overview of vacuum systems

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Overview of Vacuum Systems Tejas Deshpande 24 July, 2014

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Overview of Vacuum Systems. Tejas Deshpande 24 July, 2014. Outline. Introduction Pumps Positive displacement pumps Momentum transfer pumps Entrapment pumps Pressure gauges Vacuum seals Manipulation and motion under vacuum. Introduction. Introduction: definitions. - PowerPoint PPT Presentation

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Page 1: Overview of Vacuum Systems

Overview of Vacuum SystemsTejas Deshpande24 July, 2014

Page 2: Overview of Vacuum Systems

• Introduction

• Pumps

• Positive displacement pumps

• Momentum transfer pumps

• Entrapment pumps

• Pressure gauges

• Vacuum seals

• Manipulation and motion under vacuum

Outline

Page 3: Overview of Vacuum Systems

Introduction

Page 4: Overview of Vacuum Systems

Introduction: definitionsKinetic Theory of Gases

• Ideal gas equation

• Velocity of molecules hitting chamber walls

Page 5: Overview of Vacuum Systems

Pumping

• Rate of mass flow

• Mass “conductance”

Introduction: definitions

http://fisica.ufpr.br/sharipov/tubefm.html

Page 6: Overview of Vacuum Systems

Pumping

• Pump capacity & effective pumping speed

Introduction: definitions

• Rate of evacuation

• Example: Pfeiffer Hena-25 pump + cylindrical chamber

• Finite C with a hose

Page 7: Overview of Vacuum Systems

Pumping

• Conductance of KF 40 hose (L = 10", D = 2.165")

Introduction: definitions

[1] http://www.vacuumlab.com/Articles/Knowing%20Eff%20Pump%20Speed.pdf

[1]

Page 8: Overview of Vacuum Systems

Rotary vane pumps

• Principle of operation

Positive displacement pumps

Page 9: Overview of Vacuum Systems

Scroll pumps

• Principle of operation

Positive displacement pumps

Page 10: Overview of Vacuum Systems

Diaphragm pumps

Positive displacement pumps

• Principle of operation

Page 11: Overview of Vacuum Systems

Roots “blower”

Positive displacement pumps

• Principle of operation

Page 12: Overview of Vacuum Systems

Diffusion pumps

• Air diffuses to vapor stream

• Baffles condense vapor

• Oil backstreaming problem

Momentum transfer pumps

Page 13: Overview of Vacuum Systems

Turbomolecular pumps

• Principle of a molecular “drag” pump

• Mechanically similar to rotary pump

• Good compression ratio

• Poor pumping speed

• Turbo pump

Momentum transfer pumps

Page 14: Overview of Vacuum Systems

Turbomolecular pumps

Momentum transfer pumps

• Principle of operation

Page 15: Overview of Vacuum Systems

Ion pumps

• Penning cell

• Magnetic field acts as electron trap cyclotron orbits

• Ions deposit on Cathode

Entrapment pumps

Page 16: Overview of Vacuum Systems

Titanium sublimation pumps

• Titanium as evaporatable “getter” material

• Chemical sorption

• 40-50 Ampere current evaporates Ti

Entrapment pumps

Page 17: Overview of Vacuum Systems

Liquid Manometers

• Simplest U-tube manometer

Pressure gauges

• Atmospheric pressure = 1 bar

The Diaphragm Manometer

• Capacitive sensor

• AC vs. DC

• DC capacitance bridge

• AC resonant circuit tuned to diaphragm vibration

Page 18: Overview of Vacuum Systems

Thermal Conductivity Gauges

• Convection of heat through the gas

Pressure gauges

• Other heat losses

• Radiation ~ T4

• Solid conduction

• Operating conditions

• Free molecular flow

• > 10-3 torr

Page 19: Overview of Vacuum Systems

Ion Gauge

• Measurement of ion current

Pressure gauges

• Gauge sensitivity

• Bayard-Alpert gauge

• Collector potential: -10 V• Grid potential: 180 V• Cathode filament: 30 V• Screen: 0 (ground)

Page 20: Overview of Vacuum Systems

O-ring seal

• Elastomers, Viton-A, Polyimide

• Quick and reusable

• Limited baking range (< 250 °C)

Vacuum Seals

ConFlat flange seal

• “Leak-tight” (< 10-12 Pa m3s-1)

• Metal gaskets (typically copper)

• Bakable to 450 °C

• Not reusable

Page 21: Overview of Vacuum Systems

Metal bellows

• Mechanical feedthroughs

• Bakable to 450 °C

• Limited linear/angular stroke

Manipulation and motion under vacuum

Continuous rotation

• Speeds up to 2000 RPM

• High torque bellows

• Low torque magnets

Page 22: Overview of Vacuum Systems

Gate Valve

Manipulation and motion under vacuum

Right-angled valve

• Large bore

• Sample transfer

• Small bore

• Air evacuation

Page 23: Overview of Vacuum Systems

Transfer arm

Manipulation and motion under vacuum

• Significantly greater stroke than bellow-sealed manipulator

• Magnetic power transmission

Page 24: Overview of Vacuum Systems

• Introduction

• Pumps

• Positive displacement pumps

• Momentum transfer pumps

• Entrapment pumps

• Pressure gauges

• Vacuum seals

• Manipulation and motion under vacuum

Summary