multi cluster perforation design parameters optimization...design parameters method combining...

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Multi Cluster Perforation Design Parameters Optimization Ren Guohui CNPC, CCDE Well Logging Company Shenzhen lean-sigma consultant Co., LTD 版权所有 翻版必究 1/41 2014.10 Sanya

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Page 1: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Multi Cluster Perforation Design Parameters Optimization

Ren Guohui

CNPC, CCDE Well Logging Company

Shenzhen lean-sigma consultant Co., LTD 版权所有翻版必究 1/41

2014.10 Sanya

Page 2: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Out l ine

Introduction11

I t ti f M lti Cl t P f tiI t ti f M lti Cl t P f ti2222 Instruction of Multi Cluster PerforationInstruction of Multi Cluster Perforation2222

Optimization of Multi Cluster Perforation ParametersOptimization of Multi Cluster Perforation Parameters3333

Application of optimizationApplication of optimization4444

Optimization of Multi Cluster Perforation ParametersOptimization of Multi Cluster Perforation Parameters3333

pp ppp p4444

Conclusions and SuggestionsConclusions and Suggestions5555

Page 3: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

E l ti f ti l il d

IntroductionExploration of unconventional oil and gas

Unconventional oil and gas

Horizontal well has become the main exploring

method in unconventional oil gas fields.

Multiple stage

Multi cluster perforation as the primary supporting technology 。

Producing good passages for fracturing Multiple stage fracturing

Producing good passages for fracturing

Operation safety and efficiency

A th d bi i th ti l l i d

Design Parameters

A method combining theoretical analysis and

application result to optimize perforation design

can improve succeeding rate and safety of multiDesign Parameters Optimization

can improve succeeding rate and safety of multi

cluster perforation, and providing best precondition

for fracturing.

Page 4: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Out l ine

Introduction11

I t ti f M lti Cl t P f ti22 Instruction of Multi Cluster Perforation22

Optimization of Multi Cluster Perforation ParametersOptimization of Multi Cluster Perforation Parameters3333

Application of optimizationApplication of optimization4444

Optimization of Multi Cluster Perforation ParametersOptimization of Multi Cluster Perforation Parameters3333

pp ppp p4444

Conclusions and SuggestionsConclusions and Suggestions5555

Page 5: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Instruction of Multi Cluster Perforation

Page 6: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Instruction of Multi Cluster Perforation

Page 7: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Instruction of Multi Cluster Perforation

Page 8: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Instruction of Multi Cluster Perforation

Page 9: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Out l ine

Introduction11

I t ti f M lti Cl t P f ti22 Instruction of Multi Cluster Perforation22

Optimization of Multi Cluster Perforation Parameters33

Application of optimizationApplication of optimization4444

Optimization of Multi Cluster Perforation Parameters33

pp ppp p4444

Conclusions and SuggestionsConclusions and Suggestions5555

Page 10: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

O ti i ti f t

Optimization of Multi Cluster Perforation Parameters

Optimization of parameters

DensityDensity

PhasePhase

DensityDensity

FrFr SS Pumping downPumping downPhasePhase

racturinracturin

SuccesSucces

Pumping down Pumping down ParameterParameter

Hole Hole

SectionSectionng effecng effec

ss ratess rate Tool stringTool string

Throughput capacityThroughput capacity

DiameterDiameter

Cluster Cluster

LengthLengthctct g p p yg p p y

NumberNumber

Page 11: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Optimization of Multi Cluster Perforation Parameters

Perforation density optimization

Perforation hole friction: 242

210102326.2

cdnqP

cdnFrom above equation, shooting density and hole diameter affect perforation

hole friction the most. Therefore, increasing shooting density and hole diameter , g g ycan decreasing perforation hole friction effectively. This can also increase maxim pumping rate and sand carrying ability, which is favor for fracturing.

In shooting density design, common perforation gun type, perforation length, fracturing rate, limit entry requirements, and other demands in fracturing design should also be considered.

Page 12: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Optimization of Multi Cluster Perforation Parameters

P f ti d it ti i ti

Pumping rate--hole diameter--hole number relationship

Perforation density optimization

Page 13: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Optimization of Multi Cluster Perforation Parameters

PeerforationO

ptimiza n phase

ation

When perforation phases are 45°, 60°, 90°and 180°, maxim perforation direction angels are 22.5°, 30°, 45°, and 90°

Page 14: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Perforation phase

Optimization of Multi Cluster Perforation Parametersp

Optimization

Breaking pressure of different density when phase is 45° Breaking pressure of different density when phase is 60°

When formation stress direction is not accurately measured,

h li l h t tt h ld b li d t d f ti b kihelical shot pattern should be applied to decrease formation breaking

pressure.

Breaking pressure of different density when phase is 90° Breaking pressure of different density when phase is 180°

Page 15: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Section length and cluster

Optimization of Multi Cluster Perforation Parameters

Section length and cluster number optimization

Fracturing effect

Section length

Fracturing effect

WorkWorkRequirement

Low formation t ti

difference of stress between

stress section

Cluster numberstress between each cluster be

low

Page 16: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Optimization of pumping

Optimization of Multi Cluster Perforation Parameters

Optimization of pumping down procedure

NFf 2AvF Friction Force Pushing Force Nf AvFc

For the whole well of pumping section, should dynamically adjust speed

g

and pumping rate, to control the force applied on tool string .

Page 17: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Optimization of tool string

Optimization of Multi Cluster Perforation Parameters

Optimization of tool string throughput capacity

When tool string stops running, the follow conditions should be satisfied:

2 2 2OA AB OB 2 2 2OE DE OD OE DE OD

Therefore, maximal tool string length is:

2 2 2 2max 1 1 3 1 1 2 3( ) ( ) ( ) ( )L AB DE R R R R R R R R R R R

Page 18: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Out l ine

Introduction11

I t ti f M lti Cl t P f ti22 Instruction of Multi Cluster Perforation22

Optimization of Multi Cluster Perforation ParametersOptimization of Multi Cluster Perforation Parameters3333

Application of optimization44

Optimization of Multi Cluster Perforation ParametersOptimization of Multi Cluster Perforation Parameters3333

pp p44

Conclusions and SuggestionsConclusions and Suggestions5555

Page 19: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Application of optimizationCNH3 llCNH3 well group

CNH3 well group have 3 horizontal wells, using “factory” workingCNH3 well group have 3 horizontal wells, using factory workingpattern. Completion casing OD. is 5”, casing ID. is 102.72mm.Perforation tool string is 3 perforation guns plus 1 composite plug or 4perforation guns plus 1 composite plug. Perforation gun OD. is 73mm,loading type 73 “Xianfeng” shaped charges. The string length is 14.5m-

16m,weight is 400 KG。

Page 20: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Length of section and cluster

Application of optimizationLength of section and cluster

number optimization

Lithomechanics AnalysisLithomechanics Analysis

Formation tress Analysis

Logging data, Logging data, 3D seismic3D seismic Rock fragility Analysis

Formation tress Analysis

3D seismic 3D seismic data etc.data etc.

Formation sensibility Analysis

Fracture height expansion Analysis

Page 21: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Application of optimization

Near point A : Length of section was optimized to 80mNear point A : Length of section was optimized to 80m

段间距及每段射孔簇数优化Length of section and cluster number optimization

Near point A : Length of section was optimized to 80m;

Near point B : Length of section was optimized to 100m 。

Near point A : Length of section was optimized to 80m;

Near point B : Length of section was optimized to 100m 。

Length of section was optimized to 90m-100m evenly in

CNH3-1

Good Cementing quality portion: Length of section was

Length of section was optimized to 90m 100m evenly in whole horizontal section. CNH3-2

optimized to 60m-70m; Other portion : Length of section was optimized to 150m-200m

CNH3-3

Cluster number was optimized by summary of local successful

experience. The result was to shoot 3 clusters for segment length within

100m and 4 clusters for segment length 150m 200m Cluster in one100m, and 4 clusters for segment length 150m-200m. Cluster in one

segment was evenly distributed.

Page 22: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Application of optimization

Perforation density and phase optimization

According to total discharging rate, single hole discharging rate, hole friction,

and hole efficiency a 48 hole per section density was optimized From results ofand hole efficiency, a 48 hole per section density was optimized. From results of

optimizing software, 16 spm and 12 spm was chosen, phase was 60°.

Page 23: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Application of optimizationTool string optimization

CNH3-1Well deviation data

NumMD

(m)

Incl(°)

Azim Grid(°)

TVD(m)

DLS(°/25m)

Closure Azimuth(°)

Closure(m)

125 3043.47 93.03 11.35 2490.54 1.69 64.41 830.61

133 3207.13 97.12 12.25 2475.36 1.47 56.24 934.44

147 3572.83 98.26 11.65 2432.11 0.34 43.74 1213.87

MD I l A G d TVD DLS Cl A h Cl

CNH3-2Well deviation dataNum

MD(m)

Incl(°)

Azim Grid(°)

TVD(m)

DLS(°/25m)

Closure Azimuth(°)

Closure(m)

135 2853.11 89.82 9.45 2475.06 7.11 53.2 570.01

157 3207.25 94 11.15 2443.16 1.61 37.7 867.21

162 3321.88 98.09 12.95 2431.41 1.37 34.78 971.16

NumMD

(m)

Incl(°)

Azim Grid(°)

TVD(m)

DLS(°/25m)

Closure Azimuth(°)

Closure(m)

CNH3-3Well deviation data

94 2685.85 90 10.5 2464.25 15.16 9.86 422.87

96 2721.08 92.94 10.15 2463.32 2.38 9.89 458.08

98 2766.25 99.89 10.85 2457.45 1.46 9.96 502.83

Page 24: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Application of optimizationTool string optimization

Tool string length of According to perforation requirements

Increase safety

throughput capacity is14m-16m。

and estimated well head pressure, the optimized tool string length was about 15.5m

Increase safety

Knuckle joint was adding to the tool string Rigid tool length is 13m.

Page 25: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Application of optimizationOptimization of pumping

down procedure

In this well group horizontal section were all up warping the biggestIn this well group, horizontal section were all up-warping, the biggest deviation were 98.26°, 98.09°, and 99.89°. In this situation, pumping rate should be adjusted adequately. The designed maximum pumping rate not exceeding 2.5m3/min ,the speed is about 2000m/h,Cable head tension is about 1KN。

Page 26: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Act al operations

Application of optimization

泵枪施工曲线

90

100

9

10

施工井号:长宁H3-1井(泵枪4段) 施工日期:2013年12月08日

泵枪施工曲线

90

100

9

10

施工井号:长宁H3-2井(泵枪4段) 施工日期:2013年12月08日

Actual operations

40

50

60

70

80

压力

(MPa

)

4

5

6

7

8

排量

(m^3

/min

)

油压

40

50

60

70

80

压力

(MPa

)

4

5

6

7

8

排量

(m^3

/min

)

油压

2.3m3/min 2.5m3/min

0

10

20

30

0:38:30 0:48:30 0:58:30 1:08:30 1:18:30 1:28:30 1:38:30

0

1

2

3

排出排量

0

10

20

30

7:53:08 8:03:08 8:13:08 8:23:08 8:33:08 8:43:08 8:53:08 9:03:08

0

1

2

3排出排量

H3-2Pump curveH3 1Pump curve

Using the optimized pumping down design, all pumping down

ti t d i 3 ll ll 29 i d tiH3 2Pump curve H3-1Pump curve operations were steady in 3 wells, all 29 pumping down operations

were successful at the first time.

2.1m3/min

H3-3Pump curve

Page 27: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Out l ine

Introduction11

I t ti f M lti Cl t P f ti22 Instruction of Multi Cluster Perforation22

Optimization of Multi Cluster Perforation ParametersOptimization of Multi Cluster Perforation Parameters3333

Application of optimization44

Optimization of Multi Cluster Perforation ParametersOptimization of Multi Cluster Perforation Parameters3333

pp p44

Conclusions and Suggestions55

Page 28: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters

Conclusions and Suggestions

Every step of perforation can affect operation effect. It is important to optimize key parameters of multi cluster perforation prior operation according to all basic dataaccording to all basic data.

11、、Make several possible designs according to actual operation conditions Make several possible designs according to actual operation conditions and application results and then evaluate working effect and task achievingand application results and then evaluate working effect and task achievingand application results, and then evaluate working effect and task achieving and application results, and then evaluate working effect and task achieving situation to find the best perforation parameters.situation to find the best perforation parameters.

22、、Tool string parameter should satisfy both operation requirements and Tool string parameter should satisfy both operation requirements and throughput capability. Optimizing tool sting can increase working throughput capability. Optimizing tool sting can increase working succeeding rate and safety.succeeding rate and safety.

33、、Pumping down takes the most risk in multi cluster perforation, as its Pumping down takes the most risk in multi cluster perforation, as its process is complex and there are plenty of affecting parameters. Pumping process is complex and there are plenty of affecting parameters. Pumping down parameters optimization should combine theoretical and actual down parameters optimization should combine theoretical and actual conditions to ensure pumping down safety and efficiency.conditions to ensure pumping down safety and efficiency.

Page 29: Multi Cluster Perforation Design Parameters Optimization...Design Parameters method combining theoretical analysisan application result to optimize perforation design Design Parameters