mono series - tsubaki · 2021. 3. 8. · mono mono series features mono series | overview 5 4 3 2 1...

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108 Subject to change. MONO series Cable carriers for standard applications Trademarks are legally protected for the TSUBAKI KABELSCHLEPP GmbH as a national or international registration in the following countries: tsubaki-kabelschlepp.com/Trademarks

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Page 1: MONO series - Tsubaki · 2021. 3. 8. · mono MONO series Features MONO series | Overview 5 4 3 2 1 6 7 9 Cost-effective cable carrier Easy and fast installation Many types available

108 Subj

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MONO seriesCable carriers for standard applications

Trademarks are legally protected for the TSUBAKI KABELSCHLEPP GmbH as a national or international registration in the following countries:

tsubaki-kabelschlepp.com/Trademarks

Page 2: MONO series - Tsubaki · 2021. 3. 8. · mono MONO series Features MONO series | Overview 5 4 3 2 1 6 7 9 Cost-effective cable carrier Easy and fast installation Many types available

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Features

MONO series | Overview

12345

876

9

■ Cost-effective cable carrier ■ Easy and fast installation ■ Many types available immediately ex-stock world wide ■ Long service life ■ Great unsupported lengths compared to the unit size ■ High torsional rigidity ■ Easy to install

1 Plastic chain links2 Inside space is gentle

on the cables – no interfering edges

3 Types with single-part links

4 Types with opening crossbars

5 High torsional rigidity through large link surface

6 Extensive unsupported length and high addi-tional loads through optimised stroke system

7 Easy to shorten and extend

8 Long service life through large bolt hole connection

9 End connectors with integrated strain relief

Different connection variants through simple reconnecting of the end connectors

Small types for narrow installation spaces

Fast shortening/extending with push-to-connect chain links

10 –

15

6 –

40

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Tech

nica

l sup

port:

te

chni

k@ka

bels

chle

pp.d

eDe

sign

gui

delin

es

from

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e 64

Key

for a

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ions

on

 pag

e 16

Type

Open

ing

varia

nt

Stay

var

iant

hi [mm]

hG [mm]

Bi [mm]

Bk [mm]

Bi- grid [mm]

t [mm]

KR [mm]

Addi-tional load

≤ [kg/m]

Cable-dmax [mm]

Unsupported arrangement Gliding arrangement Inner Distribution Installation variants

Page

Travel length ≤ [m]

vmax ≤ [m/s]

amax ≤ [m/s2]

Travel length ≤ [m]

vmax ≤ [m/s]

amax ≤ [m/s2] TS0 TS1 TS2 TS3

verti

cal h

angi

ng

or s

tand

ing

lyin

g on

the

side

rota

ting

arra

ngem

ent

X mm

MONO 0130/..32/..34

0132 10 12.5 6 – 40 12 – 46 – 13 20 – 37 0.5 8 1.15 10 50 40 3 30 – – – – • • –

0130 10 12.5 6 – 40 12 – 46 – 13 20 – 37 0.5 8 1.15 10 50 40 3 30 – – – – • • –

0134 10 12.5 6 – 20 12 – 26 – 13 20 – 37 0.5 8 1.15 10 50 – – – – – – – • • –

MONO 0180/..82/..84

0182 15 18 10 – 40 18 – 48 – 18 28 – 50 1 12 1.55 10 50 70 3 30 – – – – • • –

0180 15 18 10 – 40 18 – 48 – 18 28 – 50 1 12 1.55 10 50 70 3 30 – – – – • • –

0184 15 18 15 – 30 23 – 18 28 – 50 1 12 1.55 10 50 – – – – – – – • • –

MONO 0202

0202 11 15 6 – 20 13 – 27 – 20 18 – 50 1.2 8.5 1.95 10 50 70 3 30 – – – – • • •

MONO series | Overview

Page 4: MONO series - Tsubaki · 2021. 3. 8. · mono MONO series Features MONO series | Overview 5 4 3 2 1 6 7 9 Cost-effective cable carrier Easy and fast installation Many types available

114

115

116

120

121

122

126

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Type

Open

ing

varia

nt

Stay

var

iant

hi [mm]

hG [mm]

Bi [mm]

Bk [mm]

Bi- grid [mm]

t [mm]

KR [mm]

Addi-tional load

≤ [kg/m]

Cable-dmax [mm]

Unsupported arrangement Gliding arrangement Inner Distribution Installation variants

Page

Travel length ≤ [m]

vmax ≤ [m/s]

amax ≤ [m/s2]

Travel length ≤ [m]

vmax ≤ [m/s]

amax ≤ [m/s2] TS0 TS1 TS2 TS3

verti

cal h

angi

ng

or s

tand

ing

lyin

g on

the

side

rota

ting

arra

ngem

ent

X mm

MONO 0130/..32/..34

0132 10 12.5 6 – 40 12 – 46 – 13 20 – 37 0.5 8 1.15 10 50 40 3 30 – – – – • • –

0130 10 12.5 6 – 40 12 – 46 – 13 20 – 37 0.5 8 1.15 10 50 40 3 30 – – – – • • –

0134 10 12.5 6 – 20 12 – 26 – 13 20 – 37 0.5 8 1.15 10 50 – – – – – – – • • –

MONO 0180/..82/..84

0182 15 18 10 – 40 18 – 48 – 18 28 – 50 1 12 1.55 10 50 70 3 30 – – – – • • –

0180 15 18 10 – 40 18 – 48 – 18 28 – 50 1 12 1.55 10 50 70 3 30 – – – – • • –

0184 15 18 15 – 30 23 – 18 28 – 50 1 12 1.55 10 50 – – – – – – – • • –

MONO 0202

0202 11 15 6 – 20 13 – 27 – 20 18 – 50 1.2 8.5 1.95 10 50 70 3 30 – – – – • • •

MONO series | Overview

10 –

15

6 –

40

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Types

0130/..32/..34 | Types | Overview

Pitch 13 mm

Inner widths 6 – 40 mm

Bending radii 20 – 37 mm

Inner height 10 mm

Type 0132 .................................................................... page 114

Type 0130 .................................................................... page 115

Type 0134 .................................................................... page 116

Closed frame (design 020) ■ Weight optimised, closed plastic frame with high torsional rigidity.

■ Outside/inside: not openable.

Frame with outside opening crossbars (design 030) ■ Weight optimised plastic frame with high torsional rigidity.

■ Openable at any position. ■ Outside: openable.

Frame with inside opening crossbars (design 040) ■ Weight optimised plastic frame with high torsional rigidity.

■ Openable at any position. ■ Inside: openable.

0130/..32/..34

Long service life through large bolt hole connection

Extensive unsupported length and high addi-tional loads through optimised stroke system

High torsional rigidity through large link surface

Easy to shorten and extend

Optimised cable carrier geometry:

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ries0130/..32/..34 | Installation dims. | Unsupported · Gliding

DriverFixed point

LS

UB

LB

KRt

H

LS2

DriverFixed pointt

KR

LS

LfUB

LB H Hz

LS/2

Unsupported arrangement

Load diagram for unsupported length depending on the additional load.

Sagging of the cable carrier is technically permitted for extended travel lengths, depending on the specific application.

Intrinsic cable carrier weight qk = 0.16 kg/m with Bi 15 mm. For other inner widths, the maximum addi-tional load changes.

Addi

tiona

l loa

d q z

in k

g/m

0.01

0.05

0.10

0.50

0.70.60.50.40.30.20.1Lf in m

1.21.00.80.60.40.2LS in m

1.00

KR [mm]

H [mm]

Hz [mm]

LB [mm]

UB [mm]

20 52.5 62.5 89 4028 68.5 78.5 114 4837 86.5 96.5 142 57

Gliding arrangement

The gliding cable carrier must be guided in a channel. See p. 782.

Only designs 020 and 030 can be used for a gliding arrangement.

Speed up to 3 m/s

Speed up to 10 m/s

Acceleration up to 30 m/s2

Acceleration up to 50 m/s2

Travel length up to 40 m

Travel length up to 1.15 m

Additional load up to 0.5 kg/m

Additional load up to 0.5 kg/m

RKR

10

6 –

40

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Type 0132 – closed frame

hi [mm]

hG [mm]

Bi [mm]

Bk [mm]

KR [mm]

qk [kg/m]

10 12.5 6 10 15 20 30* 40 Bi + 6 20 28 37 0.091 – 0.162

■ Weight optimised, closed plastic frame with high torsional rigidity.

■ Outside/inside: not openable.

0132 | Dimensions · Technical data

Calculating the cable carrier length

Cable carrier length Lk rounded to pitch t

Cable carrier length Lk

Lk ≈ ––– + LBLS

2

Recommended max.

Ø 8 mm

10 12.5

KR

3Bi

Bk

Bi 6 – 40 mm Stay arrangement on each chain link (VS: fully-stayed)

* On request

Series Stay arrangementBi [mm] KR [mm] Lk [mm]MONO VS.. 15 28 390. -

Type0132

Order example

The maximum cable diam-eter strongly depends on the bending radius and the desired cable type. Please contact us.

Page 8: MONO series - Tsubaki · 2021. 3. 8. · mono MONO series Features MONO series | Overview 5 4 3 2 1 6 7 9 Cost-effective cable carrier Easy and fast installation Many types available

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Type 0130 – with outside opening crossbars

hi [mm]

hG [mm]

Bi [mm]

Bk [mm]

KR [mm]

qk [kg/m]

10 12.5 6 10 15 20 40 Bi + 6 20 28 37 0.097 – 0.178

■ Weight optimised plastic frame with high torsional rigidity.

■ Openable at any position. ■ Outside: openable.

0130 | Dimensions · Technical data

Calculating the cable carrier length

Cable carrier length Lk rounded to pitch t

Cable carrier length Lk

Lk ≈ ––– + LBLS

2Recommended max.

Ø 8 mm

10 12.5

KR

3Bi

Bk

Series Stay arrangementBi [mm] KR [mm] Lk [mm]MONO VS.. 15 28 390. -

Type0130

Order example

Stay arrangement on each chain link (VS: fully-stayed)

Bi 6 – 40 mm

The maximum cable diam-eter strongly depends on the bending radius and the desired cable type. Please contact us.

10

6 –

40

Page 9: MONO series - Tsubaki · 2021. 3. 8. · mono MONO series Features MONO series | Overview 5 4 3 2 1 6 7 9 Cost-effective cable carrier Easy and fast installation Many types available

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Type 0134 – with inside opening crossbars

■ Weight optimised plastic frame with high torsional rigidity.

■ Openable at any position. ■ Outside: openable.

0134 | Dimensions · Technical data

Calculating the cable carrier length

Cable carrier length Lk rounded to pitch t

Cable carrier length Lk

Lk ≈ ––– + LBLS

2

Recommended max.

Ø 8 mm

10 12.5

KR

3Bi

Bk

Bi 6 – 20 mm Stay arrangement on each chain link (VS: fully-stayed)

Series Stay arrangementBi [mm] KR [mm] Lk [mm]MONO VS.. 15 28 390. -

Type0134

Order example

The maximum cable diam-eter strongly depends on the bending radius and the desired cable type. Please contact us.

hi [mm]

hG [mm]

Bi [mm]

Bk [mm]

KR [mm]

qk [kg/m]

10 12.5 6 10 15 20 Bi + 6 20 28 37 0.099 – 0.132

Bi [mm]

Page 10: MONO series - Tsubaki · 2021. 3. 8. · mono MONO series Features MONO series | Overview 5 4 3 2 1 6 7 9 Cost-effective cable carrier Easy and fast installation Many types available

11

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Single-part end connectors – plastic

The plastic end connectors can be connected from above or below. The connection type can be changed by altering the position of the end connector.

s Assembly options

Single-part end connectors – plastic (with integrated strain relief)The plastic end connectors can be connected from above or below. The connection type can be changed by altering the position of the end connector.

0130/..32/..34 | End connectors

20 7.5

3.2

B K =

Bi +

6B K

= B

i + 6

B iB i

B i –

8

Lk

8 7

18.9

8 7

3.2

B K =

Bi +

6B K

= B

i + 6

B iB i

B i –

8

Lk

11

Connection pointF – fixed pointM – driver

Connection pointF – fixed pointM – driver

Connection typeA – threaded joint outside

(standard)I – threaded joint inside

Connection typeA – threaded joint outside

(standard)I – threaded joint inside

DriverDriver

Fixed pointFixed point

MI

MAMA

FI

FAFA

MI FI

End connector Connection point Connection type

F AEnd connector .M AEnd connector .

Order example

l1 = 27.5

Bi: 6/10/15/20 Bi: 6/10/15/20

Bi: 30/40 Bi: 30/40

Depending on the design, the connection angles can be swivelled up to 12 °.

10

6 –

40

Bi [mm]

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Types

0180/..82/..84 | Types | Overview

Pitch 18 mm

Inner widths 10 – 40 mm

Bending radii 28 – 50 mm

Inner height 15 mm

Type 0182 .................................................................... page 120

Type 0180 .................................................................... page 121

Type 0184 .................................................................... page 122

Closed frame (design 020) ■ Weight optimised, closed plastic frame with high torsional rigidity.

■ Outside/inside: not openable.

Long service life through large bolt hole connection

Extensive unsupported length and high addi-tional loads through optimised stroke system

High torsional rigidity through large link surface

Easy to shorten and extend

Optimised cable carrier geometry:

0180/..82/..84

Frame with outside opening crossbars (design 030) ■ Weight optimised plastic frame with high torsional rigidity.

■ Openable at any position. ■ Outside: openable.

Frame with inside opening crossbars (design 040) ■ Weight optimised plastic frame with high torsional rigidity.

■ Openable at any position. ■ Inside: openable.

Page 12: MONO series - Tsubaki · 2021. 3. 8. · mono MONO series Features MONO series | Overview 5 4 3 2 1 6 7 9 Cost-effective cable carrier Easy and fast installation Many types available

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ries0180/..82/..84 | Installation dim. | Unsupported · Gliding

DriverFixed point

LS

UB

LB

KRt

H

LS2

DriverFixed pointt

KR

LS

LfUB

LB H Hz

LS/2

Unsupported arrangement

Load diagram for unsupported length depending on the additional load.

Sagging of the cable carrier is technically permitted for extended travel lengths, depending on the specific application.

Intrinsic cable carrier weight qk = 0.25 kg/m with Bi 10 mm. For other inner widths, the maximum addi-tional load changes.

Addi

tiona

l loa

d q z

in k

g/m

0.01

0.05

0.10

0.50

0.7 0.8 0.90.60.50.40.30.2Lf in m

1.2 1.4 1.61.00.80.60.4LS in m

1.00

KR [mm]

H [mm]

Hz [mm]

LB [mm]

UB [mm]

28 74 89 124 5537 92 107 153 6450 118 133 194 77

Gliding arrangement

Speed up to 3 m/s

Speed up to 10 m/s

Acceleration up to 30 m/s2

Acceleration up to 50 m/s2

Travel length up to 70 m

Travel length up to 1.5 m

Additional load up to 1.0 kg/m

Additional load up to 1.0 kg/m

The gliding cable carrier must be guided in a channel. See p. 782.

Only designs 020 and 030 can be used for a gliding arrangement.

RKR

15

10 –

40

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Type 0182 – closed frame

hi [mm]

hG [mm]

Bi [mm]

Bk [mm]

KR [mm]

qk [kg/m]

15 18 10 15 20 30 40 Bi + 8 28 37 50 0.123 – 0.186

■ Weight optimised, closed plastic frame with high torsional rigidity.

■ Outside/inside: not openable.

0182 | Dimensions · Technical data

Calculating the cable carrier length

Cable carrier length Lk rounded to pitch t

Cable carrier length Lk

Lk ≈ ––– + LBLS

2

Recommended max.

Ø 12 mm

15 18

KR

Bi

Bk

Stay arrangement on each chain link (VS: fully-stayed)

Bi 10 – 40 mm

Order example

Series Stay arrangementBi [mm] KR [mm] Lk [mm]MONO VS.. 30 37 720. -

Type0182

The maximum cable diam-eter strongly depends on the bending radius and the desired cable type. Please contact us.

4

Page 14: MONO series - Tsubaki · 2021. 3. 8. · mono MONO series Features MONO series | Overview 5 4 3 2 1 6 7 9 Cost-effective cable carrier Easy and fast installation Many types available

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Type 0180 – with outside opening crossbars

hi [mm]

hG [mm]

Bi [mm]

Bk [mm]

KR [mm]

qk [kg/m]

15 18 10 15 20 30 40 Bi + 8 28 37 50 0.169 – 0.252

■ Weight optimised plastic frame with high torsional rigidity.

■ Openable at any position. ■ Outside: openable.

0180 | Dimensions · Technical data

Calculating the cable carrier length

Cable carrier length Lk rounded to pitch t

Cable carrier length Lk

Lk ≈ ––– + LBLS

2Recommended max.

Ø 12 mm

15 18

KR

Bi

Bk

Order example

Series Stay arrangementBi [mm] KR [mm] Lk [mm]MONO VS.. 30 37 720. -

Type0180

Stay arrangement on each chain link (VS: fully-stayed)

Bi 10 – 40 mm

The maximum cable diam-eter strongly depends on the bending radius and the desired cable type. Please contact us.

4

15

10 –

40

Page 15: MONO series - Tsubaki · 2021. 3. 8. · mono MONO series Features MONO series | Overview 5 4 3 2 1 6 7 9 Cost-effective cable carrier Easy and fast installation Many types available

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Type 0184 – with inside opening crossbars

■ Weight optimised plastic frame with high torsional rigidity.

■ Openable at any position. ■ Inside: openable.

0184 | Dimensions · Technical data

Calculating the cable carrier length

Cable carrier length Lk rounded to pitch t

Cable carrier length Lk

Lk ≈ ––– + LBLS

2

Recommended max.

Ø 12 mm

15 18

KR

Bi

Bk

Stay arrangement on each chain link (VS: fully-stayed)

Bi 15 – 30 mm

Order example

Series Stay arrangementBi [mm] KR [mm] Lk [mm]MONO VS.. 15 37 720. -

Type0184

The maximum cable diam-eter strongly depends on the bending radius and the desired cable type. Please contact us.

4

hi [mm]

hG [mm]

Bi [mm]

Bk [mm]

KR [mm]

qk [kg/m]

15 18 15 20 30 Bi + 8 28 37 50 0.133

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Single-part end connectors – plastic

The plastic end connectors can be connected from above or below. The connection type can be changed by altering the position of the end connector.

Single-part end connectors – plastic (with integrated strain relief)The plastic end connectors can be connected from above or below. The connection type can be changed by altering the position of the end connector.

0180/..82/..84 | End connectors

25 7.5

3.2

B K =

Bi +

8B K

= B

i + 8

B iB i

B i –

8

Lk26

8 13

3.2

B K =

Bi +

6B K

= B

i + 6

B iB i

B i –

8

Lk

1111s Assembly options

Connection pointF – fixed pointM – Driver

Connection pointF – fixed pointM – Driver

Connection typeA – threaded joint outside

(standard)I – threaded joint inside

Connection typeA – threaded joint outside

(standard)I – threaded joint inside

DriverDriver

Fixed pointFixed point

MI

MAMA

FI

FAFA

MI FI

End connector Connection point Connection type

F AEnd connector .M AEnd connector .

Order example

Bi: 10/15/20 Bi: 10/15/20

Bi: 30/40 Bi: 30/40

l1 = 32.5

8 7

15

10 –

40

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0202Types

0202 | Types | Overview

Pitch 20 mm

Inner widths 6 – 20 mm

Bending radii 18 – 50 mm

Inner height 11 mm

Type 0202 .................................................................... page 126

Closed frame (design 020) ■ Weight optimised, closed plastic frame with high torsional rigidity.

■ Outside/inside: not openable.

Fast cable laying – 0202 slotted versionThe slotted variant of the MONO 0202 allows fast and easy pressing in of cables without opening the cable carrier. That saves time and therefore money. It is particularly suitable for cables with pre-assembled connectors. Please contact us!

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ries0202 | Installation dimensions | Unsupported · Gliding

DriverFixed point

LS

UB

LB

KRt

H

LS2

DriverFixed pointt

KR

LS

LfUB

LB H Hz

LS/2

Unsupported arrangement

Load diagram for unsupported length depending on the additional load.

Sagging of the cable carrier is technically permitted for extended travel lengths, depending on the specific application.

Intrinsic cable carrier weight qk = 0.18 kg/m with Bi 10 mm. For other inner widths, the maximum addi-tional load changes.

Addi

tiona

l loa

d q z

in k

g/m

0.01

0.05

0.10

0.50

0.7 0.8 0.9 1.0 1.10.60.50.40.3Lf in m

1.2 1.4 1.6 1.8 2.01.00.80.6LS in m

1.00

2.00

KR [mm]

H [mm]

Hz [mm]

LB [mm]

UB [mm]

18 51 61 97 45.5 28 71 81 128 55.5 38 91 101 160 65.5 50 115 125 198 77.5

Gliding arrangement

Speed up to 3 m/s

Speed up to 10 m/s

Acceleration up to 30 m/s2

Acceleration up to 50 m/s2

Travel length up to 70 m

Travel length up to 1.95 m

Additional load up to 1.0 kg/m

Additional load up to 1.25 kg/m

The gliding cable carrier must be guided in a channel. See p. 782.

RKR

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Page 19: MONO series - Tsubaki · 2021. 3. 8. · mono MONO series Features MONO series | Overview 5 4 3 2 1 6 7 9 Cost-effective cable carrier Easy and fast installation Many types available

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Type 0202 – closed frame

hi [mm]

hG [mm]

Bi [mm]

Bk [mm]

KR [mm]

qk [kg/m]

11 15 6 10 15 20 Bi + 7 18 28 38 50 0.14 – 0.17

■ Weight optimised, closed plastic frame with high torsional rigidity.

■ Outside/inside: not openable.

0202 | Dimensions · Technical data

Calculating the cable carrier length

Cable carrier length Lk rounded to pitch t

Cable carrier length Lk

Lk ≈ ––– + LBLS

2

Recommended max.

Ø 8.5 mm

11 15

KR

3.5Bi

Bk

Stay arrangement on each chain link (VS: fully-stayed)

Bi 6 – 20 mm

Order example

Series Stay arrangementBi [mm] KR [mm] Lk [mm]MONO VS.. 10 28 460. -

Type0202

The maximum cable diam-eter strongly depends on the bending radius and the desired cable type. Please contact us.

Page 20: MONO series - Tsubaki · 2021. 3. 8. · mono MONO series Features MONO series | Overview 5 4 3 2 1 6 7 9 Cost-effective cable carrier Easy and fast installation Many types available

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Inner heights

Inner widths

MO

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ries

s Assembly options

Single-part end connectors – plastic (with integrated strain relief)The plastic end connectors can be connected from above or below. The connection type can be changed by altering the position of the end connector.

0202 | End connectors

25 7.5

3.2

B K =

Bi +

7

B i

Lk

78

Driver

Fixed point

MA

FI

FA

MI

End connector Connection point Connection type

F AEnd connector .M AEnd connector .

Order example

Connection point Connection typeF – fixed point A – threaded joint outside (standard) M – driver I – threaded joint inside

Additional product information online

Configure your cable carrier here: onlineengineer.de

Installation instructions, etc.: Additional info via your smartphone or check online at tsubaki-kabelschlepp.com/support

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