pala cable cat_uni servicios auxiliares 2015-1.pdf

8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf

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Electric Rope Shovel

Pala Cable

CATERPILLAR


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First Mining Shovel

OTIS Excavator (1835)

Steam Power

Rack & PinionCrowd

Rail mounted


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A Legacy Begins …

1880 Bucyrus Foundry and Manufacturing Company formed inBucyrus, Ohio by a Cleveland businessmen, to "... carry on thebusiness of a foundry and of manufacturing machinery andrailroad cars“

1893 Bucyrus moves to South Milwaukee and incorporates as theBucyrus Steam Shovel and Dredge Company of Wisconsin

The “Thompson”, Bucyrus’ First Mining Shovel (1882)

South Milwaukee campus (early 1900’s)


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Making History – Panama Canal1904-14 Bucyrus shovels play crucial role in excavating the 255million cubic yards of dirt needed to create the

Panama CanalShovels used to build the

Panama Canal

Bucyrus 77

Marion 24

Thew 1

Total 102

Bucyrus excavator at the Panama Canal

President Teddy Roosevelt on a BI excavator at the Panama Canal


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Transition to Electricity and Crawler Mountings

1911 Bucyrus buys Vulcan Steam Shovel Company and inherits its revolvingshovel technology - a feature seen on all Bucyrus electric mining shovelstoday

1925 Bucyrus launches its model 120-B, its first electric powered mining shovel.The 120-B also debuted crawler mounted lower works on an electric mining

shovel. Within 15 years Bucyrus discontinues steam power and railmounting on its shovels

Early version of a rotating shovel

120-B


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Launch of Rope Crowd and AC Electrics1935 Bucyrus launches its innovative free floating tubular handle

rope crowd system – the system that would be standard onnearly all of its new models through 2010

1979 Bucyrus debuts AC electrics on its new model 395-B, overtime, AC electrics would become standard on all Bucyrus

models

First AC electric

First rope crowd


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Merger1997 Bucyrus acquires Marion Power Shovel Company, one of its

two major competitors ending a century long competition.Over the next few years, Bucyrus engineers worked to mergethe best of the Bucyrus and Marion EMS technologies into anew, “super” machine. Work was completed in 2002, and the

495HR and 495HF models were launched

Marion Technology

Bucyrus Technology

Bucyrus + Marion Technology


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The 21st Century

2002 Models 495HR and 495HF, which incorporate the best Bucyrus and Marion product features are released

2008 Hydracrowd, the first new crowd technology developed in 70 years, is launched

2009 Bucyrus releases its first LatchFree dipper

2010 After months of customer collaboration, Bucyrus launches its new cab design – the most operator oriented cab on the market

Hydracrowd

LatchFree

New Cab


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Acquisition

2011 Caterpillar acquired Bucyrus to form the largest provider ofmining equipment in the industry.


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Today’s Shovels

Electric Mining Shovels

Pros: Unsurpassed Reliability

Extremely Long life >20Years

LOWEST COST PER TON !!!!

Move lots of volume

Diesel/Hydraulic Shovels

Pros: Lower Purchase Price

High Mobility

Mines without electricity

Selective Digging Ideal for mines where mobility is

requiredIdeal for long life mines


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Shovel Operation

Operation

24 hours per day

365 days per year

Environment

Temperatures -40°C (-40°F) to50°C (122°F)

Elevation: up to 5,181 m (17,000

ft) Material Excavated

Coal overburden, zinc, oilsands, copper, gold, iron ore


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Product Line Overview

Payload

Dipper Capacity

Working Weight

U L T R A

C L A S S

M I D

- R A N G E

7295

45.4 t (50 tons)

18.4-39 m³ (24-51 yd3)789,251 kg (1,740,000 lbs)

7495 / 7495 HF

109 t (120 tons)30.6-62.6 m³ (40-82 yd3)1,382,400 kg (3,047,670 lbs)*

7395

63.5 t (70 tons)

19.1-49.7 m³ (25-65 yd3)1,179,340 kg (2,600,000 lbs)

• Stated weight is 7495.7495 HF operating weight is 1,442,274 kg (3,179,670 lbs)

7495 HD

81 t (90 tons)19.1-49.7 m³ (25-65 yd3)1,306,346 kg (2,880,000 lbs)

7495 / 7495 HF

109 t (120 tons)30.6-62.6 m³ (40-82 yd3)1,382,400 kg (3,047,670 lbs)*


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No other manufacturer offers more

Caterpillar now offersthe broadest product line

in the mining industry

Surface Mining Equipment Underground Mining Equipment

D o z e r s &

G r a d e r s

W h e e l

L o a d e r s

M i n i n g

T r u c k s

H y d r a u l i c

S h o v e l s

H i g h w a l l

M i n e r s

S u r f a c e

D r i l l s

R o p e

S h o v e l s

D r a g l i n e s

S u r f a c e B e l t

S y s t e m s

Komatsu

Hitachi

Joy Global

Liebherr

Caterpillar

B e l t

S y s t e m s

R o o f

S u p p o r t s

A r m o r e d F a c e

C o n v e y o r s

S h e a r e r s

D r i l l s

C o n t i n u o u s

M i n e r s

D i e s e l

T r a n s p o r t

T r u c k s &

L o a d e r s

Company


D o z e r s &

G r a d e r s

W h e e l

L o a d e r s

M i n i n g

T r u c k s

H y d r a u l i c

S h o v e l s

H i g h w a l l

M i n e r s

S u r f a c e

D r i l l s

R o p e

S h o v e l s

D r a g l i n e s


S y s t e m s

Komatsu

Hitachi

Joy Global

Liebherr

Caterpillar

B e l t

S y s t e m s

R o o f

S u p p o r t s


C o n v e y o r s

S h e a r e r s

D r i l l s

C o n t i n u o u s

M i n e r s

D i e s e l

T r a n s p o r t

T r u c k s &

L o a d e r s

Company


D o z e r s &

G r a d e r s

W h e e l

L o a d e r s

M i n i n g

T r u c k s

H y d r a u l i c

S h o v e l s

H i g h w a l l

M i n e r s

S u r f a c e

D r i l l s

R o p e

S h o v e l s

D r a g l i n e s


S y s t e m s

Komatsu

Hitachi

Joy Global

Liebherr

Caterpillar

B e l t

S y s t e m s

R o o f

S u p p o r t s


C o n v e y o r s

S h e a r e r s

D r i l l s

C o n t i n u o u s

M i n e r s

D i e s e l

T r a n s p o r t

T r u c k s &

L o a d e r s

Company


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New model numbers for former Bucyrusproducts


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7295

• 46 tonne (50 ton) payloadcapacity

• AC – IGBT water cooleddrive system

• Field proven, optimizedcomponents

• Rope Crowd

• Current software with

touch screen and joystickcontrols

• Updated lower works with495HR style crawler design


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7395

• 63.5 tonne (70 ton)

• AC – IGBT air cooled drivesystem

• Current software with touchscreen and joystick controls

• Rope Crowd

• FastFil™ dipper design

• Planetary gearing for hoist,swing and propel

• Caterpillar style crawler systemwith outboard load rollers


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7495 HD

• 81.1 tonne (90 ton) payloadcapacity

• 3 pass load – 240 to 270short ton haul trucks


• Deck mounted rope crowdsystem with tubular handle

• Lower works crawlersystem with cantileveredlower roller design

• Planetary hoist, swing andpropel gearing


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7495 /7495 HF

• 120 ton (109-tonne) payloadcapacity

• 3 to 4 pass load – 320 to 400short ton haul trucks


• Planetary hoist, swing andpropel

• Industry leading operator

cab with strong structuralsupport, seating for threeand a large amenity area

• Wider lower works andcrawler shoes for oil sands

application


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Major Shovel Areas


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Major Shovel Motions

PROPEL

Major Shovel Motions

Propel Drive machine

Swing

Rotate upper works andfront end

Crowd

Move dipper in and out

Hoist

Move dipper up and down


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Nomenclature


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Front End


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Dipper


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Dipper


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Rope Crowd & Retract

SHIPPER SHAFT

RETRACT ROPE

CROWD ROPE

CROWD DRUM

152.4 cm (60")

DIPPER HANDLE


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Rope Crowd


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Operator Seat & Controls:

Ergonomic, fully adjustable, isolated

operator’s seat with fully pneumaticsuspension system

New Hall Effect joysticks withcustom designed ergonomichandles and “finger touch control”spring tension

Automatic dig to propel switch

Automatic climate control system

Two intuitive and visually aesthetictouch screen displays

Display mounting bar

Custom designed joystick

Close Circuit Phone

Cup holder

Vibration Dampening Seat Mount

Dual display screens

Seat and Controls


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729550Tons

Model 739570

Tons

785150

789200

793250

Model 795345

797400

7495 HD90

7495/7495 HF120

3-4 pass 3-4 pass 3-4 pass 3-4 pass

Electric Rope Shovels – Pass Match

HD=Heavy Duty HF=High Flotation

Theoretical Prod ction E timate


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Theoretical Production EstimateSample (Molybdenum)


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Advantages

Exceptional availability Electrical >96%

Overall >90%

High productivity

Large payload

FastFil dipper

Fast swing times

Outstanding Service

Reduced maintenance

First-rate training

Superior Quality

Electric rope shovels: Product


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overview

7495 / 7495 HF - 120 tons (109 tonnes)



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overview

7495 HD - 90 tons (81 tonnes)

7395 - 70 tons (63.5 tonnes)

7295 - 50 tons (45.4 tonnes)


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Payload Range

7295

7395

7495/7495 HF

7495 HD


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Surface extraction payload range

Hydraulic

Shovels

ElectricRopeShovels

Draglines

10 40 60 80 100 120 140 160 180 200 220 240Payloadtonnes


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CAT HEX and Rope Shovel Range110

100

90

80

70

60

50

40

30

20

B u c k e t / d i p p e r c a p a c i t y

[ t ] ( m e t r i c )

Weight [t] (metric) 0 200 400 600 800 1000 1200 1400 1600

601818 t

603030 t

604040 t

606062 t

609094 t

605047 t

7295HD38 t

739563.5 t t

7495109 t

7495HF109 t

7495HD81.8 t

729545 t

718218 t


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777F

100 ton91 tonne

785D

150 ton136 tonne

789C

195 ton177 tonne

793D

240 ton218 tonne

795F

345 ton313 tonne

797F

400 ton363 tonne

7295

50 ton

45 tonne 2 3 4

7395

70 ton

63.5 tonne 3 4

7495 HD

90 ton

81 tonne 3 4 57495/ 7495 HF

120 ton

109 tonne 2 3 4

Loading Profiles


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Primary applications: Coal, Copper, Oil Sands, Iron Ore and Gold

Market By Mineral


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Customer Profile


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PM.KS.P.ALL.2NOV10

Modified Drive-By

Bank/FaceTruck

A

Direction ofMining

Bank/Face

Direction ofMining

1

2

3


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Operation


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Operation

Procedure


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Operation

Terrain

http://localhost/var/www/apps/conversion/tmp/scratch_5/MOV04444.avi


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Operation

Blasting


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P&H

TZ

Payload(tonnes)

2800XPC33.6 m³

4100C45.9 m³

4100XPC61.2 m³

1900AL7-18 m³

2300XPC25.5 m³

4100C BOSS51.0 m³

WK-5555 m³

WK-2020 m³

WK-3535 m³

WK-1012 m³

WK-2727 m³

7495/7495 HF

19-61 m³7182

7-18 m³7295 HD14-20 m³

729518-39 m³

7495 HD19-61 m³

739519-56 m³

20 30 40 50 60 70 80 90 100 110

Competition

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