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NTMA MTConnect Starter Program V2.18.13 NTMA Objectives The National Tooling and Machining Association (NTMA) is offering to their members a program to help them understand the benefits of implementing technologies that will bring about improvements in their plants through increases in equipment productivity and utilization. This program offers the ability to implement a trial system to get a sense of the advantages of shop floor monitoring. This is a guide to that “NTMA Starter Program” that utilizes products offering MTConnect connectivity. Background MTConnect is a universal factory floor communications standard that is designed specifically for the shop floor environment to enable the efficient transfer of data between devices and software applications. While there are numerous communication solutions available for the shop floor, MTConnect offers one very distinct difference. MTConnect defines a “dictionary” for manufacturing data. This means that data from multiple devices will have a common definition – name, units, values, and context. It also allows multiple software tools to gather data from a single piece of equipment. There are a number of configurations that can be used when implementing a shop floor monitoring system. The “Getting Started with MTConnect – Connectivity Guide” discusses a number of these layouts. For this program, however, only one configuration will be addressed. The “Starter Implementation Program” will only use the MTConnect Native Devices configuration illustrated in Figure 1. Figure 1 – MTConnect Native Device

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Page 1: NTMA MTConnect Starter Info are! three! main! pieces! needed! for! this! configuration:! ... Computer!Requirements! ... NTMA MTConnect Starter Info

                                                                                                                                 

NTMA  MTConnect  Starter  Program    V2.18.13    NTMA  Objectives  The  National  Tooling  and  Machining  Association  (NTMA)  is  offering  to  their  members  a  program  to   help   them   understand   the   benefits   of   implementing   technologies   that   will   bring   about  improvements  in  their  plants  through  increases  in  equipment  productivity  and  utilization.    This  program  offers  the  ability  to   implement  a  trial  system  to  get  a  sense  of  the  advantages  of  shop  floor  monitoring.    This   is   a   guide   to   that   “NTMA   Starter   Program”   that   utilizes   products   offering   MTConnect  connectivity.  

Background  MTConnect  is  a  universal  factory  floor  communications  standard  that  is  designed  specifically  for  the  shop  floor  environment  to  enable  the  efficient  transfer  of  data  between  devices  and  software  applications.    While   there  are  numerous   communication   solutions  available   for   the   shop   floor,  MTConnect   offers   one   very   distinct   difference.   MTConnect   defines   a   “dictionary”   for  manufacturing  data.  This  means  that  data  from  multiple  devices  will  have  a  common  definition  –  name,   units,   values,   and   context.     It   also   allows  multiple   software   tools   to   gather   data   from   a  single  piece  of  equipment.    There   are   a   number   of   configurations   that   can   be   used   when   implementing   a   shop   floor  monitoring   system.     The   “Getting   Started   with   MTConnect   –   Connectivity   Guide”   discusses   a  number  of  these  layouts.    For  this  program,  however,  only  one  configuration  will  be  addressed.    The   “Starter   Implementation   Program”   will   only   use   the   MTConnect   Native   Devices  configuration  illustrated  in  Figure  1.    

   

Figure  1  –  MTConnect  Native  Device    

 

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 This   configuration   only   uses   devices   (machines   or   equipment)   that   are   provided   with  MTConnect  functions  and  the  data  dictionary  integrated  into  the  device  capable  to  be  connected  to  a  network  that  is  linked  to  an  MTConnect  compliant  software  application.  No  additional  functions  must  be  added  to  enable  communications.      Basically,  the  Device  natively  communicates  using  the  MTConnect  Standard.    Configuration  requirements  There   are   three   main   pieces   needed   for   this   configuration:   MTConnect   compliant   devices  (machine  tools),  a  network,  and  an  application  that  can  read  MTConnect  data.    Each  one  of  these  pieces  can  be  obtained  and  configured  to  implement  a  monitoring  system.    The  first  requirement  is  an  MTConnect  compliant  device.    The  compliant  device  or  machine  tool  to   be   used   for   this   program   will   be   offered   by   a   machine   tool   builder   participating   in   the  program.     The   builders   have   agreed   to   provide   the   necessary   adaptors,   if   required,   and  communication  agents  on  machines  as  defined  in  the  vendor  offerings  below.    

NOTE:  If  you  already  have  an  MTConnect  compliant  device  or  equipment,  it  can  be  used  in  this  program.    

The   second   requirement   is   an   Ethernet   network.   This   network   is   required   to   connect   the  machine  tools  to  the  application.    Usually  the  shop  has  to  supply  this  connectivity  or  one  could  work  with  an  application  provider   to   install   the  network.     For   some  applications,   the  network  will  need  connectivity  to  the  Internet.    The  third  requirement  is  a  monitoring  application  that  is  supplied  by  a  software  vendor.    For  this  program,  listed  software  providers  have  agreed  to  provide  initial  trial  offerings  so  that  one  can  get  an  initial  sense  of  the  benefits  of  shop  monitoring.    

Responsibilities  The  following  chart  provides  a  summary  of  the  responsibilities  of  each  MTConnect  Native  Device  configuration.     Machine  Tool  (MT)   Network   Application  

Option  1   MT  Builder   Plant  Owner   Software  Provider  Option  2   MT  Builder   Software  Provider   Software  Provider  

With  any  of  the  options  above,  it  needs  to  be  understood  that  all  commercial  arrangements  are  between   the  NTMA  member  company  and   the  machine   tool  builder  and/or  software  provider.  The  NTMA  does  not  provide  any  support  or  endorse  any  of  the  products  offered.      

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 Participating  Organizations  The   following   is   a   listing   of   companies   who   have   agreed   to   participate   in   this   program.    Following  the  listing,  there  is  a  brief  description  providing  an  understanding  of  each  companies  offering,  cost  and  requirements.    

Machine  Tool  Builders  • DMG/Mori  Seiki  USA  Inc.  • Mazak  Corporation  • Okuma  America  Corporation  

 Software  Application  Providers  

• DMG/Mori  Seiki  USA  Inc.  • Lemoine  Multinational  Technologies  Inc.  • MAG  Industrial  Automation  Systems  • Real  Time  Development  Corporation  • Scadaware  • Scytec  • System  Insights,  Inc.  • TechSolve,  Inc.  

 

Vendor  Offerings  The  following  are  offerings  being  provided  by  OEMs  in  support  of  this  program.    Terms  used  on  these  sheets  are  defined  as:      Machine  Tool  Builders  Applicable  Controls   Existing  controls  that  can  be  provided  with  or  updated  with  an  

MTConnect  interface.  Installation  Cost   Cost  to  have  the  machine  tools  updated  for  this  program.  Maximum  No.  Machines   This  is  the  maximum  number  of  machines  that  a  builder  is  offering  

to  update.      Application  Software  Providers  Computer  Requirements   Identifies  if  a  product  is  PC,  Server  or  Cloud  based.  May  include  

minimum  operating  system  requirements.  Product  Name   Software  application  product  that  is  being  offered.      Trial  Period   Time  period  for  trial  use  of  the  software  application.      

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 Vendor  Offering  –  Machine  Tool  Builder  

   DMG/Mori  Seiki  USA  Inc.                                                    Applicable  Controls  

Mori  Seiki  machines  with  MAPPS-­‐2,  MAPPS-­‐3  and  MAPPS-­‐4  

Maximum  No.  Machines  

3  

Installation  Cost   $500.00  per  machine  OR  $1000.00  when  all  3(max.)    Machines  are  scheduled  for  installation  in  one  visit.  (US  installations  only).  

 

Contact   Surya  Kommareddy  

916-­‐201-­‐3052  

[email protected]  

Website   http://www.dmgmoriseikiusa.com/mori-­‐seiki-­‐application-­‐systems/remote-­‐machine-­‐monitoring  

 

Comments   MTConnect  Adapters  &  Agent  software  –  FREE    Customer  to  provide  PC  for  Agent  software  installation.  Customer  to  supply  networking  equipment  and  takes  care  of  connectivity  setup.  DMGMS  also  provides  cloud-­‐based  monitoring  application.    

   

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 Vendor  Offering  –  Machine  Tool  Builder  

   Mazak  Corporation    Applicable  Controls   Matrix  

Matrix  II  Maximum  No.  Machines   3  Installation  Cost   $500.00  (USA  only)    Contact   Neil  

Desrosiers  859-­‐342-­‐1881   [email protected]  

Website   http://www.mazakusa.com/mtconnectsupport.asp    Comments   MTConnect  Adapters  –  FREE  

MTConnect  Agent  -­‐  FREE  CNC  Main  Software  Upgrade  –  FREE  End  User  to  supply  Network  Connectivity  and  settings    

 

   

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 Vendor  Offering  –  Machine  Tool  Builder  

     Okuma  America  Corporation    Applicable  Controls   OSP-­‐P300  

OSP-­‐P200A  OSP-­‐P200  OSP-­‐P100II  

Maximum  No.  Machines   No  limit  for  above  CNC  versions  Installation  Cost   Typical  Okuma  Distributor  service  call  charges  apply    Contact   Brian  Sides   704-­‐588-­‐7000   [email protected]  Website   http://www.okuma.com/mtconnect    Comments   MTConnect  Adapters  –  FREE  

MTConnect  Agent  -­‐  FREE  CNC  Software  Upgrade(if  applicable)  –  FREE  

*Note:  If  CNC  Software  Upgrade  not  required,  customer  can  choose  to  install  and  configure  without  Okuma  Distributor  support.  

 End  User  to  supply  Network  Connectivity  and  settings.    Okuma  makes  no  claim  of  endorsement  for  Application  Provider  capability  or  support.    

   

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 Vendor  Offering  –  Application  Provider  

 DMG/Mori  Seiki  USA  Inc.    

Product  Name   Mori-­‐WebMonitor  Trial  Period   3  months   Up  to  3  machines    Computer  Requirements  

Cloud  based  system  

Other  Requirements   Requires  connectivity  to  the  Internet  Installation  Cost   None   Up  to  3  machines      

Key  Features   • Web-­‐based  real-­‐time  tracking  of  machine  utilization  and  performance.  

• Gantt  chart,  Cycle  Time,  Run  rate,  Alarm  History/Pareto  diagram,  Work  count  reports.  

 

Contact   Surya  Kommareddy  

916-­‐201-­‐3052   [email protected]  

Website   http://www.dmgmoriseikiusa.com/mori-­‐seiki-­‐application-­‐systems/remote-­‐machine-­‐monitoring  

 

Comments   Customer  to  take  care  of  network  connectivity  and  IT  requirements.  

     

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 Vendor  Offering  –  Application  Provider  

             Lemoine  Multinational  Technologies  Inc.    Product  Name   Lemoine  Trial  Period   60  days      Computer  Requirements  

Includes  the  free  use  of  a  locally  installed  server  for  the  duration  of  the  trial  period.  

Other  Requirements    Installation  Cost   No  charge        Key  Features   Monitoring  machining  operations    Contact   Yigal  Ziv   248-­‐960-­‐5989   [email protected]  Website   http://www.lemoineautomation.com    Comments        

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 Vendor  Offering  –  Application  Provider  

       MAG  Industrial  Automation  Systems    

Product  Name   Freedom  eLOG  Trial  Period   60  Days      Computer  Requirements  

Option  1  (Locally  Hosted  on  customer  supplied  computer  per  MAG-­‐IAS  specification,  or  Remotely  Hosted)    Option  2  (Locally  Hosted  on  MAG-­‐IAS  supplied  computer.  

Other  Requirements   MTConnect  Enabled  Machines,  Internet  Connection  Installation  Cost   Option  1  

(Customer  Installed)  No  Charge  

  Option  2  Installed  by  MAG-­‐IAS  at  $500  plus  travel  and  living  cost.  

 Key  Features   • Web-­‐Based  Real-­‐Time  reports  viewable  with  Desktop,  Laptop,  

Tables,  and  Mobile  Devices.  • Multiple  reports  covering  Availability,  Performance,  Quality,  OEE,  

Speed  and  Feed  Override  Values,  CNC  Alarms  • Multiple  language  support  selectable  by  facility  or  individual  

users.  • Integration  with  Business  Systems  (ERP,  MES,  Maintenance)  • Scalable  Implementation  • Asset  Agnostic      • Solution  for  legacy  equipment  without  native  MTConnect®  

capability.  • Configurable  email  and  Text  Notification  of  Events  and  

Conditions.    

Contact   Pete  Tecos   (586)  202-­‐3285   pete.tecos@mag-­‐ias.com    Website   http://www.mag-­‐ias.com/en/mag/products-­‐services/software.html    

Comments   Freedom  eLOG  is  developed  and  supported  by  Machine  Tool  and  Manufacturing  professionals  who  understand  the  challenges  of  today’s  global  manufacturing  environment.  It  has  been  implemented  across  a  wide  range  of  industries  including  Automotive,  Aerospace,  Energy,  Agriculture  /  Construction,  as  well  as  Job  Shops.  Freedom  eLOG  provides  information  that  enables  manufacturers  to  Minimize  Waste,  Increase  Productivity,  and  Maximize  Profit.  

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 Vendor  Offering  –  Application  Provider  

         Real  Time  Development  Corporation    Product  Name   Solution  Family:    Solution  Builder,  Solution  Engine,  Solution  Manager,  

Quick  Start  Platform  Trial  Period   Lite  Version  

No  limit  Full  Evaluation  Version  –  4  hours  full  operation  

 

Computer  Requirements  

Any  Windows  based  computer  

Other  Requirements    Installation  Cost   Customer  installed        Key  Features   Solution  Family  is  a  full  Application  Platform  that  integrates  

MTConnect®  devices  in  a  simple  visual,  drag  and  drop  environment.  Solution  Manager  allows  for  the  management  of  MTConnect®  based  machine  tools.  

 Contact   Nat  Frampton   862-­‐244-­‐4611    Website   http://www.solution-­‐family.com/    Comments   Solution  Manager  Lite  allows  monitoring  and  full  evaluation  of  a  single  

machine  tool  OEE,  Production  Counts,  Histories  and  all  features  of  the  Solution  Manager  product  are  available  for  a  single  machine  tool.    Solution  Builder  Lite  provides  a  full  MTConnect®  Visualization  tool.  The  Lite  version  allows  for  connection,  visualization  and  trending  to  an  unlimited  number  of  MTConnect®  Agents  or  Quick  Start  Platforms.    

     

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 Vendor  Offering  –  Application  Provider  

   SCADAware    Product  Name   StatusWatch  Production  Monitoring  Software  Trial  Period   30  days      Computer  Requirements  

Hosted  locally  –  2.66GHz,  2GB  memory,  10  GB  HD,  Database  –  MSSQL,  Oracle,  or  PostgreSQL    Cloud  based  –  Internet  connection  required  

Other  Requirements   Ethernet  to  equipment,  MTConnect  compatible  controller  Installation  Cost   Customer  

installed  –  no  cost  

  SCADAware  standard  engineering  rates  if  required  

 Key  Features   • Custom  web  based  report  configuration  and  viewing.  No  limit  to  

number  of  reports.  • Native  iPad  application  with  animated  live  shop  floor  view  and  

reporting    Contact   Rick  Caldwell   309-­‐665-­‐0135   [email protected]  Website   http://www.scadaware.com/    Comments   More  than  3,000  systems  installed  in  9  countries        

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 Vendor  Offering  –  Application  Provider  

     Scytec  Consulting  Inc.    Product  Name   DataXchange  Trial  Period   30  days      Computer  Requirements  

Cloud  based  system  

Other  Requirements   One  PC  requires  connectivity  to  the  CNC’s  and  the  Internet  Installation  Cost   If  on-­‐site  time  is  required  for  connectivity  

• $1000  per  day  plus  expenses  If  all  of  the  machines  are  connected  • $500  for  remote  configuration  and  training  

 Key  Features   • Track  multiple  types  of  cycle  time  and  downtime  

• Real-­‐time  dash  board  of  machine  statuses  • iPad,  iPhone,  Android  phone  and  Android  tablet  charting  and  

real  time  status  viewing    Contact   Josh  

Davids  720-­‐482-­‐8250  x111   [email protected]  

[email protected]    Website   http://www.scytec.com    Comments   Fees  that  are  postponed  for  30  days  

• One  Time  Setup  Fee  - Bronze  version:  $1000  - Silver  version:  $1500  

• Monthly  Fee  per  Machine  - Bronze  version:  $45    - Silver  version:  $65  

Volume  discounts  on  the  monthly  fee  starts  at  6  machines.            

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 Vendor  Offering  –  Application  Provider  

     System  Insights,  Inc.    Product  Name   Vimana  Trial  Period   30  day  trial      Computer  Requirements  

SaaS  hosted  solution  –  uses  local  PC  to  create  a  secure  encrypted  connection  to  the  service  

Other  Requirements   Requires  connectivity  to  the  Internet  Installation  Cost   $0.00        Key  Features   Real-­‐time  production  efficiency  monitoring  and  analysis  with  email  

and  SMS  alerts  –  mobile  device  support  from  anywhere  in  the  world    Contact   William  Sobel   510-­‐684-­‐6400   [email protected]  Website   http://www.systeminsights.com/vimana    Comments          

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 Vendor  Offering  –  Application  Provider  

       TechSolve,  Inc.    Product  Name   ShopViz  Trial  Period   60  days   4  machines    Computer  Requirements  

Cloud-­‐based  

Other  Requirements   Internet  connection  Installation  Cost   None        Key  Features   Cloud  based,  OEE,  downtime,  quality,  performance,  energy  monitoring,  

MES  integration,  video  monitoring,  compressed  air  monitoring,  document  management,  reporting,  maintenance  management,  event  notification  (SMS,  email)  

 Contact   Amit  

Deshpande  [email protected]   513-­‐948-­‐2118  

Website   www.shopviz.org    Comments   Geared  towards  small-­‐medium  manufacturers