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FIELD FIELD CALIBRATION OF CALIBRATION OF CALIBRATION OF CALIBRATION OF INSTRUMENTS. INSTRUMENTS.

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Page 1: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

FIELD FIELD

CALIBRATION OFCALIBRATION OFCALIBRATION OFCALIBRATION OF

INSTRUMENTS.INSTRUMENTS.

Page 2: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

� Douglas Churchill, PLS – Geospatial Sales and Support

[email protected]

Introduction

� Lou Desimone– Service Technician

[email protected]

Page 3: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

� Founded 1989� 5 Offices With Service Centers

(VA-ME) – HQ Allentown, PA– NY Office, East Syracuse

About KPI

– NY Office, East Syracuse

� Trimble Geospatial– Infrastructure

� VRS Network (KeyNetGPS)

– Tools– GC/CM Field Solutions– Spectra Precision

Page 4: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

� Definition� What needs field calibration� When should a calibration be completed� Benefits of calibrating Equipment� Compare

– Field Calibration

OVERVIEW

– Field Calibration– Service Calibration

� Procedures� Accessory part availability� Benefits of a Maintenance program� Schedule� Tips

Page 5: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

� Field Calibration- is the practice of performing “function checks” and adjusting equipment in the field and office to account for the

Doug’s Definition

office to account for the environmental and performance variables.

Page 6: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

What equipment needs a Calibration/Maintenance

� Total Station

� Prism Pole

� Tripod

� Tribrach� Tribrach

� Auto Level

� Lasers

Why / When / How

Page 7: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

Field Calibration -vs- Service Calibration� Field Calibration

– Can be completed by the End User

– “Functional Test”– Adds user offsets to the instrument’s current offset values

which helps to calculate out most

Comparison

which helps to calculate out most of the angular errors

� Service Calibration– Cannot be completed by the End User

– “Testing All Functions and alignments”– Adjusts the factory offset values of the instrument to the

original manufacture specifications– Certificate of Calibration

Page 8: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

Observe!

Total Station-� Are your bubbles consistent?

� OP Adjustment

� Instrument calibration routines

� Antenna’s?

AccessoriesAccessories� Prism Pole

� Tribrach

� Traverse Kits

Auto Levels-� Are your loops closing

Laser-� Rotating lasers.

Page 9: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

Robotic Total Station Calibrations. Trimble S6 Example.

Page 10: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

HA/VA Collimation.

If current values are 0’s

Then collimation has not been done.

Page 11: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

Tracker Collimation.

If current values are 0’s

Then collimation has not been done.

Page 12: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

Using Tribrach Adjustors.

� Place the tribrach on a tripod. Put the adjustor on the tribrach. Place the to be adjusted on top of the adjustor so that it is upside down looking at a target on the ceiling. The distance between the tribrach and target should be 4-5 feet.

� Using the leveling screws of the bottom tribrach, put the crosshair of the tribrach being tested on the target.the tribrach being tested on the target.

� Rotate the tribrach being adjusted 180 on the adjuster. If the crosshairs stay on the target you are good to go.

� After the 180 turn if the crosshair does not stay centered on the target, half the error needs to be corrected for. Use the adjustment screws on the tribrach to do this. NOTE: Adjustment screws and techniques do vary by tribrach manufacturer.

� Repeat the second two steps shown above until you get to the point where the crosshair stays on the target.

Page 13: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

Peg Testing your Levels.

Page 14: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

What about GPS?

-Accessories� Rover Pole

� Tribrach’s?� Tribrach’s?

� Tripods.

Page 15: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

Calibrating the Tilt Sensor and ECalibrating the Tilt Sensor and E--Bubble.Bubble.

Page 16: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

Calibrating the Tilt Sensor and ECalibrating the Tilt Sensor and E--Bubble.Bubble.

Page 17: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

Calibrating the Tilt Sensor and ECalibrating the Tilt Sensor and E--Bubble.Bubble.

Page 18: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

Calibrating the Tilt Sensor and ECalibrating the Tilt Sensor and E--Bubble.Bubble.

Page 19: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

Calibrating the Tilt Sensor and ECalibrating the Tilt Sensor and E--Bubble.Bubble.

Page 20: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

Calibrating the Tilt Sensor and ECalibrating the Tilt Sensor and E--Bubble.Bubble.

Page 21: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

Calibrating the Tilt Sensor and ECalibrating the Tilt Sensor and E--Bubble.Bubble.

Page 22: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

Adjustment tools.• Tribrach adjusting cylinders'.

• Prism pole jigs.

• https://www.loink.com/category/surveyingoptribrachadjustingsupplies

Page 23: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

Part Availability- Accessories• Trimax

• 90550

• Tripod

• 22217

• Bi-Pod• Bi-Pod

• 5217-04-XXX

• Prism Pole

Low Dollar repairs. Why?

Technical Tips!

http://www.surveying.com/Video/Tech-Tip-Videos.aspx

Page 24: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

� Maintenance Schedule/Plan– Ex: My Trimble Protected

� http://www.trimbleprotected.com/� VIDEO

– Free Rentals for Units under Support

� Peace of Mind� Planned and budgeted maintenance expenses

Maintenance

� Planned and budgeted maintenance expenses� Avoid surprises, lost productivity, downtime� Stay up-to-date and consistent on Firmware &

Software� Fleet management support� No more “bad news” moments

Page 25: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

Field Calibration Checklist

Page 26: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

– Tripod � Tighten up loose screws� Make sure clamps are secure� Points are tight (use a point that fits

your needs, use never sieze)� Feet- secure � Straps- secure and complete

Additional Tips

� Straps- secure and complete� Etc

– Instrument Storage� Never Put away WET or COLD!� Always put in the case to transport

(even short distances)� Wipe down once a week with a damp

cloth (avoid optics)

– Firmware and Software Updates!� Latest versions can be downloaded

from manufacturers web sites.

Page 27: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

www.facebook.com/Keystone

PrecisionInstruments

Page 28: FIELD CALIBRATION OF INSTRUMENTS.c.ymcdn.com/.../012115-07-FieldCalibrationIn.pdfFIELD CALIBRATION OF INSTRUMENTS. Douglas Churchill, PLS – Geospatial Sales and Support – dchurchill@keypre.com

QUESTIONS?QUESTIONS?

Sales- [email protected]

Service- [email protected]

Rental- [email protected]

www.keypre.com