narendra mtech 1st presentation

8/13/2019 Narendra Mtech 1st Presentation

1/21

Co - GuideAsst. Prof. D. M. Patel

Mechatronics Dept.

AUTOMATIC EDIBLE OIL

CONVEYING & FILLING BY WEIGHTCOMPUTERIZED SYSTEM

NARENDRA A. PATEL (07CAD09)U V PATEL COLLEGE OF ENGINEERING

GANPAT UNIVERSITY

Guide

Dr J L JunejaPrincipal

External - GuideMr. Parag Taktawala

Zenn Systems


2/21

Automation is a technology concerned with the

application of mechanical, electronic and computer based

systems to operate and control production.

What is Automation ?


3/21

What is Fixed Automation ?

A process using mechanized machinery to perform fixed

and repetitive operations in order to produce a high volume ofsimilar parts.

Fixed automation is a system in which the sequence of processingoperations is fixed by the equipment configuration.

Each of operations in the sequence is usually simple involvingperhaps a plain linear or rotational motion or an uncomplicatedcombination of the job typical features of fixed automation are asunder.

High investment in general purpose equipment. High production rate.

Relatively inflexible in a computing product variety.

The economic justification for fixed automation is found in

products that are produced in very large qualities and at highproduction rates.


4/21

Case Study (Problem Definition)

Indian Solvent Industries Limited, Rajnandgaon, Chattisgrah.

(Consultant : Zeen Systems, Ahmedabad)

Present Method For Conveying and Filling Oil Drums

In this industry presently they are doing manual work for

conveying, filling and sealing of the Edible oil. They having much

more constrained about the space as well as they want to

increase the capacity of plant near to double in short span. They

are also struggling due to more setup time and wastage of the oil

in manual conveying, filling, packaging of the Edible oil. The

present capacity of the plant is 100 tones/day. They want toincrease the capacity of the plant up to 200 tones/day in same

space. Now they are using 6 Machines for filling the oil. The

machine will take approximately 20-30 second for filling of the

one drum of the oil having capacity of 15 liter and setup time is

approximately 5-8 second for each drum.


5/21


6/21

Literature Review

The literature review of the project work is divided in some

suitable subdivision for the simplicity.

Filling Machine

Pneumatic System

Conveyor

Other Components

I have been collected near about 80 articles and industrial

documents from different journals of IEEE, ASME, Emerald

etc. Out of that I have been covered some important and

related articles in this presentation.


7/21

Filling Machine

Literature Review

1. Automatic Feed System Based On Machine Vision (Yan Sue,Ping Fue, Automation, Robotics and Vision, IEEE 2008)

This paper include use of Sensors, computer systemand integration of the all components along with image

processing for exact location detection as well as

mathematical modeling of the non linear calibration.

2. Automatic can-filling machinery (PIGMENT AND RESINTECHNOLOGY, Emerald 1973)

An automatic can-filling machine suitable for the paint,chemical and similar industries is to be marketed in the U.K.

by Allied International Co. Ltd. This machine will accuratelyfill any size can from to 6 gallons automatically without

spilling.
http://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/Emerald/AUtomatic%20Can%20Filling%20Machinery.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/IEEE/Automatic%20Feed%20System%20Based%20On%20Machine%20Vision.pdf


8/21

Filling Machine

Literature Review

3 Machinery - What's new in filling and labeling equipment(PIGMENT AND RESIN TECHNOLOGY, Emerald 1986)

This paper include high speed filling equipments forpaint and ink filling. It also include the concept of filling

different size of drum along with the solution of problemwhich we face in that conditions.)

4. HIGH-INTEGRITY FILLING EQUIPMENT

(Richard Simon, INDUSTRIAL LUBRICATION AND

TRIBOLOGY, Emerald 1986)In this paper they covered complete filling machine

along with conveying system with detailed components.
http://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/Emerald/New%20Folder/High%20Integrity%20Filling%20Equipment.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/Emerald/What%20new%20in%20Filling%20and%20labeling%20machin.pdf


9/21

Filling Machine

Literature Review

5. Case Study - Unloading, feeding, conveying, storage, securitysieving and drum filling of lactose

(TECHNOLOGY FOR BULK SOLIDS HANDLING, MoreContain - www.gericke.net)

This document include The application of unloading frombig bags and pneumatically conveyed to a feeding hopper

6. Automatic Filling of Drums and Barrels at John Miller's

(Scientific Lubrication, Emerald 1957)

This document consist completely mechanical automatedfilling machine along with automatic lubricating properties of

the machine.
http://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/Emerald/New%20Folder/Automatic%20Filling%20of%20Drums%20and%20Barrels%20at%20John.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/Machine/Case_Study_No.9_uk.pdf


10/21

Filling Machine

Literature Review7. Route to an Automation

(PIGMENT AND RESIN TECHNOLOGY, Emerald 1974)

The operator is relieved of all heavy lifting and handling

tasks, and a girl can fill containers up to 25 litre capacity withease.

8. Name of the company which are making Filling Machine

FULLERWEIGHING SYSTEMS (Filling Machine Controller)

Inline Filling Systems, Inc (Filling, caping and Labeling MachineManufacturer - http://www.fillers.com/)

Universal Filling Machine Company (Filler Manufacturer -

http://www.universalfilling.com )
http://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/Emerald/New%20Folder/Route%20to%20an%20Automation.pdf


11/21

Pneumatic System

Literature Review

1. A Force-Controlled Pneumatic Actuator(D. Ben-Dov and S. E. Salcudean, ROBOTICS AND AUTOMATION,IEEE 1995)

This paper presents a new pneumatic actuator for applications requiringmoderate, but accurate, force control, such flapper valves and low-friction

cylinders. Its force is controlled by differential pressure.

2. Accurate Position Control of a Pneumatic Actuator Using On/Off Solenoid

Valves(Robert B. van, Varseveld and Gary M. Bone, ROBOTICS AND

AUTOMATION, IEEE 1997)A PID controller with added friction compensation and position feed-forward was successfully implemented. A worst case steady state accuracyof 0.21mm was achieved with a rise time of 180ms for step inputs from0.llmm to 64mm
http://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/IEEE/Accurate%20Position%20Control%20of%20a%20Pneumatic%20Actuator.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/IEEE/A%20Force-Controlled%20Pneumatic%20Actuator.pdf


12/21

Pneumatic System

Literature Review

3. Experimental Modeling of a Pneumatic System (Ahmet Zorlu, CanOzsoy, IEEE 2003)

Pneumatic system model consists of a combination of two pressuremodels which each of them has two inputs and one output, defining

pressure changes in the chambers and a velocity model which has

one input-one output, defining piston motion.

4. Pressure Regulator for Pneumatic Valve

(So-Nam Yun', Young-Bog Ham, Jung-Ho Park, SICE-ICASEInternational Joint Conference, IEEE 2006)

The pressure regulator which is used for controlling the reducingpressure in the piezoelectrically driven pneumatic valve has beenstudied. The pneumatic valve of this study object is 2-stage type andconsists of a piezoelectric actuator, a controller, a poppet valve anda pressure regulator.
http://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/IEEE/Pressure%20Regulator%20for%20Pneumatic%20Valve%20with%20a%20PZT%20Actuator.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/IEEE/Experimental%20Modeling%20of%20a%20Pneumatic%20System.pdf


13/21

Pneumatic System

Literature Review

5. Pneumatic Fittings and Tubings(Dayco Products, Inc. - 1999)

This document include the complete specification of all type

of pneumatic fittings along with its dimension and also withpneumatic piping systems.

6. Illinois Took Works, Inc.

(User Manuals, 2007 - www.paslode.com)

This Document include completely instructions related to Airsystems, its installation, loading, operation, maintenance andtrouble shooting details.
http://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/Pneumatic/Fittings/Pneumatic%20Fittings%20and%20Tubings.pdfhttp://www.paslode.com/


14/21

Conveyor

Literature Review

1. High Speed Indexing Of A Chain Based Conveyor(A. D. Barton, P. L. Lewin and D. J. Brown, Conference -FACTORY 2000, IEEE 1997)

This paper describes the research being undertaken into the positioncontrol of high speed, chain based, indexing conveyors. The designand construction of the laboratory test rig is described and the

performance results for the system operating under PID control arepresented. Factors causing performance degradation are identified

2. Modeling of chain conveyors and their equipment interfaces

(Ali K. Gunal, Shigeru Sadakane, Edward J. Williams, Winter

Simulation Conference, IEEE 1996)In this paper, we first delineate the situations in whichmicromodeling of material-handling equipment is appropriate. Wethen present an overview of conveyor types and terminology. Next,we describe the challenges of modeling chain conveyors accurately,and our recommendations for meeting these challenges within the

framework of typical modeling tools and simulation-study contexts.
http://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/IEEE/MODELING%20OF%20CHAIN%20CONVEYORS%20AND%20THEIR%20EQUIPMENT%20INTERFACES.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/IEEE/HIGH%20SPEED%20INDEXING%20OF%20A%20CHAIN%20BASED%20CONVEYOR.pdf


15/21

Conveyor

Literature Review3. Optimum Schedule Control of Convever Line

(Sadamichi Mitsumori, Conference on Automation and ControlIEEE 1969)

In this paper, the work condition of a conveyer line having N workzones is mathematically expressed, and the optimization of theconveyer-in sequence is shown as maximizing the minimum work

allowance for all work zones and all semi-finished articles.

4. Development of an Automatic Online Gap-Detection Scheme forLevitated Industrial Steel-Plate Conveyance System

(Cheng-Tsung Liu, Senior Member, IEEE, Yung-Yi Yang, and

Sheng-Yang Lin, IEEE 1996)For stabilizing the steel-plate conveyance process, efforts onproviding appropriate extra electromagnetic forces at the run-out-table of a steel mill have been extensively investigated. Suchobjectives can be achieved by implementing fixed poles on top ofthe rollers at the run-out-table to provide the controllable 2-D lift

and propulsive forces, and the movable steel plate can then bedriven in the desired directions.
http://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/IEEE/Development%20of%20an%20Automatic%20Online%20Gap-Detection.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/IEEE/Optimum%20Schedule%20Control%20of%20Convever%20Line.pdf


16/21

Load Cell

Literature Review

1. Measuring Object Location with Load Cells(Nagy N. Bengiamin, Control System Magazine, IEEE 1987)

This paper presents experimental results on the use of strain-gage

load cells for the purpose of measuring the location of objects in the

workspace of industrial robots. The measuring method and itsrealization steps are described. Data acquisition, signal

conditioning, and interface with computers are addressed, and

information about the hardware and software is given. Factors

affecting the accuracy of the load cell method are discussed and

recommendations are given.
http://localhost/var/www/apps/conversion/tmp/scratch_10/Drum%20Filling%20Machine%20Material/IEEE/Measuring%20Object%20Location.pdf


17/21

Planning of Work

Design, Modeling and Detailing

Along With Title Selection

Material Purchase, Mfg etc

Performance and Testing

Actual M/C Mfg

Design, Modeling and Detailing

Material Purchase, Mfg etc

With Trouble Shooting

With Trouble Shooting

2008 2009

Literature Review

Filling Machine

Prototype Fab.

Experimental Work

Actual Machine Fab

Testing

Conveyor

Conveyor Fab.

Testing

Documentation

July

Aug

Sept

Oct

Nov

Dec

Jan

Feb

Mar

April

May

Preparation of Report

TENTATIVE

ACTION

PLAN


18/21

References

1. Automatic Feed System Based On Machine Vision

(Yan Sue, Ping Fue,Automation, Robotics and Vision, IEEE 2008)

2. Accurate Position Control of a Pneumatic Actuator Using On/Off Solenoid Valves

(Robert B. van, Varseveld and Gary M. Bone, ROBOTICS AND AUTOMATION, IEEE

1997)

3. Machinery - What's new in filling and labeling equipment(PIGMENT AND RESIN TECHNOLOGY, Emerald 1986)

4. HIGH-INTEGRITY FILLING EQUIPMENT

(Richard Simon, INDUSTRIAL LUBRICATION AND TRIBOLOGY, Emerald 1986)

5. Case Study - Unloading, feeding, conveying, storage, security sieving and drum filling of

lactose(TECHNOLOGY FOR BULK SOLIDS HANDLING, More Contain - www.gericke.net)

6. Illinois Took Works, Inc.

(User Manuals, 2007 - www.paslode.com)

7. Route to an Automation

(PIGMENT AND RESIN TECHNOLOGY, Emerald 1974)
http://www.paslode.com/http://www.paslode.com/http://www.paslode.com/http://www.paslode.com/http://www.paslode.com/http://www.paslode.com/


19/21

References

8.A Force-Controlled Pneumatic Actuator

(D. Ben-Dov and S. E. Salcudean, ROBOTICS AND AUTOMATION, IEEE 1995)

9. Accurate Position Control of a Pneumatic Actuator Using On/Off Solenoid Valves

(Robert B. van, Varseveld and Gary M. Bone, Robotics And Automation, IEEE 1997)

10. Experimental Modeling of a Pneumatic System

(Ahmet Zorlu, Can Ozsoy, IEEE 2003)

11. Pressure Regulator for Pneumatic Valve(So-Nam Yun', Young-Bog Ham, Jung-Ho Park, SICE-ICASE International Joint

Conference, IEEE 2006)

12. Pneumatic Fittings and Tubings

(Dayco Products, Inc.1999)

13. Illinois Took Works, Inc.(User Manuals, 2007 - www.paslode.com)

14. High Speed Indexing Of A Chain Based Conveyor

(A. D. Barton, P. L. Lewin and D. J. Brown, Conference - FACTORY 2000, IEEE

1997)
http://www.paslode.com/http://www.paslode.com/


20/21

References

15. Modeling of chain conveyors and their equipment interfaces

(Ali K. Gunal, Shigeru Sadakane, Edward J. Williams, Winter Simulation Conference,IEEE 1996)

16. Optimum Schedule Control of Convever Line

(Sadamichi Mitsumori, Conference on Automation and Control IEEE 1969)

17. Development of an Automatic Online Gap-Detection Scheme for Levitated Industrial

Steel-Plate Conveyance System

(Cheng-Tsung Liu, Senior Member, IEEE, Yung-Yi Yang, and Sheng-Yang Lin, IEEE1996)

18. Measuring Object Location with Load Cells

(Nagy N. Bengiamin, Control System Magazine, IEEE 1987)

19. http://www.fillers.com

20. www.universalfilling.com

21. User manuals, Air Max India Limited, Ahmedabad
http://www.fillers.com/http://www.universalfilling.com/http://www.universalfilling.com/http://www.fillers.com/


21/21

narendra mtech 1st presentation

Documents