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级进模具&工程模具解决方案Xiao jincai

Jincai.xiao@siemens.com

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议题

NX在模具方面的解决方案

级进模具设计

单工程模具设计

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一体化的解决方案

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Introduction of NX Tooling Products

Mold Wizard: injection mold to produce plastic product

Progressive Die Wizard: progressive die to produce high

volume of sheet metal part (small or medium size)

Engineering Die Wizard : transfer die and tandem die to

produce sheet metal part (medium or big size)

Automotive Stamping Die: stamping die to produce sheet

metal automotive panel (big size)

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NX在模具方面的解决方案塑料产品（NX Mold Design)

五金产品 （Progressive Die Wizard） （Engineering Die Wizard）

汽车模具 (Auto Stamping Die)

电极设计 (Electrode Design)

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NX8级进模设计流程

直接展开 一步成形展开 项目初始化 定义冲压面 坯料排布 废料设计

料条仿真 力的计算 模架设计 模具参数设置 冲裁设计 弯 曲

成形设计 翻边孔 补 强 标准件 让位设计 开腔设计

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NX8级进模设计流程

物料清单 工程图 孔 表 静态干涉检查 运动仿真 快速报价

同步设计 置换零件 间隙管理 加工指定 删除零件 CAM加工

线切割 机床加工

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项目初始化

毛坯生成器

坯料布局

废料设计

条料排样

压力计算模架

模 架

间隙的设置

冲裁镶块设计

弯曲 组件

鼻孔

翻边孔

补强设计

标准件

让位设计

开腔设计

物料清单

工程图

NX8级进模功能

直接展开

折弯操作

一步可成形性分析

特征识别

钣金转换器

NX 矫直

NX 重弯

调整折弯角度大小

自由展开

间隙管理

防呆设计工具

线切割起始孔

型材尺寸

修剪实体

延伸实体

删除文件

创建方块

参考圆角

计算面积

加工几何体

WAVE 控制

检查壁厚

孔 表

视 图管理器

设计验证

工作管理

模具报价

设计功能

NX的基本功能

静态静干涉检查

运动仿真

设计变更检查

转换管理

并行设计

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NX级进模具

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NX8级进模功能－展开方面

展开

弯 曲 识 别

合 并 弯 曲

分 割 角 度

插入中间状态

调 整 角 度

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产品分析

NX8级进模功能－展开方面

全部展开

中间状态

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NX8级进模功能－料条设计

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NX8级进模功能－结构方面

模 架 冲 裁 弯 曲

成形弯曲 翻 边 孔 标 准 件

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NX8级进模功能－辅助方面

补 强 让 位 开 腔

物料清单 模具报价

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NX8级进模功能－并行设计

一个模具多位设计者同时进行设计

项目经理项目经理分配任务给每一个

设计者

保存项目

每位设计者打开自已的工作任务

设计者登录

开始设计

保存设计好的部份&查看另外设计者的内容

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NX8级进模功能－检查方面

静态干涉检查

运 动 仿 真

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NX8级进模功能－设变方面

1001.prt1000.prt

产 品 变 更

结构设计变更

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NX8级进模功能－工程图方面

自 动 出 图 孔的加工信息

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NX8级进模功能－加工方面

模板加工 成形入块加工

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NX8工程模具－传递模

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NX8工程模具－单工序模具

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NX8工程模具

直接展开 项目初始化 工站分布 模 架

模架 切料冲 弯曲 成形冲 翻边孔

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Introduction of Engineering Die Wizard

Sheet Metal Tools: Direct Unfolding, Bend Operation and One-Step Formability Analysis

Project Initialization: Initialize Transfer Die or Tandem Die project based on related project template

Strip Tools: Prepare strip as necessary for Transfer Die

Station Management: Create and manage “Stations”

Die Base Management: Design/Load transfer or tandem die base for each station

Die Design Setting: Set key design parameters for each station

Piercing Insert Design: Design piercing punch/die based on the die base and piercing process in each station

Bending Insert Design: Design bending punch/die based on the die base and bending process in each station

Forming Insert Design: Design forming punch/die based on the die base and forming process in each station

Burring Insert Design: Design burring punch/die based on the die base and burring process in each station

Insert Auxiliary: Design insert auxiliary based on the die base and insert in each station

Standard Part Management: Add standard part for transfer or tandem die

Relief Design: Design relief pocket

Pocketing Design: Cut pocket automatically according to false body

BOM: Bill of material

Drawing Automation: Automate component drawing creation

View Manager: Manage Transfer/Tandem die logically

Tooling Validation: Static interference check, motion simulation and dynamic interference check

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Introduction of Engineering Die Wizard

Engineering Die Wizard provide workflow and automatic functions for transfer die design and

tandem die design.

Transfer Die:

It has a single upper die shoe and lower die shoe, in between there are different stations which have different

sub-dies, there is transfer equipment to transfer intermediate part from one station to downward station

automatically, or manually transfer intermediate part by hands.

The die is mounted into single press machine, because of press machine tonnage limit, normally the

sheet metal part produced could not be very big. Each designer can work on one station separately.

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Introduction of Engineering Die Wizard

Tandem Die:

It normally has multiple stations, each station has individual die base, within one station there maybe different

stages which may have different sub-die, there is transfer equipment to transfer intermediate part from

one station to downward station automatically, or manually transfer intermediate part by hands.

The die in each station is mounted into single press machine, normally there are several press machines.

Tandem die usually produce large sheet metal part, like TV panel, dishwasher, wash machine, etc.

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感谢大家