oil pressure relief valve 1/8 (pilot control valve)€¦ · unit dimensions (dimensions in mm) 5...

8
1/8 Pressure relief valve (Pilot control valve) Type (Z)DBT/DZT Size 6 Component series 1X Maximum operating pressure 315 bar Maximum flow 3 l/min RE 25724/03.10 Replaces: 01.05 Table of contents Contents Page Features 1 Ordering code, symbols 2 Function, section 3 Technical data 4 Characteristic curve 4 Unit dimensions 5 to 7 Examples of application 8 Features Directly operated valve for the limitation of the system pressure – Application as pilot control valve For plate and control panel mounting Information on available spare parts: www.boschrexroth.com/spc Type ZDBT TB 0240

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Page 1: oil Pressure relief valve 1/8 (Pilot control valve)€¦ · Unit dimensions (dimensions in mm) 5 Unit dimensions (dimensions in mm) 6 Unit dimensions (dimensions in mm) 7 Examples

InhaltTable of contents 1Features 1Ordering code, symbols 2Function, section 3Technical data 4

Characteristic curve (measured with HLP 46; Joil = 40 °C ±

5°C, ν = 35 mm2/s) 4Unit dimensions (dimensions in mm) 5Unit dimensions (dimensions in mm) 6Unit dimensions (dimensions in mm) 7Examples of application 8

1/8Pressure relief valve(Pilot control valve)

Type (Z)DBT/DZT

Size 6Component series 1XMaximum operating pressure 315 barMaximum flow 3 l/min

RE 25724/03.10Replaces: 01.05

Table of contents

Contents PageFeatures 1Ordering code, symbols 2Function, section 3Technical data 4Characteristic curve 4Unit dimensions 5 to 7Examples of application 8

Features

– Directly operated valve for the limitation of the system pressure

– Application as pilot control valve– For plate and control panel mounting

Information on available spare parts: www.boschrexroth.com/spc

Type ZDBTTB 0240

Page 2: oil Pressure relief valve 1/8 (Pilot control valve)€¦ · Unit dimensions (dimensions in mm) 5 Unit dimensions (dimensions in mm) 6 Unit dimensions (dimensions in mm) 7 Examples

2/8 Bosch Rexroth AG Hydraulics (Z)DBT / DZT RE 25724/03.10

Ordering code, symbols

Type Material no. Examples of application SymbolsDBT–G1–1X/160 0 811 104 007

P

T

DBT–G1–1X/315 0 811 104 013 For control panelDBT–G7–1X/160

0 811 104 021

DBT–XP8–1X/160 0 811 104 100DBT–XP8–1X/315 0 811 104 101DBT–XP2–1X/160 0 811 104 102DBT–XP2–1X/315 0 811 104 103 Sandwich plate for

subplate mountingDBT–XP7–1X/160 0 811 104 104DBT–XP7–1X/315 0 811 104 105DBT–XP3–1X/160 0 811 104 106DBT–XP3–1X/315 0 811 104 107DBT–XP1–1X/160 0 811 104 108DBT–XP1–1X/315 0 811 104 109ZDBT–XP8–1X/160 0 811 104 110ZDBT–XP8–1X/315 0 811 104 111ZDBT–XP2–1X/160 0 811 104 112 Sandwich plate for

subplate mountingZDBT–XP2–1X/315 0 811 104 113ZDBT–XP7–1X/160 0 811 104 114ZDBT–XP7–1X/315 0 811 104 115ZDBT–XP3–1X/160 0 811 104 116ZDBT–XP3–1X/315 0 811 104 117ZDBT–XA8–1X/160 0 811 104 118

A

T

ZDBT–XA8–1X/315 0 811 104 119 For subplate mounting

ZDBT–XA2–1X/160 0 811 104 120ZDBT–XA2–1X/315

0 811 104 121 Low pressure

High pressure

DZT–XB2–1X/315 0 811 104 123Pressure cut-off valve for subplate mounting P

B

T

DZT–XB2–1X/60 0 811 104 124

DZT–XA2–1X/60 0 811 104 125P

A

T

DZT–XA2–1X/160 0 811 104 126DZT–XA2–1X/315

0 811 104 127

Page 3: oil Pressure relief valve 1/8 (Pilot control valve)€¦ · Unit dimensions (dimensions in mm) 5 Unit dimensions (dimensions in mm) 6 Unit dimensions (dimensions in mm) 7 Examples

52

P

31 4

Hydraulics Bosch Rexroth AGRE 25724/03.10 (Z)DBT / DZT 3/8

Function, section

If the hydraulic force equals the force set at the adjusting el-ement (4), the valve controls the set pressure. As the valve poppet (2) lifts off the valve seat (3), the excess pressure fluid can flow off from P to T. If the spring (5) is completely without load, a minimal pressure of 3 bar (spring pretensioning force) is reached. These valves are basically used as pilot control valves for the indirect control of major flow.

Type DBT pressure relief valves are seat design remote con-trol valves and allow for the limitation of the system pressure. The valve is adjusted manually by the adjusting device (4). The valves basically consist of housing (1), valve poppet (2) and corresponding valve seat (3). In unloaded position, the valve poppet (2) applies pressure to the valve seat (3) locking the connection between P and T port.

Type DBT-XP2-1X

Page 4: oil Pressure relief valve 1/8 (Pilot control valve)€¦ · Unit dimensions (dimensions in mm) 5 Unit dimensions (dimensions in mm) 6 Unit dimensions (dimensions in mm) 7 Examples

20

10

15

0

5

0 1 2 3 4

4/8 Bosch Rexroth AG Hydraulics (Z)DBT / DZT RE 25724/03.10

Technical data

generalInstallation position AnyStorage temperature range °C –20...+80Ambient temperature range °C –20...+70Weight kg 2.0

hydraulic (measured with HLP 46; Joil = 40 °C ± 5 °C, ν = 35 mm2/s)Maximum operating pressure

– Port P bar 350

Maximum set pressure

– Pressure rating 60 bar bar 60 (only possible for type DZT)– Pressure rating 160 bar bar 160– Pressure rating 315 bar bar 315– Pressure rating 350 bar bar 350

Minimal set pressure bar 3Return flow – Port T bar Separately depressurized to the tankMaximum flow l/min 3Hydraulic fluid Mineral oil (HL, HLP) according to DIN 51524

Other hydraulic fluids upon request!Hydraulic fluid temperature range °C –20...+80Viscosity range mm2/s 15...380Max admissible degree of contamination of the hydraulic fluid - cleanliness class according to ISO 4406 (c)

Class 20/18/15 1)

Hysteresis % < 5 of the max. set pressureControl oil volume (Vx) (only pressure on/off valves) cm3 < 0,5

Characteristic curve (measured with HLP 46; Joil = 40 °C ± 5°C, ν = 35 mm2/s)

Δp = f (qV)

1) The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration pre-vents faults and at the same time increases the service life of the components.

For the selection of filters, see data sheets 50070, 50076, 50081, 50086, 50087 and 50088.

Flow in l/min →

Pres

sure

diff

eren

tial in

bar

Page 5: oil Pressure relief valve 1/8 (Pilot control valve)€¦ · Unit dimensions (dimensions in mm) 5 Unit dimensions (dimensions in mm) 6 Unit dimensions (dimensions in mm) 7 Examples

45

105,5

95,5 70

G1/4

40

5,5 G3/8

5 2

R

P

314

6,5

ø4

x

57 ø73 ø

23 ø

64

ø

44

ø

45

ø

24 ø

Hydraulics Bosch Rexroth AGRE 25724/03.10 (Z)DBT / DZT 5/8

Unit dimensions (dimensions in mm)

Type DBT-G1-1X/...

Valve mounting screws (separate order)4 M6 hexagon socket head cap screwsScrew length as required

1 Hand wheel2 Rotary knob3 Valve mounting bores4 Pressure gauge connection5 Lock nut

Page 6: oil Pressure relief valve 1/8 (Pilot control valve)€¦ · Unit dimensions (dimensions in mm) 5 Unit dimensions (dimensions in mm) 6 Unit dimensions (dimensions in mm) 7 Examples

48

114,5

30

8,25

60,5

49

41

24

5

2

P

T

3

14

25

0,01/100

Rt 4

6

47

F1

T

P

F2

F4 F3

15

8

72

72

6/8 Bosch Rexroth AG Hydraulics (Z)DBT / DZT RE 25724/03.10

Unit dimensions (dimensions in mm)

Type DBT-X...Type ZDBT-X...

1 Name plate or second flange surface2 Adjustment type3 Lock nut4 Valve mounting bores5 O-rings Ø9.25 x 1.78 (P, T ports)6 Machined valve mounting face,

porting pattern according to ISO 4401-03-02-0-05.Subplates according to data sheet 45052 (separate order)

Required surface quality of the valve mounting face

Valve mounting screws (separate order)– Type DBT

4 hexagon socket head cap screws ISO 4762-M5x50-10.9-flZn-240h-L (friction coefficient µtotal = 0.09 – 0.14); Tightening torque MA = 7 Nm ±10 % or 4 hexagon socket head cap screws ISO 4762-M5x50-10.9 (friction coefficient µtotal = 0.12 – 0.17); Tightening torque MA = 8.9 Nm ±10 %

– Type ZDBT 4 hexagon socket head cap screws ISO 4762-M5-10.9-flZn-240h-L (friction coefficient µtotal = 0.09 – 0.14); Tightening torque MA = 7 Nm ±10 % or 4 hexagon socket head cap screws ISO 4762-M5-10.9 (friction coefficient µtotal = 0.12 – 0.17); Tightening torque MA = 8.9 Nm ±10 %

Screw length as required

Page 7: oil Pressure relief valve 1/8 (Pilot control valve)€¦ · Unit dimensions (dimensions in mm) 5 Unit dimensions (dimensions in mm) 6 Unit dimensions (dimensions in mm) 7 Examples

8,25

7A PB T

0,01/100

Rt 4

8

47

F1 T

P

F2

F4 F3

15

8

2,5

72

A B

48121

65

30 37

3 26

T

P

A B

53

25

ø

4 5

1

Hydraulics Bosch Rexroth AGRE 25724/03.10 (Z)DBT / DZT 7/8

Type DZT-X...

Unit dimensions (dimensions in mm)

1 Name plate2 Adjusting element3 Lock nut4 Valve mounting bores5 Pressure gauge connection for control pressure X, G1/46 Pressure gauge connection for system pressure A, G1/47 O-rings Ø10 x 1.5 (ports P, A, B, T)8 Machined valve mounting face,

porting pattern according to ISO 4401-03-02-0-05.Subplates according to data sheet 45052 (separate order)

Valve mounting screws (separate order)4 hexagon socket head cap screws ISO 4762-M5x50-10.9-flZn-240h-L (friction coefficient µtotal = 0.09 – 0.14); Tightening torque MA = 7 Nm ±10 % or 4 hexagon socket head cap screws ISO 4762-M5x50-10.9 (friction coefficient µtotal = 0.12 – 0.17); Tightening torque MA = 8.9 Nm ±10 %Screw length as required

Required surface quality of the valve mounting face

Page 8: oil Pressure relief valve 1/8 (Pilot control valve)€¦ · Unit dimensions (dimensions in mm) 5 Unit dimensions (dimensions in mm) 6 Unit dimensions (dimensions in mm) 7 Examples

8/8 Bosch Rexroth AG Hydraulics (Z)DBT / DZT RE 25724/03.10

Bosch Rexroth AG HydraulicsZum Eisengießer 197816 Lohr am Main, Germany Phone +49 (0) 93 52 / 18-0 Fax +49 (0) 93 52 / 18-23 [email protected] www.boschrexroth.de

© This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.The data specified above only serve to describe the product. No state-ments concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

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