neeraj bpcl
TRANSCRIPT
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Bharat Pumps & Compressors Ltd.
(A Government Of India Undertaking)NAINI, ALLAHABAD 211006
U.P. INDIA
Ph. 0532-2687412, 2687413; Fax. 0532-2687075e-mail: [email protected]
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INTRODUCTION
Bharat pumps & compressors ltd. Incorporated 1970 was establishedat Naini, the Trans yamuna area of Allahabad with objective todesign, manufacture and supply of capital goods in the fluid
handling field including provision of services connectedtherewith.
BPC which caters to the need of core sector of the economy such asoil exploration, refineries, petrochemical, chemical and fertilizer,process industries nuclear and thermal power plant had in its
earlier phases entered into technical collaboration with worldrenowned manufacturers of indigenous design and manufactureheavy duty centrifugal and reciprocating pumps, reciprocatingcompressors and high pressure gas cylinders and other hi-tech oilfiled equipments such as cementing units, suckers rod pumps etc.
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BPC : VISION
To become an Indian MNC in the field of fluid handling,gas compression, gas storage equipment, services andproject management.
BPC : MISSION
To provide quality products and services to core sectorindustries with special thrust on oil and natural gas,petro chemicals, refineries, nuclear and thermal power
plants, fertilisers and public transport servicescomplying to health and safety requirements.
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BPC : OBJECTIVES
To increase market share of their products andservices.
To maximize customers satisfaction by providingquality product and services within stipulateddelivery.
To increase the business of spares and rendering
prompt after sales service including refurbishment.
Achieve export turnover of 15% by 2009-10
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PRODUCTS
Pumps and Compressors
Centrifugal Pumps
Pumps for Application in Power Plants.
Reciprocating Piston and Plunger Pumps.
Cementing Units. Sucker Rod Pumping Unit.
Reciprocating Compressors
Gas Cylinders
High Pressure Seamless Industrial Gas Cylinders.
Welded Cylinders.
Cylinders in Cascade for Storage of Compressed Natural Gas (CNG)
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Range of Products
Centrifugal Pumps
Maximum Power - 2500 KW
Maximum Pressure - 140 kg/cm2
Maximum Capacity - 12,000 M3/Hr
Fluids Handled - Demineralised water, Sea water,Hydrocarbons, Neptha, LPG, Carbonate Solution, Boiler
Feed Water, Benefield solution, Alkaline and AcidicSolution, Ammonia liquor and slurry
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Range of Products
Reciprocating Pumps
Maximum Power - 1700 KW
Maximum Pressure - 675 kg/cm2
Maximum Capacity - 315 M3/Hr
Fluids Handled - Drilling Mud, Cementing Slurry,
Crude Oil steam, Condensate, Heavy Water, FattyAcids, Ammonia Carbonate, Liquid Ammonia, WaterInjection
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Range of Products
Reciprocating Compressors
Maximum Power - 25,000 KW
Maximum Pressure - 450 kg/cm2
Maximum Capacity - 70,000 NM3
/Hr
Fluids Handled - Air, Nitrogen, Oxygen, Carbon
Di-Oxide, Hydrocarbons, Ammonia, SynthesisGas, Hydrogen Sulphate, Coal Gas etc.
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Range of Products
Gas Cylinder
Maximum Pressure - 400 kg/cm2
Maximum Capacity - 110 Litres.
Fluids Handled - Oxygen, Nitrogen, Hydrogen, Argon,Air, Helium, Carbon Di-Oxide, Nitrous Oxide,Acetylene, Ammonia, Chlorine, Freon, LPG,Compressed Natural Gas (CNG)
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Product Collaboration
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CLIENTS
And many more....
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CUSTOMER SATISFACTION
In Time Delivery, Installation Commissioning of Products
Long Term Preventive Maintenance Contract - Low Cost, LowDowntime
Continuous And Rapid Technological Up-gradation
On The Job Training Program For Customer Operational &Maintenance Personnel
Just In Time Spare Parts Management-Low Downtime Common Objective To Maximize Profits And Minimize Cost
Of The Customer
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QUALITY CONTROL DEPARTMENT
Machine shop inspection.
Non destructive testing (NDT).
Standard room. Assembly testing.
Chemical lab
Mechanical lab
Gas cylinder quality control department
Stores(QC)
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NDT (Non Destructive Testing):
ULTRASONIC TEST
This is the test for checking inside defect in the
material. Sound of frequency more than 20000 Hz(called Ultrasonic) is used for the test. A particularmachine named Ultrasonic Testing Machine is usedfor the purpose with different probes (viz normal
probes, angle probe of angle 30o
, 45o
, 60o
, 75o
).
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RADIOGRAPHIC TEST
X-Ray Radiography
X-Ray Machine:
Make: SEIFERT Type: PARVORAMIC
Model: ERESCO 300/5 LRK Capacity: 300 Kw, 5 mA
X-Ray Machine:
Make: ANDREX Type: UNIDIRECTIONL
Model: CMA-16 Capacity: 160 Kw, 5 mA
This is used for steel thickness upto 10mm.
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Gamma Ray Radiography:
By IR 192 Source (t = 75 days)
Tech OPS Camera (Remote Operated)Make: USA Model: 660/664
Capacity: 100Ci Working Capacity: 60Ci
Shielding Material: Uranium
This is used for steel thickness 19mm to 75 mm
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MANUFACTURING CAPABILITIES
Modern and sophisticated machine facilities having latest CNC machines, assemblytesting heat treatment and fabrication workshops.
In-house facilities of non-destructive testing, ultrasonic and chemical analysis,
digital balance machines, most modern boring & honing machines.
CNG machines for manufacturing of high-pressure industrial and CNG cylinders
Strong testing facilities for reciprocating compressors.
Sophisticated standard room and modern tool room.
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Gas Cylinder Plant
Seamless Gas Cylinder
Welded Gas Cylinder
Liquefied Petroleum Gas Cylinder Porous Mass Plant
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Seamless Gas Cylinder
Process Involed
(a)Cutting of pipe (b)Dooming
(c)Bottom forming (d)Necking
Heat Treatment
(a)Hardening (b)Tempering
Machining Operations
(a)Turning & Facing (b)Neck Ring Jamming(c)Drilling in Neck (d)Hob threading
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Pumps & Compressors Division (PCD)
The PCD consists of:
Design Department(PDE & CDE)
Mafufacturing Department(PCP)
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Centrifugal Pumps
Horizontal Pumps
(a)SMU (b)SMK
(c)KSMK (d)DVMX
(e)DVDS
Vertical Pumps:
(a)VM (b)VMB
(c)V (d)VB
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Nomenclature Of Pumps
Nomenclature Of Plunger Pumps:
A-346
A: Stage of development3 : Triplex
4 : Average plunger Diameter (in inch)
6 : Stroke length (in inch)
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Nomenclature Of Piston Pumps
A-850 PT
A : Stage of development
850 : Max. Power Required(hp)P : Piston Pump
T : Triplex
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Nomenclature Of Vertical Pumps
VM 32 X 28 A-3 Stg + 11 KW Motor
VM : Vertical Multistage Pumps
32 : Flow (M3/Hr)28 : Impeller Size
3 Stg : No. Of stages
11 KW Motor : Driving Motor
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Nomenclature Of Compressors
2 HB/2
2 : No. Of Cranks
H : Horizontally BalancedB : Frame Size
2 : No. Of stages
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PRODUCT ANALYSIS
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PRODUCT: CENTRIFUGAL PUMPS
RANGE : Capacity up to 12000 m3/hr 7 pressure up to 140 kg./cm2 with power limitedto 2500 KW.
FLUID HANDLED : Demineralised water, sea water, hydrocarbon, nitrogen, LPG.Carbonate solution; border feed water, Benefied solution, ammonia, Ligour & slurry.
MAJOR COMPTITORS: KSB pumps ltd, Pune
Kirloskar Ebara ltd. Pune
Sulzer Pumps Pvt. Ltd. Mumbai
Best & Compton Engg. Ltd. New Delhi
Worthington Pumps, Calcutta
PRESENT MARKET SIZE : Rs. 500 Crores
SHARE IN CO. BUSINESS : 45%
PRODUCTS RECIPROCATING
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PRODUCTS: RECIPROCATINGPUMPS
RANGE: Maximum pressure 675 kg/cm2
maximum capacity 315 m3/hr
LIQUID HANDLED: Drilling mode, cementing slurry, crud oil steam, condensate, heavy water, fatty aid,ammonium carbonate, liquid ammonia, water injection
MAJOR COMPETITORS:
Plunger pumps
Ongersoll Rand Ahmedabad : Matriplex, Coimbatore
Goma Engg. Mumbai : Larsen & turbo ltd. Mumbai
Mid pumps
Bhel, Hyderabad : SRP units
Simplex, Bhilai :New standard engg. Mumbai
Greaves cotton & co. ltd. Ahmedabad : Naveen engg. New DelhiCementing units
Tractors India ltd. Calcutta
PRESENT MARKET SIZE : Rs. 2200 Crores
SHARE IN CO. BUSINESS : 40%
PRODUCT RECIPROCATING
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PRODUCT: RECIPROCATINGCOMPRESSORS
RANGE : Maximum pressure -450 kg./cm2
: Maximum power 25,000 Kw
GASES HANDLED : Air nitrogen, oxygen, hydrogen, carbon Di- oxide, hydrocarbons,ammonia, syntheses gas, hydrogen- sulphit coal gas etc.
MAJOR COMPTITORS:Ingersoll rand, India/USA Atlas copaco, India/Belgium
K.G. khosla, faridabad Novo pig none, Italy
Worthington, USA Kirlosker pneumatics, pune
Regal international, USA Hitachi, japan
Cooper engineering USA
PRESENT MARKER SIZE : Rs. 160 Crores
SHARE IN CO. BUSINESS : 70%
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PRODUCT: GAS CYLINDER
RANGE : Maximum pressure 150 to 400 kg/cm2
GASES HANDELES: O2, N2, H2, AIR, HE, CO2, N2O2, NH3, CL2, LPG,CNG.
LPG : CPMPOSITION PROPANE & BUTANE
CNG : COMPTESSED NATURAL GAS.
COMPOSITION : HYDRA CARBON CONDODT OF 80 TO 90% OFMETHANE IN GAS FROM
MAJOR COMPETITORS:
Everest kanto cylinder ltd. Maruti katsu cylinder pvt. LtdPRESENT MARKET SIZE : RS 150 CRORE
SHRE IN CO. BUSINESS : 10%
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Board Of Directors
Shri Abhay Kumar Jain
CHAIRMAN & MANAGING DIRECTOR
Shri R. K. Parmar
DIRECTOR (NOMINEE OF GOVT OF INDIA )
Shri S. Dhandapani
DIRECTOR (NOMINEE OF ONGC)
Shri P. Mahajan
DIRECTOR (NOMINEE OF EIL)
Shri R. S. Bhatia
DIRECTOR (NOMINEE OF BHEL)