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Hand tools for pre-insulated terminals ....................................................................................................................................................

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Assortment boxes - pre-insulated terminals ..............................................................................................................................

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Battery-powered crimping tools .....................................................................................................................................................

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1: 2

System Elpress

tools that are designed and tested to-

when using our systems, and that a se-cure connection will be achieved through the proper handling of our products.

Elpress ring, fork and pin terminals are

tab and bullet terminals are made of brass or tin-bronze. All terminals are then electrolytically tin-plated for maximum corrosion protection. The terminal’s neck is brazed and annealed, which means it can be crimped in any direction. The metal in the receptacles’ neck is double

-minal has excellent mechanical strength and low resistance.

Insulation material

Elpress insulation sleeves are usually made from halogen-free polycarbonate,

properties. Furthermore, it maintains its vibration support up to high temperatu-

-nals have insulation of PA, nylon, which

free. The colour of the insulation sleeve indicates the cross-sectional area that the terminal is intended for:

Green sleeve*

Blue sleeve

* or transparent white

The table below shows properties for Elpress pre-insulated terminals insulation.

etc. can affect the terminals. Polycarbona-

i.e. they do not contain any of the substan-

Insulation material

-perature

Halogen -free

Flammability class, UL94

- Yes

- Yes

chlorine

Easy-entry

Elpress insulation sleeves are usually of the easy-entry type, which means it gui-des the conductor strands properly into the terminal neck. The risk of back-folded and stray strands, possibly resulting in

-ties, is therefore eliminated.

Easy-entry.

terminalsElpress pre-insulated terminals are label-led with logo, cross sectional area and any applicable screw diameter to facilita-te work and controllability. When contact crimping pre-insulated terminals, Elpress crimping dies/tools leave an imprint in the insulation sleeve so that all crimped terminals can be inspected retrospecti-vely in accordance with the requirements of many standards.

insulated terminals.

Designation example

A = pre-insulated

E = end connectors

K = hook terminals

R = ring terminals

insulation

1: 3

01

-ping tool at Elpress, we strive for the best quality and ergonomics in the actual tool, and the best characteristics in the crim-ped terminal. The tools have a built-in

ensures that the entire crimping process is completed - a prerequisite for professi-onal and quality-assured work.

interchangeable dies for the installer or service technician.

Miniforce-tools

level has been established regarding er-gonomic adaptation to the user and low force requirements. This has resulted in a

and is the result of an advanced deve-lopment process where minimisation of the risks of work-related injuries and the best ergonomics have been the deciding factors.

facilitate two-handed operation, which is often a simple and natural way to reduce the loads. Electrical crimping tools and terminals together constitute a contact crimping system where crimping results are continuously checked against the requirements of established standards

manual tools have symmetrical crimp po-sitions that make it possible to work from both sides - something that is important

-

high-grade hardened steel with a black

For quality assurance of our tools, we certify the manufacture of our crimping

-force tools, and type Dxx.

that each individual tool is documented

stage with respect to:• which is the force

needed to ensure that the lock, which prevents a crimp from being interrup-ted, is not released too early.

• i.e. the maxi-mum height measurements which can be measured in each indentation with the dies pressed together.

tool serves several functions:• crimping tools are often directly

introduced upon procurement in a quality management system. The tool’s status at procurement shall

then be followed by regular checks where potential changes can be discovered and addressed.

• -vidual tool meets the requirements

• important characteristics are that shall be followed up.

Elpress’ service department offers the possibility of continued follow-up of the quality of the tools.

1: 4

• •

Cu

NameW mm

L t s ToolInsulation material

Easy Entry Pcs/pack

PAPAPA YesPA Yes

YesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYes

PA YesYesYesYesYesYesYes

t = palm thickness, s = strip length

1: 5

01• •

Cu

NameW mm

L t s ToolInsulation material

Easy Entry Pcs/pack

PAYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYes

PA Yes

t = palm thickness, s = strip length

• •

CuName

W mm

L t s ToolInsulation material

Easy Entry Pcs/pack

YesYesYesYes

t = palm thickness, s = strip length

1: 6

• •

CuName

W mm

L t s ToolInsulation material

Easy Entry Pcs/pack

YesYes

t = palm thickness, s = strip length

• •

Cu

NameW mm

L s ToolInsulation material

Easy Entry Pcs/pack

PAYesYesYesYesYesYesYes

s = strip length

1: 7

01• •

Cu

NameW mm

L t sInsulation material

Easy Entry Tab Tool Pcs/pack

YesYesYesYes YesYesYesYesYes YesYesYes

t = palm thickness, s = strip length

• •

Cu

Name

mmL s Tool

Insulation material

Easy Entry Pcs/pack

s = strip length

1: 8

• •

Cu

Name

mmL s Tool

Insulation material

Pcs/pack

PAPAPA

s = strip length After crimping and heating with a hot air gun, a water proof terminal, glued to the cable and the connector, is achieved.

• •

Cu

Name

mmL s Tool

Insulation material

Pcs/pack

PAPAPA

s = strip length

1: 9

01• •

Cu

NameW mm

L s For tab ToolInsulation material

Neck typeEasy Entry

Pcs/pack

Brazed YesBrazed YesBrazed YesBrazed Yes

PA Brazed YesPA Brazed Yes

Brazed YesBrazed Yes

PA Brazed YesPA Brazed Yes

Brazed YesBrazed YesBrazed Yes

PA Reinforcement sleeve

Yes

s = strip length

•

Cu

NameW mm

L s For tabInsulation material

Neck type Easy Entry Pcs/pack

PA Reinforcement sleeve YesPA Reinforcement sleeve

s = strip length

1: 10

• •

Cu

NameW mm

L s For tabInsulation material

Neck type Easy Entry Pcs/pack

PA Reinforcement sleeve YesPA Reinforcement sleeve YesPA Reinforcement sleeve YesPA Reinforcement sleeve Yes

Brazed YesPA Reinforcement sleeve YesPA Reinforcement sleeve Yes

Brazed YesPA Reinforcement sleeve Yes

s = strip length

• •

Cu

Name

mmL s Tab

Insulation material

Neck type Easy Entry Pcs/pack

Brazed YesBrazed Yes

PA Reinforcement sleeve

s = strip length

1: 11

01• •

Cu

Name

mmL s Tool

Insulation material

Easy Entry Pcs/pack

PA YesPA Yes

s = strip length

• •

Cu

Name

mmL s Bullet Tool

Insulation material

Neck type Easy Entry Pcs/pack

PA Reinforcement sleeveBrazed YesReinforcement sleeve

PA Reinforcement sleeve

s = strip length

• •

Cu

Name

mmL s

For bullets

ToolInsulation material

Neck typeEasy Entry

MaterialPcs/pack

PA Reinforcement sleeveBrazed Yes

Reinforcement sleevePA Reinforcement sleeve

s = strip length

1: 12

terminals and tools. Properties:• • •

Namemm

Elpress assortment box designed for electromechanical and service workshops. Properties:• • • • • •

Name

mm

Elpress assortment box for professional use. Properties:• box made of polypropylene, insert made of polystyrene • • • • •

Name

mm

1: 13

01

Elpress assortment box designed for hobby use. Properties:• box made of polypropylene, insert made of polystyrene• • • •

Name

mm

Elpress assortment box designed for hobby use. Properties:• box made of polypropylene, insert made of polystyrene• • • •

Name

mm

1: 14

Properties:• made of high-grade steel with semi-soft handles • crimping positions are clearly marked • the tools do not have a locking function • • •

Special properties:•

• red handle

Name Crimp geometries

mm

Tab, Oval

Special properties:•

• yellow handle

Name Crimp geometries

mm

Oval, Roll

Special properties:• • green handle

Name Crimp geometry

mm

Roll

1: 15

01

Properties:• crimping positions are clearly marked • adjustable for changes after long use • tested with Elpress terminals • locking function that ensures a complete crimp • emergency release if the crimping process has to be interrupted • unique design that makes the tools thin and versatile • minimal muscle strength required for complete crimp • suitable for both right and left-handed users •

-

Special properties:•

Name Crimp geometry

mm

Oval

-

Special properties:•

Name Crimp geometry

mm

Oval

Special properties:• • easy to check tool die nest • The go and no go dimensions are checked in the die nests upon calibration.

Name

mm

Tool Die nests

1: 16

Properties:• locking function which only releases once crimping is complete • emergency release if the crimping process has to be interrupted • symmetrical and clearly marked crimping positions • adjustable for changes after long use • tested with Elpress terminals •

• ergonomic handle suitable for all users • maximises the quality of work • reduces the risk of occupational injuries • • • •

Name Crimp geometries

mm

Oval, Trapezoid

Name Crimp geometry

mm

Oval

1: 17

01

Special properties:• locator that holds the terminal in the right position when crimping and facili-

tates work in, for example, tight spaces •

Name Crimp geometry

OvalOval

1: 18

Properties:• • very good accessibility and ergonomics • service and installation tools• • • dies for the tool sold separately

facilitates your work with its improved battery capacity.

Properties:• one-handed operation for easy control of all tool functions• durable crimping head for long service life• optimal crimping thanks to parallel-moving dies • easy to use due to its low weight• • open head, rotating•

housing with grip-friendly protection• automatic return of dies when crimping is complete

Name

mm

Note

without Battery/

1: 19

01

tools.

Properties:• one-handed operation for easy control of all tool functions• electronic control with locking function and monitoring for complete closure of

the jaws• safety loop used as fall protection when used outdoors• motor protection ensures safety in case of overload •

housing with grip-friendly protection• • powerful driving technology allows for easy crimps• • •

Name

mm

Note

Name Crimp geometry

Oval Pre-insulated terminalsTab Uninsulated terminalsW Uninsulated terminalsRoll Uninsulated terminalsTrapezoid End sleevesTrapezoid End sleevesTrapezoid End sleevesTrapezoid End sleeves

1: 20

Professional contact crimping tool with interchangeable dies for the installer or service technician.

Properties:• reliable, safe, economic and ergonomic tools •

• change crimping dies quickly and easily in one operation • the crimping dies are kept together in pairs and stored in custom holders •

crimping applications!

Elpress Mobile

Name

mm

Mobile Installation

• • • The tool comes with associated dies in blister packaging.

Name

mm

Mobile DataCom

• • • The tool comes with associated dies in blister packaging.

Name

mm

1: 21

01

Mobile Solar Kit

stripping solar panel cable with extra thick insulation:• • •

Name

mm

Mobile Box

Tools and dies are ordered separately.

Name

mm

1: 22

tool for crimping

.

asymmetric crimping of pre-insulated terminals

.

for crimping global power connectors,

for crimping global power connectors,

for W crimping of uninsulated termi-

.

for punch crimping uninsulated terminals

.

crimping uninsulated .

asymmetric crimping of pre-insulated ter-

and .

tool for crimping

mm .

tool for crimping

mm .

for roll crimping uninsulated terminals

.

for roll crimping un-insulated terminals

.

tool for crimping -

tacts.

for crimping coaxial

-ping coaxial contacts

for crimping coaxial

for crimping modu-

tool for crimping modular plug

through connectors with heat shrink insulation

mm .

-ing through connectors with heat shrink

.

OMS4

tools for roll crim-ping contacts with

.

OMSL Die for square crimping contacts

.

All dies have the same quick and easy way of being inserted into the tool frame. The dies are kept together in pairs and supplied in a cassette that can be docked to other cassettes.