nagoya head office grinders - 株式会社 ジェイテ … haryana, india tel: (91)-124-4264602...
TRANSCRIPT
Line Up Grinders
Information presented in this brochure is subject to change without prior notice.Available machines or machines shown may vary depending on optional equipment or periodic design changes.The export of products defined as restricted commodities (or technologies) under Japan's "Foreign Exchange and Foreign Trade Act" requires an export license issued by the Japanese Government. Furthermore, similar licenses may be required for re-transfer, re-sale or re-export of such products, therefore please do not fail to contact JTEKT in advance. In order to observe laws and regulations and prevent inappropriate export, re-sale and relocation, JTEKT has equipped all of our NC machine tools with devices that detect relocation. If this device is activated, the machine will cease operation and will not restart until it has been checked by JTEKT. JTEKT may refuse to restart the machine should it be deemed that such an action would amount to the inappropriate export of a commodity or technology, or violate export regulations. In such a case, JTEKT will not be liable for any damages arising from the refusal to restart machine operation and do not bear any liability to perform services pertaining to product warranty.Please contact your JTEKT representative for details. Always read manuals carefully before using any machinery to ensure safe and proper use.
Type of Equipment: Grinder©JTEKT CORPORATION 2005, 2017Cat. No. M2002-6E Printed in Japan 170325U
This publication was made using recycled paper for the protection of forests.
NAGOYA HEAD OFFICENo. 7-1, Meieki 4-chome, Nakamura-ku, Nagoya, Aichi Pref., 450-8515, JAPAN TEL: (81)52-527-1900 FAX: (81)52-527-1911
OSAKA HEAD OFFICENo. 5-8, Minamisemba 3-chome, Chuo-ku, Osaka, 542-8502, JAPAN TEL: (81)6-6271-8451 FAX: (81)6-6245-3712
SALES & MARKETING HEADQUARTERSNo. 5-8, Minamisemba 3-chome, Chuo-ku, Osaka, 542-8502, JAPAN TEL: (81)6-6245-6087 FAX: (81)6-6244-9007
- GLOBAL NETWORK -MACHINE TOOLS & MECHATRONICS BUSINESS OPERATIONS
MACHINE TOOLS & MECHATRONICS OVERSEAS SALES DEPT.1, Asahimachi 1-chome, Kariya, Aichi Pref., 448-8652, JAPANTEL: (81)566-25-5171 FAX: (81)566-25-5467
OVERSEAS AFFILIATED COMPANIES
JTEKT TOYODA AMERICAS CORP.HEADQUARTERS 316 W. University Drive, Arlington Heights, IL 60004, USATEL: (1)847-253-0340FAX: (1)847-253-0540
JTEKT TOYODA AMERICAS CORP.REBUILD PRODUCT DIVISION51300 West Pontiac Trail Wixom, MI 48393-1003, USATEL: (1)248-624-5755FAX: (1)248-624-8597
TOYODA MACHINERY AND ENGINEERING EUROPE SAS2 Grande Allee P.A des Petits Carreaux 94380 Bonneuil sur Marne, FRANCETEL: (33)1-49.56.85.80FAX: (33)1-43.77.47.50
TOYODA MACHINERY EUROPE GmbHHEADQUARTERS Bischofstr, 118 47809 Krefeld GERMANYTEL: (49)2151-5188-300FAX: (49)2151-5188-333
TOYODA MACHINERY (DALIAN) CO., LTD.HEAD OFFICE (PLANT)#46, Developing Zone in Dalian, 116600 CHINATEL: (86)-411-8733-4601FAX: (86)-411-8733-4602
TOYODA MACHINERY (DALIAN)CO., LTD.BEIJING BRANCHRoom 1017, Fortune Building. No.5 Dong San Huan North Road, Chaoyang, Beijing, 100004 CHINATEL: (86)-10-6590-9356/7/8 FAX: (86)-10-6590-9359
TOYODA MACHINERY (DALIAN)CO., LTD.SHANGHAI BRANCHRoom 25B3, V-Capital Building. 333 Xianxia Road, Changning District, Shanghai, 200336 CHINATEL: (86)-21-5175-7812FAX: (86)-21-5178-1099
TOYODA MACHINERY (DALIAN)CO., LTD.FOSHAN BRANCHNo.2 Wushaxinhui Road, Daliang Street, Shunde District, Foshan, Guangdong, 528333 CHINATEL: (86)-757-2232-6651/2FAX: (86)-757-2232-6650
TOYODA MACHINERY (DALIAN)CO., LTD.CHONGQING BRANCH3-14-2,No.68 Jinkai Avenue, Xie Xin Center, New District,North, Chongqing, 401120 CHINATEL: (86)-23-6305-6070FAX: (86)-23-6305-6077
TPA ENGINEERING CORP.84BL-19Lot,Namdong Industrial Complex,675-18, Gojan-Dong, Namdong-ku, Incheon, KOREATEL: (82)-032-822-0305FAX: (82)-032-822-0306
TOYODA MACHINERY S.E. ASIA CO., LTD.313, Bangna-Trad Road, KM.1 Kwang Bangna, Khet Bangna, Bangkok, 10260 THAILANDTEL: (66-2)361-8250/1FAX: (66-2)361-8252
PT.JTEKT INDONESIA SALESJl. Celebration Boulevard Blok AA3/006 Grand Wisata,Desa Lambang Jaya, Kec. Tambun SelatanKab. Bekasi 17510-Jawa Barat INDONESIATEL: (62)21-8261 5471 FAX: (62)21-2211 4991
TOYODA KOKI DO BRASIL INDUSTRIAE COMERCIO DE MAQUINAS, LTDA.Alameda Ulderico Ferrari, 100,Itaim Guacu, Itu, SP 13312-655, BRASILTEL: (55)4023-1730
TOYODA MICROMATIC MACHINERY INDIA PRIVATE LIMITED 506-507, 5th Floor, Suncity Business Tower, Golf Course Road, Sector-54 Gurgaon-122002, Haryana, INDIA TEL: (91)-124-4264602FAX: (91)-124-4288355
The spirit of manufacturingis packed into themark. Contributing to our customers' production with firm quality
We propose
the best high-accuracy
cylindrical grinder
for the customer of
from compact type
to large type and
from general purpose
to special line
for motor car engine.
* Photo features equipment with optional specifications.[ ] shows optional specifications.
Loading mass between centers(kg)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
Grinding wheel OD (mm)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
Grinding wheel OD (mm)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
Grinding wheel OD (mm)
GE4PiGE4Ai
GE4Pi-PROGE4Ai-PRO
30[45]
500/1,000/1,500/2,000
φ300
P type: φ405 [φ510], A type: φ455
CNC general purpose cylindrical grinders
Taking highly accurate and user-friendly grinding to a new level
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
Grinding wheel OD (mm)
GE3PiGE3Ai
GE3Pi-PROGE3Ai-PRO
250
φ60
φ355
45
GE3Pi-HYPER
30[45]
■ Long-term grinding accuracy■ Simple and easy operation■ Consideration of safety, reassurance and workability
01 02
Taking highly accurate and user-friendly grinding to a new level
The Photo is GE3Pi-25.
The Photo is GE4Pi-50PRO.
The Photo is GE3Pi-25HYPER.
The Photo is GE3Pi-25PRO.
The Photo is GE4Pi-50.
■ Features the TOYODA STAT BEARING■ One machine achieving the equivalent of two with both straight & angular machining■ Wide width and high performance grinding with a high rigidity wheel spindle
※ Wheel sizeφ1,065mm with straight specification only.
SelectG7
30[45]
φ650
φ760[φ915/φ1,065※]
1,000/2,500/3,200
1,500
4,000
3,000
CNC large cylindrical grinders
Loading mass between centers(kg)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
Grinding wheel OD (mm)
■ Features the TOYODA STAT BEARING■ Features a highly accurate, low vibration bed with an X-shape rib structure■ An abundant range of options specific to large-sized workpieces is available.
500[1,000]
GE6-Ⅱ
30[45]
1,600/2,500/3,200/4,000
φ550
φ610[φ760]
The Photo is GE6-400Ⅱ.
High performance machine offering the ultimate in user-friendliness
A high performance machine, featuring the ultimate in“User-friendliness”and“Flexibility”
■ High power specification that achieves high-efficiency grinding
■ Specifications created by professionals, utilizing expert craftsmanship
■ Specifications created by professionals, utilizing expert craftsmanship
■ Long-term grinding accuracy■ Simple and easy operation■ Consideration of safety, reassurance and workability
油圧汎用円筒研削盤
■ Features the TOYODA STAT BEARING■ A hydraulic slide of high accuracy and smooth movement■ Equipment arrangement best suited to manual grinding
Hydraulic general purpose cylindrical grinders
Best-selling grinder condensing the skills of expert workmen
GOP32
30[45]
GOS32
30
500/1,000/1,500
φ220
φ405
GUP32
30[45]
GUS32
30
φ280
φ355
The Photo is GOP32.
Hybrid TOYODA STAT BEARING are used for the wheel spindle bearings. Metal-to-metal contact will never occur with these highly rigid bearings, which have a high damping effect, make 0.016μm the new definition of wheel spindle rotational accuracy.
■At RestThe spindle is held firmly at its center position by static pressure.
■During rotationHigh rigidity and high damping performance are made possible by the combination of hydro-dynamic pressure and hydro-static pressure.
Grinding force
Ps
Ps
hydro-dynamicpressure
hydro-staticpressure
hydro-staticpressure
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
Grinding wheel OD (mm)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
Grinding wheel OD (mm)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
Grinding wheel OD (mm)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
Grinding wheel OD (mm)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
Grinding wheel OD (mm)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
Grinding wheel OD (mm)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
Grinding wheel OD (mm)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
Grinding wheel OD (mm)
CNC cylindrical grinders
High accuracy CNC cylindrical grindersGrinding centers / Universal grinders
※ shows CBN wheel specifications.
■ Features the TOYODA STAT BEARING■ Reduction of thermal displacement■ Multiple accuracy package options to fit your needs
GL4P-SⅢ PREMIUM GL4A-SⅢ PREMIUM
30
500/1,000/1,500
φ230
φ405
GL3Pi GL3Ai
250
φ60
φ355
■ Features the TOYODA STAT BEARING■ Simple machine by featuring only the options necessary for grinding■ High precision simultanuous two axes control
■ Features the TOYODA STAT BEARING■ Able to achieve stable dimensional accuracy from the initial workpiece■ High quality grinding surface
■ Features the TOYODA STAT BEARING■ Abundant options make high-volume production possible. Ideal for grinding automobile parts and home electric appliances
■ High surface speed CBN wheel can be applied to make highly-efficient grinding possible. (option)
30[45] 30[45]
500/1,000/1,500/2,000
φ300
GL4Pi
φ405[φ510]
GL4Ai
φ455
45[60/45※/60※/80※]
320/630/1,000/1,500
φ220
GL5Pi
φ510[φ610/φ350※]
GL5Ai
φ510[φ610/φ370※]
Combination grinder achieving high accuracy and high speed grinding through process integration
■ Features the TOYODA STAT BEARING■ Integrates the processes of two machines into one with a combination function.■ Class highest swivel precision and swivel speed
TG4
30[45/60/80], [30/45/60/80]※
320/630
OD: φ300, ID: φ120
φ405[φ350※]
※ shows CBN wheel specifications.
The best machine for achieving high accuracy and productivity with simple machine configuration
The best machine for achieving high accuracy and productivity with simple machine configuration
High accuracy & high quality
Optimum cylindrical grinder for production enabling both high accuracy and high productivity
03 04
Optimum grinder for the mass production of small workpieces
Optimum compact machine for the mass production
45
320/280※
φ80
e300GP
φ355/φ300※
e300GA
φ355/φ350※
■ Features the TOYODA STAT BEARING■ Optimum packaging■ Standard adoption of dual center drive
※ shows CBN wheel specifications.
CNC cylindrical grinders
■ Features the TOYODA STAT BEARING■ Min. space in class■ All-step grinding due to being driving dog-free
45[60], [45/60/80]※
280
φ80
e500GP
φ510/φ350※
e500GA
φ510/φ370※
※ shows CBN wheel specifications.
Economical Machine for Straight/Angular/Internal Grinding
■ Features the TOYODA STAT BEARING■ The switch between plane and angular grinding wheel manual■ φ510mm grinding wheel
SelectG-Ⅱ
30[45]
1,000/1,500
φ300
φ510
* Photo features equipment with optional specifications.[ ] shows optional specifications.
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
CBN grinding wheel OD (mm)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
CBN grinding wheel OD (mm)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
Grinding wheel OD (mm)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
CBN grinding wheel OD (mm)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
CBN grinding wheel OD (mm)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
CBN grinding wheel OD (mm)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
CBN grinding wheel OD (mm)
Distance between centers (mm)
Wheel surface speed (m/s)
Max. grinding diameter (mm)
CBN grinding wheel OD (mm)
Crank line grinders Cam line grinders
05 06
■ Features the TOYODA STAT BEARING■ Abundant options make high-volume production possible. Ideal for grinding automobile parts and home electric appliances■ Large wheel width spec. can be applied to make highly-efficient grinding possible. (option)
The Photo is GL7-Ⅱ.
Applied widely for automobile, electronic and machine components
Best cylindrical grinder for cam and crank lines
※ shows the specification at the time of direct drive wheel spindle.
Latest camshaft grinders with linear motor drive
CBN camshaft combination grinderthat enables efficiency operation of equipment
Latest crankshaft pin grinderswith linear motor drive
Crankshaft grinder seeking higher productivity and general versatility using two wheels
■ Features the TOYODA STAT BEARING■ Abundant functions making high accuracy grinding a reality■ The smallest machine width, improving line productivity.
■ Features the TOYODA STAT BEARING■ High grade and high performance grinding for crankshafts■ Crankshaft grinding line combined GF50M-T and GL50M-T being superior in maintainability
■ Features the TOYODA STAT BEARING■ High output wheel spindle unit■ High speed, high rigidity wheelhead swivel unit
■ Features the TOYODA STAT BEARING■ Abundant functions making high accuracy grinding a reality■ The smallest machine width, improving line productivity
■ Features the TOYODA STAT BEARING■ Abundant functions making high accuracy grinding a reality■ The smallest machine width, improving line productivity.
The Photo is GL7-Ⅱ.
GF32Mi-35/63
120[80]
350/630
φ70
φ430
700
GF50Mi-70T
1,400
GF50Mi-140T
120
φ85
φ650
GL7-Ⅱ
630/1,000/1,600/2,500
φ760[φ915]
GL6-Ⅱ
320/630/1,000
φ610
45[60/80]
φ300
GC20Ri-63
630
80
φ300
φ120
GC20Mi-35/63
350/630
φ300
φ350[φ100/φ150], [φ350※]
120[60/80], [160※/120※]
GL32Mi-35/63
φ350[φ430]
120[80]
φ150
350/630
GC32M-63/120
630/1,200
160[80/200]
φ350
φ300
2,000
φ300
GC32M-200
φ350[φ100/φ150]
120[80]
Camshaft grinder using a linear drive and high output wheel spindle making the high-speed and high-accuracy cam grinding
Large camshaft grinder driven by a high speed and high accuracy linear motor
■ Features the TOYODA STAT BEARING■ Abundant functions making high accuracy grinding a reality■ The smallest machine width, improving line productivity
■ Features the TOYODA STAT BEARING■ Enriched functions to accomplish the large parts grinding■ High quality grinding surface
* Photo features equipment with optional specifications.[ ] shows optional specifications.