outline of super nephron system - jimpex.orgjimpex.org/media/projects/nephron_oil_filter.pdf · 3...
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日本バイオマス発電株式会社
Outline of Super Nephron System
1µ miracle
Protects resource Protects Environment
Protects Profit Protects Engine
Nephron System
Nihon Biomass Power Station Co.,Ltd.
2Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectHistory of Sumimoto Science instituteHistory of Sumimoto Science instituteHistory of Sumimoto Science instituteHistory of Sumimoto Science institute((((excerptexcerptexcerptexcerpt))))
12/1958 "Lubrication theory for Engineer and actuality" is
announced.
3/1962 "Sumimoto colloid theory" is announced at the 100th Japan
engine association technological committee.
11/1972 The order of the sacred treasure such as Order 4 is
decorated to the chemical treatment technology of the
pollution oil by Science and Technology Agency.
2/1983 The oil no exchange record is achieved for 20 years by the
Sumimoto lubricant management in Hokkaido University
practice ship "Oshoro Maru".
11/2009 "The inside of the engine is not worn out" theory by the
nephron system use is announced at South Korea Pusan and
the ISME academic society.
5/2010 The verification outcome "The engine is not worn out by the
nephron system use" is delivered in shape "Expert evidence"
by Nippon Kaiji Kyokai (Class NK).
9/2010 At the Japanese marine engineer society, judge result of
Nippon Kaiji Kyokai, "Wasted oil none to no fall of fuel
cost, and no wear-out of the inside of the engine", and
1μ miracle are proven.
3Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectFive great feature of systemFive great feature of systemFive great feature of systemFive great feature of system
Improvement of fuel cost
Reduction of CO2
no oil exchange
no wear-out
Performance gain
Fuel cost is unlimitedly returned to the state of t he new car. (10~30% improvement)
CO2 is greatly saved because of a great reduction o f the engine oil and the fuel.
To say nothing of reductions in cost wasted oil 0 i s achieved.
The engine longevity expands rapidly because wear-o ut in the engine is lost.
Acceleration and the engine braking performance imp rove so that
the engine may work highly effective.
The loss is lost by the nephron system and contribu tes to the losing profit improvement.
4Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectThe resource is defendedThe resource is defendedThe resource is defendedThe resource is defended
ネフロン
システム
これから
OILEngineOILEngine OIL
EngineOILEngine
OILEngineOILEngine
消耗品
廃 油
サーキュレーション
これまで
廃油ゼロ
Let's make the age made disposable end
The lubricant is not an articles of consumption any longer.
It costs to process wasted oil (resource) of the incineration processing's being done.
If the natural evaporation (5% a year) is excluded, almost permanent use is possible.
There is no concept "Wasted oil" in the nephron.
The one to have thrown
away shirt put on once
Age that cleans and uses oil. Use feelings
improve more greatly than the new article, too.
Until now
Articles of
consumption
Wasted oil
From now on
Circulation
No waste oil
Nephron
System
5Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectThe engine is defendedThe engine is defendedThe engine is defendedThe engine is defended
The engine works by harsh conditions.
The nephron system always keeps oil the best
Oil is blood of the engine
The metal rubs against each other at high speed
and it not only is worn out but also it is exposed t o the high temperature
due to the explosion of frictional heat and the fue l.
It is necessary to decrease friction and
the load with appropriate engine oil.
If the engine oil deteriorates, fatal damage
for the engine is caused (burn).
6Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectMechanism of engine (reference)Mechanism of engine (reference)Mechanism of engine (reference)Mechanism of engine (reference)
Suction Compression Explosion Exhaust
・The suction valve
opens.
・The piston falls.
・Air enters the
combustion chamber.
・The suction valve shuts.
・The piston rises.
・It compresses air.
・The temperature rises up
to 600 degrees.
・The fuel is jetted.
・It self-ignites and it
explodes.
・The piston is pressed by
the explosive power.
・The piston rises.
・The exhaust valve
opens.
・The gas after it
burns is exhausted.
It makes in the commercial vehicle here and a lot o f diesel engines are made an example
If high airtight is not kept, a performance the eng ine original cannot be demonstrated.
7Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectWhy does gas mileage is fall?Why does gas mileage is fall?Why does gas mileage is fall?Why does gas mileage is fall?
The sludge generated by the deterioration of oil is a cause.
Especially, the surrounding of exhaust valve decreases airtight in the cylinder by the space that can be done by the adhering sludge.
When airtight in the cylinder decreases
・・・・The fuel is exhausted without burning completely.
・・・・An original output cannot be put out.
・・・・Effective of the engine braking worsens.
・・・・The burning fuck-shit of the fuel dissolves to oil, and oil is deteriorated.
The decrease of airtight in the cylinder has lowere d gas mileage.
8Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectFeature of nephron filterFeature of nephron filterFeature of nephron filterFeature of nephron filter
Usual filter Nephron Filter Structure of nephron filter
Wasted oil filtered by nephron
Impurities of less than one micron not filtered and left.
stopped up = that can be filtered
Impurities 3~4 time respect oneself are caught.
Mechanism (putting impurities in
structure to make paper filter solid on
shelf slowly and putting)
Because the filtration area is large, it is not
stopped up easily. Impurities ten times or
more respect oneself are taken
Oil moves in a zigzag
line, it collides with
an upper and
lower filter,
and impurities are put.
Construction drawing
9Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectThe nephron system improves gas mileage.The nephron system improves gas mileage.The nephron system improves gas mileage.The nephron system improves gas mileage.
The quality improves for a long term by doing the c irculation use.
The engine oil of the high quality makes the engine highly effective by the wear-out of the engine and the stress's decreasing, and removing the sludge generated in the engine.
Making of engine by optimization of oil highly effe ctive
One of the features of the system is to leave impur ities of less than one micron. The surface is reeded with the burial of the rugged ness in every several microns not avoided in the manufacturing process th at these impurities are in not only Wound on the wear-out side but also the cy linder and it puts it into a state any more as well as the new car.
The system makes the engine long-lived.
A highly effective engine keeps fuel cost like the new car
Only oil with a long molecule becomes the oil of re main high-quality because it does impurities up to
one micron with the nephron filter in circulations of keeping taking.
日本バイオマス発電株式会社
●A new Generator of original maintenance free is born by the introduction of the nephron system into a Coastal
power high performance Generator.
●To always do a minimum driving by using the nephron, the start and driving are always smoothly achieved.
Engine Generator + Nephron System ==== Perfect System
(((( Maintenance Free)
SR-Z 040HP型型型型
○Nephron Type040×1Processing performance:50L/h
Size:580×360×420Weight:37kg 0.575kW
11Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectIt safeguards profitsIt safeguards profitsIt safeguards profitsIt safeguards profits
The optimization of oil is a cost reduction, that is , the improvement of the profit.
The Nephron system optimizes the oil properties
How many costs do it cost?
These are made "Reduction" or "0".
Fuel pu rchase expense
Breakdown and repairing cost
Check and maintenance expense
Oil purchase expense
Wasted oil disposal expense
12Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectCompetitor
It doesn't only filter it !
Knowhow of 80 years of miracle Nephron that invents five large features.
The lubricant is maintained like the optimality, an d making the fuel cost improvement and the engine long-lived is achieved.
"Oil filtration system" that competes with the neph ron system doesn't exist.
Sumimoto S.I. F N C I D
CentrifugeCentrifugeCentrifugeCentrifuge
++++
Pulp filterPulp filterPulp filterPulp filter
PowderPowderPowderPowder Pulp filterPulp filterPulp filterPulp filter
Stainless filtrationStainless filtrationStainless filtrationStainless filtration
++++
MagnetismMagnetismMagnetismMagnetism
VacuumVacuumVacuumVacuum
CompoundCompoundCompoundCompound
(resin, metal, and(resin, metal, and(resin, metal, and(resin, metal, and
activated carbon,activated carbon,activated carbon,activated carbon,
etc.)etc.)etc.)etc.)
1μ No Marks Several microns 10microns No Marks 10microns
ShipShipShipShip ○ X × X X ○
vehiclevehiclevehiclevehicle ○ X × X X X
FactoryFactoryFactoryFactory ○ X △(part) △(part) △(part) X
PowerPowerPowerPower
StationStationStationStation
○ X X ○ X X
Nuclear power plant
and ..aircraft..
Others
○ X X X X X
Equipment
for cooking
○ ○ X X X X
○ X X X X X
Foreign countriesForeign countriesForeign countriesForeign countries
Filtration methodFiltration methodFiltration methodFiltration method
UUUU
ssss
aaaa
gggg
eeee
機械内ゼロ摩耗
Filtration sizeFiltration sizeFiltration sizeFiltration size
DomesticDomesticDomesticDomestic
13Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectRelated patent and utility model listRelated patent and utility model listRelated patent and utility model listRelated patent and utility model list
1111 特許公開2006-046070 非常用発電装置と非常用発電装置の遠隔管理方法 14141414 特許公開平11-324716 ガスタービンでA重油を燃焼させる方法
2222 特許公開2005-296898 高負荷廃水の処理システム 15151515 特許公開平11-293275 タービン油等のリサイクル方法
3333 特許公開2005-163781 二物体間摩擦系における摩耗の抑制方法 16161616 特許公開平11-257038 ディーゼルエンジンからの廃油発生防止方法
4444 特許公開2004-183509 エンジンの性能を維持する方法 17171717 特許公開平10-263321 濾過フィルターの再生方法
5555 特許公開2004-155809 燃料油から不純物を除去する方法 18181818 特許公開平10-219261 植物油の処理方法
6666 特許公開2002-058921 天ぷら油の濾過装置 19191919 特許公開平10-192613 内燃機関のバルブシート面を正常に維持する方法
7777 特許公開2001-329961 油冷式圧縮機の給油構造 20202020 特許公開平09-286496 ガソリンスタンドにおける潤滑油の供給並びに処理シス テム
8888 特許公開2001-316690 高純度の潤滑油の製造方法 21212121 特許公開平09-228910 燃料タンクの上澄液取り出し装置
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10101010 特許公開2001-115182 金属押出成形用冷却水の管理方法 23232323 特許公開平08-229590 中水道の循環システム及び貯水槽
11111111 特許公開2001-114197 航空機の作動油管理方法 24242424 特許公開平08-206630 生ゴミ処理機
12121212 特許公開2001-104707 天ぷら油の廃油を減少する方法 25252525 特許公開平06-146035 機械部品の洗浄方法
13131313 特許公開2000-351612 潤滑油フィルターの濾体エレメントのリサイクル方法 26262626 特許公開平06-146034 機械部品の洗浄方法
1111 登録実用新案第3073377号 油冷式圧縮機の給油構造
特 許(26件)
実用新案(1件)
14Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectExample of introducing equipmentExample of introducing equipmentExample of introducing equipmentExample of introducing equipment 1111
For Diesel Engine
For hydraulic fluid washing
For turbine oil washingFor private power
generation
For Ship Engine
15Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectExample of introducing equipmentExample of introducing equipmentExample of introducing equipmentExample of introducing equipment 2
Nephron for car (unredeemable type)
Nephron for car (vehicle)
Nephron of business use for food
Connection example to track
16Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectIntroduction caseIntroduction caseIntroduction caseIntroduction case
Tokyo capital bus Nippon Oil
17Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectFor introduction results shipFor introduction results shipFor introduction results shipFor introduction results ship
The Sanko Steamship Ltd Shibaura Tsusen Co.,Ltd. Tachibana ship Ltd.
Mitsui Osaka Lines, Ltd.
Tomakomai service Ltd. Amakusa shipyard
Shinwa Chemical central Ltd.
The Fishery Agency Cosmo marine transportation Ltd.
Koyo dock
IHI shipbuilding making worker
machine Ltd.
Miyagi marine service Ltd.
Sagami shipbuilding Ltd. Kanagawa shipyard Ueno transportation Ltd.
Namura Shipyard Nagasaki shipyard Showa Malitime Ltd.
Sakakibara Shipyard Matsui ironworks Ltd. IHI engineering Ltd.
Shirahama Shipyard Nippon Yusen Ltd. Kanrei Shipyard
East Japan tugboat Hishinaka Shipyard Ltd. Showa Tanker Ltd.
Hitachi Zosen Corporation Kawasaki Heavy Industries,Ltd. Yamanaka shipbuilding Ltd.
Keihin dock Tokyo steamship Ltd.
Kanasashi electrical
engineering Ltd.
Niigata Engineering Co., Ltd.
Sagami shipbuilding ironworker
Ltd.
Kanto industrial Ltd.
Shinwa engine
Mitsubishi Heavy Industries,
Ltd.
Tsukihoshi marine
transportation Ltd.
IHI Amtec Hitachi Zosen Corporation Nihon Kaiyosha Co.,Ltd.
Imabari shipbuilding Ltd. Nagoya steamship Ltd. Hanasaki shipyard
Hikari steamship Ltd. Hoyo marine transportation Ltd. Kawasaki precision Ltd.
Honorific title omission
18Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectFor introduction results without ship For introduction results without ship For introduction results without ship For introduction results without ship 1111
Type Customer Type Customer Type Customer
Mitsubishi Heavy Industries Kirin Brewery Co., Ltd.
Kawasaki Heavy Industries,Ltd. Fuji
factory
Hitachi Metals Ltd.Yasugi factory Nissan Chemical Industries, Ltd. Tohcello Ltd.Hamakita factory
Aisin Seiki Co., Ltd. Kariya factory Hitachi Metals Ltd. Sumitomo Metal Industries, Ltd.
Aichi Steel Works Ltd.Chita factory Asahi Chemical Industrial Co., Ltd.
Mitsubishi Heavy Industries, Ltd.
Nagasaki shipyard
TOYOTA Iura factory Tostem Ltd. Hitachi Metals Ltd.Kumagaya factory
TOYOTA Sakai factory
Ebara Manufacturing Ltd. Haneda
factory
I・B・K Co.,ltd.
TOYOTA Ishioka factory
Mitsubishi Heavy Industries, Ltd.
Nagasaki shipyard
JR
Nissan Chemical Industries, Ltd. Kobe Steel, Ltd. Kobe factory Uni-X Corporation
Kawasaki Heavy Industries,Ltd.
Yokkaichi office
Shimano Ltd.
HONDA MOTOR CO.,LTD. Tochigi
laboratory
Mitsubishi Chemical Ltd.Yokkaichi
office
Matsushita Refrigeration Ltd. Yanmar diesel Ltd.
The Shin-Etsu Chemical Co. Ltd.
Kashima factory
Japanese airbrake Ltd.
Nissan Diesel Motor Co., Ltd.
Kawaguchi factory
Aisin electric Co., Ltd. Kariya
factory.
American Petroleum Chemistry
Oji precision machine Ltd.
Nippon Miniature Bearing Co., Ltd.
Karuizawa factory
NTT Sendai
Topy Industries Limited
Sumitomo Electric Industries, Ltd.
Ofuna factory
Meiyo Electoric Co.,ltd.
ISUZU MOTORS LIMITED. Fujisawa
factory
Furukawa electrical engineering
Ltd.Chiba factory
Tostem Ltd.
Nippon Steel Corporation Yokohama
factory
NISSAN Motor Co., Ltd. Zama factory Japan Esco Co.,ltd.
The Japan Steel Works Tokyo factory Mikuni Ltd. Tokyo Metropolitan bus
Nippon Light Metal Company, Ltd.
Nagoya factory
Taiheiyo precision machine Ltd. Koei Ltd.
NISSAN Motor Co., Ltd. Oppama factory
Kirin Brewery Co., Ltd. Tsurumi
factory
Kosho Co.,ltd.
Niigata Engineering Co., Ltd. Ota
factory Hitachi Metals Ltd.Kuwana factory ITEC Asano factory Co.,ltd.
Ishikawajima-shibaura machinery Co.,Ltd.
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19Nihon Biomass Power Station Co.,Ltd.
Nephron ProjectFor introduction results without ship For introduction results without ship For introduction results without ship For introduction results without ship 2222
National taxi Teijin Ltd.
Denki Kagaku kogyo kabushiki Gaisha
.Shibukawa factory
Ikegai Iron Works, Ltd. Shinmei
factory
Shinko Wire Ltd. Takanashi Sangyo Co.,ltd.
Iwatani distribution Ltd. Mitsui Chemical Tocello Inc. Daika Kogyo Co.,ltd.
Sobu Ltd.
Nichimen Company, Limited Sawata
thermal power Ltd.
Toyo Paper manufacture Co.,ltd.
Washito Ltd. JR West Makita Corporation
KOBE DIESEL CO.,LTD. Nagasaki factory
The third Regional Maritime Safety
Headquarters
Imex Co.,ltd.
Mitsubishi Heavy Industries, Ltd.
power plant
Makita Corporation Niigata Engineering Co., Ltd.
Kondo cotton spining Co.,Ltd. Yanmar KOBE DIESEL CO.,LTD.
Kirin Brewery Co., Ltd. Denyo Co., Ltd. Mitsubishi Heavy Industries, Ltd.
Tohoku Toso science Sakata factory Japan Metals & Chemicals Co., Ltd. Akasaka Diesels Limited
Asahi Kasei Corporation ENESERVE CORPORATION
Hitachi Zosen Corporation Ariake
factory
Toshiba silicon Ltd. On-site Power Co.,ltd. Kawasaki Heavy Industries,Ltd.
Meiji Seika Kaisha Ltd. Marusan paper manufacture Ltd. Kubota Corporation Sakai factory
Toyohashi spinning Ltd.Toyohashi
factory
Nisshinbo Industries, Inc. Ltd. Matsui ironworks Ltd.
Tokyo Electric Power Company Oshima
power plant
Kao Corporation.Kyushu factory Unite lease Ltd.
JUSCO Showa Shell
Toyohashi spinning Ltd.Toyohashi
factory
Sumitomo Construction machine Ltd.
NTT Sendai Pacifico Yokohama
Sekisui Zyushi Corporation. Ishikawa
factory
Mitsubishi Motors techno metal Ltd.
Nissan Chemical Industries, Ltd. Bangladesh
Niigata Engineering Co., Ltd. Turkey
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* Ship introduction results Over2000
* Other introduction results Over5000
20Nihon Biomass Power Station Co.,Ltd.
Nephron Project
Brief history of Morio Sumimoto1953 Tokyo Institute of Technology capitalization study laboratory be imprisoned1957 Kogakuin University industrial chemistry entrance1957 joining Sumimoto Science Institute Co.,Ltd.1961 Kogakuin University industrial chemistry advanced course graduation1967 Executive director assumption1973 The President and Representative Director assumption2006 The Chairman of the Board assumption2007 Lecturer of Shizuoka Institute of Science and Technology
Academic conference presentation and seminar lecture the main of recent・JSWE Japan Society on Water Environment・ICES Japan Society of Mechanical Engineers・Japanese ship organization society・Singapore seminar IME&SNAME・London CIMAC and Hong Kong ISTLI・Humburg CIM・JSER energy resource society・..Chinese shipwright degree society.. Others
-Results (The main delivery equipment: Nephron system)・Tostem Thailand ・The Sanko Steamship・Denyo Co., Ltd. ・Mitsui Osaka Lines, Ltd.・Mitsubishi Heavy Industries ・ Shinwa Chemical center・Nichimen Company, Limited Sawada thermal power ・ Hitachi Zosen ・Kyushu Electric Power Co., Inc. ・ Fishery Agency・About 300 companies besides Niigata motor
Company Profile:Company Name : Sumimoto Science Institute Co.,Ltd.Address : 15-8 Natsushima-cho yokosuka city Kanagawa Pref.237-0061
JapanCapital : Capital stock paid-up ¥12,000,000DirectorThe Chairman of the Board: Morio SumimotoPresident : Isamu ShibuyaObject of a company and the main business.1, Fuel oil, consultant of lubricant management, and device manufacturing sales2, Research and development and trustee business of long-lived making engine and maintenance management system3, Various paraffinum liquidums, funded researches into vegetable fat and oil, and execution guidance 4, Paraffinum liquidum, special refinement descent manufacturing of flora and fauna oil, and sales5, Funded research, investigation, and execution guidance concerning general chemistry and technology
History Founder Seiji Sumimoto
1925 Kyoto empire university Department of Science Chemistry Section graduation Coal and oil are researched in the naval forces fuel agency. 1936 the head of the Maruzen Oil Ltd. oil science laboratory 1945 Sumimoto Science Institute established1964 Separation, and Nephorn Japan Co.,td. establishment. of sales dept related to
lubricant1972 The order of the sacred treasure such as 4 class is decorated from Science
and Technology Agency to the chemical treatment technology of the pollution oil.1976 Lubricant permanence recycling device SR-Z Magic nephron development
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