om sai profile

7/30/2019 OM SAI Profile

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OM SAI Decoplast Pvt. Ltd.

ISO 9001:2008 & ISO 14001:2004 CE RTIFIED

RECD. OFFICE : Plot No.40, Electronic Co-Op Estate,Pune- Satara Road, PUNE 411 009 (India) : (020) 24222043, 24221968, 41096500Fax: (020) 66029198Email: [email protected],[email protected], [email protected]

FACT O RY : Gut No. 683, Koregaon-Bhima,Tal.- Shirur, PUNE 412 216 (India)

: (02137)253529Fax : (02137) 252673Email : [email protected]

ABOUT OM SAI GROUP:


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OM SAI GROUP CUSTOMERS :

MIRC ELECTRONICS LTD.- ONIDA , Wada , Thane SHARP INDIA LTD. , Pune

WHIRLPOOL OF INDIA LTD. , Pune

FABER HEATKRAFT INDUSTRIES LTD. , Pune

VIDEOCON INDUSTRIES LTD. , Aurangabad

GODREJ & BOYCEE , Pune

HAWORTH , Pune

LG ELECTRONIC , Pune

SECURE METERS LTD. , Udaypur

TYCO ELECTRONICS LTD , Pune

KEIHIN FIE PVT. LTD. , Pune

HAIER APPLIANCES (INDIA) PVT. LTD. , Pune

HUECO ELECTRONIC (INDIA) PVT. LTD. , Pune

FABER-CASTELL (INDIA) PVT. LTD. , Goa

KORES INDIA LTD. , Goa

LINC PEN & PLASTICS LTD., Goa

ROTOMAC PENS PVT. LTD. , Goa

ANDREW TELECOMMUNICATION , Goa

MINDA STONERIDGE LTD. , Pune

TATA AUTOCOMP SYSTEMS, Pune

ELICA PB INDUSTRIES LTD. Pune

IFB INDUSTRIED LTD, Goa.

SIEMENCE LTD- GOA


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LIST OF PRODUCTION EQ UIPMENTS :S.N. EQUIPMENT NAME QTY MakePUNE UNI T : -

1Power Press / Hydraulic 10 to 350Ton

36Union, Rajesh, Gill,Hams

2 Hydraulic Press Break 01 Hams3 Sheet Shearing M/c 03 Union

4 Spot & Projection Welding M/c 02 Arm Products5 CO2 Welding Machine 02 Arm Products6 M8 Multi Spindle Tapping 01 Prewo7 Injection Moulding M/c - 1100 Ton 01 Ferromatic8 Injection Moulding M/c - 850 Ton 01 Windsor9 Injection Moulding M/c - 660 Ton 01 Ferromatic

10 Injection Moulding M/c - 550 Ton 01 Haiten11 Injection Moulding M/c - 450 Ton 01 Toshiba

12 Injection Moulding M/c - 250 Ton 01 Ferromatic13 Injection Moulding M/c - 200 Ton 01 L&T14 Injection Moulding M/c - 150 Ton 01 Ferromatic15 Injection Moulding M/c 50 Ton 01 Ferromatic16 Screen Exposing M/c 01 Winner Screen18 Screen Exposing M/c 01 Winner Screen

19 Spray painting, booth with conveyor 01 Litel

WAD A UNI T : -1 Power Press 05 - 60 Ton 09 Union, Rajesh,2 Automatic Extr. Cutting M/c 01 Harve

3 Injection Moulding M/c - 30 Ton 01 Cincinnati4 Injection Moulding M/c - 80 Ton 01 Chan De5 Injection Moulding M/c - 110 Ton 01 Chan De5 Injection Moulding M/c - 150 Ton 01 Ferromatic6 Injection Moulding M/c 250 Ton 01 Electronica7 Injection Moulding M/c - 550 Ton 01 Toshiba

8 Spray Painting booth 02 VERUNSUK.9 Grinder 05 Coplast

10 Assembly Line 02 TV Speakers11 Drying Oven 05 Rane Domestic12 Drilling/Tapping M/c 05 KMP, EXDEL13 Air Compressor 02 IR

GO A UNI T : -1 Power Press , 10 to 50T 03 Rajesh2 Injection Moulding M/c - 450 Ton 01 Toshiba

Injection Moulding M/c 350 Ton 01 Zafir3 Injection Moulding M/c - 200 Ton 01 Ferromatic 4 Injection Moulding M/c - 150 Ton 03 Sigma5 Injection Moulding M/c - 130 Ton 01 LK6 Injection Moulding M/c - 50 Ton 01 RK7 Pad Printing M/c 02 Kinnari8 Hot Stamping M/c 03 Techno shell9 Plastic Extruder M/c 04 KBM


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DETAILS OF OM SAI :Key persons Name Designation Mobile no. Location

Ani l K. Naik Chairman 8806664371 PuneShradha A Naik Director 8806664372 PuneMegha Upadye Director 8806664375 Pune / WadaOmkar Naik AGM Mkt. & Dev. 8806664370 Pune

Year ofEstablishment

Year 1998 Pune unit

Certifications ISO 9001: 2008 and ISO 14001:2004 Certified

CapitalInvestment

Share Capital : 3 crores

Floor Space Land : 4 Acre, Built-up : 3000 sq.mtr.

Product Range - Sheet Metal Parts in Aluminum, Pre-coated, Stainless Steel, Brass, Copper, CRCA,HRCA, Galvanized etc,

- Aluminum Extruded Heat sinks- Plastic Injection molded parts, Spray painting, lacquering

- Decorative Stickers- Assembly of Metal parts, TV Speaker Boxes, Deck, Baffle Filter and Kitchen

Appliance parts.- Furniture parts.- Television Cabinates.

OutsourceActivities

Surface treatment processes like Anodizing, Plating, Hardening, powder coating

Sales volume YEAR Sale Om Sai - Pune GROUP SALE

2005-062006-072007-082008-092009-10

2010-11

10 Crores26 Crores34 Crores40 Crores55 Crores

65 Crores

14 Crores35 Crores45 Crores55 Crores65 Crores

75 CroresCapacity YEAR Capacity Utilized % Spare Capacity %

2005-062006-072007-082008-092009 -10

90%85%90%90%85%

10%15%10% (New moulding M/c & work shade)10% (New moulding M/c & work shade)

Manpower Incharge Asst. Supervisors Workers

Directors 03 - - - -

General Manager 02

Operation Manager 01 - - - -

M.R. 01 - - - -

Design/Dev. 06 (Pune) - - - -Marketing 04 (Pune) - -

Production - 2 2 4 110

Tool Room (in pune) 1 1 2 15

Quality Assurance - 1 3 4 05

Purchase - 1 1 -

Stores - 1 2 1 6

Administration - 1 2 - -


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MAN UFACTU RING ACTIVITIES OF OM SAI:

LOCATION FUNCTION DETAILS

PUNEPRESS SHOP * Sheet metal parts in Aluminum, pre-coated,

SS, CRCA, HRCA, Galvanized etc.* Aluminum Extrusions for Heat sinks* Spot Welding, CO2 Welding* Sheet metal parts assembly Deck, Baffle filter* Anodizing, Plating, Hardening, Powder coating -Outsource

INJECTIONMOULDING

* Injection Moulding of Decorative parts, ClearDials in San, ABS, PC, HIPS, PP, HDP, Acrylic

* Spray Painting, LacqueringPRINTING * Screen printing Decorative stickers in PVC, PC,

Static, Polyester, Paper material etc.* Printing on molded Plastic Dials, Hot foiling

PAINT SHOP * Acrylic painting with Converised paint curingoven* Lacquering.

DRAIN PIPE * Corrugated pipes in PP , LDPE , HDPE forRefrigerator , Washing Machines , AirConditioners , Automobile , etc

WADA PRESS SHOP* Aluminum Sheet metal parts* Aluminum Extrusions for Heat sinks* Anodizing, Plating - outsource

INJECTION

MOULDING

* Injection Moulding of Decorative parts, Clear

Dials in San, ABS, PC, HIPS, PP, HDP, Acrylic

PRINTING * Screen printing Decorative stickers in PVC, PC,Static, Polyester, Paper material etc* Spray Painting on Plastic components

ASSEMBLY * Assembly of Mechanical & Electronic parts likeTV Speaker Box Assembly.

GOA INJECTIONMOULDING

* Injection Moulding of Decorative parts, ClearDials in San, ABS, PC, HIPS, PP, HDP, Acrylic etc.* Injection Moulding of writing instruments likePen parts & Sketch Pen

PRINTING* Screen printing Decorative stickers in PVC, PC,

Paper material etc.* Pad printing on writing instruments* Printing on molded Plastic Dials* Hot Stamping on plastic components

ASSEMBLY * Pen & Sketch pen Assembly


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CERTIFICATES & AW ARDS OF OM SAI:SR. NO. DESCRIPTION SPECIFICATION

1 ISO 9001 : 2008 CERTIFICATION OF QUALITYMANAGEMENT SYSTEM IN ALL PLANTS IN

PUNE ,WADA & GOA PLANTS

2 ISO 14001 : 2004 CERTIFICATION OF ENVIRONMENTAL

MANAGEMENT SYSTEM IN PUNE PLANT

3 KEY SUPPLIER AWARD PHILIPS ELECTRONICS INDIA LTD.

4 EXCELLENCE COSTPERFORMANCEAWARD

KALYANI SHARP INDIA LTD.(For Successive three years)

5 GLOBAL SUPPLIER

LISTING

PHILIPS ASIA PACIFIC

6 BHARATIYA UDYOG

RATAN AWARD

INDIAN ECONOMIC DEVELOPMENT &

RESEARCH ASSOCIATION, DELHI

7 BHARAT JYOTI

AWARD

CITIZENS INTEGRATION PEACE SOCIETY,

HYDERABAD

8 Q ACHIEVER

AWARD

MIRC ELECTRONICS LTD. ONIDA

VIM : 2007


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LIST OF TOOLING SHOP EQUIPMENTS:

FEATURES : In-house Tool Designing

Well Equipped Tool Room

Press Tools manufacturing & Assembly

Injection Mould manufacturing & Assembly

Manufacturing of Jigs & Fixtures

S.N EQUIPMENT NAME QTY MAKE

1 Surface Grinding Machine 2 Jon Shipman

2 DRO Milling Machine 1 Argo/M1TR

3 Milling Machine 1 Vernier Make

4EDM Sparking Machine 1 Savita Machines

5 Lathe Machine 2 Prakash

6 Drilling Machine 1 Prakash

7 Power Hacksaw Cutting Machine 1 Jaswant

8 Bench Grinder 1 Rolex Rajkot

9 Surface Crane 1Asmita

10 One TON Crane 1


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LIST OF INSPECTION & TEST EQ UIPMENTS: S.N. EQUIPMENT NAME QTY MAKE

1 Vernier Calliper(150 - 600 mm)

4 Mitutoyo

2 Screw Gauge(25 & 100 mm)

3 Hoteche

3 Height Gauge 2 China

4 Bore Gauge 1 Mitutoyo

5 Pin Gauge 3 sets Microgauge

6 Slip Gauge One set

7 Digital Vernier(upto 200mm)

4 Baker

8 Coating Thickness Tester 1 Pulsecho Systems

9 Hardness Tester 1 Akash

10 Salt Spray Chamber 1 Micro-Supreme

11 Load Testing M/c 2

12 Solder Pot 3


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OUR GROU P LOCATIONS :1) Corporate Office & Development Center:

Office : Plot No.40, Electronic CO-OP Estate, Pune - Satara Road., PUNE-411 009

ACTIVITIES : Manufacturing all types of Sheet Metal Parts, Al extruded Heat sinks, Plastic Injection

Moulding, Decorative stickers, Designing & Manufacturing of Press Tools & Injection

Mould Tools, Jigs, Fixtures

2) OM SAI DECOPLAST PVT. LTD. - UNIT II (ISO 9001:2008 & 14001:2004 certified)

WORKS : GUT NO.683, Koregaon Bhima, Tal.- Shirur, Pune 411016

ACTIVITIES : Manufacturing all types of Sheet Metal Parts & their subassemblies, Al extruded

Heat sinks, Plastic Injection Moulding, Decorative stickers, Manufacturing of Press

Tools & Injection Mould Tools, Jigs, Fixtures

3) OM SAI DECOPLAST PVT. LTD.- UNIT III & IV (ISO 9001:2008 Certified)

WORKS : 218 & 22/23, Khupari village, Behind Muralimanohar Hotel, Wada, Bhiwandi Road,

Wada, Dist.-Thane.

ACTIVITIES : Manufacturing of Speaker Box Assemblies, Al extruded Heat sinks, Plastic Injection

Moulding, Spray painting & Decorative Printing Stickers.

4) OM SAI DECOPLAST PVT. LTD.- UNIT V (ISO 9001:2008 Certified)

WORKS : Surve no 54 , Chaitanya Sadan , Bangalore Pune Highway , Narhe , Pune - 411041

ACTIVITIES : Manufacturing of Baffle filter Assemblies for Local and Export , Press Parts ,

Kitchen Appliance parts , Furniture assemblies , etc

5) OM SAI DECOPLAST PVT. LTD.- UNIT VI (ISO 9001:2008 Certified)

WORKS : Vadu Budruk Road , Behind Uni Klinger , Koregaon Bhima , Shirur , Pune

ACTIVITIES : Manufacturing of Refridgerators and automobile press parts , copper capillary tubes

Required in refrigeration.

6) SAI ARTS (ISO 9001:2008 Certified)

WORKS : Plot No. 49, Tuem Industrial Estate, Pernem, GOA

ACTIVITIES : Manufacturing & assembly of writing instruments like Ball pen, Sketch pen etc.,

Plastic Injection moulding, Pad Printing.

7) OM PEN & PLASTIC INDUSTRIES

WORKS: W-26, M.I.D.C., Kudal, Dist.- Sindhudurg.

ACTIVITIES : Manufacturing of Pen, Pen parts & Assembly, Injection moulding, Pen Extruding


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8) OM SAI INDUSTRIES

WORKS : Plot No. 47, Tuem Industrial Estate, Pernem, GOA

ACTIVITIES : Manufacturing & Assembly of writing instruments like Pen & Sketch pen

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