modulmix2000 dt en

7/23/2019 Modulmix2000 DT En

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Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169

Murcia(Espaa)

Tel.:+34968890000

Fax:+34968890777

Web:www.frumecar.comemail:[email protected]

Internationallyrecognizedquality,thereliabilityisourvalue. 1de21

CONCRETE BATCHING PLANT

MODULMIX 2000

MODULMIX range isbased inamodularconceptasacomplete solution toeasy transportandquickassemblybycombiningheaviness, reliability and high production capacity. The plant is divided in two different areas, the

aggregatesdosageandstoragemoduleandontheotherhandthemixingarea,withdifferentoptionsdependingon

theproductionrequirements.

ThemainfeaturesofModulmixbatchingplantsare: Modularsetofhoppersincludingmetallicwallsforfeedingramp.Thestructure iscompletelyfoldedduring

transport.

Mixingareawithdifferentoptionsdependingonrequestedproductioncapacity.

Fullypreinstalledatourpremisestoallowafastassembly.

Acontrolcabinmaybeproposedasanoptionaltoinstallourinformationsystem.

Combineheaviness,reliabilityandversatility.


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Fax:+34968890777



MAINCHARACTERISTICS

Wetway

batching

plant.

2m3perbatch.

Twinshaftmixer3000/2000.

Aggregatesgroupcompactmodulardesign.Totalcapacity60120m3.

Dosageofaggregatesbyweighingconveyor2m3.

1,000kgcementscale.

500ltswaterscale.

Waterfeedsystemthrough1.5batchingcountingunit.

Waterfeedingsystemthrough5.5kwpump+pressurecontrolasanoption.

Pneumaticsystemequippedwith7.5kwcompressor.

Controlcabinwithairconditioningsystemasanoption.

Powerandcontrolsystemincluded.

Requiredarea

for

installation

400

m

2.


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SETOF4MODULARHOPPERSINALINE

Totalcapacityofset60120m.

Made

of

5mm

steel

plate.

Dimensionsofset12,000x3,800mm.

Supportstructuremadeofsteelstructuralprofiles.

Aggregate discharge through 10 gates operated bypneumaticcylinders.

Set equipped with two electric vibrators in sandcompartments.

Readyforinstallationofhumiditymeasurement.

SUPPORT

WALLS

FOR

LOAD

RAMPS

FOR

ACCES

TO

HOPPERS

SET

Placedtofeedaggregatesgroupthroughoneorbothsides(onlyfor60and80m3models).

Madeof5mmsteelplate.

AGGREGATESWEIGHINGSYSTEM

Weighinghopperwithloadcapacitypercycleof2m3.

Madeof5mmsteelplate.

Weighing

system

fitted

with

6stainless

steel

load

cells

of

3,000kg.

Beltstructurefabricatedin6mmfoldedsteelplate.

SIEMENSSimogear15kwgearedmotor.

AGGREGATESLIFTINGSYSTEM

Aggregatesliftingbelttomixer800mmribbedbelt.

Beltstructuremadeof5mmsteelplate.

SIEMENSSimogear15kwgearedmotor.

Emergencystopswitch.

Antireturnbearing.


4/21


Murcia(Espaa)

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CEMENTWEIGHINGSYSTEM

Cementweighingscalewithloadcapacityof1,000kg.

Made

of

3mm

steel

plate.

Weighingsystemfittedwith3stainlesssteelloadcellsof

750kg.

Equippedwithpneumaticvibrator.

Cementdischargethrough250mmbutterflyvalvewithpneumaticactuator.

Concretemixerconnectionwithflexiblehose.

WATERDOSING

Water

weighing

scale

with

load

capacity

500

liters.

Madeof3mmstainlesssteelplate.

Weighingsystemfittedwith3stainlesssteelloadcellsof300kg.

Waterdischargethrough6''pneumaticbutterflyvalve.

Additional water feed system through batchingcounting unit, 1.5''programmableoperation,opening/closingthroughpneumaticvalves.

Water feeding systemwith 5.5 Kw pump + pressure control adjustmentsystem.

SUPPORTSTRUCTUREFORMIXINGAREA

Madeofsteellaminatedprofiles.

Supportstructureforcementandwaterscales.

Inspectionwalkwaysforscalesstructurewithaccessladder.

Accessstairfromgroundleveltomainplatform.


5/21


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MIXINGSET

HorizontaltwinshaftmixerMAO3000/2000.

Omega

shaped

tank

clad

with

cast

iron

plates.

Dischargesystemcentredontankbase.

Gatefittedwithnondriprubberseals.

1.5kwhydraulicunit.

8mixingarmsand2scrapingarmsperaxle.

Manualauxiliarypumpforemergencies.24Velectrovalve.

NYHARDcastironpanellinings.

SidecladdinginCR321steel.

MixingpaddlesinNYHARDcastiron.

Centralizedgreaselubricationequipmentforseals.

Maintenancegatewithelectricalsafetysystem.

2x37kwmixingmotors.

380

V

electrical

installation

with

junction

box.

Mixerdischargeconeequippedwithelectricvibrator

COMPRESSEDAIRINSTALLATION

10HPcompressorwithairreceiverof500litres.

Sealedcabinetsforpneumaticelectrovalves.

Maintenanceaccessfrommainstructure.

Pneumaticsystemequippedwithfiltrationandlubrication.

Refrigerateddryerasanoption.


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POWERANDCONTROLPANEL

Sealedcabinetlocatedindosingshed.

Control

pushbuttons

and

display

on

cabinet

doors.

Automaticandmanualoperation.

EquippedwithSIEMENS&Schneiderelectricalmechanisms.

Electricalunitpreinstallationandrequiredassemblymaterials

K2SYSTEMFORAUTOMATIONANDMANAGEMENTOFCONCRETEBATCHINGPLANTS

LoadcontrolviaWetPath(WP).

Controlofaggregatesstoragesystem.

K2controllerwith48outputs/24inputs

Fouranalogue/digitalchannels.

Fourquickcounters.

Two24relay8Acards.

"K2"Automationandmanagementprogram.

Systemcomponents

PC+TFTmonitor.

Keyboard,opticalmouseandprinter.

DVDrecorder.

UPS.

Features ofK2system

Dynamiccontrolofproductionflows.

Automaticactivationofvibratorsandfluidisers.

Weightsafetycontrolinscales.

Dynamiccorrectionsincycles.

Recordingofmanualactionsintheconsole.

Quickbatchingofproductsforconsignment.

Modificationofrecipesandprimarykeys.

Generationofordersandprintingofdispatchnotes.

Controlofmovementsinthewarehouse.

Dataloggersystem.

Smartanalysissystem.


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Murcia(Espaa)

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OPTIONALACCESORIES

SILOSFOR

CEMENT

STORAGE

Frumecarstandardmodels

Fixedsilosforcontainertransport.Capacitiesof23,43and55Tm.

Boltedsilosforcontainertransport.Capacitiesof50,70,90,112,135,150and175Tm.Additionaloptionsupto1000Tm.

Telescopicboltedsilos.Transportbytruck (twosilosfortruck).Capacityof55Tm.

Fixedsilos2,5003,500.Capacitiesbetween30and150Tm.

Frumecarcementsiloscharacteristics

Verticalaccessladderintwosectionswithintermediatelandingplatform.

Safetybarrieronupperpart.

Manual

butterfly

opening/closing

system.

Filingpipe3.5"diameter.

Fillingcurve4diametercaststeelwithboltedflanges.

Setof4fluidisersandelectrovalveonthebottompartofsilo.

Safetyvalveontheupperpartofthesilo.

CARTRIDGETYPEFILTERFORCEMENT

WAMSilotopfilterWAM(Italy).

Cartridgetypefilter inaluminiumandpolystyrenewithcartridges incorrugatedsyntheticmaterialtoobtainahighlyfilteringsurfacewithminimumdimensions.

Pneumaticcleaningsystemthatusestimedpulsesofcompressedair.

Filteringsurfacearea:24.5m2

Electronic

control

panel.

Voltage:220/380V.

Workingpressure:67bar.

Supportframeforinstallationonsilo.

SCREWCONVEYOURFORCEMENT

BrandWAM(Italy).

Diameter:273mm.

Length:13,200mm.

Manufacturedwithsteelspiralandtube.

18.5kw,290rpmgearedmotor,directlyconnectedtoaxle.

Production:90Tm/h.

Intermediate

supports

with

bearing

.

Sleeveandclampsforthedischarge.

FILLINGSYSTEMFORCEMENTSILOS

Cement receiving hopper 3001,500 kg capacity. Fabricated in steel plate.Equippedwithbreakingbagssystem..

Horizontalscrewconveyorforcementextraction193mm.Manufacturedwithsteelspiralandtube.4kWgearedmotor.Productioncapacity17Tm/h.

Verticalscrewconveyorforelevationtosilos193mm.Manufacturedwithsteelspiralandtube.9.2kWgearedmotor.Productioncapacity17Tm/h.


8/21


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AUTOMATICFEEDINGSYSTEMFORAGGRAGATES

Aggregateintakehopper4.5m3capacity,fabricatedinsheetsteel.

Equippedwith

an

electric

vibrator.

Liftingbelttoaggregateshoppersrubbedbelt,equippedwith7.5kw

gearedmotor.

Electricrotatingdistributorforaggregates.

Electriccontrolpanel.

HYDROMIXVIIDIGITALMICROWAVEMOISTURESENSOR

Readyforinstallationinaggregateshoppers.

Connectioncable4meterslength.

Support

and

washer

fixation.

Enlargementelectricalcabinet.

ADMIXTUREDOSINGSYSTEM

Boxfortwopneumaticpumps.

CounterM253/4.

Terminalblockforelectricconnections.

Airinletregulationfilter.

Electrovalveforpumpactivation.

3/4"samplingtap.

Checkvalvewith3/4"key.

ADMIXTURESWEIGHINGSYSTEM

Plasticcasesforfillingpneumaticpumpsof1/2".

Electricjunctionboxeswithterminalblock.

Airinletregulationfilter.

Electrovalveforpumpactivation.

3/4"samplingtap.

Metallicboxforadmixturesscales.

24

litres

plexiglas

containers

(other

sizes

available).

50kgloadingcells.

Optionofdischargebygravityorbypump.


9/21


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Tel.:+34968890000

Fax:+34968890777



TECHNICALSPECIFICATIONS

INSTALLEDPOWER

LOGISTICREQUIREMENTS

Capacityper

batch

2m3

Productioncapacity 80m3/h

Numberofaggregateshoppers 45

Aggregatescapacity 60120m3

Numberofcementsilos 4

Cementscale 1,000kg

Waterscale 500lts

Waterbatchingcounter 1.5

Installedpower(2silos) 152Kw

Simultaneouspower 132Kw

Mixertype Twinshaftmixer

COMPONENT QUANTITY UNITARY(HP) UNITARY(KW) INSTALLED(KW) FACTOR SIMULTANEOUS(KW)

Aggregatesvibrator 2 1.00 0.75 1.50 0 0.00

Weighingbelt 1 20.00 15.00 15.00 1 15.00

Weighingbeltvibrator 2 0.24 0.18 0.36 1 0.36

Liftingbelt 1 20.00 15.00 15.00 1 15.00

Loadingscrewconveyor 2 25.00 18.50 37.00 0.5 18.50

MixerMAO3000/2000 2 50.00 37.50 75.00 1 75.00

Mixerhydraulicsystem 1 2.00 1.50 1.50 1 1.50

Mixerconevibrator 1 0.24 0.18 0.18 1 0.18

Compressor 1 10.00 7.50 7.50 1 7.50

Transporttype N Type Content Dimensions(mm) Weight(Tm) Volume(m3)

Road 3 TruckC1.Aggregatesgroup

C23.Mixingarea

Length=13,0001x18

2x203x84Height=2,550

Width=2,550

Maritime 3Container40'

HighCube

C1.Aggregatesgroup

C23.Mixingarea

Length=12,0001x18

2x203x69Height=2,550

Width=2,550


10/21


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DRAWINGSSET


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LOSGISTICANDINSTALLATIONAGGREGATESGROUP

MIXINGAREA


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QUALITYREPORT

MATERIALS

Steelprofiles:

S275JR.

Steelplate:S235JR.

Diamondplate:4/6S235JR.

Steelstainless:A304

Wearingplates:400HB.

Rubber:R395.

Neoprene:Acrylonitrilebutadiene(NBR).

WEIGHINGDEVICES

Extensiometricloadcellsattensionandcompression,brandDinacellbuiltinstainlesssteel.

HYDRAULICINSTALLATION

HydraulicdeviceVickersorTDZ.

BalancedovercentervalveHBS.

MOTORISATION

GearedmotorsbrandSIEMENSSimogearSeries.

SILOACCESORIESANDFILTERINGINSTALLATION

ScrewconveyorsWAM.

Butterflyvalves,levelandpressureindicatorsWAM.

CartridgefilterWAMmodelSilotop.

SecurityvalveWAM.

PNEUMATICINSTALLATION FINIrotarypistoncompressorwithcastironcylinders,includingoilfilter.

ActuatorsandpneumaticpanelwithcomponentsMETALWORK.

PAINTING

Enamelbasedonacrylicpolyurethaneresin,polymerizedbyaliphaticpolyisocyanateLACAPOLD/DEVOLUTION.

BAREPIK870F.CPolyamideepoxyprimerformulatedwithzincphosphate.

PolyurethanecatalystforbodyworksK784.

120micronsthickness.

ELECTRICALINSTALLATION

SteelcabinetSCHNEIDERELECTRICIP55

SteelderivationboxesSCHNEIDERELECTRICSPACIALSDB.

Trayforelectricalcables(Traymadeofsteelbarselectricallywelded).

SwitchdisconnectorsSCHNEIDERELECTRICCOMPACTNSXandINTERPACTINS2503P.

Switchesthermomagneticofcircuitsandreceptors.

ContactorsSIEMENSandSCHNEIDERELECTRIC.

PilotdevicesSCHNEIDERELECTRICHARMONYXB4.

ProgrammablecontrollerSIEMENSLOGO!LOGIC24RC.


13/21


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COMMITTEDTOQUALITY


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15/21


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FRUMECAR,THESTRENGTHOFAGREATCOMPANY

MISION

Ourmainmission is to supplymachineryand technology to the concrete industry,provide technical serviceswithaddedvalueandmarketspareparts.Weareacompanyaimedatfullysatisfyingtheneedsandexpectationsofourcustomers,thatcountsonaskilledteamofstaffthatisinvolvedwithourmissionandwiththemostuptodateandefficienttechnologicalresources.

VISION

InFRUMECAR,ourvisionistobecometheleadingpartnerinthedesignandmanufactureofmachineryandtechnologyfortheconcreteindustrytofacetheglobalchallengesoftomorrow.Thisvisionguidesallouractivitiesandpractices,aswellasourorganization.Itisourcompass,ensuringthatwhatreallyaddvaluetoourcompanyandourpartnersworldwide.

VALUES

Weconductourcompanywithresponsibilitytakingourvaluesasapermanentreference:

Zerofaults.

Fullsatisfactionofourcustomersandtheirneeds.

Ongoinginnovationinproducts,servicesandprocesses.

Capacityforadaptingtonewsituationseasilyandsuccessfully.

Teamwork.

Respectforoursurroundingsandtheenvironment.

Safeguardingofthehealthandsafetyofourstaff.

Everyoneofourstaffmemberscontributetheirindividualcommitmentandprofessionalismto

ourMISSIONarealityeveryday,participatingintherealizationofourVISIONofthecompany.

BRIEFHISTORYREVIEW

1970 Foundationoftheoriginalsmallfamilyworkshop

1979 Transformationinthecurrentcorporation

1997 MovedtoitscurrentlocationintheP.I.OesteMurcia

1999 AwardFREMMMETAL98inthecategoryofmanufacturing

2000 ObtainqualitycertificationISO9001:2001byAENOR

2002 FRUMECARsuccessfullyentersthemarketforconcretemixers

2004 AwardDesarrolloempresarial2003oftheCmaradeComerciodeMurcia

2008

FRUMECARoptimizes

its

product

range

to

conquer

the

international

market


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Internationa

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coun

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tries

and

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Address:C/V

Murcia(Espa

Tel.:+34968

Fax:+349688

Web:www.fru

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18/21


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Tel.:+34968890000

Fax:+34968890777



QUALITYCERTIFICATE


19/21


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GUARANTEECERTIFICATE

2 YEARS

OF

WARRANTY


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ll d l h l b l l d

CECONFORMITYDECLARATION

*Importantnote:Thisdossierisinformativeandnotbindingincontract.FrumecarS.L.reservestherighttochangethetechnical

characteristicsherecontainedwithoutpriornotice.

modulmix2000 dt en

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