch14 5131447 1 Ramp, Stationary15 5210752 1 Spacer16 7710448 1 Ring, Retaining17 7511854 3 Bolt18 5430766 3 Button, Ramp

2/98

B14

CLUTCH COVERXPRESS 300 A99CA28CA

30

17

1 23

4

5

723

8

9

10

12

6

13

26

14

2228

27

12

31

15

2

11

19

20

21

24

29

25

3

23

16

23

14

18


1 5410489 1 Seal, Cover Case2 7555748 3 Washer3 7517312 3 Screw4 5521301 1 Seal, Clutch Cover5 5431961 1 Cover, Clutch, Outer6 7670051 1 Clip, Clutch Cover7 7512093 5 Screw8 7074946 1 Decal - Clutch Cover9 7077377 1 Decal - Engine/Clutch Modification

10 7074782 1 Decal - Automatic Transmission11 7512094 2 Screw12 7080492 4 Cable Tie13 5410421 1 Boot, Clutch Intake14 7512232 2 Screw15 5432302 2 Clip, Retainer, Oil Line16 7080511 1 Clamp, Narrow Band

17 5432441 1 Duct, Inlet Down Tube18 5811373 1 Tape, Foil19 5410509 1 Boot, Intake20 5431794 1 Duct, Inlet Top21 7512084 1 Screw22 2200802 1 Kit - Cover, Clutch, Inner

(Incl. 4,7,11,28,29)23 7555932 2 Washer, Nylon24 5241213-067 1 Bracket, Clutch Cover25 7555935 1 Washer26 5432649 1 Duct, Air Outlet27 5222877-067 1 Bracket, Retainer, Seal28 5410749 1 Seal, Cover Case29 7512098 1 Screw30 7661638 2 Rivet, Pop31 ––––––– 4 Screw and Washer (See Crankcase and

Cylinder Pg. C10, Ref. 27)

4/98

C1

GEARCASE/BRAKE and CHAIN COVER MOUNTINGXPRESS 300 A99CA28CA

12 3

56

98

10

7

191817

13

11

15

1412

13

20

21

2223

8 9

16

24

4


1 7515345 2 Bolt2 7552901 2 Washer, Spring Lock3 7558402 2 Washer4 7075339 1 Decal - Brake Shield5 5241018-067 1 Shield, Rear Caliper6 1910226 1 Asm., Brake Caliper, Rear7 ––––––– 1 Plate, Bolt Lock (See Swing Arm/

Shock Mounting Pg. B11, Ref. 2)8 7552603 2 Washer, Spring Lock9 7515522 2 Bolt

10 ––––––– 1 Bolt, Shoulder (See Swing Arm/ShockMounting Pg. B11, Ref. 19)

11 1590237 1 Asm., Output Shaft Bearing (Incl. 16)12 1910177 1 Brake Disc13 3610026 2 Seal, Brake

14 7542449 2 Nut15 7080306 1 Fitting, Lubrication16 5211065

52107645211517

ARARAR

Shim - Bearing (.010)Shim - Bearing (.020)Shim - Bearing (.030) Note: Useshims only with OutputShaft BearingPN 1590237

17 7515484 2 Bolt, Carriage18 7710434 1 Ring, Retaining19 3221044 1 Sprocket, 12T20 7542403 1 Nut, FLEXLOC21 7515472 1 Screw22 7542404 1 Nut23 7515485 1 Screw24 7555806 1 Washer, Flat

2/98

C2

REAR BRAKEXPRESS 300 A99CA28CA

2

3

467

8

1

9

1011

12

13

14

15

1617

1920

21

26 29

27

2822

23

25

24

2223

5

18


1 7080352 1 Screw, Bleeder2 7661820 2 Pin, Brake3 5131272 1 Caliper, Brake, Rear4 2200464

2200899

2201150

1

1

1

Kit - General Duty Brake Pad, Rear(Complete set of 2 pads)Kit - Severe Duty Brake Pad, Rear(Complete set of 2 pads)Kit - Brake Pad, Soft, Rear

5 2200463 1 Kit - Piston and Seal (Incl. 6-8)6 5410766 1 Square Ring, Molded (.134 Sq.)7 5410767 1 Square Ring, Molded (.099 Sq.)8 5020667 1 Piston, Caliper9 5240993 1 Spring, Anti-Rattle, Rear Brake

10 5410542 2 O-Ring11 7041219 1 Spring, Compression, Brake12 5020666 1 Pin, Brake Caliper13 5830009 1 Gasket, Brake

14 5630651 1 Ramp, Moveable, Brake15 5630652 1 Ramp, Stationary Brake16 7512173 2 Screw17 3610026 1 Seal, Brake18 5211692 1 Arm, Brake Caliper19 7555828 1 Washer20 7542129 1 Nut21 7515145 1 Screw22 7661205 2 Pin, Cotter23 7555827 2 Washer24 5241621 1 Rod, Brake25 1040514-067 1 Foot Brake26 7042029 1 Spring, Exhaust27 5431107 2 Bushing, Pedal Pivot28 7555919 2 Washer, Thrust29 7661401 1 Pin, Cotter

2/98

C3

REAR WHEEL DRIVEXPRESS 300 A99CA28CA

12

3

4 5

6

9

10

8

11 12 13

14

7

15

19

21

222324

2526

27

30

252423

2829

54

3

31

32

98

11

12

13

14

17

16

18

20

16


1 7555764 1 Washer2 5020468 2 Nut, Jam, Rear Axle3 7512673 8 Bolt4 2200341 2 Kit - Rear Hub (Incl. 3-5,11,13)5 7670081 8 Retainer, Bolt, Pushnut6 5410479 2 Tire (24x11-10)7 3225026 1 Link, Connector, Drive Chain8 7555745 2 Washer, Flat9 1525017 2 Valve, Rim

10 7542714 8 Nut, Wheel11 7555796 2 Washer, Cone12 7543005 2 Nut, Castle13 7661404 2 Pin, Cotter14 5411164 2 Hub, Dust Cover15 3224056-086 1 Drive Chain, 86P (Incl. 7)16 7542439 6 Nut, Nylok

17 5211585-067 1 Guard, Sprocket18 5630586 1 Spacer19 3222065 1 Sprocket, 38T20 7515540 3 Bolt21 1520170 1 Asm., Hub Sprocket (Incl. 22)22 7515513 3 Stud23 5410415 2 O-Ring24 3610013 2 Seal, Rear Axle25 3515501 2 Bearing, Rear Axle26 5010204 1 Tube, Bearing Spacer27 5130663 1 Housing, Axle28 5010206 1 Spacer, Bearing29 7710405 1 Ring, Retaining30 7080306 1 Fitting, Lubrication31 5020789 1 Axle, Rear32 1520183-117 2 Rim, Rear

1/99

C4

ELECTRICAL/TAILLIGHTXPRESS 300 A99CA28CA

1

2

3 4

5

6

78

9

12

11

10

23

22

13

21

1416

17

18

19

2024

29

1110

28

27

26

25

26

15


1 2460554 1 Harness, Main Wire2 2200593 1 Kit - Circuit Breaker, 20 AMP3 2432034 1 Asm., Taillight w/Brake Light

(Incl. 4-9)4 4032046 1 Lens, Taillight5 4032029 2 Screw6 4030043 1 Bulb7 4032045 1 Gasket, Taillight8 4032064 1 Backing, Taillight/Brake Light9 7670054 2 Nut, Speed

10 7541925 4 Nut, Nylok11 7571602 3 Washer, Star12 7512027 2 Screw13 5810290 3 Pad, Battery14 2200361 1 Kit - Battery Bolt, Short

15 5410346 1 Insulator, Cable16 4010095 1 Cable, Battery/Engine17 7010032 2 Hook, Battery Strap18 5410424 1 Strap, Battery Holddown19 5432077 AR Tube, Battery Vent20 4140006 1 Battery21 5431769 1 Cover, Battery22 4010094 1 Cable, Battery/Solenoid23 4010129 1 Cable, Solenoid/Starter24 7512007 2 Bolt25 4060193 1 Rectifier, LR39-126 7512024 4 Screw27 4060085 1 Limiter, RPM, LR4428 7621336 4 Rivet29 4040063 1 Board, Terminal

6/98

C5

GEARCASEXPRESS 300 A99CA28CA

47

5

4

49

3 2

1

6

6

7

8

910

1112

13

14 15

1011

1213

14 15

16

21

17

18

19

23

17

22

20

24

20

25

2627 28

29

3031

3233

343035

3627

37 3839

46

20

48

4546

21

44

4342

3

40 41

1

1

C6

GEARCASEXPRESS 300 A99CA28CA


1341147 1 Asm., Gearcase (Incl. 1-49)1 3233248 3 Seal2 3233025 1 Stud3 3233024 2 Bushing, Pivot4 3233026 10 Screw5 3233002 1 Gearcase, LH6 3233021 2 Pipe, Knock7 3233022 1 Shift Fork, Low8 3233023 1 Shift Fork, High/Reverse9 3233038 1 Shift Shaft, Low, HLR

10 3233548 2 O-Ring11 3233040 2 Washer12 3233045 2 Ring, Retaining13 3233153 2 Bell Crank14 3233054 2 Washer15 3233055 2 Nut, FLEXLOC16 3233039 1 Shift Shaft, High/Reverse17 3233031 2 Pin, Interlock18 3233030 1 Bracket, Interlock19 3233032 1 Spring20 3233018 3 Bearing, Ball21 3233033 4 Screw22 3233122 1 Shaft, Input, HLR23 3233019 1 Bearing24 3233007 1 Washer, Thrust

25 3233125 1 Gear, 33T26 3233009 1 Bearing, Needle27 3233010 2 Washer, Thrust28 3233126 1 Engagement Dog, Low, HLR29 3233175 1 Shaft, Reverse, HLR30 3233012 2 Washer, Thrust31 3233127 1 Sprocket, 24T32 3233036 1 Chain, Silent, 34P (11W)33 3233014 1 Bearing, Needle34 3233029 1 Ring, Retaining35 3233128 1 Engagement Dog, High/Reverse36 3233129 1 Gear, 25T37 3233017 1 Bearing, Needle38 3233176 1 Washer, Thrust39 3233177 1 Ring, Retaining40 3233037 1 Vent Tube41 3233478 1 Dipstick42 3233448 1 Plug, Oil Drain43 3233035 1 Washer44 3233003 1 Gearcase, RH45 3233043 1 Oil Deflector46 3233020 2 Bearing47 3233140 1 Shaft, Output, HLR48 3233130 1 Gear, 65T49 5020741 1 Bushing, Speedo

8/98

C7

GEAR SELECTORXPRESS 300 A99CA28CA

2

3

4

5

7

8

9

10

30

14

15

11

12 13

27

31

1

20

21

1817

22

19

24

28

26

23

1629

25

6


1341264 1 Asm., Gear Selector(Incl. 1-16,23-27,29-31)

1 3233195 1 Asm., Knob2 7512024 1 Screw3 3233131 1 Clamp4 3233132 1 Clamp5 3233368 1 Boot, Gear Selector6 3233501 1 Mount, Tie Anchor7 3233213 1 Cover, Gear Selector8 3233158 1 Spring, Holding9 3233456 1 Handle

10 3233063 1 Cup, Bearing11 3233083 1 Spring, Centering12 3233062 1 Pin, Dowel13 3233069 2 Spring, Detent14 3233060 2 Bullet, Detent15 3233215 1 Switch, Gear Selector

16 3233090 1 Strap, Wire17 7061014 2 Rod End, 6mm, RH18 7061013 2 Rod End, 6mm, LH19 7546702 2 Nut, LH20 5020936 1 Rod, Shift Linkage21 5020690 1 Rod, Shift Linkage22 7546701 2 Nut, RH23 3233499 1 Slide, High/Reverse24 7546707 4 Nut, FLEXLOC25 3233076 2 O-Ring26 3233089 1 Slide, Low27 3233457 1 Body, Gear Selector28 7515181 3 Screw29 3233070 1 Pin, Dowel30 3233084 1 Butterfly, Interlock31 3233498 5 Screw

2/98

C8

CRANKSHAFT and PISTONXPRESS 300 A99CA28CA

1

4

2

3

4

17

5

89

10

1112

13

76

14

15

16

7


1 308480930848103084811

222

Piston Ring (Std)Piston Ring (.010″/0.25mm O/S)Piston Ring (.020″/0.50mm O/S)

2 308509930851003085101

111

Asm., Piston (Std)Asm., Piston (.010″/0.25mm O/S)Asm., Piston (.020″/0.50mm O/S)

3 3083858 1 Pin, Piston4 3084167 2 Clip, Piston Pin5 3083626 1 Bearing, Small End6 3083803 1 Bearing, Large End7 3083804 2 Spacer, Crank Pin8 3084580 1 Bearing, Ball

9 3083745 1 Crankshaft Gear10 3080130 1 Key, Woodruff11 3083904 1 Washer12 3083905 1 Nut, Lock13 3084803

3084804

1

1

Asm., Crankshaft(Incl.6-9, 13,14,16,17)Crankshaft 1

14 3084805 1 Crankshaft 215 3084778

3084779ARAR

Spacer 1 (0.2mm)Spacer 2 (0.3mm)

16 3082796 1 Crank Pin 2, PTO Side17 3082790 1 Rod, Connecting

2/98

C9

CRANKCASE and CYLINDERXPRESS 300 A99CA28CA

1

2

34 5

4

6

7 4

9 10

11

1213

14

1516

17

18

19

2120

2223

24

14

2526

27

28

20

29

30

31

32

33

3435

3637

38

29

21

8

18

C10

CRANKCASE and CYLINDERXPRESS 300 A99CA28CA


1 3085097 1 Head, Cylinder2 3083930 2 Fin Damper 23 3082910 6 Nut, Flange4 3084799 5 Fin Damper B5 3084798 1 Fin Damper A6 3085098 1 Gasket, Head7 3080283 4 Stud8 3084292 1 O-Ring9 3085013 1 Adapter, Carburetor (Incl. 8)

10 3081330 2 Bolt, Socket Head11 3081497 1 Screw, Pan Head12 3082257 1 Asm., Band (Incl. 11)13 3082162 1 Seal, Oil14 3080103 4 Pin, Dowel15 3084801 1 Grommet16 3084800 1 Bracket, Wire17 3084802 2 Bolt and Washer18 3084791 1 Asm., Crankcase

(Incl. 13,14,20-26,28,29)19 3085283 1 Gasket, Starter

20 3082758 2 Gasket21 3083767 2 Plug, Drain22 3084775 1 Bearing, Ball23 3084792 1 Spacer24 3084121 1 Bearing, Ball25 3080739 3 Bolt and Washer26 3083615 2 Bolt and Washer27 3081635 4 Screw and Washer28 3084581 1 Seal, Oil (PTO)29 3084119 4 Stud30 3084795 1 Gasket, Cylinder31 3082911 4 Nut, Flange32 3083929 1 Fin Damper 133 3084793 1 Cylinder (Incl. 7,34,38)34 3085326 2 Stud35 3084439 1 Gasket, Exhaust36 3080530 2 Washer, Spring37 3080285 2 Nut38 3084794 2 Stud

2/98

C11

MAGNETOXPRESS 300 A99CA28CA

5

8

7

6

4

3

1

14

13

12

11

910

1817

2

1615

19


1 3081467 1 Screw and Washer2 3081296 1 Clamp3 3084814

308481511

Asm., Plate (Incl. 1-3,6,7,9-14)Plate, Coil

4 3082226 3 Screw and Washer5 4020129 1 Cap, Spark Plug6 3084817 1 Stator 17 3081253 2 Screw and Washer8 3084813 1 Flywheel, w/Ring Gear9 3083422 1 Coil, Exciting

10 3084818 2 Screw and Washer11 3084819 1 Grommet12 3084816 1 Harness, Wire (Incl. 11,14)13 3081260 1 Screw and Washer14 3083909 1 Coupler, 3P15 3083073 2 Nut16 3080077 2 Washer, Spring17 3085521 1 Switch, Magnetic18 3084820 1 C.D.I. System19 3083923 1 Coil, Ignition

2/98

C12

STARTING MOTORXPRESS 300 A99CA28CA

321

4

89

10

12

13

14 15

16

4

18

19

20

21

24

22

23

7 65

17

11


1 3083649 1 Nut, Flange2 3084406 1 Brush3 3085392

3085393

1

1

Asm., Starting Motor(Incl. 1-5,8,9,12-18,20-23)Asm., Starter (Incl. 1,2,4,5,8,9,12-17)

4 3084405 2 Ring, Rubber5 3085032 1 Cover, Rear6 3082758 1 Gasket, Aluminum7 3083568 1 Bolt8 3084408 2 O-Ring9 3084407 2 Through Bolt

10 3083650 1 Bracket11 3081665 4 Bolt and Washer

12 3083754 1 Washer Set13 3084404 1 Asm., Armature (Incl. 14,15)14 3083934 1 O-Ring15 3083777 1 Bearing, Ball16 3083741 1 O-Ring17 3085305 1 Cover, Front (Incl. 16)18 3083737 1 Washer, Gear Shaft19 3082038 2 Bolt and Washer20 3084409 1 Clip21 3084410 1 Spring, Return22 3084411 1 Spring, Weight23 3084412 1 Clip24 3085394 1 Asm., Gear Shaft (Incl. 18,20-23)

2/98

C13

RECOIL STARTERXPRESS 300 A99CA28CA

1

2

3

4

5

67

89

10

1314

12

11

5


1 3083185 1 Spring, Spiral2 3084750 1 Bush3 3083453 1 Plug4 3082956 1 Gasket5 3085082

308505411

Asm., Recoil Starter (Incl. 1,2,5,8-14)Starter Case

6 3084782 1 Bolt and Washer7 3084177 8 Bolt, Flange

8 3085266 1 Bolt9 3084744 1 Plate, Friction

10 3083379 1 Spring, Friction11 3084822 1 Reel12 3085083 1 Asm., Rope13 3083463 1 Spring, Return14 3083378 1 Ratchet

2/98

C14

OIL PUMPXPRESS 300 A99CA28CA

1

2

3

4

5

4

6

7

8

9

10

11

1213

14

16

17

18

19

20

15


1 3084829 1 Bolt2 3083138 2 Washer3 3084828 1 Check Valve4 3240173 2 Clamp, Hose5 3084826 1 Vinyl Pipe 1 (170mm)6 3083125 1 Screw, Air Vent7 3083126 1 Packing8 3085848 1 Asm., Oil Pump (Incl. 1-3,6-13,20)9 3083758 1 Cap

10 3083757 1 Collar, Camshaft11 3085622

308562111

Spring & LeverLever, Control

12 3083121 1 Washer, Spring13 3083120 1 Nut14 3083783 2 Screw and Washer15 3083428 1 Spacer16 3083429 1 Small Gear17 3083129 1 O-Ring18 3083353 1 Bush, Oil Pump19 3083671

30836723083673

ARARAR

Spacer 1 (0.15mm)Spacer 2 (0.3mm)Spacer 3 (0.6mm)

20 3083127 1 O-Ring

2/98

D1

CARBURETORXPRESS 300 A99CA28CA

1

4

56

7

8

9

10

1311

12 1415

16

17

1819

20

21

22

23

2425

26

27

28

29

30

2

3


1 3130184 1 Asm., Top (Incl. Gasket)2 3130354 1 Spring, Throttle3 3130002 1 Plate, Throttle4 3130003 1 E-Ring5 3130356 1 Jet Needle (5DP7-2)6 3130355 1 Washer7 3130420 1 Throttle Valve (2.0)8 3130409 1 Needle Jet (0-4)9 3130498 1 Asm., Carburetor (Incl. 1-30)

10 3130017 1 Packing, Needle Valve11 3130361 1 Pin, Float12 3130018 1 Arm, Float13 3130360 1 Needle Valve (2.5)14 3130020 1 Packing, Float Chamber15 3130237 2 Cap

16 3130021 2 Float17 3130441 1 Float Chamber18 3130114 1 Main Jet (#155)19 3130239 1 O-Ring20 3130321 1 Bolt, Banjo21 3130025 4 Screw and Washer22 3130014 1 Washer, Main Jet23 3130067 1 Pilot Jet (#40)24 3130012 1 Spring, Air Adjuster25 3130011 1 Screw, Air26 3130324 1 Screw, Throttle Stop27 3130010 1 Spring, Throttle Adjuster28 3130328 1 Plunger, Starter29 3130006 1 Spring, Plunger30 3130359 1 Cap, Plunger

2/98

D2

TOOL KITXPRESS 300 A99CA28CA

1

2

3

4

5

6

7


1 2690016 1 Tool Kit Pouch2 3083612 1 Wrench, Box, Special3 3083613 1 Wrench, 10-12 Spanner4 3083843 1 Screwdriver

5 2870725 1 Tire Pressure Gauge6 3083675 1 Asm., Tool Kit (Incl. 1-5)7 9914905

991497511

Manual, Owners, ’99 ATVSupplement, Owner’s Manual, ’99Xpress 300

2/98

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

XPRESS 300 A99CA28C

D3

1040380-067 5 A6. . . . . . 1040387 14 A8. . . . . . . . . 1040461-067 12 A9. . . . . 1040470-067 24 A9. . . . . 1040471-067 7 A9. . . . . . 1040472-067 15 A9. . . . . 1040514-067 25 C2. . . . . 1040524-067 10 A6. . . . . 1040525-067 10 A6. . . . . 1040532-067 20 A10. . . . 1040554-067 16 A9. . . . . 1040555-067 16 A9. . . . . 1040558-067 24 A8. . . . . 1040565 6 A9. . . . . . . . . . 1040568-067 6 A11. . . . . 1260543-029 17 A13. . . . 1260658-029 16 A13. . . . 1260702-029 14 A13. . . . 1321457 6 B12. . . . . . . . . 1321632 14 B12. . . . . . . . 1322182 4 B13. . . . . . . . . 1341147 C6. . . . . . . . . . . . . 1341264 C7. . . . . . . . . . . . . 1520170 21 C3. . . . . . . . . 1520175-117 7 B4. . . . . . 1520183-117 32 C3. . . . . 1525017 8 B4. . . . . . . . . .

9 C3. . . 1580090 28 B11. . . . . . . . 1590237 11 C1. . . . . . . . . 1820566 9 B10. . . . . . . . . 1843079 1 B9. . . . . . . . . . 1910057 10 B8. . . . . . . . . 1910177 12 C1. . . . . . . . . 1910226 6 C1. . . . . . . . . . 1910232 B8. . . . . . . . . . . . . 1910233 B8. . . . . . . . . . . . . 1930642 B8. . . . . . . . . . . . . 1930665 8 B8. . . . . . . . . . 1930674 28 B6. . . . . . . . . 1930751 18 B6. . . . . . . . . 1930752 22 B6. . . . . . . . . 1930753 26 B6. . . . . . . . . 1930792 11 B6. . . . . . . . . 1930795 3 B6. . . . . . . . . . 1930796 2 B6. . . . . . . . . . 1930797 1 B6. . . . . . . . . . 1930799 5 B6. . . . . . . . . . 1930804 6 B6. . . . . . . . . . 1930805 12 B6. . . . . . . . . 1930806 9 B6. . . . . . . . . . 1930816 16 B6. . . . . . . . . 2010055 10 B5. . . . . . . . . 2010075 9 B7. . . . . . . . . . 2010076 8 B7. . . . . . . . . .

2010077 7 B7. . . . . . . . . . 2010078 6 B7. . . . . . . . . . 2010079 1 B7. . . . . . . . . . 2010080 3 B7. . . . . . . . . . 2010081 4 B7. . . . . . . . . . 2010159 15 B5. . . . . . . . .

5 B7. . . 2050078 B6. . . . . . . . . . . . . 2200188 5 B5. . . . . . . . . . 2200341 4 C3. . . . . . . . . . 2200361 14 C4. . . . . . . . . 2200463 5 C2. . . . . . . . . . 2200464 4 C2. . . . . . . . . . 2200465 9 B8. . . . . . . . . . 2200472 33 B11. . . . . . . . 2200560 22 B10. . . . . . . . 2200561 22 B10. . . . . . . . 2200593 2 C4. . . . . . . . . . 2200802 22 B14. . . . . . . . 2200808 4 B6. . . . . . . . . . 2200809 B6. . . . . . . . . . . . . 2200899 4 C2. . . . . . . . . . 2200901 9 B8. . . . . . . . . . 2201034 7 B6. . . . . . . . . . 2201090 10 B6. . . . . . . . . 2201149 9 B8. . . . . . . . . . 2201150 4 C2. . . . . . . . . . 2431011 20 A9. . . . . . . . . 2431012 20 A9. . . . . . . . . 2432034 3 C4. . . . . . . . . . 2460553 21 B5. . . . . . . . . 2460554 1 C4. . . . . . . . . . 2460611 1 A9. . . . . . . . . . 2511272 1 A14. . . . . . . . . 2530009 37 A10. . . . . . . .

10 A14. . 15 B1. . .

2620096-157 3 A5. . . . . . 2631990-157 9 A5. . . . . . 2670070 4 A6. . . . . . . . . . 2670071 2 A9. . . . . . . . . . 2670174 3 A6. . . . . . . . . . 2670180 3 A9. . . . . . . . . . 2681747-143 16 A8. . . . . 2682441-143 16 A8. . . . . 2690016 1 D2. . . . . . . . . . 2870725 5 D2. . . . . . . . . . 3070156 22 A10. . . . . . . . 3080077 16 C11. . . . . . . . 3080103 14 C10. . . . . . . . 3080130 10 C8. . . . . . . . . 3080283 7 C10. . . . . . . . . 3080285 37 C10. . . . . . . . 3080530 36 C10. . . . . . . . 3080739 25 C10. . . . . . . .

3081253 7 C11. . . . . . . . . 3081260 13 C11. . . . . . . . 3081296 2 C11. . . . . . . . . 3081330 10 C10. . . . . . . . 3081467 1 C11. . . . . . . . . 3081497 11 C10. . . . . . . . 3081635 27 C10. . . . . . . . 3081665 11 C12. . . . . . . . 3082038 19 C12. . . . . . . . 3082162 13 C10. . . . . . . . 3082226 4 C11. . . . . . . . . 3082257 12 C10. . . . . . . . 3082758 20 C10. . . . . . . .

6 C12. . 3082790 17 C8. . . . . . . . . 3082796 16 C8. . . . . . . . . 3082910 3 C10. . . . . . . . . 3082911 31 C10. . . . . . . . 3082956 4 C13. . . . . . . . . 3083073 15 C11. . . . . . . . 3083120 13 C14. . . . . . . . 3083121 12 C14. . . . . . . . 3083125 6 C14. . . . . . . . . 3083126 7 C14. . . . . . . . . 3083127 20 C14. . . . . . . . 3083129 17 C14. . . . . . . . 3083138 2 C14. . . . . . . . . 3083185 1 C13. . . . . . . . . 3083353 18 C14. . . . . . . . 3083378 14 C13. . . . . . . . 3083379 10 C13. . . . . . . . 3083422 9 C11. . . . . . . . . 3083428 15 C14. . . . . . . . 3083429 16 C14. . . . . . . . 3083453 3 C13. . . . . . . . . 3083463 13 C13. . . . . . . . 3083568 7 C12. . . . . . . . . 3083612 2 D2. . . . . . . . . . 3083613 3 D2. . . . . . . . . . 3083615 26 C10. . . . . . . . 3083626 5 C8. . . . . . . . . . 3083649 1 C12. . . . . . . . . 3083650 10 C12. . . . . . . . 3083671 19 C14. . . . . . . . 3083672 19 C14. . . . . . . . 3083673 19 C14. . . . . . . . 3083675 6 D2. . . . . . . . . . 3083737 18 C12. . . . . . . . 3083741 16 C12. . . . . . . . 3083745 9 C8. . . . . . . . . . 3083754 12 C12. . . . . . . . 3083757 10 C14. . . . . . . . 3083758 9 C14. . . . . . . . . 3083767 21 C10. . . . . . . . 3083777 15 C12. . . . . . . . 3083783 14 C14. . . . . . . .

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

XPRESS 300 A99CA28C

D4

3083803 6 C8. . . . . . . . . . 3083804 7 C8. . . . . . . . . . 3083843 4 D2. . . . . . . . . . 3083858 3 C8. . . . . . . . . . 3083904 11 C8. . . . . . . . . 3083905 12 C8. . . . . . . . . 3083909 14 C11. . . . . . . . 3083923 19 C11. . . . . . . . 3083929 32 C10. . . . . . . . 3083930 2 C10. . . . . . . . . 3083934 14 C12. . . . . . . . 3084119 29 C10. . . . . . . . 3084121 24 C10. . . . . . . . 3084167 4 C8. . . . . . . . . . 3084177 7 C13. . . . . . . . . 3084292 8 C10. . . . . . . . . 3084404 13 C12. . . . . . . . 3084405 4 C12. . . . . . . . . 3084406 2 C12. . . . . . . . . 3084407 9 C12. . . . . . . . . 3084408 8 C12. . . . . . . . . 3084409 20 C12. . . . . . . . 3084410 21 C12. . . . . . . . 3084411 22 C12. . . . . . . . 3084412 23 C12. . . . . . . . 3084439 35 C10. . . . . . . . 3084580 8 C8. . . . . . . . . . 3084581 28 C10. . . . . . . . 3084720 29 A10. . . . . . . . 3084744 9 C13. . . . . . . . . 3084750 2 C13. . . . . . . . . 3084775 22 C10. . . . . . . . 3084778 15 C8. . . . . . . . . 3084779 15 C8. . . . . . . . . 3084782 6 C13. . . . . . . . . 3084791 18 C10. . . . . . . . 3084792 23 C10. . . . . . . . 3084793 33 C10. . . . . . . . 3084794 38 C10. . . . . . . . 3084795 30 C10. . . . . . . . 3084798 5 C10. . . . . . . . . 3084799 4 C10. . . . . . . . . 3084800 16 C10. . . . . . . . 3084801 15 C10. . . . . . . . 3084802 17 C10. . . . . . . . 3084803 13 C8. . . . . . . . . 3084804 13 C8. . . . . . . . . 3084805 14 C8. . . . . . . . . 3084809 1 C8. . . . . . . . . . 3084810 1 C8. . . . . . . . . . 3084811 1 C8. . . . . . . . . . 3084813 8 C11. . . . . . . . . 3084814 3 C11. . . . . . . . . 3084815 3 C11. . . . . . . . . 3084816 12 C11. . . . . . . .

3084817 6 C11. . . . . . . . . 3084818 10 C11. . . . . . . . 3084819 11 C11. . . . . . . . 3084820 18 C11. . . . . . . . 3084822 11 C13. . . . . . . . 3084826 5 C14. . . . . . . . . 3084828 3 C14. . . . . . . . . 3084829 1 C14. . . . . . . . . 3085013 9 C10. . . . . . . . . 3085032 5 C12. . . . . . . . . 3085054 5 C13. . . . . . . . . 3085082 5 C13. . . . . . . . . 3085083 12 C13. . . . . . . . 3085097 1 C10. . . . . . . . . 3085098 6 C10. . . . . . . . . 3085099 2 C8. . . . . . . . . . 3085100 2 C8. . . . . . . . . . 3085101 2 C8. . . . . . . . . 3085266 8 C13. . . . . . . . . 3085283 19 C10. . . . . . . . 3085305 17 C12. . . . . . . . 3085326 34 C10. . . . . . . . 3085392 3 C12. . . . . . . . . 3085393 3 C12. . . . . . . . . 3085394 24 C12. . . . . . . . 3085521 17 C11. . . . . . . . 3085621 11 C14. . . . . . . . 3085622 11 C14. . . . . . . . 3085848 8 C14. . . . . . . . . 3110026 1 A10. . . . . . . . . 3110028 36 A10. . . . . . . . 3110064 5 A13. . . . . . . . . 3130002 3 D1. . . . . . . . . . 3130003 4 D1. . . . . . . . . . 3130006 29 D1. . . . . . . . . 3130010 27 D1. . . . . . . . . 3130011 25 D1. . . . . . . . . 3130012 24 D1. . . . . . . . . 3130014 22 D1. . . . . . . . . 3130017 10 D1. . . . . . . . . 3130018 12 D1. . . . . . . . . 3130020 14 D1. . . . . . . . . 3130021 16 D1. . . . . . . . . 3130025 21 D1. . . . . . . . . 3130067 23 D1. . . . . . . . . 3130114 18 D1. . . . . . . . . 3130184 1 D1. . . . . . . . . . 3130237 15 D1. . . . . . . . . 3130239 19 D1. . . . . . . . . 3130321 20 D1. . . . . . . . . 3130324 26 D1. . . . . . . . . 3130328 28 D1. . . . . . . . . 3130354 2 D1. . . . . . . . . . 3130355 6 D1. . . . . . . . . . 3130356 5 D1. . . . . . . . . .

3130359 30 D1. . . . . . . . . 3130360 13 D1. . . . . . . . . 3130361 11 D1. . . . . . . . 3130409 8 D1. . . . . . . . . . 3130420 7 D1. . . . . . . . . . 3130441 17 D1. . . . . . . . . 3130498 9 D1. . . . . . . . . . 3211077 3 B13. . . . . . . . . 3221044 19 C1. . . . . . . . . 3222065 19 C3. . . . . . . . . 3224056-086 15 C3. . . . . 3225026 7 C3. . . . . . . . . . 3233002 5 C6. . . . . . . . . . 3233003 44 C6. . . . . . . . . 3233007 24 C6. . . . . . . . . 3233009 26 C6. . . . . . . . . 3233010 27 C6. . . . . . . . . 3233012 30 C6. . . . . . . . . 3233014 33 C6. . . . . . . . . 3233017 37 C6. . . . . . . . . 3233018 20 C6. . . . . . . . . 3233019 23 C6. . . . . . . . . 3233020 46 C6. . . . . . . . . 3233021 6 C6. . . . . . . . . . 3233022 7 C6. . . . . . . . . . 3233023 8 C6. . . . . . . . . . 3233024 3 C6. . . . . . . . . . 3233025 2 C6. . . . . . . . . . 3233026 4 C6. . . . . . . . . . 3233029 34 C6. . . . . . . . . 3233030 18 C6. . . . . . . . . 3233031 17 C6. . . . . . . . . 3233032 19 C6. . . . . . . . . 3233033 21 C6. . . . . . . . . 3233035 43 C6. . . . . . . . . 3233036 32 C6. . . . . . . . . 3233037 40 C6. . . . . . . . . 3233038 9 C6. . . . . . . . . . 3233039 16 C6. . . . . . . . . 3233040 11 C6. . . . . . . . . 3233043 45 C6. . . . . . . . . 3233045 12 C6. . . . . . . . . 3233054 14 C6. . . . . . . . . 3233055 15 C6. . . . . . . . . 3233060 14 C7. . . . . . . . . 3233062 12 C7. . . . . . . . . 3233063 10 C7. . . . . . . . . 3233069 13 C7. . . . . . . . . 3233070 29 C7. . . . . . . . . 3233076 25 C7. . . . . . . . . 3233083 11 C7. . . . . . . . . 3233084 30 C7. . . . . . . . . 3233089 26 C7. . . . . . . . . 3233090 16 C7. . . . . . . . . 3233122 22 C6. . . . . . . . . 3233125 25 C6. . . . . . . . .

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

XPRESS 300 A99CA28C

D5

3233126 28 C6. . . . . . . . . 3233127 31 C6. . . . . . . . . 3233128 35 C6. . . . . . . . . 3233129 36 C6. . . . . . . . . 3233130 48 C6. . . . . . . . . 3233131 3 C7. . . . . . . . . . 3233132 4 C7. . . . . . . . . . 3233140 47 C6. . . . . . . . . 3233153 13 C6. . . . . . . . . 3233158 8 C7. . . . . . . . . . 3233175 29 C6. . . . . . . . . 3233176 38 C6. . . . . . . . . 3233177 39 C6. . . . . . . . . 3233195 1 C7. . . . . . . . . . 3233213 7 C7. . . . . . . . . . 3233215 15 C7. . . . . . . . . 3233248 1 C6. . . . . . . . . . 3233368 5 C7. . . . . . . . . . 3233448 42 C6. . . . . . . . . 3233456 9 C7. . . . . . . . . . 3233457 27 C7. . . . . . . . . 3233478 41 C6. . . . . . . . . 3233498 31 C7. . . . . . . . . 3233499 23 C7. . . . . . . . . 3233501 6 C7. . . . . . . . . . 3233548 10 C6. . . . . . . . . 3240173 4 C14. . . . . . . . . 3513519 3 B4. . . . . . . . . . 3515501 25 C3. . . . . . . . . 3576504 12 B12. . . . . . . .

11 B13. . 3576510 3 B12. . . . . . . . . 3576511 12 B13. . . . . . . . 3610013 24 C3. . . . . . . . . 3610020 2 B4. . . . . . . . . . 3610026 13 C1. . . . . . . . .

17 C2. . . 4010094 22 C4. . . . . . . . . 4010095 16 C4. . . . . . . . . 4010129 23 C4. . . . . . . . . 4010132 13 A10. . . . . . . . 4010211 8 A10. . . . . . . . . 4020129 5 C11. . . . . . . . . 4030043 6 C4. . . . . . . . . . 4030061 20 A9. . . . . . . . . 4032029 5 C4. . . . . . . . . . 4032045 7 C4. . . . . . . . . . 4032046 4 C4. . . . . . . . . . 4032064 8 C4. . . . . . . . . . 4040052 19 B5. . . . . . . . . 4040054 20 B5. . . . . . . . . 4040063 29 C4. . . . . . . . . 4060085 27 C4. . . . . . . . . 4060193 25 C4. . . . . . . . . 4110164 17 B6. . . . . . . . .

4110177 8 B1. . . . . . . . . . 4110193 8 B5. . . . . . . . . . 4110194 16 B5. . . . . . . . . 4110203 10 B7. . . . . . . . . 4140006 20 C4. . . . . . . . . 4170014 4 A11. . . . . . . . . 5010192 3 A13. . . . . . . . . 5010204 26 C3. . . . . . . . . 5010206 28 C3. . . . . . . . . 5010256 9 B4. . . . . . . . . . 5020422 13 B12. . . . . . . . 5020468 2 C3. . . . . . . . . . 5020506 6 B8. . . . . . . . . . 5020666 12 C2. . . . . . . . . 5020667 8 C2. . . . . . . . . . 5020677 20 B10. . . . . . . . 5020681 23 B10. . . . . . . . 5020690 21 C7. . . . . . . . . 5020741 49 C6. . . . . . . . . 5020789 31 C3. . . . . . . . . 5020793 16 B11. . . . . . . . 5020927 6 B10. . . . . . . . . 5020936 20 C7. . . . . . . . . 5130663 27 C3. . . . . . . . . 5130668 6 B3. . . . . . . . . . 5130940 5 B4. . . . . . . . . . 5131039 16 B3. . . . . . . . . 5131040 16 B3. . . . . . . . . 5131115 3 B8. . . . . . . . . . 5131116 3 B8. . . . . . . . . . 5131272 3 C2. . . . . . . . . . 5131447 14 B13. . . . . . . . 5210748 16 A10. . . . . . . . 5210752 8 B12. . . . . . . . .

15 B13. . 5210753 8 B12. . . . . . . . . 5210754 8 B12. . . . . . . . . 5210764 16 C1. . . . . . . . . 5211033 13 A8. . . . . . . . . 5211065 16 C1. . . . . . . . . 5211115 17 B3. . . . . . . . . 5211325 4 B4. . . . . . . . . . 5211517 16 C1. . . . . . . . . 5211585-067 17 C3. . . . . 5211633-067 26 A9. . . . . 5211692 18 C2. . . . . . . . . 5220602 7 B3. . . . . . . . . . 5220646 5 B13. . . . . . . . . 5220916-067 13 A14. . . . 5220958 2 B11. . . . . . . . . 5220980 20 B2. . . . . . . . . 5222154-067 8 A14. . . . . 5222155-067 8 A14. . . . . 5222665 20 A13. . . . . . . . 5222877-067 27 B14. . . .

5222999-067 17 B9. . . . . 5224592 5 A8. . . . . . . . . . 5224715-067 11 B5. . . . . 5240717 13 B10. . . . . . . . 5240952 11 B11. . . . . . . . 5240993 9 C2. . . . . . . . . . 5241018-067 5 C1. . . . . . 5241147 7 B11. . . . . . . . . 5241176-067 35 A10. . . . 5241213-067 24 B14. . . . 5241224-067 25 A9. . . . . 5241397-067 6 B5. . . . . . 5241398-067 21 A9. . . . . 5241399-067 21 A9. . . . . 5241403-067 20 A8. . . . . 5241418 27 A8. . . . . . . . . 5241621 24 C2. . . . . . . . . 5241799-067 9 A10. . . . . 5242016-067 22 A8. . . . . 5242081-067 10 A13. . . . 5242229-067 28 A10. . . . 5242981 8 B12. . . . . . . . . 5332828 25 B11. . . . . . . . 5333332-067 12 A6. . . . . 5333367 2 B10. . . . . . . . . 5410241 4 A13. . . . . . . . . 5410346 15 C4. . . . . . . . . 5410414 17 A8. . . . . . . . . 5410415 23 C3. . . . . . . . . 5410421 25 A10. . . . . . . .

13 B14. . 5410424 18 C4. . . . . . . . . 5410436 7 A13. . . . . . . . . 5410470 14 B4. . . . . . . . . 5410479 6 C3. . . . . . . . . . 5410489 1 B14. . . . . . . . . 5410494 12 B8. . . . . . . . . 5410495 11 B8. . . . . . . . . 5410506 4 B2. . . . . . . . . . 5410509 19 B14. . . . . . . . 5410510 18 B2. . . . . . . . . 5410529 10 B2. . . . . . . . . 5410542 10 C2. . . . . . . . . 5410548 16 B10. . . . . . . . 5410549 9 B2. . . . . . . . . . 5410749 28 B14. . . . . . . . 5410766 6 C2. . . . . . . . . . 5410767 7 C2. . . . . . . . . . 5410772 8 B9. . . . . . . . . . 5410779 4 B8. . . . . . . . . . 5410780 5 B8. . . . . . . . . . 5410896 19 A8. . . . . . . . . 5410906 6 B4. . . . . . . . . . 5410988 15 B6. . . . . . . . . 5410991 3 B1. . . . . . . . . . 5411159 14 B2. . . . . . . . .

PartNo.

Ref.No.

PartNo.

Ref.No.

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PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

XPRESS 300 A99CA28C

D6

5411164 14 C3. . . . . . . . . 5411272 18 A14. . . . . . . . 5411291 3 B10. . . . . . . . . 5411297 14 B6. . . . . . . . . 5411468 9 B3. . . . . . . . . . 5430261 17 A10. . . . . . . . 5430725 4 A14. . . . . . . . . 5430766 18 B13. . . . . . . . 5430776 26 B11. . . . . . . . 5430779 1 B1. . . . . . . . . . 5430802 2 A10. . . . . . . . . 5430806 4 B3. . . . . . . . . . 5430807 5 B3. . . . . . . . . . 5430884 19 B2. . . . . . . . . 5430945 5 B12. . . . . . . . . 5430967 18 B5. . . . . . . . . 5431018 13 B4. . . . . . . . . 5431030 9 B5. . . . . . . . . . 5431032 9 B11. . . . . . . . . 5431053 6 A14. . . . . . . . . 5431107 27 C2. . . . . . . . . 5431124 8 B2. . . . . . . . . . 5431310 20 B11. . . . . . . . 5431570 12 B9. . . . . . . . . 5431571 9 B9. . . . . . . . . . 5431572 16 B9. . . . . . . . . 5431573 3 B9. . . . . . . . . . 5431574 14 B9. . . . . . . . . 5431596 19 B10. . . . . . . . 5431769 21 C4. . . . . . . . . 5431771-070 30 A8. . . . . 5431774-070 10 A9. . . . . 5431786 10 A8. . . . . . . . . 5431787 18 A8. . . . . . . . . 5431793 4 B1. . . . . . . . . . 5431794 20 B14. . . . . . . . 5431796 33 A8. . . . . . . . . 5431797 33 A8. . . . . . . . . 5431798 16 A5. . . . . . . . . 5431799 16 A5. . . . . . . . . 5431806-157 7 A5. . . . . . 5431809-157 4 A5. . . . . . 5431898-157 3 A5. . . . . . 5431936 7 B12. . . . . . . . . 5431961 5 B14. . . . . . . . . 5431964 16 B5. . . . . . . . . 5431972 17 B11. . . . . . . . 5431977 12 B11. . . . . . . . 5432077 19 C4. . . . . . . . . 5432245 3 B2. . . . . . . . . . 5432246-070 1 B5. . . . . . 5432247-070 2 B5. . . . . . 5432299-070 8 A9. . . . . . 5432302 15 B14. . . . . . . . 5432374-070 30 A8. . . . .

5432441 17 B14. . . . . . . . 5432559 22 A14. . . . . . . . 5432619 1 A11. . . . . . . . . 5432649 26 B14. . . . . . . . 5432663-157 35 A8. . . . . 5432733 21 A14. . . . . . . . 5521301 4 B14. . . . . . . . . 5630334 10 B11. . . . . . . . 5630351 3 B11. . . . . . . . . 5630514 9 B12. . . . . . . . . 5630586 18 C3. . . . . . . . . 5630629 14 B5. . . . . . . . . 5630651 14 C2. . . . . . . . . 5630652 15 C2. . . . . . . . . 5810141 2 B1. . . . . . . . . . 5810144 3 A14. . . . . . . . . 5810290 13 C4. . . . . . . . . 5810291 3 B3. . . . . . . . . . 5810310 15 B2. . . . . . . . . 5810441 2 B2. . . . . . . . . . 5810444 1 B2. . . . . . . . . . 5810467 22 A9. . . . . . . . . 5811052 2 A14. . . . . . . . . 5811087 38 A8. . . . . . . . . 5811104 16 A8. . . . . . . . . 5811105 16 A8. . . . . . . . . 5811106 37 A8. . . . . . . . . 5811107 2 A8. . . . . . . . . . 5811111 36 A8. . . . . . . . . 5811210 2 A5. . . . . . . . . . 5811373 18 B14. . . . . . . . 5811399 29 A8. . . . . . . . . 5811401 28 A8. . . . . . . . . 5811402 31 A8. . . . . . . . . 5811489 20 A5. . . . . . . . . 5811491 1 A5. . . . . . . . . . 5830009 13 C2. . . . . . . . . 5910026 7 B8. . . . . . . . . . 7010032 17 C4. . . . . . . . . 7041157 4 B12. . . . . . . . . 7041198 13 B13. . . . . . . . 7041204-067 4 B11. . . . . 7041219 11 C2. . . . . . . . . 7041370 15 A8. . . . . . . . . 7041375-067 8 B3. . . . . . 7041448 8 B11. . . . . . . . . 7041755 10 B3. . . . . . . . . 7042029 13 A13. . . . . . . .

26 C2. . . 7042031 15 A13. . . . . . . . 7052005 33 A10. . . . . . . . 7052047 32 A10. . . . . . . . 7052083 12 A13. . . . . . . . 7052095 6 B1. . . . . . . . . . 7052103 27 B6. . . . . . . . .

7052147 16 A14. . . . . . . . 7052148 17 A14. . . . . . . . 7052153 11 B1. . . . . . . . . 7052154 20 A14. . . . . . . . 7052192 12 A10. . . . . . . . 7061013 18 C7. . . . . . . . . 7061014 17 C7. . . . . . . . . 7061033 8 B10. . . . . . . . . 7061034 4 B10. . . . . . . . . 7072533 32 B11. . . . . . . . 7072724 2 B7. . . . . . . . . . 7072791 39 A8. . . . . . . . . 7073761 3 A8. . . . . . . . . . 7074110 1 A12. . . . . . . . . 7074214 22 B11. . . . . . . . 7074752 31 B11. . . . . . . . 7074782 10 B14. . . . . . . . 7074819 28 A9. . . . . . . . . 7074946 8 B14. . . . . . . . . 7074954 2 A12. . . . . . . . . 7075339 4 C1. . . . . . . . . . 7075644 3 A12. . . . . . . . . 7075722 16 A12. . . . . . . . 7075741 13 A5. . . . . . . . .

9 A12. . 7076202 10 A12. . . . . . . . 7076274 13 A12. . . . . . . . 7076567 4 A12. . . . . . . . . 7076568 6 A12. . . . . . . . . 7077377 9 B14. . . . . . . . . 7077765 11 A12. . . . . . . . 7077858 18 A12. . . . . . . . 7077859 8 A12. . . . . . . . . 7077860 12 A12. . . . . . . . 7077861 5 A12. . . . . . . . . 7077919 17 A12. . . . . . . . 7077920 15 A12. . . . . . . . 7078253 14 A12. . . . . . . . 7078354 7 A12. . . . . . . . . 7080003 30 A10. . . . . . . .

11 A14. . 7080138 23 B6. . . . . . . . . 7080140 12 B2. . . . . . . . . 7080229 17 B5. . . . . . . . . 7080236 16 B1. . . . . . . . . 7080278 2 B9. . . . . . . . . . 7080306 14 B3. . . . . . . . .

15 C1. . . 30 C3. . .

7080307 14 B1. . . . . . . . . 7080352 1 B8. . . . . . . . . .

1 C2. . . 7080369 17 B2. . . . . . . . . 7080409 6 B9. . . . . . . . . . 7080413 13 B2. . . . . . . . . 7080424 4 B9. . . . . . . . . .

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

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GridNo.

GridNo.

XPRESS 300 A99CA28C

D7

7080433 15 B9. . . . . . . . . 21 B10. .

7080438 18 B11. . . . . . . . 7080476 19 A14. . . . . . . . 7080492 12 B14. . . . . . . . 7080511 24 A10. . . . . . . .

16 B147080526 9 B1. . . . . . . . . . 7080539 20 B6. . . . . . . . . 7080571 12 B1. . . . . . . . . 7080573 11 B3. . . . . . . . . 7080579 5 B5. . . . . . . . . . 7080615 11 B7. . . . . . . . . 7080631 13 B5. . . . . . . . . 7080673 17 B10. . . . . . . . 7511854 17 B13. . . . . . . . 7511866 10 B1. . . . . . . . . 7511875 5 A11. . . . . . . . . 7511930 34 A8. . . . . . . . . 7512007 24 C4. . . . . . . . . 7512024 3 B5. . . . . . . . . .

24 B6. . . 26 C4. . . 2 C7. . .

7512027 12 C4. . . . . . . . . 7512084 21 B14. . . . . . . . 7512085 6 A5. . . . . . . . . .

9 A8. . . 7512093 7 B14. . . . . . . . . 7512094 11 B14. . . . . . . . 7512098 29 B14. . . . . . . . 7512113 7 A11. . . . . . . . . 7512130 13 A9. . . . . . . . . 7512173 16 C2. . . . . . . . . 7512176 1 B12. . . . . . . . . 7512232 5 A5. . . . . . . . . .

23 A8. . . 17 A9. . . 11 A10. . 8 A13. . 9 A14. .

14 B14. . 7512242 6 A8. . . . . . . . . . 7512246 5 B2. . . . . . . . . . 7512266 10 B12. . . . . . . . 7512275 11 B2. . . . . . . . . 7512284 14 B10. . . . . . . . 7512310 7 A14. . . . . . . . . 7512325 17 B4. . . . . . . . . 7512365 15 B8. . . . . . . . . 7512457 19 A10. . . . . . . . 7512490 27 A10. . . . . . . . 7512492 24 B10. . . . . . . . 7512566 14 A10. . . . . . . . 7512576 34 B11. . . . . . . .

7512666 11 A13. . . . . . . . 7512673 3 C3. . . . . . . . . . 7512701 1 B11. . . . . . . . . 7512702 19 B11. . . . . . . . 7515145 21 C2. . . . . . . . . 7515181 28 C7. . . . . . . . . 7515182 11 A9. . . . . . . . . 7515193 1 A6. . . . . . . . . . 7515194 2 A6. . . . . . . . . .

4 A9. . . 7515304 24 B11. . . . . . . . 7515316 9 A13. . . . . . . . . 7515321 4 A10. . . . . . . . .

5 B9. . . 7515339 15 B3. . . . . . . . . 7515345 1 C1. . . . . . . . . . 7515382 7 B13. . . . . . . . . 7515384 18 A9. . . . . . . . . 7515385 13 A6. . . . . . . . . 7515398 9 A6. . . . . . . . . . 7515399 5 A9. . . . . . . . . . 7515415 6 B11. . . . . . . . . 7515438 35 B11. . . . . . . . 7515472 21 C1. . . . . . . . . 7515484 17 C1. . . . . . . . . 7515485 23 C1. . . . . . . . . 7515489 2 B8. . . . . . . . . . 7515513 22 C3. . . . . . . . . 7515522 9 C1. . . . . . . . . . 7515523 16 B4. . . . . . . . . 7515540 20 C3. . . . . . . . . 7515547 27 A9. . . . . . . . . 7515554 26 B10. . . . . . . . 7517216 4 B5. . . . . . . . . . 7517264 6 A6. . . . . . . . . . 7517312 3 B14. . . . . . . . . 7517375 11 A8. . . . . . . . . 7517376 26 A8. . . . . . . . . 7517396 9 A9. . . . . . . . . . 7517505 23 A14. . . . . . . . 7541906 10 A10. . . . . . . .

11 B12. . 7541925 14 A5. . . . . . . . .

4 A8. . . 10 C4. . .

7542122 18 A5. . . . . . . . . 14 A9. . . 25 A8. . . 8 A11. .

12 B5. . . 7542127 21 B2. . . . . . . . . 7542129 20 C2. . . . . . . . . 7542301 6 A13. . . . . . . . . 7542303 12 B3. . . . . . . . . 7542321 27 B11. . . . . . . .

7542324 23 A9. . . . . . . . . 1 A13. .

14 A14. . 18 B9. . .

7542343 7 A6. . . . . . . . . . 7542403 21 A10. . . . . . . .

1 B10. . 7542403 20 C1. . . . . . . . . 7542404 22 C1. . . . . . . . . 7542411 6 A10. . . . . . . . . 7542438 15 B10. . . . . . . . 7542439 5 B11. . . . . . . . .

16 C3. . . 7542449 14 C1. . . . . . . . . 7542459 15 B4. . . . . . . . . 7542503 30 B11. . . . . . . . 7542507 1 B3. . . . . . . . . . 7542602 14 B11. . . . . . . . 7542711 5 B10. . . . . . . . . 7542712 11 B4. . . . . . . . . 7542714 10 C3. . . . . . . . . 7543005 12 C3. . . . . . . . . 7543203 11 B9. . . . . . . . . 7546701 22 C7. . . . . . . . . 7546702 19 C7. . . . . . . . . 7546707 24 C7. . . . . . . . . 7546904 11 B10. . . . . . . . 7547004 2 A11. . . . . . . . . 7547028 7 B10. . . . . . . . . 7552603 25 B10. . . . . . . .

8 C1. . . 7552801 2 B12. . . . . . . . . 7552901 5 A10. . . . . . . . .

14 B8. . . 6 B13. . 2 C1. . .

7553001 26 A10. . . . . . . . 7555716 2 A13. . . . . . . . . 7555721 10 B4. . . . . . . . . 7555745 8 C3. . . . . . . . . . 7555748 2 B14. . . . . . . . . 7555749 2 B3. . . . . . . . . . 7555764 1 C3. . . . . . . . . . 7555792 15 A5. . . . . . . . .

8 A8. . . 7555796 11 C3. . . . . . . . . 7555806 7 A10. . . . . . . . .

10 B10. . 24 C1. . .

7555823 3 A10. . . . . . . . . 7555827 23 C2. . . . . . . . . 7555828 19 C2. . . . . . . . . 7555859 7 A8. . . . . . . . . . 7555878 7 B9. . . . . . . . . . 7555883 29 B11. . . . . . . . 7555898 8 B13. . . . . . . . .

PartNo.

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PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

XPRESS 300 A99CA28C

D8

7555911 13 B11. . . . . . . . 7555919 28 C2. . . . . . . . . 7555931 17 A5. . . . . . . . . 7555932 23 B14. . . . . . . . 7555935 25 B14. . . . . . . . 7555990 1 B13. . . . . . . . . 7556076 9 B13. . . . . . . . . 7556401 2 B13. . . . . . . . . 7556804 10 B13. . . . . . . . 7558201 3 A11. . . . . . . . . 7558302 6 B2. . . . . . . . . . 7558402 11 A6. . . . . . . . .

19 A9. . . 13 B3. . . 13 B8. . . 23 B11. . 3 C1. . .

7571602 11 C4. . . . . . . . . 7575202 15 A10. . . . . . . . 7621336 28 C4. . . . . . . . . 7621403 12 A8. . . . . . . . .

7621433 21 B11. . . . . . . . 7621460 7 B1. . . . . . . . . . 7621462 19 B6. . . . . . . . . 7661203 12 B10. . . . . . . . 7661205 22 C2. . . . . . . . . 7661401 29 C2. . . . . . . . . 7661404 13 C3. . . . . . . . . 7661407 12 B4. . . . . . . . . 7661632 13 B9. . . . . . . . . 7661633 10 B9. . . . . . . . . 7661638 21 A8. . . . . . . . .

30 B14. . 7661645 12 A5. . . . . . . . .

1 A8. . . 7661820 2 C2. . . . . . . . . . 7670009 11 A5. . . . . . . . . 7670051 6 B14. . . . . . . . . 7670054 9 C4. . . . . . . . . . 7670057 10 A5. . . . . . . . .

32 A8. . . 7670060 7 B2. . . . . . . . . .

7670080 16 B2. . . . . . . . . 7670081 5 C3. . . . . . . . . . 7670085 8 A5. . . . . . . . . . 7670088 19 A5. . . . . . . . . 7670096 8 A6. . . . . . . . . . 7710405 29 C3. . . . . . . . . 7710434 18 C1. . . . . . . . . 7710448 16 B13. . . . . . . . 8360009-600 34 A10. . . .

5 A14. . 5 B1. . .

8360026 15 A14. . . . . . . . 18 B1. . .

8360031-30 21 B6. . . . . 8360031-38 25 B6. . . . . . 8450003-1525 13 B1. . . . 8450040-600 31 A10. . . .

12 A14. . 8450042-600 17 B1. . . . . 9914905 7 D2. . . . . . . . . . 9914975 7 D2. . . . . . . . . .

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