Edition 4, From serial no. 106000- Publ. no 4871045-01

OM 5040 (std); 2012-02

Orwak 5040

OPERATING INSTRUCTIONS (IN THE ORIGINAL)

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EnglishSAFETYPlease read the operating instructions BEFORE operating the machine. Our warranty/product responsibility requires that: • instructions are followed, and that no conversion or modification is carried out. • original spare parts, and hydraulic oils and lubricants recommended by the machi-

ne manufacturer are used. • at least one annual service is carried out.

The user of the machine is responsible for the safety checks, and for ensuring that daily main-tenance of the machine is carried out. The user is responsible for seeing to it that defects are

rectified, and that neither the user nor other persons are subjected to danger. The owner is responsible for ensuring that all laws and instructions are complied with when

using the machine.

This symbol means WARNING or DANGER - personal safety instruction!

This machine is designed for ONE MAN OPERATION.Only the operator is allowed in the machine’s working area.

The machine must not be used if the safety features (e.g. switches and protections) have been deactivated, damaged or removed.Lost or damaged parts must be replaced with original spare parts.

The machine has a very high centre of gravity. If the machine needs to be moved, the press plate mustfirstbefullylowered.

Installation and service workmay only be performed by qualified and competent staff, and inaccordance with the installation and servicing instructions.

Themachinemustbefastentothefloor.

The machine must not be used by minors.

Never climb on the machine.

See the standard ANSI Z245.5 for more detailed information regarding requirments on owners, employers, personal, operators etc.

Never leave the key to the electrical box hanging on the machine.Only trained service personnel are allowed to open the electrical box and to have access to the key.

Always turn the main switch to “off” (0) before opening the electrical box.

When the main switch has been turned to “off” (0) voltage remains on the incoming supply side of the main switch.

Always have BOTH hands on the handle of the press unit when moving the press unit sideways.

The machine may only be operated by a person who has received training and has experience of the machine.

SAFETY FEATURESThe machine is equipped with the following safety features:Mechanical and electrical switches that prevent the machine from being used when the press unit is being moved or the front cover is opened, mechanical interlocking of door and cover plates that protect the operator from the machine’s moving parts. When carrying out mainte-nance or servicing, or removing material that has become stuck inside the chamber, the main switch of the machine should ALWAYS be locked in the ”off” (0) position.

RANGE OF APPLICATIONThe machine is a hydraulically operated baler intended for compacting well emptied PET-bottles and aluminium cans. The material being compacted must be evenly distributed in the chamber. The machine may only be used in areas that have a roof, protection against wind and normal lighting. The machine is intended for use within the temperature range -10°C to +40°C. A low-temperature oil and/or heater should be used at temperatures lower than +5°C.

Before compacting, always check that the chambers of the machine only contain materials that are allowed.

Materialsthatareflammableorofanexplosivenature,suchaspressurisedcontai-ners or equivalent which, when exposed to pressure or sparks, could cause damage, fireoranexplosion,mustnotbecompactedinthemachine.

Only use straps recommended by the machine manufacturer.VG13HD, 4872305-00.Always use ear defenders, safety glasses and gloves.

CONTENTSSafety ................................8Operating instructions........9Technicalspecifications ....10Dimensional drawning .....10Transport .........................10Installation .......................11Weekly inspection and maintenance ....................12CE....................................13

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EnglishOPERATING INSTRUCTIONS, PET bottlesMounting the strap

Compaction

Baling

Pull the press unit over the other chamber.Pull the strap through the slot on the rear of the chamber.Pull the strap through the slot on the front of the chamber and place the end with a loop in the slot. Use the strap tool and position the strap in the slot at the bottom and rear of the chamber.

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WARNING!Only the operator is allowed in the

machine’s working area!

Place the waste evenlydistributed in the chamber.Pull the press unit over the waste.Press the green button for an automatic press cycle.

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Move the press unit to the other chamber when it is time to bale.

Pull the strap over the waste and through the slot at the front of the chamber. Cut the strap.

Mounting the strap

Compaction

Place the press unit over the waste and push the down-arrow button. The press plate stops in the lower position. Tie the strap.

Push the up-arrow button to run the press plate upwards. Pull the press unit to the other chamber.Open the door.Remove the bale using the bale trolley. Close the door.

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EnglishOPERATING INSTRUCTIONS, Aluminium cans

Compaction

Baling

WARNING!Only the operator is allowed in the

machine’s working area!

Place the waste evenlydistributed in the chamber.Pull the press unit over the waste.Press the green button for an automatic press cycle.

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Move the press unit to the other chamber when it is time to baleOpen the door.Remove the bale, using the bale trolley.

Compaction

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O K

998lb (452 kg)

499lb (226 kg)

A= 85,07” (2160 mm)B= 27,09” (688 mm)C= 45,20” (1148 mm)D= 39,13” (994 mm)

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EnglishDIMENSIONAL DRAWING

TRANSPORT

TECHNICAL SPECIFICATIONS

GENERAL DATADouble chamber: 499 lbs (226 kg)Press unit: 499 lbs (226 kg)Total weight: 998 lbs (452 kg)

Dimensions:Height: A 85.04’’ (2160 mm)Width: C 45.20’’ (1148 mm)Depth: B 2.,09’’ (688 mm)Transport height: 85.04” (2160 mm)

Recommendedfloorspaceforamach-ine in operation:Height: 86.61’’ (2200 mm)Width: ~70’’ (1770 mm)Depth (open door): 72.83’’ (1850 mm)

Chamber dimensions:Height: 31.22’’ (793 mm)Width: 15.75’’ (400 mm)Depth: 15.75’’ (400 mm)

Bale size:Height: 13.78-21.65’’ (350-550 mm)Width: 15.75’’ (400 mm)Depth: 15.75’’ (400 mm)

Noise level: <70 (± 1.0) dB (A) (ISO 11200 & 11202)

Paint: Two-part paint and powder coat with phosphatising as base.

ELECTRICAL DATAOperating power: 115/230V, 50/60 Hz

3x200V 50/60 Hz

Electric motor: 1,1 kW

Mains connection: 16/10 AProtection class: IP 55

HYDRAULIC DATAWorking pressure: 1740 psi (120 bar)

Relief pressure: 1958 psi (135 bar)

Compacting force: 13228 lbs (6 tonnes)

Surface pressure: 54.4lb / in²

Cycle time total: 33 s.Piston stroke: 30.51’’ (775 mm)Oil volume, tank: 1.3 gal. (4.9L)Max. temperature: 70 °C (158 °F)Recommended hydraulic oil:+5 °C to + 60 °C (41 °F to 140 °F)ISO VG 32-68below +5 °C (below 41 °F)

PLEASE NOTE!The machine is very top heavy!!Take great care!Run the press plate down into the chamber when moving the machine.

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Box 58576 22 SävsjöSweden

Type Serial No

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EnglishINSTALLATION PLEASE NOTE! The machine is very

top heavy!! Take great care!!

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SAFETY CHECK- Check the function of the limit switch and the piston activated by the switch in accordance with the service instructions. Also check the emergency switch and shutter switch.NOTE! In extremely dusty environments, this check should be performed more frequently. Contact authorised service personnel immediately if the press plate can be started in any position other than directly above the chamber, or with the front shutter open. - Check that all covers and guards are intact.- Check that there are no oil leaks on the machine. - Check that the electrical supply cable is intact and properly protected against impact. If any faults are discovered in the functions listed above, the machine must not be used until it has been repaired by authorised service personnel.

Servicing and repairs are only to be performed by qualified and competent personnel, and in accordance with the machine manufacturer’s instructions.

Oil change: Contact the local authorities for advice regarding how to reduce the environmental impact when dealing with residual oil.

NOTE! During inspection maintenance and servicing, and when removing trapped waste, etc.:1. Disconnect the current to the machine. Lock the main switch in the “off” (0) position.2. Do not work inside the machine

WEEKLY INSPECTION AND MAINTENANCE

Troubleshooting:If the press plate has sunk inside the cham-ber, press the green start button until the press plates starts to move upwards.

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Box 58 S-576 22 Sävsjö, Sweden Tel: 46-382-15700 Telefax: 46-382-10607

AB ORWAK

Sävsjö 2012-02-01

4905040-00-4905040-994905040-S001- 4905040-S999

Arne Isaksson

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2006/42/EEC (Machinery Directive)2004/108/EEC (EMC Directive)

2009/125/EC ErP Directive (Energy-related Products)

ThemachinefulfilstherequirementsofPL=c and category 1 according to EN ISO 13849-1:2008

EN 60204-1 (Safety of Machinery – Electrical Equipment of Machines) EN 61000-6-1 (EMC Immunity for residential, commercial and light-industrial environments)EN 61000-6-2 (EMC Immunity for industrial environments)EN 61000-6-3 (EMC Emission standard for residential, commercial and light-industrial

environments)EN 61000-6-4 (EMC Emission standard for industrial environments)EN ISO 13849-1 (Safety of Machinery – Safety-related parts of control systems)

to which this declaration relates is in conformity with the followingstandards or other normative documents following the provisions of Directive

declare under our sole responsibility that the product model(serialnumberspecifiedonthefirstpage)

EC DECLARATION OF CONFORMITY

We

Product Manager and compiler of technical documentation 8

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Orwak is a world leader in compaction and baling solu -tions for solid waste material at source. We develop, manufacture and market a comprehensive range of waste compactors, baling systems and “Brickman” bri -quette presses for recyclable materials that make waste management more profitable. This is where Orwak’s unequalled technology, expertise and service support

make all the di erence. When you partner with Orwak, you also gain access to the vast experience we have built up since 1971. Orwak is wholly owned by the Norwegian company Tomra, a leading global player in providing integrated solutions for recovering and recycling used packaging.

Leader in compaction

and baling solutions

AB OrwakBox 58, SE-576 22 Sävsjö, SwedenTel: +46 382-157 00, Fax: +46 382-1007 6E-mail: info@orwak.se