parts manual mdkbl-n.pdf

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English - Original lnstructions

Parts Manual

6-2010

Marine Generator Set

MDKBL (Spec A-F) MDKBM (Spec A-F) MDKBN (Spec A-F)

981-0280 (lssue 9)

MODEL IDENTIFICATION To avoid errors or delay in filling your parts arder, always give the MODEL, SPEC NO. and SERIAL NO. from the Onan nameplate.

Far handy reference, insert your nameplate infor-mation in the spaces below. ·

MODEL ANO SPEC NO.

SERIAL NO.

DIGITAL CONTROL SOFTWARE VERSION ANO DATE (IF APPLICABLE)

SAFETY PRECAUTIONS The following symbols are used in Onan manuals to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe.

ADANGER

!&WARNING!

l&CAUTIONI

This symbol warns of immediate hazards which will result in severe personal injury or death.

This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.

This symbol refers to a hazard or unsafe practice which can result in severe personal injury or productor property damage.

PRODUCT SAFETY PRECAUTIONS !&WARNING 1

e

Service and repair of Onan equipment must be performed by trained, experienced personnel only. lmproper service or repair may result in property damage, severe personal injury or death. Do not use this e catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY IN- . STRUCTIONS in the Service Manual appropriate for the equipment you are working on.

!&WARNING 1

Contact with USED ENGINE OILS has been identified by a United States federal agency and sorne USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take ali necessary precautions not to ingest, breathe the fumes or contact the used oil.

!&WARNING 1

Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take ali necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation and wear protective g/oves, masks and clothing!

!&WARNING!

Contact with BENZINE and LEAD, found in gasoline, fue/ additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fue/ additives or using solvents take ali necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing!

!&WARNING!

Servicing and replacement of MARINE CRITICAL PARTS must be carried out by persons trained and experienced with marine gasoline engine-generator safety _!equirements!

PSP-1

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lntroduction

This catalog appl ies to the standard marine generator sets listed below. Parts are arranged in groups of related items and each illustrated part is identified by a reference number corresponding to the same reference number in the parts list. Parts illustrations are typical. Unless otherwise mentíoned in the descriptíon or page heading, parts are interchangeable between models. Throughout thís catalog left and right sídes are determinad by facing the engine end (front) of the set.

Generator Set Data Table

Model and Electrical Data Specification Watts Volts Hertz Wire Phase

7MDKBL* 7,000 # 50 2,3 1 9MDKBL* 9,000 # 60 2,3 1

9.5MDKBM* 9,500 # 50 2,3 1 11.5MDKBM* 11,500 # 60 2,3 1

11MDKBN* 11,000 # 60 2,3 1 13.5MDKBN* 13,500 # 50 2,3 1

* - The diagonal line (() in the model and specification number separates generator set characteristics from the specification number and letter. The specifícation number denotes customer requested options or deviations from the standard model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes.

Battery Voltage

# #

# #

# #

Actuator, Governor, 72 Adapter, Metric NPT, 62 Adapter, Oil Drain, 85 , 86 Adapter, Pipe, 62 , 64 Alternator (12V), 58 Alternator (24V}, 59 Arm, Rocker, 48. 49, 50 Armature, Starter (12V}, 19 Armature, Starter (24V}, 20 Assy Bearing Case, Main, 24 Assy, Fuel Filter, 64 Assy. Holder, Nozzle, 43 Assy, Bearing Case Main, 22 Assy, Brush Holder (24V), 20 Assy, Bulkhead, 81 , 82 Assy, Control (eSDD), 121 Assy, Cylinder Block Drain Cock, 9 Assy, Engine Panel, 121 , 123, 124 Assy, Governor Lever, 28 Assy, PCB Control, 116 Assy, Pump lnjection, 36 Assy, Replacement Engine, 9 Assy, Water Separator Drain, 71 Assy, Water Separator Pump, 71 Assy, Water Separator Replacement Head, 71

Baffle, Generator, 103 Baffle, Generator (Begin Spec C), 104, 106 Baffle, Generator (Spec A), 103 Ball, Crankshaft, 13, 15 Ball , Pressure Valve, 55 Base, Fuel Filter Aluminum, 62 Base, Mounting, 98 Bearing, Alternator (24V), 60 Bearing, Connecting Rod, 12, 14 Bearing, Crankshaft, 13 , 15 Bearing, Fork Lever, 29 , 31 Bearing, Fuel Camshaft, 25 , 26 Bearing, Generator Rotor Ball, 115 Bearing, Governor Miniature, 29 , 30 , 31 Bearing, Governor Weight, 25 Bearing, Raw Water Pump, 79 , 80 Bearing, Starter Ball (24V) , 20 Bearing, Starter Oilless (12V), 19 Bearing, Water Pump, 57 Belt Guard, 99 Belt, Fan, 58 , 59 Block, Cylinder, 9 , 1 O , 11 Body, Raw Water Pump, 79 Bolt, Bearing Case, 24 Box, Control (Spec A-C), 117 Box, Control (Spec O), 119 Bracket, Belt Guard Bottom, 99 Bracket, Belt Guard Side, 99 Bracket, Belt Guard Top, 99 Bracket, Fuel Pump, 62 , 64 Bracket, Heat Exchanger, 74 Bracket, lsolated Ground, 97

lndex

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Bracket, Lifting, 37 , 38 Bracket, Oil Drain, 85 Bracket, Remote Separator Mounting, 70 Bracket, Resistor (24V}), 62 Bracket, Rocker Arm, 48 , 50 Breaker Circuit, 124 Breaker, Circuit, 118 , 120 , 122 Breaker, Circuit (15 Amp), 123 Breaker, Circuit (50 Amp) , 123 Brush, Alternator (24V}, 60 Brush, Starter Yoke (24V), 20 Bush, Governor Gear, 9, 10, 11 Bushing, Connecting Rod , 12, 14 Bushing, ldle Gear, 16 , 17 Bushing, Pipe, 62 Bushing, Reducer, 94

Cam, Fuel, 25 Camshatt, 16 , 17 Camshatt, Fuel, 25 , 26 Cap, Coolant Tank , 84 Cap, Cylinder Block Sealing, 9, 10, 11 Cap, Cylinder Head Sealing, 37 , 38 Cap, lnjection Pump Eye Joint, 32 Cap, Oil Drain Hose Pipe, 85 , 86 Cap, Radiator, 94 Cap, Stop Lever, 28 Cap, Valve, 48 , 49 , 50 Case, Main Bearing, 21 , 22 , 23 , 24 Catch, Door, 111 , 114 Chamber, Combustion, 37 Circlip, Governor Externa!, 29, 30, 31 Circlip, Governor Shatt, 25 Circlip, ldle Gear, 16 , 17 Circlip, Piston Pin, 12 , 14 Circlip, Rocker Arm Externa!, 48 Clamp, Hose, 76 , 95 , 96 Clamp, lnjection Pipe, 39 , 43 Clamp, Loop, 101 Clip, Hose, 62 Clutch, Starter (12V), 19 Clutch, Starter (24V), 20 Cock, Cylinder Block Drain, 10 , 11 Collar, Crankshatt, 13 , 15 Collar, Eye Joint, 32 Collar, Governor, 29 , 30 , 31 Collar, Governor Shatt, 25 Collar, ldle Gear, 16 , 17 Collar, Starter ( 12V), 19 Collet, Valve Spring, 48 , 49 , 50 Components, Alternator (24V}, 60 Components, Captive Water Pump, 57 Components, Control Panel (Breaker Switch), 123, 124 Components, Control Panel (eSDD Display), 122 Components, Control Panel (NIM), 121 Compoilents, lnjection Pump, 33 , 34 Components, Nozzle Holder, 45 , 46 Components, Raw Water Pump, 79 , 80

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Components, Remote Water Separator, 71 Components, Starter, 19 Components, Starter (12V) , 19 Components, Starter (24V), 20 Connection, Bulkhead, 95 , 96 Connection, Front Bulkhead Battery, 108 Connector, Barbed Hose (1/4-18 x 3/8"), 62 Connector, Barbed Hose (1/4-18 x 5/16"), 62 Connector, Bulkhead, 64 Connector, Female Bulkhead, 62 Connector, Fuel System Male, 62 Connector, Hose, 64 Connector, lnverted Male, 62 Connector, Male, 64 Contact, Relay, 121 Control, Box, 118, 120 Controls, 122 Cooling, Keel, 78 Cord Glow, Plug, 43 Cord, Glow Plug, 39, 42 Cover, 32 Cover, Access, 109 , 112 Cover, Alternator Bearing (24V) , 60 Cover, Bearing Case, 21 , 22 , 23 Cover, Box Control, 120 Cover, Control Box, 118 Cover, Cylinder Head, 52 , 53 , 54 Cover, Endbell, 115 Cover, Flywheel Housing, 18 Cover, Fork Lever Shaft, 29 , 30 , 31 Cover, Gearcase Oil Fill, 55 , 56 Cover, Head Cover Oil Fill, 52 Cover, Heat Exchanger End, 74 Cover, Hose Clamp, 96 Cover, Oil Filter Hale, 55 Cover, Oil Pump, 55 Cover, Rear, 100 Cover, Thermostat, 51 Crankshaft, 13 , 15

Disk, Generator Rotor Orive, 115 Door, Sound Shield, 110, 113

Edging, Heat Exchanger Bracket, 74 Elbow, Exhaust , 94 Elbow, Exhaust (Dry Exhaust), 94 Elbow, lnverted Male, 62 Elbow, Male, 62 Elbow, Molded Exhaust, 94 Elbow, Oil System, 85 , 86 Elbow, Pipe, 62 , 64 Element, Breather, 52 Element, Fuel Filter, 62 Element, Remate Water Separator, 71 Endbell , 115 Engine, Replacement, 1 O , 11 Exchanger, Heat, 74 , 76 , 77 Exhaust, Bulkhead (Spec B), 95 , 96

lndex

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Exhaust, Cooling System Wet and Dry, 77 Extension, Mounting Base, 98 Fan, Generator, 115 Filter, Fuel, 62 , 64 , 131 Filter, Oil, 55, 56, 131 Fitting, Oil Filter Connector, 55 Flange, lnjection Pump Sleeve, 34 Flange, Water, 51 Flange, Water Pump, 57 Flywheel, 18

Gasket, Air Bleeder Screw, 42 Gasket, Bearing Case, 21 , 22 , 23 , 24 Gasket, i3earing Case Cover, 21 , 22 , 23 Gasket, Cap Nut, 52 Gasket, Case Cover, 24 Gasket, Cylinder Block Plug, 9 , 1 O , 11 Gasket, Cylinder Head, 37 , 38 Gasket, Cylinder Head Cover, 52 , 53 , 54 Gasket, Delivery Valve, 34 Gasket, Exhaust, 94 Gasket, Exhaust Manifold, 94 Gasket, Eye Joint, 32 Gasket, Fork Lever Shaft Cover, 29 , 30 , 31 Gasket, Gearcase, 55 Gasket, Heat Exchanger End Cover, 74 Gasket, Hale Cover, 32 , 36 Gasket, lnjection Pump, 34 Gasket, lntake Manifold, 90 Gasket, Nozzle Holder, 39, 40 , 41 Gasket, Oil Drain, 85 , 86 Gasket, Oil Pan , 87 , 88 Gasket, Oil Pan Plug , 87 Gasket, Overflow Pipe, 39 , 40, 41 , 43, 44 Gasket, Solenoid Cover, 72 Gasket, Speed Control Plate, 27 Gasket, Stop Lever, 28 Gasket, Thermostat, 51 Gasket, Water Flange, 51 Gasket, Water Pump, 57 , 76 , 77 , 78 Gear, Cam, 16, 17 Gear, Crankshaft, 13, 15 Gear, Governor, 25 Gear, ldle, 16, 17 Gear, lnjection Pump, 25, 26 Gear, Oíl Pump Orive, 13, 15 Gear, Ring, 18 Gear, Starter (12V), 19 Gear, Starter Pinion (24V) , 20 Gearcase, 55, 56 Generator, 115

Generator Sound Shield Housing (Begin Spec C) , 102 , 105 Generator Sound Shield Housing (Spec A), 100 Glow, Plug, 43 Governor, 29 , 30 , 31 Grommet, 94 Grommet, Remate, 118 Grommet, Rubber, 100, 102 , 103, 105

Grommet, Stator Housing, 115 Ground, lsolation, 97 Guard, Belt, 99 Guard, Starter, 18 Guide, Card, 120 Guide, Control Box Card, 118 Guide, Valve, 37 , 38

Hanger, Coolant Tank, 84 Harness, Accessory, 120 Harness, Battery, 101 , 107, 108 Harness, Control, 121 , 127, 128 Harness, Control, 127 Harness, Control (Spec D), 128 Harness, Ground, 97 Harness, lsolated Ground, 97 Harness, Junction, 130 Harness, Remete Control Panel, 125 Harness, Remete Extension, 130 Harness, Remete Panel, 126 Harnesses, 129, 130 Head, Cylinder, 37 , 38 Holder Assy, Nozzle, 42 Holder, Alternator Brush (24V), 60 Holder, Delivery Valve, 34 Holder, Governor Gear, 25 Holder, Nozzle, 39 , 40 , 41 , 42 , 43 , 44 , 46 Holder, Starter (12V), 19 Hose, Air lntake, 90 , 91 Hose, Breather, 52 Hose, Coolant, 76 , 94 Hose, Coolant , 76 Hose, Coolant Tank, 84 Hose, Exhaust, 94 Hose, Exhaust (Wet), 94 Hose, Front Exhaust, 95, 96 Hose, Front Housed Exhaust, 95 , 96 Hose, Front Water, 81 , 82 Hose, Oil Drain, 85 , 86 Hose, Rear Exhaust, 95 , 96 Hose, Rear Water, 81 , 82 Hose,Coolant, 76 , 77 , 78 Hourmeter, 122 Housing, Bracket, 98 Housing, Flywheel, 18 Housing, Raw Water Pump, 79

lmpeller, Captive Water Pump, 57 lmpeller, Raw Water Pump, 79, 80 lndicator, Oil Leve!, 9, 10 lnlet, Raw Water (Begin Spec C), 81 , 82 lnsulation, Door, 110, 113 lnsulation, Duct, 111 , 114 lnsulation, Generator Housing, 101 lnsulation, Housing, 100, 102 , 105 lnsulation, Housing (Rear Cover), 100 lnsulation, Housing (Top), 100 lnsulation, Panel, 102, 105

lndex

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lnsulation, Roof, 109, 112 lnsulator, Terminal (Black), 101 lnsulator, Terminal (Red), 101 lsolator, Generator/Engine Vibration, 98 lsolator, Vibration, 100, 102, 120

Joint, Breather Pipe, 52 Joint, Eye, 32

Key, Camshaft Feather, 16 , 17 Key, Crankshaft, 13 , 15 Key, Fuel Camshaft Woodruff, 25 , 26 Key, Raw Water Pump, 79 , 80 Kit, Adapter Fuel, 3/8'', 62 Kit, Adapter Fuel, 5/16", 62 Kit, Adapter Metric, 62 Kit, Belt Guard, 99 Kit, Control, 122 Kit, Coolant Recovery, 84 Kit, Cruise, 131 Kit, Door, 11 O Kit, Dry Exhaust, 94 Kit, Exhaust, 94 Kit, Exhaust Tube, 94 Kit, Heat Exchanger Cap, 74 Kit, lsolated Ground, 97 Kit, Label, Bulkhead, 64 Kit, Low Coolant Sender, 94 Kit, Major Water Service, 79 Kit, Marine Muffler, 94 Kit, Minor Water Service, 79 Kit, Muffler, Fuel/Water Separator, 69 Kit, Muffler, Marine, 69 Kit, O'Ring, Water Separator, 71 Kit, Panel, Duct, 111 Kit, Panel, Front , 111 Kit, Panel, Roof Extension, 111 Kit, Remete Control Panel, 125 Kit, Remete Control Panel Switch Harness, 125 Kit, Remete Fuel/Water Separator, 70 Kit, Remete Panel, 126 Kit, Remete Water Separator Metal Bowl Replacement, 71 Kit, Resonator, 90 Kit, Roof Panel, 109 Kit, Sender, 51 Kit, Siphon Break, 83 Kit, Sound Shield, 109 Kit, Terminal Boot, 101 Kit, Terminal Boot , 101 Kit, Water Separator, 69

Label, Control, 123 Label, lnformation, 122 Label, lnformation (Control), 124 Labels, 131 Latch, Door (1/4 Turn), 110, 113 Lever, Fork, 29 , 30 , 31 Lever, Governor, 28

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Une, Fuel (.25"), 62 Une, Fue! (28.5"), 62 Une, Fuel (38.5"), 62

Manifold, Exhaust, 93 , 94 Manifold, lntake, 90 Meter, Hour, 123, 124, 126 Mixer, Elbow (Wet), 94 Mount, Engine, 98 Mounting, Printed Circuit Board, 116 Muffler, 69 Muffler, Exhaust , 95 , 96

O'Ring, Cylinder Block Pipe Pin, 10 O'Ring, Cylinder Head , 37 , 38 O'Ring, Gearcase, 55 , 56 O'Ring, Gearcase Oil Fill Cover, 55 O'Ring, Head Cover Oil Fill Cover, 52 O'Ring, Heat Exchanger Cover, 74 O'Ring, Hole Cover, 55 O'Ring, lnjection Pump, 34 O'Ring, Oil Filter Cover, 55, 56 O'Ring, Oil Pickup Tube, 87 , 88 O'Ring, Oil Pump Drive Gear, 13, 15 O'Ring, Raw Water Pump, 79 , 80

Pan, Oil, 87 , 88 , 89 Panel, Air Baffle, 104, 106 Panel, Control, 123, 124 Panel, Control Box (Ground), 124 Panel, Control(Gnd), 123 Panel, Display, 122 Panel, Duct, 111 , 114 Panel, Enclosure, 105 Panel, Front, 111 , 114 Panel, Generator Housing, 101 Panel, Generator Housing (Spec A), 101 Panel, Housing, 100, 102, 105 Panel, Remote Control, 125, 125, 126 Panel, Remote Printed, 126 Panel, Roof, 109, 112 Panel, Roof End, 111 , 114 Panel, Roof Extension, 111 , 114 Panel, Roof lnsulation (EXT), 111 , 114 Panel, UMC Mounting, 116 PCB, 120 Pencil, Zinc, 74 Piece, Distance, 46 Piece, Nozzle, 46 Pin, Cylinder Block Pipe, 9, 10, 11 Pin, Cylinder Block Start Spring, 9, 10, 11 Pin, Cylinder Block Straight, 9 , 1 O , 11 Pin, lnjection Pump Clamp, 34 Pin, lnjection Pump Joint, 34 Pin, Piston, 12, 14 Pin, Tappet Guide, 34 Pipe, lnjection, 39 , 40 , 41 , 42 , 43 , 44 Pipe, Overflow, 39 , 42

lndex

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Pipe, Water Return, 51 , 57 Piston, 12, 14 Plate, Breather Element, 52 Plate, lnjection Pump, 34 Plate, Raw Water Pump Cover, 79 Plate, Raw Water Pump Wear, 79 , 80 Plate, Speed Control, 27 Plug, 34 Plug, Cylinder Block, 9, 10, 11 Plug, Cylinder Head, 37 , 38 Plug, Fuel Filter Drain, 62 Plug, Gearcase, 55 Plug, Glow, 39 , 40 , 41 , 42 , 43 , 44 Plug, Oil Pan, 87 , 88 , 89 Plug, Rear Housed Hole, 95 , 96 Plug, Vent, 71 Plug, Water Flange, 51 Plunger, Pump, 34 Pulley, Fan, 58 , 59 Pulley, Fan Drive, 58 , 59 Pump, Fue!, 62 , 64 Pump, Fue! (Begin Spec C), 63 , 67 Pump, Fuel (Spec A), 61 Pump, lnjection, 32 , 34 , 35 , 36 Pump, Water, 57 , 77 , 78

Rack, lnjection Pump Control, 34 Rear Bulkhead Battery Connection, 107 Rectifier, Alternator {24V), 60 Reducer, Bushing, 85 , 86 Reducer, Hose Connector, 76 Regulator, Alternator (24V), 60 Relay, lsolated Ground Solenoid, 97 Resistor (24V, 62 Resonator, 90 , 91 Resonator, lntake, 90 , 91 Retainer, Spring, 49 , 50 Retainer, Starter (24V), 20 Retainer, Valve Spring, 48 Ring, Raw Water Pump Retaining, 79 , 80 Ring, Starter Snap (12V), 19 Rivet, Drive Plastic, 121 Rod, Camshaft Push, 16, 17 Rod, Connecting, 12, 14 Rod, Nozzle Holder Push, 46 Roller, Starter (24V), 20 Rotor, Alternator (24V), 60 Rotor, Generator, 115 Rotor, Generator Exciter, 115 Rotor, Oil Pump, 55

Screw, Air Bleed, 34 Seal, Bearing Case Oil, 21 , 23 Seal, Endbell O'Ring, 115 Seal, Gearcase Oil, 55 , 56 Sea!, Heát, 39 , 43 Sea!, Oil, 22 , 24 Sea!, Raw Water Pump Lip, 79 , 80

Seal, Raw Water Pump Mechanical, 79 , 80 Seal, Valve Stem, 48, 49, 50 Seal, Water Pump Mechanical, 57 Seal, Weather, 103, 104, 106 Seal, Weather (15.6'), 110, 113 Seat, lnjection Pump Spring, 34 Seat, Pressure Valve, 55 , 56 Seat, Raw Water Pump Seal, 79 , 80 Sender, Low Coolant, 94 Sender, Oil Pressure, 85 , 86 Sender, Water Temperature, 51 Separator, Remote Fuel/Water, 70 Separator, Remote Fuel/Water Separator, 70 Separator, Remote Water, 71 Separator, Water, 69 Set, Piston Ring, 12, 14 Shaft, Fork Lever, 29 , 30 , 31 Shaft, Governor, 25 Shaft, Governor Weight, 25 Shaft, ldle Gear, 16 , 17 Shaft, Raw Water Pump, 79 , 80 Shaft, Rocker Arm, 48 , 49 , 50 Shaft, Stop Lever, 27 Shield, Breather Oil, 52 Shield, Engine Sound, 109, 112 Shield, Sound, Panel Engine, 111 , 114 Shield, Sound, Panel, Engine, 110, 113 Shim, lnjection Pump, 32 , 34 , 36 Shim, lnjection Pump (.30mm), 32, 36 Sleeve, Air lntake, 90 , 91 Sleeve, Crankshaft, 13, 15 Sleeve, Governor, 25 Sleeve, lnjection Pump Control, 34 Spacer, Raw Water Pump, 79 , 80 Spring, Alternator Brush (24V), 60 Spring, Brush (24V), 20 Spriny, Delivery Valve, 34 Spring, Governor, 29, 30, 31 Spring, Governor Start, 29 , 30 , 31 Spring, lnjection Pump Plunger, 34 Spring, Nozzle, 46 Spring, Pressure, 55 Spring, Rocker Arm, 48 , 50 Spring, Speed Control Plate Return, 27 Spring, Valve, 48, 49, 50

lndex

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Standoff, lnsulator, 118 Starter (24V), 20 Starter (Mounting), 18 Stator, Exciter, 115 Stator, Generator, 115 Stay, Alternator, 58 , 59 Stopper, Camshaft, 16 , 17 Stopper, Fuel Camshaft, 25 Strainer, Water Pickup, 69 Strap, Bond, 90, 107, 108, 118 Strap, Heat Exchanger Mounting, 74 Stud, 94 Switch, Pressure, 76 Switch, Remote Control Panel Rocker (S11), 125 Switch, Rocker, 124 Switch, Rocker (S11), 126 Switch, Rocker, SPDT, 123 Switch, Starter Magnetic (12V), 19 Switch, Starter Magnetic (24V), 20 Switch, Temperature (Wet), 94 System, Cooling, 75 System, Oil, 85, 86

Tank, Coolant, 84 Tank, Coolant Recovery, 84 Tappet, Camshaft, 16 , 17 Tappet, lnjection Pump, 34 Tee, Street, 64 Thermostat, 51 Tranfer, Fuel, 63 Transfer, Fuel , 64 Tube, Exhaust, 94 Tu be, Exhaust (Wet), 94 Tube, Front Housed Exhaust, 95 , 96 Tube, Low Pressure Switch, 76 Tube, Oil Pickup, 87, 88, 89

Valve, 48 , 49 , 50 Valve, Delivery, 34 Valve, Vacuum Relief, 83

Water Pump, 76 Water Separator/Muffler, 69 Weight, Governor, 25

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REF NO.

2 3 4 5 6 7 8 9

10 11 12 13 14 15

Cylinder Block MDKBL

2

~---1 20 22 23

PART NO.

100-3616-01 100- 3616-02

100-3944-01 100- 3944-02

100-4101-01 100-4101-02

185-7372 185-5484 185-2412 185-2188 185-6856 185-6468 185-2233 185-6121 185- 6040 185-5486 185-5487 185-7420 185- 2115 185-6469

185-6470

QTY USED

1 4 1 3 1 3 2 3 1 2 2 2 2 1

PART DESCRIPTION

Assy, Engine Replacement MDKBL (Spec A)

12V 24V

MDKBL (Spec B-D) 12V 24V MDKBL (Begin Spec E)

12V 24V

Block, Cylinder (lncludes Parts Marked *)

SpecA *Cap, Sealing *Cap, Sealing *Plug *Plug *Plug *Plug *Plug, Expansion *Plug, Expansion *Pin, Straight *Pin, Straight *Pin, Straight *Pin, Pipe *Pin, Pipe *Plug

SpecA

8

21

26

REF PART QTY PART NO. NO. USED DESCRIPTION

185-7212 1 Begin Spec B 16 185-6857 1 *Pin, Start Spring 17 185-6471 1 *Plug 18 185- 6472 1 *Bush, Governor Gear 19 185- 5845 1 *Plug 20 185- 2338 1 *Gasket 21 185-5490 1 Cock Assy, Drain 22 185-2572 1 *Bolt, Flange 23 185- 2284 1 *Gasket 24 185-6039 1 Plug (Spec A) 25 185-2095 1 O'Ring (Spec A) 26 185-5502 1 Plug (Spec A) 27 185-6866 1 lndicator, Oil Lever 28 1 Cover, Solenoid

185- 6578 2 SpecA 184-0071 2 Begin Spec B

29 Gasket 185-6579 SpecA

30 Bolt, Hex Socket Head 185- 2403 2 SpecA 800- 6548 2 Begin Spec B

31 185- 6759 2 Washer, Spring Spec B 32 Cover, Hydraulic Pump

185-7223 Spec B-D 1 20_::.1386 Begin Spec E

* - Parts lncluded in Cylinder Block.

MDKBL/M/N

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REF PART NO. NO.

100-3811-01 100-3811-02

100-3945-01 100-3945-02

100-3812-01 100-3812-02

100-3946-01 100-3946-02

185-7245

QTY. USED

185-7302 1 2 185-5484 6 3 185-2412 1 4 185-2188 4 5 185-6856 1 6 185-6468 3 7 185-2233 2 8 185-6121 3 9 185-6040 1

1 o 185-5486 2

PART DESCRIPTION

Engine, Replacement MDKBM (Spec A)

12V 24V

MDKBM (Spec B) 12V 24V

MDKBN (Spec A) 12V 24V

MDKBN (Spec B-0) 12V 24V

Block, Cylinder (lncludes Parts Marked *)

MDKBM SpecA

MDKBN SpecA

*Cap, Sealing *Cap, Sealing *Plug *Plug *Plug *Plug *Plug, .Expansion *Plug, Expansion *Pin, Straight

9

2

REF PART NO. NO.

11 185-5487 12

185-5843 185-7420

13 185-2115 14 185-6469 15 185-7212 16 185-2102 17 185-6471 18 185-6472 19 185-5845 20 185-2338 21 185-5490 22 185-2572 23 185-2284 24 185-6889 25 185-2095 26 185-6866 27 185-7212 28 184-0072 29 184-0071 30 31 800-6548 32 185-2380 33 185-7223

QTY. USED

PART DESCRIPTION

2 *Pin, Straight *Pin, Straight

2 SpecA 2 Begin Spec B 2 *Pin, Pipe 1 *Pin, Pipe 1 *Plug 1 *Pin, Start Spring 1 *Plug 1 *Bush, Governor Gear 1 *Plug 1 *Gasket 1 Cock Assy, Drain 1 *Bolt, Flange 1 *Gasket 1 Cap, Sealing 1 O'Ring (Spec A) 1 lndicator, Oil Level 1 Plug 1 Plug Square Head 1 Cover, Solenoid

2 Bolt, Hex Socket Head 2 Washer Spring 1 Cover, Hydraulic Pump

* - Parts lncluded in Cylinder Block.

MDKBLJM/N

Cylinder Block MDKBM and MDKBN (Begin Spec E)

5 '~ ~21

~8 ~¡ REF PART QTY. PART REF PART QTY. PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Engine, Replacement 12 185- 5843 *Pin, Straight 100- 4102-01 12V 13 185- 2115 2 *Pin, Pipe 100- 4102-02 24V 14 185- 6469 1 *Pin, Pipe

r' 110- 4093 Block, Cylinder (lncludes Parts 15 185-7212 1 *Plug Marked *) 16 181 - 9093 1 *Pin, Start Spring \_

2 185-5484 6 *Cap, Sealing 17 185-6471 1 *Plug 3 185- 2412 1 *Cap, Sealing 18 185-6472 1 *Bush, Governor Gear 4 185- 2188 4 *Plug 19 185-5845 1 *Plug 5 185-6856 1 *Plug 20 185-2338 1 *Gasket 6 185-6468 3 *Plug 21 185-5490 1 Cock Assy, Drain 7 185- 2233 2 *Plug 22 185-2572 1 *Bolt, Flange 8 185-6121 3 *Plug , Expansion 23 185-2284 1 *Gasket 9 185-6040 1 *Plug, Expansion

10 185-5486 2 *Pin, Straight 11 185-5487 2 *Pin, Straight * - Parts lncluded in Cylinder Block.

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Pistan MDKBL (Spec A-E)

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REF PART QTY PART REF PART QTY PART r NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

,-Piston 4 Bolt, Connecting Rod

SpecA 185- 6535 6 SpecA-D r' 185-7308 3 Standard 181 - 9102 6 Spec B- E

185- 7309 3 .5mm Oversize 5 Bearing, Connecting Rod

" Spec B-D 185- 6536 3 Standard 112-0319 3 Standard 185- 6537 3 .2mm Undersize

0 112- 0328 3 .5mm Oversize 185- 6538 3 .4mm Undersize Begin Spec E 6 Bushing, Connecting Rod

112- 0319 3 Standard 185-6534 3 SpecA ,-... 112-0320 3 .5mm Oversize 114- 0450 3 Spec B- D 2 Ring Set, Piston 114- 0450 3 Begin Spec E

~ 185-7310 3 Standard 7 185-6532 6 Circlip, Piston Pin 185- 7311 3 .5mm Oversize 8 185-6531 3 Pin, Piston

r'- 3 Rod Assy, Connecting (lncludes Bolt, Bearing and Bushing) _/

185-6533 3 SpecA ,......, 114- 0430 3 Spec B-D 114-0430 3 Begin Spec E

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Crankshaft MDKBL (Spec A-E)

2

Pistan MDKBM and MDKBN (Spec A-E)

8

6

11

REF PART QTY. NO. NO. USED

185- 7249 185- 7312 185-7312

2 185- 6543 1 3 185-5924 4

4 185-6541 5 185-6540 6 185- 6542 7

185-6549 3 185-6550 3 185- 6551 3

8 185-5938 2 185- 6555 2 185- 6556 2

Crankshaft MDKBM and MDKBN (Spec A-E)

PART DESCRIPTION

Crankshaft (lncludes Parts Marked *) MDKBM (Spec A- D) MDKBN (Spec A-D) MDKBM and MDKBN

(Begin Spec E) *Sleeve, Crankshaft *Ball MDKBM, MDKBN

(SpecA- D) *Key *Gear, Crankshaft *Gear, Oil Pump Orive Bearing, Crankshaft

MDKBM, MDKBN Standard .2mm, Undersize .4mm, Undersize

Washer, Thrust Standard .2mm, Oversize .4mm, Oversize

14

REF PART NO. NO.

9

185-6552 185-6553 185- 6554

104-2121 510-0264 104- 2158

10 185-5941 185-5942 185- 5943

11 185- 6544 12

185-6545 185-7429

13 185- 6546 185-6547 185- 6548

QTY. PART USED DESCRIPTION

2 2 2 1

Bearing, Crankshaft SpecA- D

Standard .2mm, Undersize .4mm, Undersize

Begin Spec E Standard .2mm, Undersize .4mm, Undersize

Washer, Thrust Standard .2mm, Oversize .4mm, Oversize

Collar, Crankshaft O'Ring

Standard .2mm, Undersize

Bearing, Crankshaft Standard .2mm, Undersize .4mm, Undersize

* - Parts lncluded With Crankshaft.

MDKBLJM/N

(

7

~e

REF PART QTY NO. NO. USED

185-6516 6 115-0541 6

2 185-6517 6 3

185-6873 181-9120

4 185-5558 5 185-6519 6 185-5560 7 185-6520

Camshaft MDKBL

13

PART DESCRIPTION

Tappet Spec A-D Begin Spec E Rod, Push

,,. /

10 ...... --~ ...................... 9

REF NO.

8

9 Camshaft Assy (lncludes Parts

Marked *) 10 SpecA-D 11 Begin Spec B 12

*Screw, Set 13 *Gear, Cam 14 *Key, Feather 15 *Stopper, Camshaft

,,. 1 J

11

PART NO.

185-2387 185-2388 185-6521

185-6522 185-6523 185-6524 185-6525 185-6526 185-2388

14

QTY PART USED DESCRIPTION

*Bolt 2 SpecA-D 2 Begin Spec B 1 Gear Assy, ldle (lncludes

Bushing) Bushing, ldle Gear Collar, ldle Gear

1 Collar, ldle Gear 1 Circlip, ldle Gear 1 Shaft, ldle Gear 3 Bolt

* - Parts lncluded in Camshaft Assy.

15 MDKBLJM/N

Camshaft MDKBM and MDKBN

( _

11

REF PART QTY. PART REF PART QTY. PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185-6517 8 Rod, Push 8 *Bolt 2 Tappet 185-2387 2 SpecA-D

185-6516 8 SpecA-D 185-2388 2 Begin Spec E 115-0541 8 Begin Spec E 9 185-6521 1 Gear Assy, ldle (lncludes ~

3 Camshaft Assy (lncludes Parts Bushing) Marked *) 10 185-6522 1 Bushing, ldle Gear

185-6518 1 SpecA 11 185-6525 1 Circlip, !die Gear 181-9126 1 Spec B-D 12 185-6524 1 Collar, !die Gear

--\ 181-9126 1 Begin Spec E 13 185-6523 1 Collar, ldle Gear 4 185-5558 1 *Screw, Set 14 185- 6526 1 Shaft, ldle Gear 5 185-5560 *Key, Feather 15 185-2388 3 Bolt 6 185-6520 *Stopper, Camshaft 7 185-6519 *Gear, Cam * - Parts lncluded in Camshaft Assy.

( ~/

~

16 MDKBL/M/N -----.,

,,.----.

"'"" Flywheel

r'\

( ~\

~ 8

-""

/"-,

" F\

"

"' /'"\

,--..

:e o

t~........-12

REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Flywheel (lncludes Ring Gear) 7 185-7221 1 Washer, Plain SpecA-D 8 185-2178 8 Bolt

185-7217 MDKBL 9 Starter (See Separate Page for 185-7250 MDKBM and MDKBN Components)

Begin Spec E 185-7104 1 12V 104-2156 1 MDKBL 185-7105 1 24V 104-2159 1 MDKBM and MDKBN 10 185-2564 2 Screw

2 185-2170 1 Gear, Ring 11 191-2275-02 1 Guard, Starter 3 185-6409 6 Bolt, Flywheel 12 815-0194 2 Screw, Hex Head 4 185-7218 1 Housing, Flywheel (#10-32 X .38") 5 185-7219 1 Cover 6 Bolt

185-6956 MDKBL 185-7222 MDKBM and MDKBN

17 MDKBL/M/N


185-7104 1 1 185-2658 1 2 185-7231 1 3 185-7234 3 4 185-7235 1 5 185-7232 1

PART

Starter Components (12V)

2

REF PART DESCRIPTION NO. NO.

Starter 6 185-7236 Switch, Magnetic 7 185-6386 Armature 8 185-7233 Gear 9 185-7230 Ring, Snap


Collar Ring, Snap Bearing, Oilless Holder, Brush

Clutch, Starter Note: Parts not ldentified are Not For Sale.

18 MDKBL/M/N

(

( _

' ( ' ............... \

REF NO.

1 2 3 4 5 6 7

PART QTY. NO. USED

185-7105 1 185- 7240 1 185- 6358 4 185-7237 2 185-7238 1 185-6442 1 185- 6441 1 185-6365 1

PART

Starter Components (24V)

10 11

9 \,~ '©w

8

REF PART DESCRIPTION NO. NO.

Starter 8 185- 6354 Holder Assy, Brush 9 185- 6362 Spring, Brush 10 191-2252 Brush, Yoke 11 185-7296 Armature 12 185- 7239 Bearing, Ball Bearing, Ball

12


1 Clutch 1 Retainer 5 Roller 5 Gear, Pinion 1 Switch, Magnetic

Washer, Felt Note: Parts Not ldentified are Not Sold Separately.

19 MDKBIJM/N


1 185-6506 1 2 185-6507 6 3

185-6869 1 185-6865 1

4 185-6509 1 5 185-6510 1 6 185-6871 1 7 185-2391 8 8 185-2390 9

Main Bearing Case (MDKBL Spec A-D)

PART REF PART QTY DESCRIPTION NO. NO. USED

Case Assy, Main Bearing 9 Bolt, Bearing Case 185-7305 Gasket, Bearing Case 185-3505

SpecA 10 Begin Spec B 185-6513 2

Cover, Bearing Case 185-6507 2 Seal, Oil 11 Gasket, Bearing Case Cover 185-7306 Bolt 185-7306 Bolt

20

PART DESCRIPTION

Case Assy, Main Bearing SpecA Begin Spec B

Bolt, Bearing Case SpecA Begin Spec B

Case Assy, Main Bearing SpecA Begin Spec B

MDKBIJM/N

\

,-..:

,,., ,...--.,..

(_. ~

~

Main Bearing Case (MDKBL Begin Spec E)

( (' \


1 104-2120 1 Case Assy, Main Bearing 8 185- 2391 8 Bolt 2 185- 6507 3 Bolt, Bearing Case 9 185-2390 9 Bolt 3 Bearing 10 104- 2118 1 Assy, Bearing Case Main

104- 2121 1 Standard Set 11 Metal, Crankshaft 104- 2157 1 0.20mm Set 185- 6549 2 Standard Set 181-9137 1 0.40mm Set 185- 6550 2 0.20mm Set

4 181 - 9124 1 Gasket, Bearing Case 185- 6551 2 0.40mm Set 5 232- 4204 1 Cover, Bearing Case 12 185-6513 2 Bolt, Bearing Case 6 509- 0547 1 Seal, Oil 13 104-2119 1 Assy, Bearing Case Main 7 185-6511 1 Gasket, Bearing Case Cover

21 MDKBL./M/N

Main Bearing Case (MDKBM and MDKBN Spec A-D)

(

e REF PART QTY. PART REF PART QTY. PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

~

1 185- 6506 1 Case, Main Bearing 10 185- 6513 3 Bolt, Bearing Case 2 185- 6507 8 Bolt, Bearing Case 11 Case, Main Bearing 3 185-6869 1 Gasket, Bearing Case 185- 7306 MDKBN 4 185- 6870 1 Cover, Bearing Case 185- 6514 MDKBM

.........,

5 185-6510 1 Seal,Oil 12 Case, Main Bearing 6 185- 6871 1 Gasket, Bearing Case Cover 185-6515 MDKBM (Spec A) 7 185- 2391 8 Bolt 185- 7305 MDKBN (Spec A) 8 185- 2390 9 Bolt 185- 7307 MDKBM, MDKBN 9 Case, Main Bearing Begin Spec B

185- 7305 MDKBN (Spec A) 185- 6512 MDKBM (Spec A) 185- 7305 MDKBM, MDKBN

Begin Spec B ,......,

22 MDKBLJM/N

'('.

r(

:e

I"'. (

\

REF NO.

1 2 3 4 5 6 7

PART NO.

104-2120 104- 2121 185-6507 181 - 9124 232-4204 509-0547 101 - 0868

Main Bearing Case (MDKBM and MDKBN Begin Spec E)

QTY. USED

1 1 8 1 1 1 1

(3---f 1 1 1 1

1

10 --l 1 1

1 1

PART

4

DESCRIPTION

Case, Main Bearing Metal, Crankshaft Bolt, Bearíng Case Gasket, Bearing Case Cover, Bearing Case Seal, Oil Gasket, Case Cover

REF NO.

8 9

10 11 12 13 14

23

6

12

PART QTY. NO. USED

185- 2391 8 185-2390 9 104-2118 1 185-6549 3 185-6513 3 104-2119 1 232-4226 1

Bolt Bolt

/

1 L1 1 1

1

PART DESCRIPTION

Assy Bearing Case, Main Metal, Crankshaft Bolt, Bearing Case Assy Bearing Case, Main Assy Bearing Case, Main

MDKBL/M/N

Fuel Camshaft (Spec A)

~~ ,.,---··

(

~. !'"\

~ '\ :~ ··~

Í'·. ·~ ·0

5 r ..........

' ~· (j c:J \ \

rJ\\ 18

(j !'·. ~ \j \

\_\ 14 ~. ~

1--- 1J "--... ) 15

t'\

25

(~ 17


1 185-2389 3 Bolt 16 *Shaft, Governor 2 185-6560 1 Nut, Cap 185-6878 1 MDKBL 3 185-6876 1 Cam, Fuel 185-6564 1 MDKBM, MDKBN 4 185-6879 1 Washer 17 185-6569 2 *Shaft, Governor Weight 5 185-6558 1 Gear, lnjection Pump 18 185-6570 1 *Sleeve, Governor 6 185-2386 2 Bolt 19 185-6567 2 *Weight, Governor (lncludes 7 185-6562 1 Stopper, Fuel Camshaft Bearing and Washer) 8 185-3093 1 Bearing, Ball 20 185-5959 2 Bearing 9 185-6561 1 Key, Woodruff 21 185-5960 2 Washer

10 Camshaft, Fuel 22 185-6568 4 *Washer, Governor Weight ~

185-6875 1 MDKBL 23 185-6566 1 *Collar, Governor Shaft 185-6741 1 MDKBM, MDKBN 24 185-6880 1 *Holder, Governor Gear

11 510-0163 1 Bearing, Ball 25 185-6565 1 *Gear, Governor 12 185-6572 1 Circlip, Governor Shaft ,.........

13 185-6571 1 Bearing, Ball 14 185- 6573 1 Screw, Set * - Parts lncluded in Governor Shaft Assy. 15 Shaft Assy,Governor (lncludes

Parts Marked *) 185-6877 MDKBL ,.......,

185-6563 MDKBM, MDKBN ~

24 MDKBL/M/N

Fuel Camshaft (Begin Spec B)

#~~ 1 ()\·~ 6 ¡~ ·-~

Í'\ ··~

21 \._)

2~ r º"-

5 '~CJ ~

\ 19 p r·· ' ~' ,0 ¡ 10: ; r 9 ~ 1.9 \ ..

A) ""

17

~e 18


Camshaft, Fue! 11 185- 6880 1 Holder, Governor Gear 185- 6875 1 MDKBL 12 185-6565 1 Gear, Governor 185- 6741 1 MDKBM and MDKBN 13 185- 6566 1 Collar, Governor Weight

2 181-9122 1 Bearing, Ball 14 185-6567 2 Comp Weight, Governor 3 181-9123 1 Bearing, Ball 15 185- 5960 2 Washer 4 181-9223 1 Gear, lnjection Pump 16 185-5959 2 Bearing 5 185-6560 1 Nut 17 185- 6568 4 Washer, Governor Weight 6 185- 6561 1 Key, Woodruff 18 185- 6569 2 Shaft, Governor Weight 7 185- 6562 1 Stopper, Fuel Camshaft 19 185- 6570 1 Sleeve, Governor 8 185- 2388 2 Bolt 20 185- 6571 1 Bearing, Ball 9 Assy. Shaft, Governor 21 185-6572 1 Circlip, Governor Shaft

185- 6877 MDKBL 22 185- 6573 1 Screw, Set 185-6563 MDKBM and MDKBN

10 Shaft, Governor 185-6878 MDKBL 185-6564 MDKBM and MDKBN

25 MDKBLJM/N

----...

Speed Control Plate ,....,,

' ,---·

( \ F\

6

e REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185- 6759 2 Washer, Spring 6 185- 6615 *Shaft, Stop Lever 2 185-4255 2 Nut 7 185- 6894 Gasket 3 185- 7425 2 Stud 8 185- 6612 Comp. Lever, Gov 4 185- 2388 1 Bolt 5 185- 6614 1 *Spring, Return * - Parts lncluded in Control Plate Assy.

26 MDKBL/M/N

Governor Lever

12---u 11---.

9

~e \


181-9113 Assy, Governor Lever (lncludes 8 185-6931 Nut, Lock Parts Marked *) 9 181-9104 Bolt, Adjusting

2 181-9114 1 *Bolt Assy, Adjusting 10 185- 7313 Gasket 3 185-6930 1 *Cap 11 181 - 9067 Nut, Cap 4 181-9067 1 *Nut, Cap 12 185-6932 Cap 5 185- 2284 2 *Gasket 6 185-5684 1 *Nut 7 185-2284 Gasket * - Parts lncluded in Governor Lever Assy.

27 MDKBLJM/N

Governor (MDKBL, MDKBM and MDKBN Spec A-D)

/ (' 1 2 .. t ¡ 1 ....... 1

~ 8 ......

e -REF PART QTY. PART REF PART QTY. PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

181-9149 Lever Assy, Fork (lncludes Parts 12 185-6603 Gasket Marked *) 13 Spring, Governor

2 185-7432 *Lever, Fork (lncludes Washer MDKBL and Bearing) 185-7377 60 Hz SpecA

3 185- 5960 2 Washer 185-7378 50 Hz SpecA 4 185-5959 2 Bearing 181 - 9152 Begin Spec B 5 185- 6163 1 *Washer, Plain MDKBM,MDKBN 6 *Shaft, Fork Lever 185-7253 50 Hz SpecA

185-6519 1 MDKBL 181-9150 Begin Spec B 181-9105 1 MDKBM, MDKBN 14 Spring, Start

7 185-6600 1 *Bearing, Miniature 185-6891 MDKBL /""""\

8 185-6601 1 *Circlip, Externa! 185-6593 MDKBM,MDKBN 9 185-6604 1 Collar 15 185- 6605 Bearing, Miniature ~

10 185- 2386 2 Bolt 11 185-6602 1 Cover, Fork Lever Shaft * - Parts lncluded in Fork Lever Assy. .-.:.

28 MDKBL/M/N ~

~e


1 185-6891 2 181-9152 3 181-9149

4 185-7432

5 185-6599 6 185- 6163 7 185-6600

Governor (MDKBL Begin Spec E)

5

/ 1 1 4

3--l ~

: 8 ..__

......

PART DESCRIPTION

Spring, Start Spring, Governor Lever Assy, Fork (lncludes Parts

Marked *) *Lever, Fork (lncludes Washer

and Bearing) *Shaft, Fork Lever *Washer, Plain Bearing, Miniature

29

2

REF PART NO. NO.

8 185-6601 9 150-2927

10 185-6603 11 185- 2386 12 185-6604 13 185- 6605

QTY. USED

PART DESCRIPTION

1 *Circlip, Externa! 1 Cover, Fork Lever Shaft 1 Gasket 2 Bolt

Collar *Bearing, Miniature

* - Parts lncluded in Fork Lever Assy.

MDKBLJM/N

REF NO.

1 2 3

4

5 6 7 8

PART NO.

185- 6593 181-9150 181-9149

185-7432

185-6597 185-5959 185-5960 181-9105

QTY. USED

1 2 2 1

Governor (MDKBM and MDKBN Begin Spec E)

/ 1

1

3-l 4 1 ~ 1 11 .....

'

PART DESCRIPTION

Spring, Start Spring, Governor Lever Assy, Fork (lncludes Parts

Marked *) *Lever, Fork (lncludes Washer

and Bearing) Lever, Thrust Bearing Washer

*Shaft, Fork Lever

30

2

REF PART QTY. PART NO. NO. USED DESCRIPTION

9 185-6163 1 *Washer, Plain 10 185-6600 i *Bearing, Miniature 11 185-6601 1 *Circlip, Externa! 12 150- 2927 1 Cover, Fork Lever Shaft 13 185-6603 1 Gasket 14 185-2386 2 Bolt 15 185- 6604 1 Collar 16 185-6605 1 Bearing, Miniature

* - Parts lncluded in Fork Lever Assy.

MDKBLJM/N

e

(~

lnjection Pump (Spec A)

7J¿ ' /

6

13

{")

~f~_) l \ \ ,, \ ~: ~_)

~e \

\

REF PART QTY. PART REF PART QTY. PART NO. NO. USEO OESCRIPTION NO. NO. USED DESCRIPTION

1 185-5624 3 Stud 7 185-6586 Cap 2 185- 6845 1 Shim, lnjection Pump (.30mm) 8 185- 6584 1 Joint, Eye 3 Shim, lnjection Pump 9 185- 6585 1 Collar, Eye Joint

MDKBL 10 185- 5623 32 Bolt, Hex Socket Head 185- 6749 AR .20mm 11 Pump Assy, lnjection (See 185-6739 AR .25mm Separate Page for

MDKBM, MDKBN Components) 185-6742 AR .20mm 185-6882 1 MDKBL 185- 6743 AR .25mm 185- 6748 1 MDKBM, MDKBN

4 185-6759 86 Washer, Spring 12 185-4255 2 Nut 5 185-5625 32 Nut, Cap 13 185-5798 1 Cover 6 185-2578 1 Gasket 14 185-6580 1 Gasket

"'. 1 \ '----

-~

31 MDKBL/M/N

lnjection Pump C ns (Spec A) ompone t

2

5 20 10

16

)9 ~

1s----@

8 11:~

(~

\

12

17

9 ~ 11J~ t ¡

l~ ....._

32 MDKBLJM/N

lnjection Pump Components (Spec A)

, ( REF PART QTY. PART REF PART QTY. PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Pump Assy, lnjection 12 Shim 185- 6882 MDKBL 185- 5655 3 MDKBL 185-6748 MDKBM,MDKBN 185- 5655 4 MDKBM, MDKBN

Holder, Delivery Valve 13 Seat, Spring Lower 185-6588 3 MDKBL 185-5654 3 MDKBL 185-6588 4 MDKBM,MDKBN 185-5654 4 MDKBM, MDKBN

2 O'Ring 14 Spring, Plunger 185-5643 3 MDKBL 185-5652 3 MDKBL 185-5643 4 MDKBM, MDKBN 185- 5652 4 MDKBM, MDKBN

3 Gasket, Delivery Valve 15 Seat, Spring Upper 185-5641 3 MDKBL 185- 5653 3 MDKBL 185-5641 4 MDKBM, MDKBN 185-5653 4 MDKBM, MDKBN

4 Spring, Delivery Valve 16 Sleeve, Control 185- 5640 3 MDKBL 185-5659 3 MDKBL 185-5640 4 MDKBM,MDKBN 185-5659 4 MDKBM, MDKBN

5 Valve, Delivery 17 Pin , Clamp 185-5639 3 MDKBL 185-6707 MDKBL 185-5639 4 MDKBM, MDKBN 185-6589 MDKBM, MDKBN

,,.--.,., 6 Flange, Sleeve 18 Pin, Tappet Guide 185-5644 3 MDKBL 185-5650 3 MDKBL 185-5644 4 MDKBM,MDKBN 185-5650 4 MDKBM, MDKBN

7 Pin, Joint 19 Screw, Countersunk Head 185-5645 3 MDKBL 185-5658 4 MDKBL r 185-5645 4 MDKBM, MDKBN 185-5658 5 MDKBM,MDKBN

8 O'Ring 20 Plate

( 185-5646 6 MDKBL 185-6886 1 MDKBL 185-5646 8 MDKBM, MDKBN 185-7251 1 MDKBM, MDKBN

9 Plunger, Pump 21 185-6885 1 Rack, Control 185- 6884 3 MDKBL 22 185-5661 2 Gasket 185-6884 4 MDKBM,MDKBN 23 185-6887 1 Bolt, Joint ,,--.

10 Screw 24 185-5663 1 Gasket 185-5647 6 MDKBL 25 185-5662 1 Screw, Air Bleed 185-5647 8 MDKBM, MDKBN 26 185-5820 1 Gasket (MDKBL)

11 Tappet 27 185-6888 1 Plug (MDKBL) 185-5649 3 MDKBL 185-5649 4 MDKBM, MDKBN

(

33 MDKBIJM/N

REF PART NO. NO.

1 185-6584 2 185-6585 3 185-2578 4 185-6882 5

185-6749 185-6739 185-6845

6 185-5623

lnjection Pump (MDKBL Spec B-E)

12~0 13

10 11

QTY USED

1 2

11

PART DESCRIPTION

Joint Collar, Joint Gasket Assy., Pump lnjection Shim, lnjection Pump

.20mm

.25mm

.30mm Bolt, Hex Socket Head

34


7 185-5624 2 8 185-5625 2 9 185-6759 4

10 185-6887 1 11 185-5661 2 12 185-5662 1 13 185-5663 1 14 185-6888 1 15 185-5823 1

(A 1 •

4 _J 10 1 ¿ l 1s '

PART DESCRIPTION

Stud Nut Washer, Spring Bolt, Joint Gasket Screw Gasket Plug Gasket

MDKBL/M/N

e·

,.,

~

~

r--'\

~(-~ ,--.

REF PART QTY.

(\ NO. NO. USED

1 185- 6748 ~ 2

,---.., 185- 6742 185- 6743

('\ 147- 0976 1 147- 0977 1

~ 3 185-6744 1 4 185-5623 3

,,,--....

,,,...,

.......,

,.,

--.,,

lnjection Pump (MDKBM and MDKBN Spec 8-E)

PART REF PART DESCRIPTION NO. NO.

Assy, Pump lnjection 5 185-5624 Shim, lnjection Pump 6 185- 5625

.Spec B 7 185-6759 .20mm 8 185-6584 .25mm 9 185- 2578

.Begin Spec E 10 185- 6585 .20mm 11 185- 6887 .25mm 12 185- 5661

Shim, lnjection Pump (.30mm) 13 185- 5662 Bolt, Hex Head Socket 14 185- 5663

35

(~ 1 •

1 J 9 1 \

OTY. USED

3 3 6 1 1 1 1 2 1 1

1 1 14 l__,

PART DESCRIPTION

Stud Nut Washer, Spring Joint Gasket Col lar, Joint Bolt, Joint Gasket Screw Gasket

MDKBL/M/N

Cylinder Head (MDKBL)

-~\ \ 14

13

10

11 2

e-~ REF PART QTY PART REF PART QTY PART ".

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION r'>

Head Assy, Cylinder (lncludes 8 Bolt, Cylinder Head Parts Marked *) 185- 6477 12 SpecA

185-7374 1 SpecA-D 185-6477 14 Spec B-E 110-4092 1 Begin Spec E 185-6477 12 Begin Spec E

2 185-2188 2 *Plug 9 185-6479 2 Bolt, Cylinder Head (Spec A) 3 185-7375 3 *Chamber, Combustion 10 Gasket, Cylinder Head

(Spec A) 185- 7373 SpecA 4 185-2411 1 *Cap, Sealing 181-9222 1 Spec B- E 5 185-2413 2 *Cap, Sealing 11 185-2095 1 O'Ring (Spec A) 6 *Guide, Exhaust Valve 12 403- 4284-04 1 Bracket, Lifting

185- 6476 3 SpecA 13 526- 0399- 60 2 Washer, Flat (M8) 181-9119 3 Spec B-E 14 800- 3017-18 2 Screw, Hex Head Cap

7 *Guide, lnlet Valve (M8 X 1.25 X 16mm) 185-6475 3 SpecA 110-3960 3 Spec B- E * - Parts lncluded in Cylinder Head Assy.

(_

36 MDKBLJM/N ) .

,,---..

,,.... Cylinder Head (MDKBM and MDKBN)

r-

( ,.-......, \"'

4

~ ,--..,

~

~

,...-,.

"' 1

n

\ 2


Head Assy, Cylinder (lncludes 8 185-5502 1 Plug (Spec A) Parts Marked *) 9 185-6479 2 Bolt, Cylinder Head :e SpecA-D 10 185- 2095 1 O'Ring (Spec A)

185- 6747 MDKBM 11 Gasket, Cylinder Head 185- 7303 MDKBN MDKBM

Begin Spec E 185- 6478 SpecA 110-4094 1 MDKBM and MDKBN 110-3967 Begin Spec B

2 185- 2188 2 *Plug MDKBN 3 185-2411 1 *Cap, Sealing 185-7304 SpecA 4 *Cap, Sealing 110- 3965 Begin Spec B

185-2413 3 MDKBM Begin Spec E 185-2413 4 MDKBN 110-3965 1 MDKBM and MDKBN 185- 2413 3 MDKBM and MDKN 12 403-4284-04 1 Bracket, Lifting

(Begin Spec E) 13 526-0399- 60 2 Washer, Flat (M8) 5 *Guide, Exhaust Valve 14 800- 3017- 18 2 Screw, Hex Head Cap

185- 6476 4 Spec A Begin Spec B (M8 X 1.25 X 16mm) 181 - 9119 4 MDKBM, MDKBN

6 *Guide, lnlet Valve 185-6475 4 SpecA * - Parts lncluded in Cylinder Head Assy. 110-3960 4 Begin Spec B

7 185- 6477 16 Bolt, Cylinder Head

37 MDKBL/M/N

Nozzle Holder and Glow Plug (Spec A)

,.--.,.

( ,.--..,

'\


'\

Pipe, Overflow 8 Cord, Glow Plug 185-7106 1 MDKBL 185-6899 MDKBL " 185-7265 1 MDKBM, MDKBN 185-6624 MDKBM, MDKBN

2 185-7082 1 Screw, Air Bleeder 9 185-7266 Pipe, lnjection (MDKBM, ,----..,

3 185-2284 2 Gasket MDKBN) 4 Holder Assy, Nozzle (See 10 185-6621 1 Pipe, lnjection '\ Separate Page for 11 185-6751 1 Pipe, lnjection

Components) 12 185-6750 1 Pipe, lnjection

"" 185-6740 3 MDKBL 13 Clamp, Pipe 185-6740 4 MDKBM, MDKBN 185-5612 2 MDKBL

5 Gasket 185-5612 3 MDKBM, MDKBN 185-5337 3 MDKBL 14 Clamp, Pipe 185-5337 4 MDKBM,MDKBN 185- 2345 2 MDKBL

6 Sea!, Heat 185-2345 3 MDKBM, MDKBN 185-5985 3 MDKBL 15 Screw, Washer Head 185-5985 4 MDKBM, MDKBN 185-2385 2 MDKBL

7 Plug, Glow 185-2385 3 MDKBM, MDKBN MDKBL 16 Nut, Flange

185-5421 3 12V 185-5615 3 MDKBL 185-7268 3 24V 185-5615 4 MDKBM, MDKBN ( '-

MDKBM, MDKBN 17 Washer, Plain \ 185-5421 4 12V 185-7004 3 MDKBL 185-7268 4 24V 185-7004 4 MDKBM, MDKBN

38 MDKBL/M/N

Nozzle Holder and Glow Plug (MDKBL Begin Spec B)

( ,--..._ \

:c.

REF PART QTY PART REF PART QTY PART ,..-NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

, 1 185-6896 1 Assy. Pipe, Overflow 11 185-2345 2 Clamp, Pipe 2 185-5609 1 Screw, Air Bleeder 12 185-2385 2 Screw, with Washer

r---. 3 185-2284 1 Gasket 13 Glow Plug 4 185-6740 3 Assy. Holder, Nozzle (See 333-0802 3 12V

r Separate Page for 185- 7268 3 24V Components) 14 185-6899 1 Cord, Glow Plug

5 185-5337 3 Gasket 15 185-5615 3 Nut, Flange r---. 6 185-5985 3 Seal , Heat 16 185-5607 1 Assy, Pipe Overflow

7 185-6750 1 Pipe, lnjection 17 181-9055 1 Pipe, Fuel Overflow /'"'. 8 185-6751 1 Pipe, lnjection 18 185-5608 2 Clip, Pipe

9 185-6897 1 Pipe, lnjection 19 147-0924 1 Kit, Holder Nozzle 10 185-5612 2 Clamp, Pipe

r'

,,----

/'"'.

39 ,.--.... MDKBLJM/N

,....,

Nozzle Holder and Glow Plug (Begin Spec E) \

' / -

1 (_ " 1

13-i 15

" r'\

F'\

-- () / 1

REF PART QTY PART REF PART QTY PART \~ " NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185-7106 1 Assy. Pipe, Overflow 9 185-6897 1 Pipe, lnjection ~ 2 185-7082 1 Screw, Air Bleeder 10 185-5612 2 Clamp, Pipe 3 185-2284 2 Gasket 11 185-2345 2 Clamp, Pipe 4 147-0978 3 Assy. Holder, Nozzle (See 12 185-2385 2 Screw, with Washer

Separate Page for 13 Glow Plug Components) 333- 0802 3 12V

5 185-5337 3 Gasket 185-7268 3 24V 6 185-5985 3 Seal, Heat 14 185-6899 1 Cord, Glow Plug 7 185-6750 1 Pipe, lnjection 15 185-5615 3 Nut, Flange 8 185-6751 1 Pipe, lnjection

( __ ~

40 MDKBL/M/N ~

Nozzle Holder and Glow Plug {MDKBM Begin Spec B)

(

14 12

1


1 185-7404 1 Assy. , Pipe Overflow 12 185-6751 Pipe, lnjection 2 185-5609 1 Screw, Air Bleeder 13 185-6897 1 Pipe, lnjection 3 185-2284 1 Gasket 14 185-7266 1 Pipe, lnjection 4 185-5607 1 Pipe Assy, Overflow (lncludes 15 185-5612 3 Clamp, Pipe

Clip) 16 185-2345 3 Clamp, Pipe 5 181-9055 1 Pipe, Overflow 17 185-2385 3 Screw, W/Washer 6 185-5608 2 Clip, Pipe 18 Plug, Glow 7 147-0924 4 Kit, Holder Nozzle 333-0802 4 12V 8 185-6740 4 Holder, Nozzle 185-7268 4 24V 9 185-5337 4 Gasket 19 185-6624 1 Cord, Glow Plug

10 185-5985 4 Seal, Heat 20 185-5616 4 Nut, Flange 11 185-6750 1 Pipe, lnjection

41 MDKBLJM/N

Nozzle Holder and Glow Plug (MDKBN Begin Spec B)


1 185-7265 1 Assy Pipe, Overflow 11 185- 7266 1 Pipe, lnjection 2 185-7082 1 Screw, Air Bleeder 12 185-5612 3 Clamp, Pipe ~ 3 185-2284 2 Gasket 13 185-2345 3 Clamp, Pipe 4 181 - 9090 4 Kit Holder Nozzle 14 185-2385 3 Screw, Washer Head ~ 5 185-6740 4 Assy. Holder, Nozzle 15 Glow, Plug 6 185-5337 4 Gasket 333- 0802 4 12V 7 185- 5985 4 Seal, Heat 185- 7268 4 24V ("\

8 185-6750 1 Pipe, lnjection 16 185-6624 1 Cord Glow, Plug 9 185-6751 1 Pipe, lnjection 17 185-5615 4 Nut, Flange

10 185-6897 1 Pipe, lnjection

(_

42 MDKBLJM/N

Nozzle Holder and Glow Plug (MDKBM and MDKBN Begin Spec E)


1 185- 7265 1 Assy Pipe, Overflow 10 185-7266 1 Pipe, lnjection 2 185- 7082 1 Screw, Air Bleeder 11 185- 5612 3 Clamp, Pipe 3 185- 2284 2 Gasket 12 185- 2345 3 Clamp, Pipe 4 147- 0978 4 Kit Holder, Nozzle 13 185- 2385 3 Screw, with Washer 5 185- 5337 4 Gasket 14 Plug, Glow 6 185-5985 4 Seal, Heat 333- 0802 4 12V 7 185- 6750 1 Pipe, lnjection 185-7268 4 24V 8 185- 6751 1 Pipe, lnjection 15 185-6624 1 Cord, Glow Plug 9 185- 6897 1 Pipe, lnjection 16 185-5615 4 Nut, Flange

r 43

MDKBLJM/N

Nozzle Holder Components

,. ¡ 3: T=0.1 Omm

2-: ~ \3 :T .. 0.80mm

'

44

1

1 1-1 1

MDKBL/M/N

e·

e

'\

~

.,,--..,,

"\

,......,,

Nozzle Holder Components


Holder Assy, Nozzle (lncludes 4 *Nut Parts Marked *) 185-6900 3 MDKBL

185-6740 3 MDKBL Spec A-D 185-6900 4 MDKBM,MDKBN 185-6740 4 MDKBM, MDKBN Spec A-D 5 *Washer, Plain 147-0978 4 MDKBM,MDKBN 185-6906 3 MDKBL

Begin Spec E 185-6906 4 MDKBM, MDKBN 2 *Washer Assy, Adjust (lncludes 6 *Washer, Adjusting

Adjusting Washers) 185-6901 3 MDKBL 185-6908 3 MDKBL 185-6901 4 MDKBM, MDKBN 185-6908 4 MDKBM, MDKBN 7 *Spring, Nozzle

3 Washer, Adjusting 185-6902 3 MDKBL MDKBL 185-6902 4 MDKBM, MDKBN

185-6909 3 .10mm 8 *Rod, Push 185-6910 3 .20mm 185-6904 3 MDKBL 185-6911 3 .30mm 185-6904 4 MDKBM, MDKBN 185-6912 3 .40mm 9 *Piece, Distance 185-6913 3 .50mm 185-6903 3 MDKBL 185-6914 3 .52mm 185-6903 4 MDKBM, MDKBN 185-6915 3 .54mm 10 *Piece, Nozzle 185-6916 3 .56mm 185-6907 3 MDKBL Spec A-D 185-6917 3 .58mm 185-6907 4 MDKBM, MDKBN Spec A-D 185-6918 3 .80mm 147-0974 3 MDKBL Begin Spec E

MDKBM, MDKBN 147-0974 4 MDKBM, MDKBN 185-6909 4 .10mm Begin Spec E 185-6910 4 .20mm 11 *Nut, Nozzle* 185-6911 4 .30mm 185-6905 3 MDKBL 185-6912 4 .40mm 185-6905 4 MDKBM, MDKBN

e·. 185-6913 4 .50mm 185-6914 4 .52mm

* - Parts lncluded in Nozzle Holder Assy. 185-6915 4 .54mm 185-6916 4 .56mm 185-6917 4 .58mm 185-6918 4 .80mm

45 MDKBUM/N

:e

Valve and Rocker Arm (Spec A)

3 2 \ /

4~t~ª \ ~ 7 '-...4

~-9 \ 10 11

REF PART NO. NO.

1 185-6690 2

3

4

5

6

7

8

185-2184 185-2184

185-2179 185-2179

185-6693 185-6693

185-6695 185-6695

185-6694 185-6694

185-6687 185-6687

185-6691 185-6691

9 185-2072 10 185-6689 11 185-6692 12

185-6681 185-6681

QTY. USED

2

3 4

3 4

6 8

6 8

6 8

3 4

2 3 1 2 2

3 4

PART DESCRIPTION

Washer, Rocker Arm Shaft Washer, Plain

MDKBL MDKBM, MDKBN

Nut MDKBL MDKBM,MDKBN

Arm Assy, Rocker (lncludes Screw and Nut)

MDKBL MDKBM,MDKBN

Nut MDKBL MDKBM, MDKBN

Screw, Adjusting MDKBL MDKBM,MDKBN

Bracket, Rocker Arm MDKBL MDKBM, MDKBN

Spring, Rocker Arm MDKBL MDKBM, MDKBN

Screw, Rocker Arm Set Washer, Rocker Arm Shaft Circlip, Externa! Valve, lnlet

MDKBL MDKBM, MDKBN

47

13

14

15

16

17

18

19

20

185-6682 185-6682

185-7300 185-7300

185-6683 185-6683

185-2076 185-2076

110-3827 110-3827

185-2080 185-2080

185-6688 185-6688

185-6923 185-6685

21 185-6686

3 4

6 8

6 8

6 8

6 8

6 8

3 4

1 1 2

PART DESCRIPTION

Valve, Exhaust MDKBL MDKBM, MDKBN

Seal, Valve Stem MDKBL MDKBM, MDKBN

Spring, Valve MDKBL MDKBM, MDKBN

Retainer, Valve Spring MDKBL MDKBM, MDKBN

Collet, Valve Spring MDKBL MDKBM, MDKBN

Cap, Valve MDKBL MDKBM, MDKBN

Stud MDKBL MDKBM, MDKBN

Shaft Assy, Rocker Arm (lncludes Screws) MDKBL MDKBM, MDKBN

Screw, Set

MDKBLJM/N

10


185-6681 3 110-4021 3

2 185-6682 3 110-4022 3

3 185-6683 6 4 110-3959 6 5 181-9036 6 6 185-7300 6 7 185-6459 6 8 185- 7439 1

Valve and Rocker Arm MDKBL (Begin Spec B-E)

14

9

13

__,,11_.~~-

/~m ®ª

9 @~Xo ~@ ºo)f/' ,_.,

13 (( o .-

-~:}}Th, ~ _:; . . . /

~-<- ( ~-_/ ¿·:. PART REF PART QTY PART

DESCRIPTION NO. NO. USED DESCRIPTION

Valve, lnlet 9 185-6697 3 Bracket, Rocker Arm Spec B-D 10 185-7441 1 Pin, Spring Begin Spec E 11 185-6689 2 Washer, Rocker Arm Shaft

Valve, Exhaust 12 185-7395 2 Washer, Plain Spec B-D 13 185- 6691 2 Spring, Rocker Arm Begin Spec E 14 185-6693 6 Assy, Rocker Arm

Spring, Valve 15 185-6694 6 Screw, Adjusting Retainer, Spring 16 185-6695 6 Nut Collet, Valve Spring 17 185- 6688 3 Stud Sea!, Valve Stem 18 185-2179 3 Nut Cap, Valve 19 185-2184 3 Washer, Plain Shaft, Rocker Arm

48 MDKBL/M/N

( ..__

'

'

(~~

" r>

re-,,.---... REF PART QTY

NO. NO. USED

"' 1 185-7440 2 2 185-2184 4

"' 3 185-2179 4 4 185-6693 8

r 5 185-6695 8

0 6 185-6694 8 7 185-6687 4 8 185-6691 3

""' 9 185- 7441 1 10 185-6689 2

0 11 185- 7395 2 12

r'\ 185- 6681 4 110-4021 4

r

,,.--,..

Valve and Rocker Arm (MDKBM and MDKBN Begin Spec B-E)

PART DESCRIPTION

Bolt Washer, Plain Nut Arm Assy, Rocker (lncludes

Screw and Nut) Nut Screw, Adjusting Bracket, Rocker Arm Spring, Rocker Arm Pin, Spring Washer, Rocker Arm Shaft Washer, Plain Valve, lnlet

Spec B-D Begin Spec E

49

REF NO.

13

14

15 16 17 18 19 20

185-6682 4 110-4022 4

185-7300 8 110-3974 8 185-6683 8 181-9117 8 181-9036 8 185-6459 8 185-6688 4 181-9100 1

PART DESCRIPTION

Valve, Exhaust Spec B-D Begin Spec E

Seal, Valve Stem Spec B-D Begin Spec E

Spring, Valve Retainer, Spring Collet, Valve Spring Cap, Valve Stud Shaft, Rocker Arm

MDKBL/M/N

REF NO.

2 3 4 5

6

Water Flange

5 ~ * and 6 7

~\ ~~-

4--

. >

~

/ / ( 2 1

1-; 1 t...

ijd~~~ ~...._ . :- -~( . / -·.J.~..: \\ ~

PART NO.

185-7297

185- 6445 185-6667 185- 6666

300-5040 300-5041

193-0318

. ....-: \ :?-' .,;1 ' . \ w ~. j~: ¿\~;-L i \ ,._ _ ·<") 14 13

. . \J..,· .

QTY. USED

1 2 1

. ' \._. (¡ ( 0-)

PART DESCRIPTION

Flange, Water (lncludes Water Return Pipe)

Pipe, Water Return 8and, Pipe Pipe, Water Return

*Kit, Sender (lncludes Water Temperature Sender)

Negative Ground lsolated Ground

Sender, Water Temperature (E2) Negative Ground (8200,

8201) 193-0457- 01 + lsolated Ground (8380)

50


7 185-5826 1 Plug 8 185- 6781 2 8olt 9 185-7298 1 Cover, Thermostat

10 185-6004 1 Gasket, Thermostat 11 185- 6005 1 Thermostat 12 185- 6922 1 Gasket, Water Flange 13 185-2388 3 8olt 14 185- 6665 1 8olt

* - Kit Also lncludes Oil Pressure Sender Usted on Oil System Page.

+ - Sender lncluded in lsolated Ground Kit Usted on lsolated Ground Page.

MDK8L/M/N

( '

- ,

e

(

r

,,,-

"

,--...

,... ('--

F'

~

r

1

( 2 )

8

2

REF PART NO. NO.

185-6867 185-6497

2 185-6868 185-6498

3 185- 6501 4 185-6721 5 185-6500 6 185-6503 7 185-2384 8 185-6499 9 503-0976

10 503-2070 503-2087

Cylinder Head Cover (Spec A)

13--9

5

6~ 7_¡

QTY. USED

1 1 1 1 1 1 2 1 2

PART DESCRIPTION

Cover Assy, Cylinder Head (lncludes Parts Marked *) MDKBL MDKBM,MDKBN

*Gasket, Cylinder Head Cover MDKBL MDKBM, MDKBN

*Plate, Upper Breather Element *Element, Breather *Plate, Lower Breather Element *Shield, Breather Oil *Screw, Washer Head *Joint, Breather Pipe Clamp, Hose Hose, Breather

MDKBL MDKBM, MDKBN

51


11 O'Ring 185-2349 1 MDKBL 185-2349 2 MDKBM, MDKBN

12 Cover, Oil Fill 185-5407 1 MDKBL 185-5407 2 MDKBM, MDKBN

13 Nut, Cap 185-6394 3 MDKBL 185-6394 4 MDKBM, MDKBN

14 Gasket 185-2291 3 MDKBL 185-2291 4 MDKBM, MDKBN

* - Parts lncluded in Cylinder Head Cover Assy.

MDKBLJM/N


134- 5384 1 134-5384 1

2 123- 2298 1 3 185-6868 1 4 181-9240 1 5 181 - 9238 1 6 185-2384 4 7 185-6103 1

Cylinder Head Cover MDKBL(Begin Spec 8-E)


Cover Assy, Cylinder Head 8 185- 6394 (lncludes Parts Marked *) 9 185- 2291 Spec B 10 181 - 9220 Begin Spec E 11 181 - 9109

Shield, Breather 12 181 - 9025 *Gasket, Cylinder Head Cover 13 181 - 9000 *Comp. Valve, Breather 14 185-7426 *Cover, Breather *Screw, Pan Head

5

G;}-s - g

i}


3 *Nut 3 Gasket 1 Tub, Breather 1 Clamp, Hose 1 Clamp, Hose 1 Plug, Oil Filler 1 O' Ring

*Pipe, Water Return * - Parts lncluded in Cylinder Head Cover Assy.

52 MDKBL/M/N

) --r

(

\ "' ,....,

r--.,

~

.-.,. ( -l \

"----

-..¡

~

( / ~,

'--· ,...._,

r-

"" ,.,.--..,

( "'\

;"""'\

,..,,

"' r'\

{"\

:e

REF PART NO. NO.

134-5386 134-5386

2 123-2298 3 185-6498 4 181-9240 5 181-9238 6 185-2384 7 181 - 9188 8

185-6394 181-9079

Cylinder Head Cover MDKBM, MDKBN (Begin 8-E)

14--

QTY PART REF PART USED DESCRIPTION NO. NO.

Cover Assy, Cylinder Head 9 185-2291 (lncludes Parts Marked *) 10 181-9000

1 Spec B 11 185-7426 1 Begin Spec E 12 181-9220 1 Shield, Breather 13 181-9109 1 *Gasket, Cylinder Head Cover 14 181 - 9025 1 *Comp. Valve, Breather

i-s


3 Gasket 1 Plug, Oíl Filler 1 O' Ring 1 Tub, Breather 1 Clamp, Hose 1 Clamp, Hose

1 *Cover, Breather * - Parts lncluded in Cylinder Head Cover Assy. 4 *Screw, Pan Head 1 *Pipe, Water Return

_/

*Nut 3 Spec B 3 Begin Spec E

53 MDKBL/M/N

14

REF PART NO. NO.

185- 6480 103- 0858

MDKBL 103- 0861

2 185-6487 3 185- 6486 4 185-6485 5 185-6482 6 185-6484 7 185- 6483 8 185-5742 9 185- 5869

10 185-5741 11 185- 5743 12 185-6481 13 185-2124 14 185-5835 15 185- 7216 16 185-6490 17

185-6864 185-6494

/ 15

QTY.

Gearcase (MDKBL, MDKBM and MDKBN Spec A-D)

(/2 i ~

lr(j~ (· " '

24~ 25~

\

l J 1i 13

1 1

l ......

\,.,.,,,,.,..-.,,..,..,u..

17 20

PART REF PART

M ) '

' \~ j

/ ' \\ ' 1

0

2 3

8

QTY. PART USED DESCRIPTION NO. NO. USED DESCRIPTION

Gea1case Assy (lncludes Parts 18 185-6491 2 Bolt Marked *) 19 185- 7069 4 Bolt

SpecA 20 185-6665 2 Bolt Gearcase Begin Spec B 21 185- 5869 2 O'Ring (Spec B)

22 185- 3080 2 O'Ring (Spec B) Begin Spec B 23 185- 6863 1 Gasket, Gearcase

MDKBM,MDKBN 24 Cover, Oil Fill 5 *Screw, Countersunk Head 185-5407 SpecA-B 1 *Cover, Oil Pump 123-2299 Spec C MDKBL 1 *Rotor, Oíl Pump 25 185-2349 O'Ring (MDKBL) 1 *Spring 26 Stud 1 *Ball 185- 2359 SpecA 1 * Seat, Valve 185-7425 Begin Spec B 1 *Bolt 27 Stud 1 *O'Ring 185- 6493 2 SpecA 1 *Cover 185- 7423 2 Begin Spec B 1 *O'Ring 28 185- 6759 1 Washer, Spring 5 *Plug 29 185-4255 1 Nut 1 *Fitting, Connector 30 185-6492 1 Bolt 1 Filter, Oil 31 185-5833 3 Bolt 1 Plug 32 505- 2252 1 Plug (MDKBM, MDKBN) 1 Bolt

Seal, Oil MDKBL MDKBM,MDKBN * - Parts lncluded in Gearcase Assy.

54 MDKBLJM/N

,---._

,.-..,

,.---.,_

,.,...__

~

r-.,

(~ ,.--.,,

( /

l r-- ··

23

17

21

4

30~

" ( .r -

REF PART NO. NO.

103- 0861

2 185-6481 3 505- 2252 4 185-2124 5 185- 6482 6 185- 6483 7 185-6484 8 185-5741 9 185- 5742

r- 10 181 - 9021 11 181 - 9019 12 185- 6485 13 185- 6486 14 185-6487 15 185- 6863 16 185-5833

Gearcase (MDKBL, MDKBM and MDKBN Begin Spec E)

17

2 18 1

14 28 27 29

16

26

24 22

2 3 2

16

19 2

25

20


17 18

Gearcase Assy (lncludes Parts Marked *)

4 *Plug 1 *Plug 1 *Joint, Pipe 1 *Spring 1 *Seat, Valve 1 *Ball 1 *Cover 1 *Bolt 1 *O'Ring 1 *O'Ring 1 * Assy Rotor, Oil Pump 1 *Cover, Oil Pump 5 *Screw, Counter Sunk Head 1 Gasket, Gear Case 3 Bolt

15

55

14

13 12

5 7 6

10 11

8 9

2


17 185-7069 4 Bolt 18 185-6489 2 Bolt 19 184-0038 1 Bolt 20 185-6491 ,...

Bolt L

21 185-6492 Bolt 22 185-7423 Stud 23 181-9013 Nut 24 185-6759 1 Washer, Spring 25 185- 6864 1 Seal, Oil 26 185- 7425 2 Stud 27 185-7216 1 Cover, Gear Case 28 181-9000 1 Cover, Oil Fill 29 185-7426 1 O'Ring 30 185- 5835 1 Filter, Oil

* - Parts lncluded in Gearcase Assy.

MDKBLJM/N

REF PART NO. NO.

185-6671 181-9108

2 185-6672 3

185-6673 181-9116

4 185- 5714 181-9233

QTY. USED

Captive Water Pump Components

8

PART DESCRIPTION

Pump Assy, Water (lncludes Parts Marked *) SpecA Begin Spec B

*Flange, Pump Water *Bearing

SpecA Begin Spec B

*Seal Assy, Mechanical SpecA Begin Spec B

56

REF PART NO. NO.

5 185-6674 181-9115

6 185- 5716 7 185- 6677 8

185-5745 181-9007

9 185-7299

QTY. USED

PART DESCRIPTION

*lmpeller, Captive Water Pump SpecA Begin Spec B

*Pipe, Water Return 4 Bolt

Bolt 2 SpecA 2 Begin Spec B 1 Gasket, Water Pump

* - Parts lncluded in Water Pump Assy.

MDKBLJM/N

( __

!

,.-., \

8


185-7269 Alternator (12V) (No Components Available)

2 185-5445 1 Nut 3 185- 6785 1 Washer, Spring 4 185-7272 1 Washer, Plain 5 185-7271 1 Bolt 6 185-6934 1 Belt, Fan (37.5") 7 Pulley, Fan Orive

185-6933 MDKBL 185- 7273 MDKBM, MDKBN

Alternator (12V)

REF NO.

8 9

10 11 12 13 14

57

PART NO.

185- 6633 185-2564 185-6786 185- 2388 185-7270 185-6631 185-2572


1 Bolt 1 Bolt 2 Washer, Plain 1 Bolt 1 Stay, Alternator 1 Pulley, Fan 4 Bolt

MDKBLJM/N


185-7225

2 185-5445 3 185-6630 4 185-6785 5 185-7227 6

185-6933 185-7273

7

PART DESCRIPTION

Alternator (24V)

REF NO.

Alternator (24V) (See Separate 7 Page for Components) 8

Nut 9 Washer, Plain 10 Washer, Spring 11 Bolt 12 Pulley, Fan Drive 13

MDKBL 14 MDKBM, MDKBN

58

PART QTY. PART ~

NO. USED DESCRIPTION ,......,

185-6633 Bolt 185-2564 Bolt 185-6786 Washer, Plain 185-7226 Stay, Alternator 185-2388 1 Bolt 185- 6631 1 Pulley, Fan 185-6934 1 Belt, Fan (37.5") 185- 2572 4 Bolt

MDKBL./M/N

r

r

f\.· (

\ '-

REF NO.

2 3 4 5

PART QTY. NO. USED

185-7225 185-7228

185- 5771 185- 7229 185-5777 185-5782

Alternator Components (24V)


Alternator 6 185- 5784 Rotor (lncludes Cover and 7 185-5783

Bearing) 8 185- 6820 Cover, Bearing 9 185-6816 Bearing, Ball Bearing, Ball


2 Spring, Brush 2 Brush 1 Regulator 1 Rectifier Assy

Holder, Brush (lncludes Brush Note: Parts not ldentified are Not For Sale. and Spring)

59 MDKBLJM/N

32} 31

/

3

Fuel Pump (Spec A)

/

60

"-._

"" 25 24

/

MDKBLJM/N

/ r-\. REF

NO.

2 3 4 5 6 7 8 9

10 11

12

13 14 15 16 17 18

19 20

PART NO.

149- 2100

149-2331 - 01 149- 2618-04 149- 2601 502-0003 502-0029 502-0041 502-0020-01 502- 0065 505-1490 800-3017-19

821-6002- 02

850- 0114-54 862-0026- 55 149- 2106 502- 0028 149- 2635

501-0709 501-0710 501 - 0672-01 501-0672-04


All parts Marked *) *Filter, Base (lncludes

Element, Plug, and Base) 1 *Pump, Fuel (ES) 1 *Bracket, Mounting 1 *Line, Fuel (.25") 1 *Connector, lnverted Male 1 *Bushing, Pipe 1 *Elbow, Male 1 *Elbow, Pipe 1 *Elbow, lnverted Male 2 *Connector, Male 2 *Screw, Hex Head Cap

(M8 X 1 .25 X 20mm) 2 *Screw, Hex Head Sems

(M6 X 1X12mm) 2 *Washer, Lock (M8) 2 *Nut, Hex (M8) 1 Element 1 Plug, Drain 1 Base, Aluminum

Line, Fuel Assy 1 MDKBL 1 MDKBM,MDKBN 1 Line, Fuel (28.5") 1 Line, Fuel {38.5")

Fuel Pump (Spec A)


21 502- 0055 1 Elbow, Pipe 22 502- 1245 1 Adapter, Pipe 23 505-1489 2 Connector, Female Bulkhead 24 800-3030 3 Screw, Hex Head Cap

(M1 o X 1.25 X 20mm) 25 850- 0114-55 3 Washer, Lock (M10) 26 518- 0515 1 Clip, Hose 27 149-2655 1 Kit, Fuel Adapter (lncludes

Barbed Hose Connector) 28 502-1162 2 Connector, Barbed Hose

{1/4- 18 X 3/8") 29 149-2654 Kit, Fuel Adapter (lncludes

Barbed Hose Connector) 30 502-1218 2 Connector, Barbed Hose

(1/4- 18 X 5/16") 31 149-2612 Kit, Adapter Fitting (lncludes

Metric Adapters) 32 505- 1485 2 Adapter, Metric NPT 33 304- 0831 - 03 1 Bracket, Resistor (24V) 34 304- 0796 2 Washer, Centering (24V) 35 304-0797 1 Resistor (24V) 36 856-0003 1 Washer, EIT (#10)(24V) 37 813-0112 1 Screw, Round Head Machine

(#10-32 X 2.5")(24V) 38 526-0406 2 Washer, Flat (M14)

61 MDKBLJM/N

Fuel Transfer Fuel Pump C) (Spec

24

26

62

FRONT BULKHEAD

MDKBL/M/N

(_

,,..

~

r

('. Fuel Pump, Fuel Transfer (Spec C)

r'\

r- REF PART QTY. PART REF PART QTY. PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

r"' Fuel Transfer 14 503-2200-09 *Hose, Fuel

541-0853 1 Kit, Label, Bulkhead 15 862-0026-55 2 *Nut, Hex (M8) {' 1 505-1489 2 Connector, Bulkhead 16 850-0114-54 2 *Washer, Lock (M8)

2 526-0406 2 Washer, Flat (M14) 17 149-2761-03 1 *Bracket, Fuel Pump 3 503-2588-04 1 Hose, Fuel (Front or Rear) 18 800-3017-19 2 *Screw, Hex Head Cap 4 503-2588-03 1 Hose, Fue! (Front or Rear) (M8 X 1 .25 X 20mm)

""'. 5 502-0055 1 Elbow, Pipe 19 821-6002-02 5 Screw, Hex Head Sems 6 502-1245 Adapter, Pipe (M6x 12mm) 7 502-1368 Tee, Street 20 518-0515 1 Clip ..... 21 850-0114-55 3 Washer, Lock (M1 O)

Fuel Filter 22 800-3030 3 Screw, Hex Head Sems 8 149-2634-01 Assy Filter, Fue! (lncludes (M1 o X 1.25 X 20mm)

Parts Marked *) 23 149-2646 *Pump, Fue! ,.......... 9 505-1490 2 *Connector, Male 24 304-0832 1 Resistor, (24V)

10 502-1353-02 1 *Elbow, 90º Street 25 502-1367-02 3 *Connector, Hose 11 503-2309 12 *Clamp, Hose (1 per Filter Opening) r 12 503-2200- 07 1 *Hose, Fuel 26 502-0020-01 *Elbow, Street 13 502-1367-01 1 *Connector, Hose 27 503-2200-08 *Hose, Fuel

:e

63 MDKBLJM/N

6


1 518-0515 1 Clamp, Hose 2 502-1133 2 Coupling, Hose 3 502-1615 1 Coupling, Hose 4 502-1367-02 1 Connector, Hose 5 503-2588-03 1 Hose, Fuel

Fuel Transfer (Begin Spec D}

Front Connection

REF PART NO. NO.

6 503-2935-02 7 503-2808 8 517-0136-01

64

Front Bulkhead

QTY. PART .--..._

USED DESCRIPTION

Hose, Fuel 4 Clamp, Hose 2 Plug, Hose (Front and

Rear Housed)

( _

MDKBLJM/N

:13

:14

1

1 . ~///~~ ! --- - ......-

L ------ 6 ---- -----

' / v'

Fuel Pump {Begin Spec D)

12

66

! !

/

Í

(

L~9

( __ ,

MDKBL/M/N

r

r/ l '·

REF NO.

1 2 3

4 5 6

7

8

9

PART QTY. NO. USED

149-2830-03 1 149-2634- 01 1 800- 3017- 19 2

850- 0114- 54 2 862-0026- 55 2 502-1367- 02 3

149- 2646 1 149-2795 1 821-6002-02 2

502-1353-02 2

Fuel Pump (Begin Spec D)

PART REF PART QTY. PART DESCRIPTION NO. NO. USED DESCRIPTION

Bracket, Fuel Pump 10 502- 0020- 01 1 Elbow, Pipe Filter, Full 11 505-1490 1 Connector, Male Screw, Hex Head Cap 12 503-2883- 01 1 Hose, Fuel

(M8 X 1.25 X 20mm) 13 503- 2883-08 1 Hose, Fuel Washer, Split Locking (M8) 14 503-2883- 07 1 Hose, Fuel Nut, Hex (M8 x 1.25) 15 503- 2808 12 Clamp, Hose Connector, Hose 16 502- 1367-01 2 Connector, Hose

(1/4 NPT X 1/4 Hose) (1/8 NPT X 1/4 Hose) Pump, Fue! 17 502- 1368 Tee, Street (1/8 NPT)

12V 18 502- 0055 Elbow, Pipe 24V 19 502-1245 Adapter, Pipe

Screw, Hex Head Sems 20 800-3030 Screw, Hex Head Cap (M6 X 1.0 X 12mm) (M1 o X 1 .25 X 20mm)

Elbow, 90º Pipe 21 850-0114-55 3 Washer, Split Locking (M1 O)

67 MDKBLJM/N


155-3217

2 155-2030

3 155-3216

4 155-2029 5

503-1142 8 503-1142 4 503-1142 10

Water Separator/Muffler

PART DESCRIPTION

Kit, Muffler/Separator (lncludes Parts Marked *)

Kit, Muffler Marine (lncludes Parts Marked +)

Kit, Water Separator (lncludes Parts Marked #)

*+Muffler, Marine Clamp, Hose (2")

+ Muffler Kit # Separator Kit * Muffler/Separator Kit

68

REF PART NO. NO.

6 155-1002 7 155-3218 8 503-1139

QTY. USED

1 1 4

3 ~

5, 7' 8

PART DESCRIPTION

*+Strainer, Slotted *#Separator, Water (2") *#Clamp, Hose (1-1 /2")

* - Parts lncluded in Muffler/Separator Kit. + - Parts lncluded in Muffler Kit. # - Par!§ lncluded in Water Separator Kit.

MDKBL/M/N

(

Remete Water Separator

2

o o

1


149-2073 Kit, Remote Fuel/Water 2 149- 2041 - 03 1 Bracket, Separator Mounting Separator 3 502- 0020 1 Elbow, Street 90º

149- 1908- 05 Separator, Fuel/Water (See 4 502- 0029 2 Bushing, Pipe Separate Page for Components)

69 MDKBLJM/N


149-1908-05 149-2046

2 149-1953

3 149-1914-01 4 502-0153 5 149-1949

Remate Water Separator Components

~/ /

4

PART DESCRIPTION

Separator, Water Kit, Metal Bowl Replacement

(lncludes Plug, O'Rings and Drain Assy)

Assy, Drain (lncludes Knob and Seal)

Element (lncludes Seals) Plug, Hex (1/4") Assy, Replacement Head

(lncludes Vent Plug, O'Rings, Seal, Cap, Tube and Pump Assy)

5


6 149-1952 7 149-2047

8 149-2045

70

PART DESCRIPTION

Plug, Vent {lncludes O'Ring) Assy, Pump (lncludes

Plunger, Retainer, Shaft, Check Ball, Knob and Screw)

Kit O'Ring (lncludes Seal and Plunger)

l

MDKBL./M/N

r

r ( ,-... \

" ( \

Governor Actuator

3

2 ~/ \?


306-5006-01 1 306-5006-02 1

2 725-1027 2

3 526-0063 2 4 184-0071 1

PART DESCRIPTION

Actuator, Governor (12V) (24V)

Screw, Slotted Head Cap (M6 X 1 X 16mm)(1 /32")

Washer, Copper Gasket, Solenoid Cover

71 MDKBL/M/N

"

(' Heat Exchanger

" /

( 3 r--... '

...--,.

"

8~

( '

" ,.---


130-5176 Kit, Cap (lncludes Parts 7 130-4740-03 1 Strap, Mounting Marked *) 8 130-4434 1 Pencil, Zinc

/' Exchanger, Heat 9 508-0210 2 Edging, Heat Exchanger 130-4985-03 1 SpecA-D Bracket (90mm) - 130-7489-02 2 Spec E 10 130-4739-03 1 Bracket, Heat Exchanger

2 800-0317 1 *Screw, Hex Head (5/16-18) 11 862-0026-54 2 Nut, Hex (M6 x 1 mm)

r' 3 130-5169 1 *Cover, End 12 850-0114-53 2 Washer, Lock (M6) 4 509-0351 1 *O'Ring 5 130-5170 1 *Gasket, End Cover

r 6 821-6002- 02 1 Screw, Hex Head Sems * - Parts lncluded with Heat Exchanger and in Heat (M6 X 1 X 12mm) Exchanger Cap Kit. ,,-,

,,.....,_ ,

( '-- -

73 MDKBL/M/N

Cooling System (Spec A-C)

2

l.

74 MDKBL/M/N

r

" r' ( ..

,,.......,.

r--,---,

,..-

r.

0

r

r

,,--.,.

r-

~e ,#"\

"

rv.

" r--..

('..

/

( ~ \

REF NO.

2

3 4

5

6

7 8

9

PART QTY. NO. USED

501-0712- 01

501-0712-02

503-2089-02 503-2207

503-2195 503-2196

503-2197

503-1137 10

503-1137 8 503- 1137 2

503- 1137 8

503-1137 6 503- 1137 2 518- 0548-05 1 185- 6579 1

132-0358 132-0459

Cooling System (Spec A-C) PART REF PART QTY. PART


Hose,Coolant 10 503- 1136 2 Clamp, Hose (Keel Cooling Wet (MDKBL Heat Exchange Wet Exhaust and Heat Exchange

Exhaust) Wet Exhaust) (Heat Exchange Wet Exhaust 11 800- 3017-19 Screw, Hex Head (M8 x 20mm) MDKBM and MDKBN) (Heat Exchange Wet and Dry

(Keel Cooling Wet all models) Exhaust Keel Cooling Wet Hose, Coolant (Heat Exchange Exhaust) Wet and Dry Exhaust Keel 12 800-3017- 22 Screw, Hex Head (M8 x 35mm) Cooling Wet Exhaust) (Heat Exchange Wet and Dry

Hose, Coolant (Ali Options) Exhaust Keel Cooling Wet Hose, Coolant (Heat Exchange Exhaust) Wet and Dry Exhaust) 13 862-0026- 55 Nut, Hex (M8)(Heat Exchange

Hose, Coolant (Heat Exchange Wet and Dry Exhaust Keel Wet and Dry Exhaust Keel Cooling Wet Exhaust) Cooling Wet Exhaust) 14 850- 0114- 54 2 Washer, Lock (M8)

Clamp, Hose (Heat Exchange Wet and Dry SpecA Exhaust Keel Cooling Wet

Heat Exchange Dry Exhaust) and Wet 15 130-5387-01 Tube, Low Pressure Switch

Keel Cooling Wet (Heat Exchange Wet and Dry Keel Cooling Dry Exhaust Keel Cooling Wet

Spec C Exhaust) Heat Exchange Dry 16 503-2230 Hose, Coolant (Spec A) andWet (Heat Exchange Wet and Dry

Keel Cooling Wet Exhaust Keel Cooling Wet Keel Cooling Dry Exhaust)

Clamp, Hose (Ali Options) 17 502-1354 Reducer, Hose Connector Gasket, Water Pump (Heat (Keel Cooling Wet Exhaust)

Exchange Wet and Dry 18 309- 0667 Switch, Pressure (12 and 24V Exhaust Keel Cooling Wet Gnd 12v lso) Exhaust 19 Exchanger, Heat (See Heat

Water Pump (See Separate Exchanger Page for Details) Page for Components) SpecA * - For Heat Exchanger Service Parts See Heat Exchanger SpecC Previous Page

75 MDKBL/M/N

13

2

REF PART NO. NO.

1 503-2195 2 503- 1137 3 518- 0548- 05 4 185- 6579 5 132-0459 6 850-0114- 54 7 800-3017-19

8 800-3017- 22

9 862- 0026-55

Cooling System Wet and Dry Exhaust (Begin Spec O)


1 Hose,Coolant 6 Clamp, Hose 1 Clamp, Hose (lnsulated) 1 Gasket, Water Pump 1 Pump, Water 2 Washer, Split Locking (M8) 1 Screw, Hex Head Cap

(M8 X 1.25 X 20mm) Screw, Hex Head Cap

(M8 X 1.25 X 35mm) Nut, Hex (M8 1 .25mm)

76


10 503- 2196 11

501 - 0712-01 501-0712-02

12 503-1136 13 503- 2908 14

~12 i

j

PART DESCRIPTION

Hose, Coolant Hose

MDKBL MDKBM and MDKBN

Clamp, Hose (Wet) Hose Exchanger, Heat (See Heat

Exchanger Page for Details)

* - For Heat Exchanger Service Parts See Heat Exchanger Previous Page

MDKBLJM/N

~

( ...---...

~

_......,

(_

Keel Cooling (Begin Spec D)

r

r

.,

r 1

,,.-

,C f

f'- REF PART QTY. PART REF PART QTY. PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 503-2195 Hose,Coolant 9 862-0026-55 1 Nut, Hex (M8x1.25mm) 2 Hose, Clamp 10 503-1136 2 Clamp, Hose (Wet Exhaust)

503-1137 2 Dry Exhaust 11 503- 2207 1 Hose, Coolant (Raw Water) 503-1137 6 Wet Exhaust 12 130- 5387- 01 1 Tube, Low Pressure Switch

3 Clamp, Hose (lnsulated) (Wet Exhaust) 518- 0548- 05 1 Dry Exhaust 13 503- 2197 Hose, Coolant (Raw Water) 518-0548-05 2 Wet Exhaust 14 502-1354 Reducer, Hose Connector

4 185- 6579 1 Gasket, Water Pump 15 130-4830 Clamp, Hose (2 OD) 5 132- 0459 1 Pump, Water 16 Hose, Water (Wet Exhaust) 6 850-0114-54 2 Washer, Split Locking (M8) 503-2916- 01 1 MDKBL 7 800-3017-19 1 Screw, Hex Head Cap 503-2916- 02 1 MDKBM and MDKBN

(M8 X 1 .25 X 20mm) 17 898-1311-02 2 Sleeving, Nylon Mesh 8 800-3017-22 Screw, Hex Head Cap

(M8 x 1 .25 x35mm)

,.......

r

í'( \.___

77 MDKBLJM/N


132-0379

132-0380

132-0358 1 1 132-0360 1 2 132-0376 3 3 132-0362 1 4 132- 0367 1 5 132-0361 1 6 132- 0363 1 7 132-0364 2 8 132-0365 1 9 132- 0368 1

10 132-0366 1 11 132-0369 1

Raw Water Pump Components (Spec A-8)

3


Kit, Minar Service (lncludes 12 132- 0370 Parts Marked *) 13 132- 0374

Kit, Majar Service (lncludes 14 132-0371 Parts Marked +) 15 132-0372

Pump, Water 16 132- 0375 Shaft 17 132-0373 Bolt 18 132-0377 Body 19 132-0378 Spacer 20 132-0379

+Sea!, Lip +Ring, Interna! Retaining 21 132-0380 +Bearing, Ball + Ring, Externa! Retaining +Washer,

4/ / 8 /

7


1 +O'Ring 1 +Key 1 + Plate, Wear 2 *+O'Ring 1 *+lmpeller 1 + Plate, Caver 3 Nut 1 Housing 1 Kit, Minor Service (lncludes

Parts Marked *) Kit, Major Service (lncludes

Parts Marked +)

+Sea!, Mechanical * - Parts lncluded in Minor Service Kit. +Seat, Sea! + - Parts lncluded in Major Service Kit.

78 MDKBLJM/N

(

( \_

(

'} ,.....,

" í'

~

,.........

" F')

" F'\

,--..

,,--.._,

:e "

" "

r'.


132-0459 1 " 1 132-0360 1

2 132-0361 1 ,..... 3 132- 0363 1

4 132-0364 2

"' 5 132-0365 1 6 132-0366 1 7 132-0367 1 ....._ 8 132- 0368 1 9 132-0369 1

~( f'\

,......,.

,....,

Raw Water Pump Components (Begin Spec C)

3

8

? 13

PART REF PART

1 2

~ QTY. PART


Pump, Water Shaft

+Seal, Lip + Ring, Interna! Retaining +Bearing, Ball +Ring, Externa! Retaining +Seal, Mechanical

Spacer +Washer, +Seat, Seal

79

10 132-0370 1 +O'Ring 11 130-6526 1 +Plate, Wear 12 132-0372 2 *+O'Ring 13 132-0374 1 +Key 14 132-0375 1 *+lmpeller

* - Parts lncluded in Minor Service Kit. + - Parts lncluded in Major Service Kit.

MDKBLJM/N

REF PART NO. NO.

1 405-7211 2 821-6006-01

3 503- 2580

REAR BULKHEAD ~

QTY. USED

PART DESCRIPTION

1 Assy, Bulkhead

Raw Water lnlet (Spec C)

REF NO.

PART NO.

4 503- 1137 4 Screw, Hex Head Sems 5

Stainless (M6 x 1.0 x 16mm) 503-2578 Hose, Front Water 503-2579

80

QTY. USED

3

IJ

FRONT

BU LKHEAD

PART DESCRIPTION

Screw, Hose Clamp Hose, Rear Water


MDKBL/M/N

( \~

( -........._ __ ..

\

~

'

,....,

/'.

...-----

,.

r

"""' 2

F"' ¡ "

" r;,

~

1 ,...-,.,

""' " /""'

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" ~

"' "

REF PART NO. NO.

1 404-0058 2 800- 6395-01

3 503-2580 4 503- 1137 5

REAR BU LKHEAD


1 Assy, Bulkhead

Raw Water lnlet (Begin Spec D)

o~ 4 /

REF PART NO. NO.

1

QTY. USED

503-2578 1 4 Screw, Hex Head Sems 503-2579 1

(M6 X 1 .o X 16mm) 1 Hose, Front Water 3 Clamp, Hose

Hose, Rear Water

81

6 503- 2823 3 7 517- 0131 - 02 4 8 517-0138- 07 1

FRON T

BULK HE AD

PART DESCRIPTION


Cover, Hose Clamp Plug, Hole Plug, Hole

MDKBUM/N

Vacuum Relief Valve

-----1

~4

~ REF PART QTY. PART REF PART QTY. PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION ,,.-....,

541-0876-01 Kit, Siphon Break 5 502-1463 1 Connector, Hose 1 503-2728-01 Hose, Coolant 6 503-0977 2 *Clamp, Hose 2 504-0223 Valve, Check 7 508- 1102 2 *Grommet, Rubber 3 502-1425- 02 Cap, Tube ,-... 4 503- 2309 2 Clamp, Hose * - Parts not shown, loose in kit.

,....,

82 MDKBUM/N

r /

,--J

_,-- e _ ,---,, -

REF NO.

1 2 3

PART QTY. NO. USED

130-3574 1 130-3571 1 503-1692 1 130- 3572 1

Coolant Recovery Tank

4

/ 2

/ 4

4

() 4-~


Kit, Coolant Recovery 4 130-3573 Hardware Package (lncludes Hanger, Tank Mounting Hardware) Hose (5/16 l.D. x 120" Lg.) 5 130- 3570 Tank, Coolant Cap, Tank

83 MDKBL/M/N

Oil System (Spec A-C)

- ,


1 120-1332-02 8racket, Oil Drain 8 *Sender, Oil Pressure 2 502-1123 Cap, Pipe 193-0244 Negative Ground (8200 3 501-0910 Hose, Oil Drain 8201) 4 502- 0263 Elbow, Pipe(MDK8L) 193-0430-01 + lsolated Ground (8380) 5 102-1485 Adapter, Oil Drain (MDK8L) 9 505-0395 Reducer, 8ushing (1/8" NPSF) 6 185-5495 Gasket, Oil Drain (MDK8L) 7 502-1180 Elbow, Pipe (MDK8M * - Sender lncluded in Sender Kit Usted on Water Flange

and MDK8N) Page. + - Sender lncluded in lsolated Ground Kit Usted on lsolated

Ground Page. )

\

( __ ....---..

,.--..,,,

,.-., 84

MOK8L/M/N ~

F\

" ,--,,

,....

F\

,---.

,,....__

:e_ r-

r

'""' ,--......

"' REF PART NO. NO.

í' 1 502- 1123 2 501-0910

" 3 502- 0263 4 102-1485

" 5 185-5495 6 502- 0075

;---.

r-

" " ~ í

\,

" r'>

"

Oil System (Begin Spec D)

i ¡

j 1

,qr::_:-:;

2


Cap, Pipe Hose, Oil Drain Elbow, Pipe(MDK8L) Adapter, Oil Drain (MDK8L) Gasket, Oil Drain (MDK8L) Elbow, Pipe (MDK8M

and MDK8N)

85


7 193- 0244

193- 0430-01 8 505- 0395

'~ ~ :::-~~... '""~ .....

'~ ~ '~'"~·\... ,._: ./::é'

:;;:::':::- ... '~~ .... ,.,., 6~-- f7::;

'":::.·'<.::~5f.Í--;.

PART DESCRIPTION

*Sender, Oil Pressure Negative Ground (8200

8201) + lsolated Ground (8380)

Reducer, 8ushing (1/8" NPSF)

* - Sender lncluded in Sender Kit Usted on Water Flange Page.

+ - Sender lncluded in lsolated Ground Kit Usted on lsolated Ground Page.

MDK8L/M/N

Oil Pan MDKBL (Spec A-E) ,.,..-._

~

~

\ ,.---.,

"· \\. ¡--.,


1 185- 7213 1 Pan, Oil 6 O'Ring 2 185-7214 1 Gasket, Oil Pan 185-3078 SpecA-D 3 185-2389 22 Screw, Hex Head 185-7421 Begin Spec E 4 Tube, Oil Pickup 7 Plug

185-7215 Spec A-D 185-2096 SpecA-D 122- 0932 Begin Spec E 517-0418 Begin Spec E

5 185- 6762 Bolt 8 Gasket 185-2343 SpecA-D ..-.,, 509-0428 Begin Spec E

86 MDKBL/M/N

,-----.

,,,---.. Oil Pan MDKBM and MDKBN(Spec A-D)

" /

1 1

r--,· .

"" ['\.

r

r--.

""' ,.--,

('.

" (\

,..-,,,

/'.

" ( -;--.. --

4

/"

f'. 5

" REF PART QTY. PART REF PART QTY. PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

/\ Pan, Oil 6 185- 3078 O'Ring 185- 7246 MDKBM,MDKBN 7 *Gasket, Oil Pan

r'\ 2 Bolt 185- 5478 MDKBM, MDKBN MDKBM,MDKBN 8 Plug (MDKBM, MDKBN)

r-;, 185- 2386 26 SpecA 185- 5826 SpecA 800- 6505 26 Begin Spec B 102-1511 Begin Spec B

,,----, 3 Plug 185- 5826 2 MDKBM, MDKBN

4 Tube, Oil Pickup * - Or Use Three Bond #12070 or #TB1216. .........._

185-7247 MDKBM, MDKBN(Spec A) 181 - 9128 MDKBM,MDKBN

" Begin Spec B 5 185- 6762 Bolt

!"

,........

"r 1

\ ~

,---.. 87

r> MDKBL/M/N

Oil Pan MDKBM and MDKBN(Begin Spec E)

\ ¡t'J t~. : \ \';•: . " , .. ~ ¿_ ·-~

··"'-. ..

2 e 4


1 185- 7246 1 Pan, Oil 5 123- 2414 .1 Tube, Oil Pickup 2 181 - 9094 26 Bolt 6 185- 2563 1 Bolt 3 817-0441 1 Plug 7 185- 7421 1 O'Ring, Sea! ~

4 181 - 9230 1 Plug

/"\

88 MDKBL/M/N \

é>

r Resonator (Spec A-C)

/"'

/ _1_

r--.

r--

,.,-,.,

,,---...

r

" r

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F'\

r-

,...... ~

~e 4

\ ,/'

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" REF PART

/-------.._

-~ \ . L~

~,,--~-~ :'/i:

/00~ )jU.J / ¡,( ,./.,.-/ ,.. 1¡ v. l--/''

/ __,..r~Ref -~l,..PART QTY. PART NO. NO. NO. NO. USED DESCRIPTION

~

155-3239 r'.

Kit, Resonator (lncludes 7 140- 2898 1 Sleeve, Air lntake lnstructions) 8 503-1141 1 Clamp, Hose

Manifold, lntake (lncludes 9 140-3078-01 1 Resonator, lntake ~ Gasket) 10 503-1137 2 Clamp, Hose

MDKBL 11 503-2202-01 1 Hose, Air lntake (1 .25" ID)

" 185-6927 SpecA 12 130-4830 1 Clamp 181-9189 Begin Spec B 13 821-6002-02 2 Screw, Hex Head Sems

,---.. 185-6700

MDKBM, MDKBN (M6 X 12) SpecA 14 821-6001-03 Screw, Hex Head

181-9110 Begin Spec B (M5 X 0.8 X 16mm) ~ 2 Gasket 15 526-2291 2 Washer, Flat

185-6926 MDKBL 16 856-0003 1 Washer, EIT (M1 O)

" 185-6701 MDKBM, MDKBN 17 337-0081 1 Strap, Bond (.75 x 7.50") 3 185-6499 Joint, Breather Pipe Begin 18 810- 0155 Screw, Slotted Round Head

!" 4 185-2389 Spec B Brass (1/4-20 x 1.25")

3 Screw, Hex Head 19 856-0006 2 Washer, EIT (1/4") (M6x 18mm) 20 871-0016 2 Nut, Hex Brass (1/4-20)

r' 5 Screw 21 337-3507 1 Strap, Bond 185-6677 1 MDKBL (12.7 x 412.7mm)

" 185-6677 1

\ 6 r-

2 MDKBM,MDKBN 22 800-3042 Screw, Hex Head Cap Screw, Hex Head (M4 X 10mm)

(M6x 50mm) 23 856- 0002 Washer, EIT (#8) 185-7069 2 MDKBL 24 526-2050 Washer, Flat (M4) 185- 7069 3 MDKBM, MDKBN

r'-

89 r> MDKBLJM/N

REF NO.

1 2 3 4 5 6 7

/ ,/ V

PART NO.

140-2898 503-1141 140-3078-01 503-1137 503-2202-01 503-2790 821-6002-02

QTY. USED

1 1 1 1 1 1 2

Resonator (Begin spec D)

a-~~s ~------~-- -~ 7~

PART DESCRIPTION

Sleeve, Air lntake Clamp, Hose Resonator, lntake Clamp, Hose Hose, Air lntake (1 .25" ID) Clamp Screw, Hex Head Sems

(M6 x 12)

"' / '~!):;>;~~¿_,,. . ·oo,,.¡':}1#

¿;tj/ ~~,~,~~LJ<~ ,,. 1.? . ,,,

f/í ,fl Jj í('/

o '•l·

¡/ §

)( '

'~,~~ ., , >. ·, ,'.'\ ~

,--,,,.,_./··,.,...>-:~ l¡g \ ·~ ~ ;. 1

~~

.'lt"- ,

~'::o~ -.~:':::;;,'":..-:.,~ ..... _,

90

REF NO.

8

9 10

PART NO.

821-6001-03

526-2291

'' '"'. ~::-,",, QTY. .. ,, .,, PART ' .~

USED DESCRIPTION

Screw, Hex Head (M5 X 0.8 X 16mm)

Washer, Flat See lntake Manifold Spec A-C for Manifold Screws Gasket and Manifold

MDKBL/M/N

e

(_

e

Exhaust Manifold

e é\

18 ~ _.. 22

(_.~

92 MDKBLJM/N

,,--.

f\ Exhaust Manifold

" ( REF PART QTY. \ NO. NO. USED ""'\


541-0599 Kit, Marine Muffler (M4 x 10mm)(Wet) r-.... 155-3147 Kit, Marine Muffler 11 155-2666-01 1 + Elbow, Exhaust (Dry Exhaust)

155-2355-02 Kit, Exhaust Tube 12 800-3017-21 4 Screw, Hex Head Cap

"' 155-3146 Kit, Dry Exhaust (lncludes (Dry Exhaust) (M8 x 30mm) Parts Marked +) 13 503-1137 2 Clamp Hose

r\_ 155-3240 Kit, Front Exhaust 14 Plug, Pipe (lncludes Parts Marked*) 502-0153 MDKBL

300-4686-01 Kit, Low Coolant Sender 502-0820 MDKBM, MDKBN (lncludes Sender Harness) 15 503-2046 Hose, Coolant

Manifold Assy (lncludes 16 503-2249 Hose, Exhaust (Wet) ~ Filler Neck) 17 Tube, Exhaust (Wet)

154-3020-01 MDKBL 155-3522 1 MDKBL 154-3060 MDKBM,MDKBN 155-3523 1 MDKBM,MDKBN

2 130-3721 Cap, Radiator 18 503-1142 4 Clamp, Hose (Wet) 3

{' Gasket, Exhaust Manifold 19 526-0003 2 Washer, Flat (Wet)

Spec A-D 20 Stud 185-6925 MDKBL 185-7110 6 MDKBL

r-. 185-6854 MDKBM, MDKBN 185-7110 8 MDKBM, MDKBN Begin Spec E 21 155-2033 1 Elbow, Exhaust (2")

r 154-2369 154-3270

MDKBL 22 Hose, Exhaust MDKBM, MDKBN 503-1963-04 2"x3'

,.-, 4 Nut, Hex Flange (M7 x 1 mm) 503-1963-05 2" x5' SpecA-D 503-1353 1 2"x 10'

185-6699 6 MDKBL 503-1320 1 2" (Bulk) ,...,., 185-6699 8 MDKBM, MDKBN 23 503-1527 1 #*Elbow, Molded Exhaust

Begin Spec E 24 503-1142 4 #*Clamp, Hose

e 185-6699 6 185-6699 8

5 155-3261-02 1 r 6 185-6853 1

MDKBL 25 *Tube, Exhaust MDKBM, MDKBN 155-3233 1 MDKBL (27")

Mixer, Elbow (Wet) 155-3256 1 MDKBM, MDKBN (30.5") + Gasket, Exhaust 26 508-0115 1 *Grommet

7 850-0114-54 4 Washer, Lock (M8) 27 193-0468 1 Sender, Low Coolant Í' 8 815-0916 4 Screw, Socket Head Cap 28 502-0029-06 1 Bushing, Reducer 3/4 to 1/4"

(M8 x 1 .25 x 25mm)(Wet) (MDKBM and MDKBN) ,. 9 309-0295-01 1 Switch, Temperature (Wet) 10 815-0862 2 Screw, Pan Head XREC

,..,,

"' r""

í'

~

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r"""\

" ,--....

"e_ . !"

f'

93 r'

MDKBL/M/N

8


155-2030 1 1 405-7210 1 2 821 - 6006- 01 4

3 503- 2581 503-2572

4 503-1142 8 503- 1142 4

Bulkhead Exhalist (Begin Spec B)


Muffler, Exhaust (Not Shown) 5 Connection, Bulkhead 503- 2575-01 Screw, Hex Head Sems 503- 2575- 02

(M6X1 .0X16mm) 6 155- 4417 Hose, Rear Exhaust 7 503- 2573

MDKL 8 517- 0138- 09 MDKBM and MDKBN

Clamp, Hose Front, Housed

REAR BULKHEAD

2

l

Jdy~. 1


Hose, Front Housed Exhaust MDKBL MDKBM and MDKBN

Tube, Front Housed Exhaust Hose, Front Exhaust Plug, Rear Housed Hole

Rear * - Not noted if covers all three models.

94 MDKBLJM/N

1

(-

~

~

-....

~

1

''-

REF NO.

1 2

3

4

5

PART QTY. NO. USED

155-2030 404- 0057 1 800-6395-01 4

503-2581 503-2572

503-1142 8 503-1142 4

503-2575-01 503-2575-02

Bulkhead Exhaust (Begin Spec O)

4


Muffler, Exhaust (Not Shown) 6 155-4417 Connection, Bulkhead 7 503- 2573 Screw, Hex Head Sems 8 517- 0138-09

(M6 X 1 .o X 16mm) 9 517-0131-02 Hose, Rear Exhaust 10

MDKL 503-2823 MDKBM and MDKBN 503-2823

Clamp, Hose Front, Housed

I


1 Tube, Front Housed Exhaust 1 Hose, Front Exhaust 1 Plug, Rear Housed Hole 4 Plug, Hole

Cover, Hose Clamp 8 Front, Housed 4 Rear, Housed and Unhoused

Rear, Housed and Unhoused * - Not noted if covers all three models. Hose, Front Housed Exhaust


95 MDKBL/M/N

----,

lsolation Ground ......,,,

1 1

(------' ,,...,

¡ ¡ í

6 i r 7

@~

4

~

REF PART QTY. PART REF PART QTY. PART \

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

541 - 0822 Kit, lsolated Ground 12V 10 862- 0026- 30 4 *Nut, Hex (5/16- 24) (lncludes Parts Marked+ and 11 338- 4200- 02 1 *Harness, Ground 1 nstructions) 12 Washer, ET Lock (5/16") (12V lsolated Gnd Only Parts 853-2010 1 12 and 24 Volt Ground lncluded Marked *) 853-2010 2 12Volt lsolated Ground

1 333- 0732-02 *Bracket, Solenoid 13 337-3466- 01 1 Strap, Bond 2 + Sender, Water Temp (See Water 14 Washer, ET Lock (5/16")

Flange Page) 526-2120 2 12 and 24 Volt Ground 3 + Sender, Oil Pressure (See 526-2120 1 12Volt lsolated Ground

Oil System Page) 15 800- 0026 1 Screw, Hex Head Cap 4 307- 1617 1 *Relay, Solenoid (12V) (5/16- 18 X 3/4") 5 526- 0399- 58 2 *Washer, Flat (M6) 16 Screw, Hex Head Cap 6 850- 0114-53 2 *Washer, Split Lock (M6) (M1 o X 1.25 X 20mm) 7 862- 0026- 54 2 *Nut, Hex (M6) 800-3030 1 12 and 24 Volt Ground 8 870- 0131-01 4 *Nut, ET Hex (#10- 32) (12V) 800- 3030 3 + 12Volt lsolated Ground 9 853- 0016 2 *Washer, ET Lock (5/16") 17 338- 4159 1 + Harness, lsolated Ground e

96 MDKBLJM/N

,r--.

~C. " r-

r'\

" REF PART QTY.

r"- NO. NO. USED

1 403-6785-02 2 0 2

0 403- 6402-03 1 403-6402-04 1

"" 3 800-0573 4

4 526- 2340 4 " 5 870-0550-09 4

6 821-6003-02 8

7 800-3030 8

/"" 8 526-0399-62 8

,..,. .·

( \__

/"'\

;--.

"

Mounting Base

PART DESCRIPTION

Mount, Engine Base, Mounting

SpecA- D MDKBL MDKBM and MDKBN

Screw, Hex Head Cap (3/8-16 X 2.25")

Washer, Flat Nut, Hex (3/8- 16) Screw, Hex Head Sems

(M8 X 1.25 X 16mm) Screw, Hex Head Cap

(M10 X 1.25 X 20mm) Washer, Flat (M1 O)

97

REF NO.

9

10 11

12

13

14

PART NO.

402-0728 402-0728-02

526- 0030

405-6516- 02 404-0044-02 405- 6518-02

800-6395-01

818- 0231-01 818-0231-01


lsolator, Vibration 4 MDKBL (Blue Dot, 1501bs) 4 MDKBM, MDKBN (Purple

Dot, 2151bs) 4 Washer, Flat

Housing, Bracket 2 SpecA-C 2 Spec D 1 Extension, Mounting Base

(MDKBM, MDKBN) 2 Screw, Hex Head Sems

Stainless (M6 1.0 x 16mm) (MDKBM, MDKBN)

Rivet, Pop 6 MDKBL

MDKBM, MDKBN

MDKBL/M/N

Belt Guard

(

¡

3

2


541-0590 1 Kit, Belt Guard 5 850-0114-53 Washer, Lock (M6) 1 130-4870 1 Guard, Belt 6 . 130-4945-03 Bracket, Belt Guard Side 2 821-6002-02 6 Screw, Hex Head Sems 7 130-4847- 03 Bracket, Belt Guard Top

(M6 x 1 x.12mm) 3 130-4869-03 Bracket, Belt Guard Bottom 4 800-3017-02 Screw, Hex Head Cap * - Unhoused Set Only.

(M6 X 1 X 12mm)

98 MDKBL/M/N

10

10


1 405- 6491-03 2 405-6682 3 405-6685 4 405- 6684 5 405- 6689

(

1 6 405-6520-03 1 \ 7 402-0681-01 3 8 508-1152 2 9 818-0231-01 5

6

Generator Sound Shield Housing (Spec A)

PART REF PART QTY. DESCRIPTION NO. NO. USED

Panel, Housing 10 821-6006-01 3 lnsulation, Housing lnsulation, Housing (Top) lnsulation, Housing 11 895-0402 1 lnsulation, Housing 12 405-6686 1 Rear Cover 13 853-2006 3

Cover, Rear 14 813-0100 1 lsolator, Vibration Grommet, Rubber 15 856- 0003 Rivet, Pop (.315 x 1.77") 16 870- 0131

99

2

PART DESCRIPTION

Screw, Hex Head Sems Stainless Steel (M6 X 1 .o X 16mm)

Sea!, Weather (1 .25') lnsulation, Housing Washer, Lock ETIT (M6) Screw, Hex Head Cap

(M6 x 1 16mm) Washer Eit (#1 O) Nut, Sems Eit (#10-32)

MDKBLJM/N


332-3771

1 405-6492-03 1 2 821-6006-01 7

3 405-6683 1 4 526-2083 1 5 856-0006 1 6 508-1102 1 7 508-0115 1 8 332-0142 1 9 338-3577-01 1

10 332-2112 1 332-2112-01 2

Generator Housing Panel (Spec A)

~ ' 1 . ~

_____.---2

I

i

/éJ 21

/


Kit, Terminal Boot (lncludes 11 526-2081 Parts Marked * ) 12 526-0054

Panel, Housing 13 862-0015 Screw, Hex Sems Stainless 14 332-3408

Steel (M6 x 1 x 16mm) 15 332-1554 lnsulation 16 860-2036 Washer, Flat (M6) 17 871-0016 Washer, EIT (1 /4") 18 526-0052 Grommet, Rubber 19 853-2006 Grommet, Rubber 20 810-0155 Lug, Solderless Harness, Battery (lncludes 21 860-2057

Parts Marked#) 22 87-1--0025 *Red and Black lnsulators

Black

(

13

9 ~ 15

2 4 2 1 4 1 2 2 2 1

3 2

11

10

PART DESCRIPTION

Washer, Flat #Washer, Flat Brass {5/16") #Nut, Hex (.313-18) #Block, Terminal #Clamp, Loop

Nut, Hex Acorn (1/4-20 Nylon) Nut, Hex Brass (1/4-20) Washer, Flat (1/4") Washer, ET (M6) Screw, Round Head Brass

Mach (1 /4-20 x 1-1 /4") Nut, Hex Mach {M6) Nut, Ful! (5/16- 18)

Red * - Parts lncluded in Terminal Boot Kit.

100 MDKBL/M/N

( "-..._ _

" r

( \ "-------

----........,,,

" ;".

1

r-...

" ....---,,

/".

:e ,.....

"" f'

~

¡--

"" ,,....._, REF PART

NO. NO.

~

1 405- 9047-03 2 405- 9078

Él 3 821-6006-01

¡--... 4 405-6491-03 5 405- 6684

Í'\' ( 1

\ ~ ,.,--,.

"

'

Generator Sound Shield Housing (Spec C)

3_-A

6 7\ ~ 8

"-.... 1

"-....

ººº 4 ººº~~ºº 2

ººººººº ~

00000ºº

ººººººº ººººººº . ºº G

3

5

QTY. PART REF PART USED DESCRIPTION NO. NO.

1 Cover, Enclosure (Rear) 6 402-0681-01 1 lnsulation, Housing 7 818-0231 - 01

16 Screw, Hex Head Sems 8 405-9079 Stainless Steel 9 508-1152 (M6 X 1 .O X 16mm) 10 405-9129

Panel, Housing 11 405-8783-03 lnsulation, Housing 12 405- 9631

101

11 3

~ /

¡/3


3 lsolator, Vibration 5 Rivet, Pop (.315 x 1.77") 1 lnsulation, Housing 2 Grommet, Rubber 1 lnsulation, Housing 1 Panel, Housing 1 lnsulation, Panel

MDKBL/M/N


1 405- 6517-03 1 2 821-6006-01 2

3 508- 1126

Generator Baffle (Spec A)


Baffle, Generator 4 895- 0381 Screw, Hex Sems Stainless 5 860- 2057

(M6 X 1X16mm) Grommet, Rubber

102

¡----'\

'\

( -'--

e

QTY. PART USED DESCRIPTION ~

1 Seal, Weather (3.6') 2 Nut, Hex Mach (M6)

MDKBLJM/N


1 405-9077-03 1 2 509-0368 1 3 818-0231-01 6 4 821-6006-01 5

r

Generator Baffle (Spec C)


Panel, Air Baffle 5 508-0051 Seal, Bush 6 895-0402 Rivet, Pop 7 517-0138-07 Screw, Hex Head Sems

(M6 X 1 .o X 16mm)

103

1


Grommet, Rubber Seal, Weather (1.23') Plug, Hole

MDKBL/M/N


1 404-0021 - 03 1 2 404- 0045 1 3 800- 6395-01 16

4 404-0018-03 1 5 405- 6684 1 6 405- 9079 1

3

Generator Sound Shield Housing (Begin Spec D)

11

5


Cover, Enclosure (Rear) 7 508-1152 2 lnsulation, Housing 8 405-9129 1 Screw, Hex Head Sems 9 404- 0024-03 1

Stainless Steel 10 405-9631 1 (M6 X 1.0 X 16mm) 11 404- 0019-03 1

Panel, Housing 12 517- 0136 1 lnsulation, Housing 13 860-2057 2 lnsulation, Housing

104

9

3

~

8

PART DESCRIPTION

Grommet, Rubber lnsulation, Housing Panel, Housing lnsulation, Panel Panel, Enclosure Plug, Hole Nut, Hex (M6 x 1 mm)

( '----

~

MDKBL/M/N \

J

:e


1 404-0020- 03 1 2 509-0368 1 3 818- 0231-02 6 4 800- 6395- 01 5

5 517- 0138- 08

Generator Baffle (Begin Spec O)


Panel, Air Baffle 6 895- 0402 Seal, Bush 7 508-1126 Rivet, Pop 8 508- 0021 Screw, Hex Head Sems 9 517-0133

(M6X1.0 X 16mm) Plug, Hose

105


1 Seal, Weather (1.23') 1 Grommet, Rubber 1 Grommet 1 Plug, Hole

MDKBL/M/N

n . ' i i . ' i i ''


1 338-4622 2

823-1002- 03 4 823-1002-03 2

3 526-0029 6 4 862- 0003 3

Rear Bulkhead Battery Connection (Begin Spec D)

---


Harness, Battery 5 853-2010 1 Screw, Pan Head Torx 6 337- 2785 1

(M6X1X10mm) 7 853- 2006 2 Housed 8 185- 6699- 02 1 Unhoused 9 526-2120 1

Washer, Flat (1/2") 10 800-3030 1 Nut, Hex Heavy (3/8- 16 UNC) 11 405-9764- 02 1

106

Rear Bulkhead 1

¡// ¡°'

2

PART DESCRIPTION

Washer, Lock EIT (M10) Strap, Bond Washer Lock (M6) Nut, Hex Flange Washer, Flat (M1 O) Screw, Hex Head Cover, Access Housed

MDKBL/M/N

(

l

(

2 4

\o I ED o

3


1 338- 4622 2

823- 1002- 03 4 823- 1002- 03 2

3 526-0029 6 4 862-0003 3 5 853- 2010 1

Front Bulkhead Battery Connection (Begin Spec D)

FRONT

/ /

/ /


Harness, Battery 6 337- 2785 1 Screw, Pan Head Torx 7 853-2006 2

(M6 X 1 X 10mm) 8 185- 6699- 02 1 Housed 9 526-2120 1 Unhoused 10 800- 3030 1

Washer, Flat (1/2") 11 405- 9764-02 1 Nut, Hex Heavy (3/8- 16 UNC) Washer, Lock EIT (M1 O)

107

/

PART DESCRIPTION

Strap, Bond Washer Lock (M6) Nut, Hex Flange Washer, Flat (M10) Screw, Hex Head Cover, Access Housed

MDKBLJM/N

Engine Sound Shield (Spec A-C)

(

5~ 5

3

6

1----

(_ ' e

2


Kit, Sound Shield (lncludes 2 405-6688 1 +lnsulation, Roof + for next 3 Pages) 3 405-6340 1 +Cover, Access

-....

541-0588 MDKBL, 4 405- 6709 1 + Cover, Access 541 - 0589 MDKBM MDKBN 5 818-0239-03 12 +Rivet, Pop r"\ 405- 6959 Kit, Panel Roof 6 821-6006-01 6 +Screw, Hex Head Sems 405-6524- 03 +Panel, Roof (M6 X 1 X 16mm)

(

108 MDKBL/M/N

0

r

1

""' ~e ,,...,,. -

r


405-6957 1 1 405- 6519-03 1 2 405- 6797 1 3 895- 0395 1 4 405- 6687 1 5 406-0958 2

Engine Panel Sound Shield (Spec A-C)

PART DESCRIPTION

Kit, Door (Single Door) + Door, Sound Shield + lnsulation, Door +Sea!, Weather (15.6') + lnsulation, Door + Latch, Door (1 /4 Turn)

109

6

REF PART NO. NO.

6 895-0411

QTY. USED

3

PART DESCRIPTION

+ Weather, Sea! (Spec C 2.5')

+ - Parts lncluded in Sound Shield Kit Usted on Engine Sound Shield Page.

MDKBL/M/N

Engine Panel Sound Shield (Spec A-C)

e

11

e


405-6958 Kit, Front Panel (lncludes Parts 10 405-6521-03 >Panel, Roof Extension Marked *) 11 Screw, Hex Sems Stainless

405-6960 Kit, Panel Duct (lncludes (M6 X 1 X 16mm) lnsulation and Panel) 821-6006-01 17 MDKBL

405-6961-01 Kit, Roof Extension Panel 821-6006- 01 24 MDKBM, MDKBN (lncluded Catch & Rivets +) 12 405-4445- 03 1 >+Panel, Roof End lnsulation

405-6961 - 02 Kit, Roof Extension Panel 13 405-6523-03 1 +Panel, Roof End (lncluded Catch & Rivets >) 14 405-6811 3 >lnsulation, Panel Roof

1 818-0231-01 8 >+*Rivet, Pop Extension (MDKBM, MDKBN) 2 406-1032 4 >+*Catch, Door 15 800-6033 Screw, Hex Head Cap 3 *Panel, Front (M6 x 1 x 16mm) (Spec A)

405-6513-03 SpecA 16 853-2006 1 Washer, ET (M6) (Spec A) 405-8825-03 Spec C 17 850-2056 3 Washer, Lock (M6)(Spec A)

4 517-0138-07 *Plug, Hale 18 Nut, Hex (M6) ----5 517-0138-04 *Plug, Hale 860-2057 3 SpecA

6 517-0138-09 *Plug, Hale (Spec A) 185- 6699-02 3 Spec C 7 508-0021 *Grommet, Rubber

......._

8 lnsulation, Duct 405-6700 SpecA * - Parts lncluded in Front Panel Kit. (_ 405-9616 Spec C +> - Parts lncluded in Roof Extension Panel Kit.

9 Panel, Duct ~ 405- 6515-03 SpecA 405- 9615-03 SpecC

"' 11 o MDKBLJM/N '

Engine Sound Shield (Spec D)

~(

7

~

1

:e_

REF PART QTY. PART REF PART QTY. PART NO. NO. USED DESCRIPTION NO. NO. USED . DESCRIPTION

1 404- 0016- 03 1 Panel, Roof 818- 0239-03 Spec D 2 405- 6688 1 lnsulation, Roof 6 800-6395- 01 6 Screw, Hex Head Sems 3 405- 6340 1 Cover, Access (M6 X 1 X 16mm) 4 405-6709 1 Cover, Access 7 517- 0392- 19 2 Plug, Hole 5 12 Rivet, Pop

111 MDKBLJM/N

~

Engine Panel Sound Shield (Spec D-E) ~

,----, ,

3 e '\

~

1

(_ 2

5


1 405-9751 - 03 1 Door, Sound Shield 406-0958 (Knob) ,.....· 2 895- 0395 1 Seal, Weather (27.5') A0308824 (Slotted) 3 405- 9568 1 lnsulation, Door 5 895-0411 Weather, Seal (4.1 ') 4 2 Latch, Door (1/4 Turn)

e 112

MDKBLJM/N "'.

r

r

F"

,,---11

F"

..--,.

,...

,,--.

,...C ,.....

" REF PART QTY. NO. NO. USED

r-8

818-0231-01 2 406- 1032 4 3 404-0012-03 4 517-0138-07 1 5 517-0138- 04 1 6 517-0136 1 7 508- 0021 1

"' 8 405- 9616 1 9 404- 0017-03 1

10 404- 0015-03 1 ,---,

,...

,,---

Engine Panel Sound Shield (Spec D-E)

PART REF DESCRIPTION NO.

Rivet, Pop Spec D 11

Catch, Door Panel, Front Plug, Hale Plug, Hale 12 Plug, Hale 13 Grommet, Rubber 14 lnsulation, Duct Panel, Duct 15 Panel, Roof Extension

113

3--

11-f 1

PART NO.

800-6395- 01 800-6395- 01 405- 4445-03 404-0014-03 405-6811

185-6699- 02

QTY. USED

19 26

1 1 3

3

PART DESCRIPTION

(MDKBM and MDKBN) Screw, Hex Sems Stainless

(M6X1X16mm) MDKBL MDKBM, MDKBN

Panel, Roof End lnsulation Panel, Roof End lnsulation, Panel Roof

Extension (MDKBM, MDKBN) Nut, Hex (M6}

MDKBLJM/N

Generator

PCB Mounting

( r" ·· ..

~e

3


1 300-6396 1 PCB, Control 4 526- 2050 2 Washer, Flat (M4) r 2 404-0022-03 1 Panel, UMC Mounting 5 800-6033 3 Screw, Hex Head Sems

3 800- 3042 2 Screw, Hex (M4 x 1 O) Stainless (M6 x 1 x 16mm)

r"

r--

f

r--

r-

r' ( \ ~

r

,---.._

115

/'\ MDKBUM/N

4

..

/ 18 ( IS!-15 -- 17 14~ tg __ / 5

14 .y-16 !

1$...--:15 : ' 1

11

(Spec A-C) Control Box

2

3

a 21---1) 1

26

! 1

-- ------ -- ------ --,

~22 ' 23 ~5

9/~ 1

15

116

'

6 20 ~ --\ i.' ~ r ¡ ¡ -~--1 '

j : ¡ 1 :

--J ! '

··~ 1

i : • : 1 L__, __ _

1 -- --- --

1

e

e

' ./

MDKBL/M/N

_....,,_

,.........

/

"' (

,-...

,......._

"' 0

,.........

,,........

r'\

,...._.

,-...( ,.........

¡--...

f'

,-...

,.---...

,,-...

r-

,.---...

,...._,

"

/"'> (

\'--

Control Box (Spec A-C)

REF PART QTY. PART REF PART NO. NO. USED DESCRIPTION NO. NO.

1 319-5503-03 Control, Box 20 821-6006-01 2 319-4370-03 Cover, Control 3 319-4404 Cover, Control 21 800-6062 4 332-3750 Guide, Card 5 508-1105-01 1 Grommet; Remote 22 850-2058 6 870-2228 6 Clip, Nut 7 Standoff, lnsulator 23 860-2058

332-2370 2 Neg Gnd Single Phase 332-2370 3 Neg Gnd Three Phase 24 332-2370 3 ISO Gnd Single Phase 332-2370 4 ISO Gnd Three Phase 821-0009

8 337-2795 1 Strap, Bond 821-0009 9 Washer, Lock (1 /4") 821-0009

856-0006 4 Neg Gnd 821-0009 856- 0006 3 ISO Gnd 25 856-0008

10 Screw, Brass (1 /4-20 x 1.25") 26 337-3508 810-0155 2 Neg Gnd 27 338-4491 810-0155 1 ISO Gnd 28

11 800-3017-18 1 Screw, Hex Head Cap 327-1444-01 (M8 X 1.25 X 16mm) 327-1444-02

12 853- 0016 2 Washer, Lock 29 870-2062 13 Screw, Hex Head Cap 30 800-6002

(1/4-20 X .375") 800- 0310-01 2 Single Phase 31 800-0310-01 3 Three Phase

14 Washer, Flat (1/4-20) 320-1689-04 526-0399-13 2 Single Phase 320-1689-05 526-0399-13 3 Three Phase 320-1689-12

15 Nut, Hex Brass (1 /4-20) 871-0016 5 Neg Gnd 320-1689-06 871-0016 3 ISO Gnd 320- 1689-07

16 Washer, Flat Brass (1/4") 526-0052 4 Neg Gnd 320-1689-08 526-0052 3 ISO Gnd 320-1689-09

17 508-1105 1 Grommet, Remote 320-1689-12 18 517-0136 1 Plug, Hole 19 Screw, Pan Head XREC

(6-32 X .31) 815-0550-01 4 Single Phase 815-0550-01 6 Three Phase

SmartCraft is a trademark of the Brunswick Corporation.

117


6 Screw, Hex Head Sems Stainless (M6 x 1 x 16mm)

3 Screw, Hex Head Cap (M8 X 1.25 X 45mm)

3 Washer, Split Lock Stainless (M8)

3 Nut, Hex Stainless (M8 x 1.25mm)

Screw, Hex Flange (1 /4-20 X 3/8")

2 Neg Gnd Single Phase 3 Neg Gnd Three Phase 3 ISO Gnd Single Phase 4 ISO Gnd Three Phase 2 Washer, EIT(5/16") 1 Strap, Bond 1 Harness, Accessory (NIM)

PCB (NIM) 1 J1939 1 * SmartCraft 4 Nut, Nylon Lock (M5) 4 Screw, Hex Head Sems

(M5 X .8 X 10mm) Breaker, Circuit

MDKBL 30Amps 35Amps 55Amps

MDKBM 40Amps 45Amps

MDKBN 50Amps 55Amps 70Amps

MDKBL/M/N

13 "'--~

11 .

"$

' ' ' '

Control Box (S

118

pee D)

e--- ~

r\

15 ~12

1€12

r-·

,........_

®--15 r\

18

(~

MDKBLJM/N

Control Box (Spec D)

~< REF PART QTY. PART REF PART QTY. PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 319-6227-03 1 Control , Box 20 800-6062 3 Screw, Hex Head Cap 2 402-0681 - 01 3 lsolator, Vibration (M8 X 1 .25 X 45mm) 3 818-0231 - 01 6 Rivet, Pop 21 Screw, XREC Phillips 4 319-6228-03 1 Cover, Box Control (#6-23 X .312") 5 319-4404 1 Cover 815-0550-03 4 Neg GNO 1 Phase 12 &24V 6 332-3750 1 Guide, Card ISO GNO 1 Phase 12 &24V 7 508-1105 2 Grommet, Remate 815-0550- 03 6 Neg GNO 3 Phase 12 &24V 8 517-0136 2 Plug, Hale ISO GNO 3 Phase 12 &24V 9 800-6395-01 6 Screw, Hex Head Sems 22 PCB

(M61.0 x 16mm) 327-1659-01 1 NIM/J1939 10 526-2100 3 Washer, Flat (M8) 327-1659-02 1 N 1 M/SmartCraft 11 Standoff, lnsulator 327-1686-03 1 \NIM/SmartCraft 2

332-2370 2 Neg GNO 1 Phase 12 & 24V 23 800-6002 4 Screw, Hex Head 332- 2370 3 Neg GNO 3 Phase 12 & 24V (M5 X 0.8 X 1 Omm)

ISO GNO 1 Phase 12 & 24V 24 870-2062 2 Nut, Nylon Locking (M5) 332-2370 4 ISO GNO 3 Phase 12 & 24V 25 338-4491 1 Harness, Accessory

12 Washer, Flat (J1939 / SmartCraft) (6.7510 X 14.300 X .8mm) 26 338-4982 Harness, Accessory

526-0052 6 Neg GNO 1 Phase 12 & 24V (SmartCraft 2) 526-0052 7 Neg GNO 3 Phase 12 & 24V 27 517-0138-05 Plug, Hale 526-0052 8 ISO GNO 1 Phase 12 & 24V 28 517-0138-08 Plug, Hale 526-0052 9 ISO GNO 3 Phase 12 & 24V 29 Breaker, Circuit

13 Screw, Locking Head MOKBL (1 /4-20UNC X 14.300 X .8) 320-1689-04 1 30Amps

821-0009 4 Neg GNO 1 Phase 320-1689-05 1 35Amps 12 & 24V 320-1689-12 1 55Amps

:e 821-0009 6 Neg GNO 3 Phase 12 & 24V . MOKBM ISO GNO 1 Phase 12 & 24V 320-1689-06 40Amps

821-0009 8 ISO GNO 3 Phase 320-1689-07 45Amps 12 & 24V MOKBN

14 856-0006 4 Washer, ETIT Locking (1/4") 320-1689-08 50Amps 15 871-0016 5 Nut, Hex (1 /4-20") 320-1689-09 55Amps 16 810-0155 2 Screw, Round Head 320-1689-12 70Amps

(1/4- 20UNC X 1.25") 17 337-2795 1 Strap, Bond 18 853-0016 2 Washer, ET Locking (5/16") 19 821-6003-01 1 Screw, Hex Head Sems

(M8X1.25 X 16mm)

~(

SmartCraft is a trademark of the Brunswick Corporation.

119 MOKBL/M/N

Control Panel Components

(


Assy, Engine Panel ( Spec D 6 821 - 6001-03 2 Screw, Hex Head Sems See Control Panel for Parts) (M5x.8x16mm)

300- 6362- 01 1 12V (Non NIM) 300- 6362-02 1 24V 7 Harness, Control

2 818-1150- 03 4 Rivet, Orive Plastic (Std) 338- 4213 N/A 3 300-6363-02 1 Assy, Control (Spec D) 338- 4414 Non Nim 4 800- 6002 2 Screw, Hex Head Cap 338- 4414 Nim

(M5 X .8 X 1 Omm) 8 Relays (NIM) 307- 2767 2 12V

5 870- 2062 2 Nut, Nylon Lock (M5) 307-2819 2 24V (NIM) 9 323- 1563 2 Contact, Relay ~

,......

"'\

~

,,--...,.

! ,...-..

\ " ,......_,

,.--.._

120 MDKBL/M/N

,.-._

" Control Panel Components

,,.--.,., (eSDD Display) /

( r--. \ ..

F\ 6

,,---,_ ~11 . 10

/ ~ 4 ~ (

F\

F\

" r-.

""' n

I ,,--...., 5º r

r-c ,.--.,_

,,,--,.

" r\

9 . I

" "'J ,/"-.

/""' REF PART QTY. PART REF PART QTY. PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

f"

300- 5944-03 Kit, Control (Kit lncludes 7 526- 0399- 05 2 *Washer, Flat (#6) f" Parts Marked *) 8 800-0309- 10 2 *Screw, Hex Head Mach

1 319-5544- 02 *Panel, Display (#6- 32UNC- 2A X ,250") ,---... 2 98-8323 *Label, lnformation 9 814- 2155- 01 4 *Screw, Flange Head XREC

3 *Controls (M3.5 x 9.5mm)

,,-.. 300- 5885 SpecA- C 10 856-0003 *Washer, ETIT Lock (#1 O") 300- 6393 Spec D 11 870- 0131 *Nut, Sems ET (#10-32")

4 302- 2048 Hourmeter ,--... 5 Breaker, Circuit

320-1140 SpecA-C * - All Parts lncluded in Control Kit and lnstruction Sheet.

"e_ 320- 2361 Spec D 6 Breaker, Circuit

r 320-1862- 01 SpecA- C 320- 2362 Spec D

,,---... 121

,,---... MDKBLJM/N

4

9


300- 5476-05 1 300-5476-06 1

1 320- 1862- 01 1 2 319-4467-02 1 3 319- 4368- 06 1 4 98- 7781 1 5 526-0399- 05 2 6 800- 0309- 10 2

Control Panel Components (Breaker Switch Option Spec A-C)

3


Assy, Engine Panel (Ali 7 Parts lncluded) 308-1102

12V 308- 1101 24V 8 320-1140

Breaker, Circuit (50 Amp) 9 302-2048 Panel, Control (Ground) 10 856-0003 Panel, Control 11 87Q-0131 Label, Control Washer, Flat (#6)

PART DESCRIPTION

Switch, Rocker SPDT 24VDC 12VDC

Breaker, Circuit (15 Amp) Meter, Hour Washer, EIT Lock (#1 O) Nut, Sems EIT

Screw, Hex Head (6-32 x 1 /4") * - See Control Box for Location.

122 MDKBL/M/N

'1

~

" !\

/

(__ (\

" /'\

,,---..,

( _ ~ 1

' "

(

r \-

:e ('

r

REF NO.

1 2 3 4 5

3

5

PART QTY. NO. USED

300-6362-01 1 300-6362- 02 1 319- 6871-02 1 98-8713 1 320-2361 1 320- 2362 1 302- 2048 1

Control Panel Components (Breaker Switch Option Spec O)

1

6


Assy, Engine Panel (Ali 6 Parts lncluded) 308-1218

12V 308- 1219 24V 7 526- 0399- 05

Panel, Control 8 800- 0309- 10 Label, lnformation (Control) Breaker Circuit 9 31.9-6873 Breaker Circuit 10 856-0003 Meter, Hour 11 870- 0131

123

/~11 10


Switch, Rocker 1 12VDC 1 24VDC 2 Washer, Flat DAC 2 Screw, Hex Head Mach

(6- 32 X 1 /4") Panel, Control Box (Ground) Washer, EIT Lock (#1 O) Nut, Sems EIT (#10- 32)

MDKBL/M/N

REF NO.

2

3

4 5

Remate Control Panel

511

PART QTY. PART NO. USED DESCRIPTION

541 - 0941-01 541-0941-02

300-5725-01 300-5725-02

308-1101 1 308-1102 1 319-6990 1

338-3988

308-1019 1 332- 2890 6

Kit, Remete Switch Harness (lncludes Parts Marked +) 12V 24V

Kit, Panel Remete (lncludes Parts Marked #) 12V 24V

#+Switch, Recker (S11) 12V 24V

#Panel, Remete (lncludes Printing)

#+ Harness, Remete Panel (lncludes Parts Marked *)

*Cennecter, Switch (S11) *Terminal, Receptacle (.25")

124

# - Parts lncluded in Remete Panel. + - Parts lncluded in Remete Switch Harness. lnstructiens

included in Kits enly

MDKBL/M/N


300-5727-01 300-5727- 02

1 319- 6992 2

308- 1101 308- 1102

3 302- 2002 4 338- 3990

5 323- 1541

Remate Control Panel w / Hour Meter

~9~ ~10

511


Kit, Remote Panel 6 323-1591 12V 7 323- 1543 24V 8 323- 1492

Panel, Remote Printed 9 308- 1019 Switch, Rocker (811) 10 332- 2890

12V 11 815-0910 24V 12 98-8081

Meter, Hour (M11) Harness, Remote Panel

QTY. USED

2 1 6 1 6 2 1

@J ! 10 7 /

~ P4

PART DESCRIPTION

*Plug, Seal *Wedge, Plug (8 Pin) *Pin, Contact *Connector, Switch (S11) *Terminal, Receptacle (.25") Screw, Wood (#6 x 1) Label, Panel (Remote)

(lncludes Parts Marked *) * - Parts lncluded in Remote Panel Wiring Harness. *Plug (8 Pin) (P4)

125 MDKBLJM/N

Control Harness (Spec A-C)

7 8

~ "

"'

$3

'"' (


,......,

338-4396 Harness, Control 7 323-1765 1 Connector, Housing 4 Pin (S3) ,....,

1 323-1582-06 Plug(12 Pin, Green P3) 8 323-1563 1 Socket, Relay 2 323-1582-05 Plug (12 Pin, Black P1) 9 323-1583 3 Plug, Wedge 12 Pin l 3 323-1582-07 1 Plug (12 Pin, Gray P2) 10 323-1542 1 Connector, Receptacle 8 Pin 4 323-1591 AR Plug (P1, P3) 11 323-1544 1 Receptacle, Wedge(J4) ,.---..,

5 323-1708 AR Sea!, Cable(S3) 12 323-1791 1 Connector, Plus 1 Pos 6 308-1019 1 Switch, Connector (S4) 13 323-1792 1 Connector, Plus 3 Pos

126 MDKBL,IM/N

( 0 \.

r

REF NO.

1 2 3 4 5 6 7 8

S3

PART QTY. NO. USED

338-4953 323-1582-06 323-1582-05 323-1582-07 1 323-1591 AR 323-1708 AR 308- 1019 1 323- 1765 1 323-1563 1

Control Harness (Begin Spec D)

14,15

1


Harness, Control 9 323-1583 3 Plug, Wedge 12 Pin Plug(12 Pin, Green P3) 10 323-1542 1 Connector, Receptacle 8 Pin Plug (12 Pin, Black P1) 11 323- 1544 1 Receptacle, Wedge(J4) Plug (12 Pin, Gray P2) 12 323-1791 1 Connector, Plus 1 Pos Plug (P1 , P3) 13 323-1792 1 Connector, Plus 3 Pos Seal,Cable(S3) 14 323-1625 1 Connector, Connector Switch, Connector (S4) Receptacle 6 Pin Connector, Housing 4 Pin (83) 15 323- 1626 Wedge, 6 Pin Socket, Relay

127 MDKBLJM/N

Wiring Harnesses

4

~~12/ 9~1~

10

128

8

MDKBIJM/N

------~

" ( .-·

~" ~

/"\

( \_ . .. (\

Wiring Harnesses

REF PART QTY. PART REF PART QTY. PART

:e NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Harness, Remote Extension 14 323- 1541 1 ±ºPlug, Connector (8 Pin) (lncludes Parts Marked #) 15 323-1492 AR ±ºTerminal, Socket

338-3167 1 15 feet 16 323- 1543 1 ±ºWedge, Plug (8 Pin) 338-3168 1 25 feet 17 323- 1542 2 + Connector, Receptacle (8 Pin) 338- 3169 1 45 feet 18 323-1491 AR @Terminal, Pin 338-3169- 01 1 75 feet 19 323-1544 2 + Wedge, Lock, Receptacle 338- 3169- 02 1 100 feet (8 Pin) 338- 3169- 03 1 150 feet

2 323-1541 1 #Plug (8 Pin) 20 338-4017 Harness, Pigtail (lncludes 3 323- 1492 8 #Terminal, Socket Parts Marked @) 4 323- 1543 1 #Wedge, Plug (8 Pin) 21 323- 1542 1 @Connector, Receptacle (8 Pin) 5 323-1542 1 #Receptacle, (8 Pin) 22 323-1544 2 @Wedge, Lock (8 Pin) 6 323- 1491 8 #Terminal, Pin 23 323-1491 AR @Terminal, Pin 7 323-1544 1 #Wedge, Receptacle (8 Pin)

8 338-4223 1 Harness, Remote Panel # - Parts lncluded in Remote Extension Harness. 9 323- 1541 1 Plug (8 Pin) * - Parts lncluded in Custom Pigtail Harness.

10 323- 1543 1 Wedge, Plug (8Pin) º - Parts lncluded in Adapter Harness. 11 323-1492 AR Terminal, Socket .+ - Parts lncluded in Junction Harness. 12 323- 1591 AR Plug, Seal .@- Parts lncluded in Pigtail Harness. 13 338- 4016 1 Harness, Junction (lncludes

Parts Marked +)

129 MDKBLJM/N

.-,,.

Labels / Kits r\

~

REF PART QTY. PART REF PART QTY. PART ( -NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION ~ ' ,

98-8601 Label, lnformation Sheet 98- 8714 2 Label, Logo (Cummins Onan) '\ (lncludes Labels Marked*) 98-8715 2 Label, (Cummins C)

4 *Label, Warning 98- 8717 1 Label,Logo (Cummins Onan C) 1 *Label, lnformation (No Step) 98- 8699 1 Label, lnformation (Rear) "" 1 *Label, Warning (Coolant) 98-8700 1 Label, lnformation (Front) 1 *Label, lnformation (Coolant) \ 1 *Label, lnformation (Oil Fill) 100-3478-02 Kit, Cruise lncludes 1 *Label, lnformation (Lifting) Ali of The Following ltems:

98-8687 1 Label, lnformation Sheet 149-2106 2 Filter, Fuel (lncludes Labels Marked+) 185-5835 2 Filter, Oil

1 + Label, 1 nformation 132-0379 2 Kit Pump, Service 1 + Label, 1 nformation (Service) 185- 6934 2 Belt 3 + Label Warning 130-4434 2 Pencil, Zinc 1 +Label lnformation (No Step) 417-0223 2 Box, Cruise Kits 1 + Label Danger 1 +Label, Warning (Coolant) 98-8387 Label, lnformation (Reconnect)) 1 + Label, lnformation (Ground)

(_

130

! ~\

Part No. Page

098-7781, 123

098-8081, 125 ' 126

098-8092, 125

098-8323, 122

098-8387, 131

098-8601, 131

098-8687, 131

098-8699, 131

098-8700, 131

098-8713, 124

098-8714,131

098-8715, 131

098-8717, 131

100-3478-02, 131

100-3616-01,9

100-3616-02,9

100-3811-01, 10

100-3811-02, 10

100-3812-01, 10

100-3812-02, 10

100-3944-01,9

100-3944-02,9

100-3945-01,10

100-3945-02,10

100-3946-01, 10

100-3946-02, 10

100-4101-01,9

100-4101-02,9

100-4102-01, 11

100-4102-02, 11

101-0868,24

102-1485, 85' 86

102-1511, 88

103-0835,55

103-0858,55

103-0861,56

104-2118, 22' 24

104-2119, 22 ' 24

104-2120, 22' 24

104-2121' 15 ' 22 ' 24

Numerical lndex

Part No. Page

104-2156, 18

104-2157,22

104-~158, 15

104-2159, 18

110-3827' 48

110-3959, 49

110-3960, 37 ' 38

110-3965, 38

110-3966,37

110-3967,38

110-3974,50

110-4021, 49 ' 50

11 0-4022, 49 ' 50

110-4092,37

110-4093, 11

110-4094,38

112-0319, 12' 14

112-0320, 12' 14

112-0328, 12' 14

114-0430, 12' 14

114-0450, 12' 14

115-0512,53

115-0514,54

115-0541 ' 16 ' 17

120-1332-02,85

120-1386,9

122-0932,87

123-2298, 53 ' 54

123-2299,55

123-2414,89

130-3570,84

130-3571,84

130-3572,84

130-3573,84

130-3574,84

130-3721,94

130-4434, 74' 131

130-4739-03, 74

130-4740-02, 74

130-4830, 78 ' 90

131

Part No. Page

130-4847-03,99

130-4869-03,99

130-4870,99

130-4945-03,99

130-4985-03,74

130-""5169, 74

130~5170, 74

130.:_5176, 74

130-5387-01, 76 ' 78

130-6526,80

130-7489-02, 74

132-0358, 76 ' 79

132-0360, 79 ' 80

132-0361, 79' 80

132-0362, 79

132-0363, 79 ' 80

132-0364, 79 ' 80

132-0365, 79 ' 80

132-0366, 79 ' 80

132-0367, 79' 80

132:--0368, 79' 80

132-0369, 79 ' 80

132-0370, 79 ' 80

132-0371, 79

132-0372, 79 ' 80

132-0373, 79

132-0374, 79' 80

132-0375, 79 ' 80

132-0376, 79

132-0377, 79

132-0378, 79

132-0379, 79 ' 131

132-0380, 79

132-0459, 76 ' 77 ' 78 ' 80

134-5384,53

134-5386,54

140-2898, 90 ' 91

140-3078-01, 90 ' 91

147-0897,42

Part No. Page

147-0924,40

147-0974,46

147-0976,36

147-0977,36

147-0978, 41 '44' 46

149-1908-05, 70 ' 71

149-1914-01, 71

149-1949, 71

149-1952, 71

149-1953, 71

149-2041-03, 70

149-2045, 71

149-2046, 71

149-2047, 71

149-2073, 70

149-2100,62

149-2106, 62 ' 131

149-2235,62

149-2331-01,62

149-2601,62

149-2612,62

149-2618-04,62

149-2634-01,64,68

149-2646, 64 ' 68

149-2654,62

149-2655,62

149-2761-03,64

149-2795,68

149-2830-03,68

150-2927, 30 ' 31

154-2369,94

154-3020-01,94

154-3060,94

154-3270,94

155-1002,69

155-2029,69

155-2030, 69 ' 95 ' 96

155-2033,94

155-2355-02,94

155-2666-01,94

Numerical lndex ~

/'\ Part No. Page Part No. Page Part No. Page Part No. Page /

(

\ '·

155-3146,94 181-9120, 16 185-2291, 52 ' 53 ' 54 185-5486, 9 ' 1 o ' 11 r"'\ 155-3147,94 181-9122,26 185-2338, 9' 10' 11 185- 5487, 9' 10' 11 155- 3216,69 181-9)23,26 185-2343,87 185-5490, 9' 10' 11 155-3217,69 181-9124, 22' 24 185-2345, 39 ' 40' 41 ' 185-5495, 85' 86 155-3218,69 181-9126, 17 42' 43' 44 185-5502, 9 ' 38 155-3233, 94 181-9128,88 185-2349, 52 ' 55

185-5558, 16' 17 ,......_

155-3239,90 181-9134, 14 185-2359,55 185-5560, 16 ' 17

155-3240, 94 181-9135, 14 185-2380, 10 185-5607' 40 ' 42

155-3256,94 181-9137,22 185-2384, 52 ' 53 ' 54 185-5608, 40 ' 42

155-3261 - 02,94 181 - 9149, 29' 30' 31 185-2385, 39' 40' 41 ' 185-5609, 40' 42 42 ' 43' 44 155-3522,94 181-9150, 29' 31 185-2386, 25 ' 29 ' 30 ' 185- 5612, 39' 40' 41 ' 155-3523,94 181-9152, 29' 30 31 '88 42' 43' 44

155-441 7' 95 ' 96 181 - 9189,90 185-2387, 16' 17 185-5615, 39' 40 ' 41 ' 43' 44

181-7432,29 181-9220, 53' 54 185-2388, 16' 17' 26' 185-5616,42 27' 51 '58' 59 181-9000, 53' 54' 56 181-9223,26 185-2389, 25 ' 87 ' 90 185-5623, 32 ' 35 ' 36

181-9007,57 181-9230,89 185-2390, 21 ' 22 ' 23 ' 185-5624, 32 ' 35 ' 36

181-9013,56 181-9233,57 24 185-5625, 32 ' 35 ' 36 181-9019,56 181-9238, 53' 54 185-2391 , 21'22'23' 185-5639,34 ,. 181-9021,56 181-9240, 53' 54 24 C. 185-5640,34 181-9025, 53' 54 184-0038,56 185-2403,9

185-5641,34 181-9036, 49' 50 184-0071, 9 ' 1 o ' 72 185-2411, 37' 38

185-5643,34 181-9055, 40' 42 184-0072,10 185-2412, 9' 10' 11

185-5644,34 181-9067,28 185-2072,48 185-2413, 37' 38

185-5645,34 181-9079, 54 185-2076,48 185-2563,89

185-5646,34 181-9090,43 185-2080,48 185-2564, 18 ' 58 ' 59

185-5647,34 181-9093,11 185-2095, 9' 10' 37' 38 185-2572, 9' 10' 11 ' 58

185-5649,34 '59 181-9094,89 185-2578, 32 ' 35 ' 36 185-5650,34 185-2096,87 181-9100,50 185-2658,19 185-5652,34 185-2102, 10 181-9102, 12' 14 185-3078, 87 ' 88 185-5653,34 185-2115, 9' 10' 11 181-9104,28 185-3080,55 185-5654,34 185-2124, 55 ' 56 181-9105, 29' 31 185- 3093,25 185-5655,34 185-2170, 18 181-9108,57 185-3505,21 185-5658,34 185-2178, 18 181-9109, 53 ' 54 185-4255, 27 ' 32 ' 55 185-5659,34 185-2179, 48' 49' 50 181-9110, 90 185-5337, 39 ' 40' 41 ' 185-5661 ' 34 ' 35 ' 36 185-2184, 48 ' 49 ' 50 181-9113, 28 42,43,44 185-5662, 34 ' 35 ' 36

181-9114, 28 185-2188, 9' 10' 11 '37 185-5407, 52 ' 55 '38 185-5663, 34' 35' 36

181-9115, 57 185-2233, 9' 10' 11 185-5421,39 185-5684,28 181-9116, 57 185-2284, 9' 10' 11 '28 185-5445, 58 ' 59 185-5714,57 (_ ~

181-9117, 50 ' 39 ' 40 ' 41 ' 42 ' 43 ' 44 185-5478,88 185-5716,57 ,,....... 181-9119, 37' 38 185-5484, 9' 10' 11 185-5741, 55' 56

132

/ {

,..---.. \

r

Part No. Page

185- 5742, 55' 56

185- 5743,55

185- 5745,57

185- 5771,60

185-5777,60

185- 5782,60

185-5783,60

185- 5784,60

185-5798,32

185- 5820,34

185- 5823,35

185- 5826, 51 ' 88

185-5833, 55 ' 56

185- 5835, 55 ' 56 ' 131

185- 5843, 10' 11

185- 5845, 9' 10' 11

185- 5869,55

185- 5924, 13' 15

185-5938, 13' 15

185-5941, 13' 15

185- 5942, 13' 15

185-5943, 13' 15

185-5959, 25 ' 26 ' 29 ' 31

185-5960, 25 ' 26 ' 29 ' 31

185- 5985, 39' 40' 41 ' 42' 43' 44

185- 6004,51

185- 6005,51

185- 6039,9

185- 6040, 9 ' 10 ' 11

185-6103,53

185-6121, 9' 10' 11

185-6163, 29' 30' 31

185- 6354,20

185-6358,20

185-6362,20

185- 6365,20

185-6386, 19

185- 6394, 52 ' 53 ' 54

Numerical lndex

Part No. Page

185- 6409, 18

185-6441,20

185- q442,20

185- 6445,51

185- 6459' 49 ' 50

185-6468, 9' 10' 11

185- 6469, 9 ' 1 o ' 11

185- 6470,9

185-6471, 9' 10' 11

185-6472, 9' 10' 11

185-6475, 37 ' 38

185-64 76, 37 ' 38

185- 6477, 37' 38

185- 6478,38

185-64 79, 37 ' 38

185- 6480,55

185-6481, 55' 56

185- 6482, 55 ' 56

185-6483, 55 ' 56

185- 6484, 55 ' 56

185- 6485, 55 ' 56

185- 6486, 55 ' 56

185- 6487, 55 ' 56

185-6489,56

185- 6490,55

185- 6491, 55 ' 56

185- 6492, 55 ' 56

185-6493,55

185- 6494,55

185- 6497,52

185- 6498, 52 ' 54

185- 6499, 52 ' 90

185-6500,52

185-6501,52

185-6503,52

185-6506, 21 ' 23

185- 6507, 21 '22' 23' 24

185- 6509,21

185- 651 O, 21 , 23

Part No. Page

185-6511, 22

185- 6512,23

185-6513, 21 '22' 23' 24

185-6514,23

185-6515,23

185-6516, 16' 17

185-6517' 16 ' 17

185-6518, 17

185- 6519, 16' 17' 29

185-6520, 16' 17

185-6521, 16 ' 17

185- 6522, 16 ' 17

185- 6523, 16' 17

185- 6524, 16' 17

185- 6525, 16' 17

185- 6526, 16' 17

185-6529, 14

185-6530, 14

185-6531, 12' 14

185- 6532, 12' 14

185- 6533, 12' 14

185-6534, 12' 14

185- 6535, 12' 14

185- 6536, 12' 14

185- 6537, 12' 14

185-6538, 12' 14

185- 6540, 13' 15

185-6541 ' 13 ' 15

185- 6542, 13' 15

185-6543, 13' 15

185-6544, 13' 15

185-6545, 13' 15

185-6546, 13' 15

185- 6547, 13' 15

185-6548, 13' 15

185- 6549, 13' 15 '22' 24

185- 65.§0, 13' 15' 22

185- 6551, 13' 15' 22

185-6552,15

133

Part No. Page

185-6553, 13' 15

185-6554, 13' 15

185- 6555, 13' 15

185- 6556, 13' 15

185- 6558,25

185- 6560, 25 ' 26

185- 6561, 25 ' 26

185- 6562, 25 ' 26

185-6563' 25 ' 26

185- 6564, 25 ' 26

185-6565, 25 ' 26

185-6566, 25 ' 26

185-6567' 25 ' 26

185- 6568, 25 ' 26

185-6569, 25 ' 26

185- 6570, 25 ' 26

185-6571, 25 ' 26

185- 6572, 25 ' 26

185-6573, 25 ' 26

185-6578,9

185- 6579, 9 ' 76 ' 77 ' 78

185-6580,32

185-6584, 32 ' 35 ' 36

185-6585, 32 ' 35 ' 36

185-6586,32

185- 6588,34

185- 6589,34

185- 6593, 29 ' 31

185- 6597,31

185- 6599,30

185-6600, 29 ' 30 ' 31

185-6601, 29 ' 30 ' 31

185-6602,29

185-6603, 29 ' 30 ' 31

185-6604, 29 ' 30 ' 31

185- 6605, 29 ' 30 ' 31

185- 6612,27

185- 6614,27

185-6615,27

Numerical lndex ,...,,

Part No. Page Part No. Page Part No. Page Part No. Page ,,,---' (_

185-6621,39 185-6745, 14 185-6887, 34 ' 35 ' 36 185-7069, 55 ' 56 ' 90 "' 185-6624, 39 ' 42 ' 43 ' 185-6746, 14 185-6888, 34 ' 35 185-7082, 39' 41 '43'

44 185-6747,38 185-6889, 10 44

185-6630,59 185-6748, 32 ' 34 ' 36 185-6891, 29 ' 30 185-7104, 18' 19

185-6631, 58' 59 185-6749, 32 ' 35 185-6894,27 185-7105, 18' 20

185-6633, 58 ' 59 185-6750, 39 ' 40 ' 41 ' 185-6896,40 185-7106, 39' 41

185-6665, 51 ' 55 42' 43' 44 185-6897, 40 '41 '42' 185-7110, 94' 94

185-6666,51 185-6751, 39' 40' 41' 43' 44 185-7212, 9' 10' 11 185-6667,51 42' 43' 44 185-6899, 39 ' 40 ' 41 185-7213,87 185-6671,57 185-6759, 9 ' 27 ' 32 ' 35 185-6900,46 185-7214,87 ,36,55,56 185-6672,57 185-6762, 87 ' 88 185-6901,46 185-7215,87 185-6673,57 185-6781,51 185-6902,46 185-7216, 55' 56 185-6674,57 185-6785, 58 ' 59 185-6903,46 185-7217, 18 185-6677' 57 ' 90 185-6786, 58 ' 59 185-6904,46 185-7218, 18 185-6681, 48' 49' 50 185-6816,60 185-6905,46 185-7219, 18 185-6682, 48 ' 49 ' 50 185-6820,60 185-6906,46 185-7221,18 185-6683, 48 ' 49 ' 50 185-6845, 32 ' 35 185-6907,46 185-7222, 18 185-6685,48 185-6853,94 185-6908,46 185-7223, 9' 10

./

185-6686,48 185-6854,94 185-6909,46 185-7225, 59 ' 60 l 185-6687, 48' 50 185-6856, 9' 10' 11 185-6910,46 185-7226,59 185-6688, 48 ' 49 ' 50 185-6857,9 185-6911, 46 185-7227,59 185-6689, 48 ' 49 ' 50 185-6863, 55 ' 56 185-6912,46 185-7228,60 185-6690,48 185-6864, 55 ' 56 ' 185-6913,46 185-7229,60 185-6691 ' 48 ' 49 ' 50 185-6865,21 185-6914,46 185-7230,19 185-6692,48 185-6867,52 185-6915,46 185-7231,19 185-6693, 48 '49' 50 185-6868, 52 ' 53 185-6916,46 185-7232,19 185-6694, 48 ' 49 ' 50 185-6869, 21 ' 23 185-6917,46 185-7233,19 185-6695, 48 ' 49 ' 50 185-6870,23 185-6918,46 185-7234,19 185-6697,49 185-6871, 21 ' 23 185-6922,51 185-7235, 19 185-6699,94 185-6873,16 185-6923,48 185-7236, 19 185-6700, 90 185-6875, 25 ' 26 185-6925,94 185-7237,20 185-6701,90 185-6876,25 185-6926,90 185-7238,20 185-6707,34 185-6877' 25 ' 26 185-6927,90 185-7239,20

,......_ 185-6721,52 185-6878, 25 ' 26 185-6930,28 185-7240,20 185-6739, 32 ' 35 185-6879,25 185-6931,28 185-7245,10 r-,

185-6740, 39 '40' 42' 185-6880, 25 ' 26 185-6932,28 185-7246, 88 ' 89 43' 46

185-6933, 58 ' 59 185-7247,88 185-67 41 ' 25 ' 26 185-6882, 32 ' 34 ' 35

185-6884,34 185-6934, 58 ' 59 185-7249,15 (__ 185-67 42, 32 ' 36 185-69S-6, 18 185-7250,18 185-6885,34 185-6743, 32 ' 36 185-7004,39 185-7251,34

185-6744,36 185-6886,34

134

~e

r

Part No. Page

185-7253,29

185-7265, 39 , 43 , 44

185-7266, 39, 42, 43, 44

185-7268, 39 , 41

185-7269,58

185-7270,58

185-7271,58

185-7272,58

185-7273, 58 , 59

185-7296,20

185-7297,51

185-7298,51

185-7299,57

185-7300, 48 , 49 , 50

185-7302,10

185-7303,38

185-7304,38

185-7305, 21 , 23

185-7306, 21 ' 23

185-7307,23

185-7308, 12' 14

185-7309, 12' 14

185-7310, 12, 14

185-7311, 12' 14

185-7312, 15

185-7313,28

185-7372,9

185-7373,37

185-7374,37

185-7375,37

185-7376, 13

185-7377,29

185-7378,29

185-7395, 49 , 50

185-7404,42

185-7420, 9, 10

185-7421, 87, 89

185-7423, 55' 56

185-7425, 27, 55' 56

Numerical lndex

Part No. Page

185-7426, 53, 54' 56

185-7429, 13, 15

185-~430, 13

185-7432, 30, 31

185-7439,49

185-7440,50

185-7441, 49, 50

185-9188,54

185-6866, 9 ' 1 o 191-2252,20

191-2275-02, 18

1 93-0244, 85 ' 86

193-0318,51

193-0430-01, 85 ' 86

193-0457-01,51

193-0468,94

201-3515-02, 115

201-3565-01, 115

201-3565-03, 115

205-0255, 115

211-0465-02, 115

220-4413-02, 115

220-4600-01, 115

220-4600-03, 115

232-2826, 115

232-4204, 22, 24

232-4226,24

234-1068-03, 115

300-4686-01,94

300-5040,51

300-5041,51

300-5476-05,123

300-5476-06, 123

300-5725-01, 125

300-5725-02, 125

300-5727-01, 126

300-5727-02,126

300-5885, 122

300-5944-03,122

300-6362-01, 121 , 124

Part No. Page

300-6362-02, 121 , 124

300-6363-02, 121

300-6393, 122

300-6396, 116

302-2002, 126

302-2048, 122 , 123 , 124

304-0796,62

304-0797,62

304-0831-03,62

304-0832,64

306-5006-01, 72

306-5006-02, 72

307-1617,97

307-2767, 121

307-2819, 121

308-1019, 125' 126, 127 '128

308-1101, 123, 125, 126

308-1102, 123, 125, 126

308-1218,124

308-1219, 124

309-0295-01,94

309-0667, 76

319-4368-06, 123

319-4370-03, 118

319-4404, 118, 120

319-4467-02, 123

319-5503-03, 118

319-5544-02,122

319-6227-03,120

319-6228-03, 120

319-6871-02, 124

319-6873, 124

319-6990,125

319-6992, 126

320-1140, 122, 123

320-1689-04, 118 , 120

320-1689-05, 118 , 120

135

Part No. Page

320-1689-06, 118 ' 120

320-1689-07, 118, 120

320-1689-08, 118 , 120

320-1689-09, 118 , 120

320-1689-12, 118, 120

320-1862-01, 122, 123

320-2361 , 122 l 124

320-2362, 122 ' 124

323-1491, 125 l 130

323-1492, 125' 126, 130

323-1541, 126' 130

323-1542, 127, 128, 130

323-1543, 125 l 126 , 130

323-1544, 127 l 128, 130

323-1563, 121 l 127 l 128

323-1582-05, 127 , 128

323-1582-06, 127, 128

323-1582-07, 127 l 128

323-1583, 127, 128

323-1591, 126 l 127' 128 , 130

323-1625, 128

323-1626, 128

323-1708, 127, 128

323-1765, 127, 128

323-1791, 127, 128

323-1792, 127, 128

327-1444-01, 118

327-1444-02, 118

327-1659-01, 120

327-1659-02, 120

327-1686-03, 120

332-0142, 101

332-1554, 101

332-2112, 101

332-2112-01, 101

332-2370, 118, 120

Numerical lndex

Part No. Page Part No. Page Part No. Page Part No. Page e ~ 332-2890, :125' 126 403-6785-02,98 405-6709, 109 ' 112 502-0029-06,94 ,.......,_

332-3408, 101 404-0012-03, 114 405-6797, 110 502-0041,62 332-3750, 118' 120 404-0914-03, 114 405-6811, 111 '114 502-0055, 62' 64' 68 ~

332-3771, 101 404-0015-03, 114 405-6957,110 502-0065,62 333-0732-02,97 404-0016-03, 112 405-6958, 111 502-0075,86 333-0802, 40' 41 '42' 404-0017-03,114 405-6959, 109 502-0153, 71 ' 94 43

404-0018-03, 105 405-6960, 111 502-0263, 85 ' 86 337-0081,90

404-0019-03, 105 405-6961-01, 111 502-0820,94 337-2785, 107' 108

404-0020-03, 106 405-6961-02, 111 502-1123, 85 '86 337-2795, 118' 120

404-0021-03, 105 405-7210, 95 502-1133, 65 337-3466-01,97

404-0022-03, 116 405-7211, 81 502-1162, 62 337-3507,90

404-0024-03,105 405-8783-03, 102 502-1180,85 337-3508, 118

404-0044-02,98 405-8825-03, 111 502-1218,62 338-3167, 130 ,.--...

404-0045, 105 405-9047-03, 102 502-1245, 62 ' 64 ' 68 338-3168, 130

404-0057,96 405-9077-03, 104 502-1353-02, 64 ' 68 ,-.,

338-3169, 130 404-0058,82 405-9078, 102 502-1354, 76' 78

338-3169-01, 130 405-4445-03, 111 ' 114 405-9079, 102' 105 502-1367-01 ' 64 ' 68 338-3169-02,130 405-6340, 109 ' 112 405-9129, 102 ' 105 502-1367-02, 64 ' 65 ' 68

338-3169-03, 130 405-6491-03, 100' 102 405-9568, 113 (

338-3577-01, 101 502-1368, 64 ' 68 ...----,. 405-6492-03, 101 405-9615-03, 111

338-3988,125 405-6513-03, 111 405-9616, 111 ' 114 502-1425-02,83

338-3990, 126 405-6515-03, 111 405-9631 , 102' 105 502-1463,83

338-4016, 130 405-6516-02,98 405-9751-03, 113 502-1615,65

338-4017, 130 405-6517-03,103 405-9764-02, 108 503-0976,52

~ 338-4159,97 405-6518-02,98 406-0958, 110 ' 113 503-0977,83

338-4200-02,97 503-1136, 76' 77' 78 '"' 405-6519-03, 11 o 406-1032, 111 '114 338-4213,121

405-6520-03,100 417-0223, 131 503-1137, 76' 77' 78' 81 ' 82 ' 90 ' 91 ' 94 ,,---....

338-4223, 130 405-6521-03, 111 501-0672-01,62 503-1139, 69 338-4396, 127 405-6523-03, 111 501-0672-02,62 503-1141 ' 90 ' 91 338-4414, 121 405-6524-03, 109 501-0709,62

503-1142, 69' 94' 95' 338-4491, 118 ' 120 405-6682, 100 501-0710,62 96

338-4622, 107 ' 108 405-6683, 101 501-0712-01 ' 76 ' 77 503-1320,94

338-4953, 128 405-6684, 100' 102' 105 501-0712-02, 76 ' 77 503-1353,94

338-4982, 120 501-091 o, 85 ' 86 503-1527,94

402-0681-01, 100' 102' 405-6685,100 502-0003,62 503-1692,84 --..

120 405-6686, 100

502-0020, 70 503-1963-04,94 402-0728,98 ,..-.,_ 405-6687, 110

502-0020-01, 62 ' 64 ' 68 503-1963-05,94 402-0728-02,98 405-6688, 109 ' 112 503-2046, 94 (_ 403-4284-04, 37 ' 38 405-6689, 100 502-0028,62 503-2070,52 403-6402-03,98 405-6700, 111 502-0029, 62 ' 70

,,.......

403-6402-04,98 503-2087,52

136

~e

r

Part No. Page

503-2089-02, 76

503-2195, 76 ' 77 ' 78

503-2196, 76 ' 77

503-2197, 76 ' 78

503-2200-07,64

503-2200-08,64

503-2200-09,64

503-2202-01, 90 ' 91

503-2207, 76' 78

503-2230, 76

503-2249,94

503-2309, 64' 83

503-2572, 95 ' 96

503-2573, 95 ' 96

503-2575-01 ' 95 ' 96

503-2575-02, 95' 96

503-2578, 81 ' 82

503-2579, 81 ' 82

503-2580, 81 ' 82

503-2581, 95 ' 96

503-2588-03, 64 ' 65

503-2588-04,64

503-2728-01,83

503-2790,91

503-2808, 65' 68

503-2823, 82' 96

503-2883-01,68

503-2883-07,68

503-2883-08,68

503-2908, 77

503-2916-01, 78

503-2916-02, 78

503-2935-02,65

504-0223,83

505-0395, 85' 86

505-1485,62

505-1489, 62' 64

505-1490, 62 ' 64 ' 68

505-2252, 55 ' 56

Numerical lndex

Part No. Page Part No. Page Part No. Page

508-0021, 106' 111'114 526-0030, 98 800-3017-18, 37 '38'

526-0052, 101 '118' 120 118

508-0051, 104

508-0115, 94' 101

508-0183,115

508-0210, 74

508-1102, 83' 101

508-1105, 118' 120

508-1105-01, 118

508-1126, 103' 106

526-0054, 101

526-0063, 72

526-0399-05, 122 ' 123 ' 124

526-0399-11 ' 115

526-0399-13, 118

526-0399-41, 115

508-1152, 100 ' 102 ' 105 526- 0399- 42• 115

509-0094, 115

509-0351, 74

509-0368, 104 ' 106

509-0428,87

509-054 7' 22 ' 24

510-0112, 115

510-0163,25

510-0264, 15

511-0211, 131

517-0131-02, 82' 96

517-0133, 106

526-0399-58,97

526-0399-60, 37' 38

526-0399-62,98

526-0406, 62 ' 64

526-2050, 90 ' 116

526-2081,101

526-2083,101

526-2100,120

526-2120, 97' 107' 108

526-2291, 90' 91

526-2340,98

541-0588,109

517-0136, 105' 114' 118 541-0589, 109 '120 517-0136-01,65

517-0138-04, 111 '114

517-0138-05,120

517-0138-07, 82' 104' 111 '114

517-0138-08,106, 120

517-0138-09, 95 '96' 111

517-0392-19, 112

517-0418,87

518-0515, 62' 64' 65

541-0590,99

541-0599,94

541-0822,97

541-0853,64

541-0876-01,83

541-0941-01, 125

541-0941-02, 125

725-1027, 72

800-0026,97

800-0309-10,122, 123, 124

518-0548-05, 76' 77' 78 800-0310-01, 118

520-1002-06,115

520-1004-02, 115

526-0003,94

526-0029, 107 ' 108

800-0317, 74

800-0573,98

800-2054, 115

800-3017 -02, 99

137

800-3017-19, 62' 64' 68 '76' 77' 78 800-3017-21,94

800-3017-22, 76 ' 77 ' 78

800-3024, 116

800-3030, 62 ' 64 ' 68 ' 97 ' 98 ' 107 ' 108 800-3042,90

800-6002, 118' 120' 121

800-6033, 111 ' 116

800-6062, 118 ' 120

800-6395-01, 82 ' 96 ' 98 ' 105' 106' 112' 114' 120

800-6505,88

800-6548,9

802-2544,10

810-0155, 90' 101 '118' 120

813-0100,100

813-0112, 62

814-2155-01, 122

815-0181,115

815-0194,18

815-0550-01, 118

815-0550-03, 120

815-0843,115

815-0862,94

815-0910, 125' 126

815-0916,94

815-0917-04, 115

817-0441,89

818-0231-01, 98' 100' 102' 104' 111 ' 114' 120

818-0231-02, 106

818-0239-03, 109, 112

818-1150-03, 121

821-0009, 118' 120

Numerical lndex ~ .

'\ Part No. Page Part No. Page Part No. Page Part No. Page e ,,......... 821-6001-03, 90 ' 91 ' 870-2062, 118' 120' 121

F\ 121

821-6002-02, 62 '64' 68 870-2065-02, 107 ' 108 '

" . ' 74 ' 90 ' 91 ' 99 111 ' 1.14

821-6003-01, 120 870-2228, 118 r\

821-6003-02,98 871-0016, 90' 101 '118.,

821-6006-01,81 ,95, 120

100 ' 101 ' 102 ' 103 ' 871-0025, 101 104' 109' 111 '118 895-0381,103 823-1002-03, 107' 108

895-0395, 110' 113 850-0114-53, 74' 97' 99

895-0402, 100 ' 104 ' 106 \

850-0114-54, 62' 64 '68 895-0411 ' 110 ' 113 ' 76 ' 77 ' 78 ' 94 1\

850-0114-55, 62' 64' 68 898-1311-02, 78

A030B824, 113 850-2056, 111

850-2058, 118

853-0013, 115

853-0016, 97 ' 118 ' 120

853-2006, 100' 101 ' 107 / ,108,111 \ ..

" 853-2010, 97' 107' 108

856-0002,90 " 856-0003, 62 ' 90 ' 100 '

122' 123' 124

856-0006, 90' 101 '118' 120

856-0008,118 ,,-..

860-2036, 101

860-2057, 101 ' 103 ' 105 f'

'111 860-2058, 118 ,--.

862-0003, 107' 108 f'I

862-0015, 101

862-0026-07, 115 f'I

862-0026-30,97 ' ,-..

862-0026-54, 74' 97

862-0026-55, 62 ' 64 ' 68 -----,

'76' 77' 78 870-0131, 100' 122' 123 '124

( __

.-..., 870-0131-01,97' 115

870-0550-09,98

138

Cummins Onan Cummins Power Generation 1400 73rd Ave. NE Minneapolis, MN 55432 USA

Phone 1 763 574 5000 Toll-free 1 800 888 6626 Fax 1 763 574 5298 Email www.cumminsonan.com/contact www.cumminsonan.com

Cummins®, Onan®, the "C'' lago, and "Performance you rely on.'' are trademarks of Cummins lnc.

©201 O Cummins Power Generation, lnc. Ali rights reserved.

e ~

( _ ®

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