petroleum coke gasification sweeny e-gas™ project · pdf file4 expanding energy supply...
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Petroleum Coke Gasification Sweeny ESweeny E--GasGas™™ ProjectProject
Michael CulliganManager, Sweeny Gasification Project Development
October 7, 2008
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Key Points
• ConocoPhillips believes gasification technology and CCS will expand low carbon energy supplies
• Sweeny E-Gas™ and Kentucky SNG Projects will be industry leading gasification and CCS projects
• E-Gas™ technology offers feedstock and product flexibility and brings an owner’s mentality
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ConocoPhillips Purpose and Objectives
U.S. natural gas supply and demand
DOE 2008 Energy Outlook (reference case)
IEA 2007 World Energy Outlook
Global oil demand• Increase and diversify energy/fuel supplies
• Develop and apply technology and innovative solutions
• Minimize environmental footprint
• Increase shareholder value
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Expanding Energy Supply via Technology
SNGSNGIGCCIGCC
CTLCTL
• Converting abundant coal and petcoke to SNG, power, fuels and chemicals expands and enhances the energy mix
• Gasification is competitive with unconventional and alternative resources– Competitive with conventional resources in a
carbon constrained world
– Cost increases have slowed projects
– Incentives can facilitate projects
• Solving environmental concerns a key to success– Cost effective technology solutions
– Clear rules and regulations for carbon capture and storage (CCS)
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Public Policy Positions and Engagement
• Engaged in development of Climate Change Policy
– Support a coherent, mandatory national framework
• Signal for cost of carbon• Paced to match technology• Equitable across sectors
– Leverage our skills to drive emerging technology
• Carbon capture and storage
• Supportive of a comprehensive energy policy
• Access to resources• Development of new supplies / fuels• Public education
• Water Management– Qatar Global Water Sustainability Center
Offering technical insight and economic realismOffering technical insight and economic realism
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Where is ConocoPhillips FocusedLargest AK Producer
Denali and McKenzie Delta Gas Pipelines
Largest Position in Canadian Oil Sands
EnCana JV
2nd Largest N.A. Gas Producer & Refiner
Legacy N. Sea Position Strong Refining Assets
Growing Positions in Asia, ME and Russia/Caspian
Origin Energy JV CBM to LNG*
Qatargas 3 LNGShah Sour Gas (UAE)
Saudi Refinery JV
20% owner of LUKOIL with joint projects
Potential Gasification and CCS Site/Area
SweenyKY SNG (w/ Peabody Energy)
Immingham
ConocoPhillips Asset Area
*CBM = coal bed methaneLNG = liquefied natural gas
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Approach to Developing Gasification Projects
• Global Energy Company– Natural gas and heavy oil focus– Strong in OECD countries
• Technology Developer and Licensor– Coking, desulfurization & biofuels– E-Gas™ gasification technology
• Experienced Major Project Manager and Operator– HSE a major priority– Reliability & efficiency
Company AttributeCompany Attribute
• Resource Development Focused– Expanding energy supplies– Complement existing assets
• Leverage and Improve Technology– Gain access to new resources– Continuously improve and speed
technology to market
• Predictable and Reliable Projects– Owner’s risk mentality– Disciplined approach
Gasification ApproachGasification Approach
Momentum is building to build and license EMomentum is building to build and license E--GasGas™™ projectsprojects
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Sweeny E-Gas™ Project - Overview
• Located adjacent to the Sweeny Refinery in Brazoria County, TX
• Conceptual engineering completed in June 2008
• Two concepts will be developed during the feasibility phase (FEL1)– SNG + H2 and IGCC + H2*
– Final concept selection in 2009
• CCS options, including enhanced oil recovery (EOR), are under development
• Bechtel Corporation (Houston) selected as primary FEL1 contractor
• Anticipated start-up 2014 - 2015*SNG = substitute natural gas (methane)IGCC = integrated gasification combined cycle+ H2 = hydrogen co-production
Census Data provided by ESRI ® Data & Maps 2005
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Sweeny Complex Overview
• Refinery processes 247 MBD crude oil– Produces about 5 MTD petroleum coke
– Natural gas and hydrogen pipelines
– Large site for expansion near petcoke storage
• Chevron Phillips Chemical Company LP– Processes 115 MBD NGL
– Produces 5.4 billion lb/yr ethylene and propylene
– Clemens underground storage facility that includes 2 BCF natural gas and 1 BCF hydrogen
– Shares utilities and common facilities
• 440 MW gas-fired cogen power plant– COP and GE 50% partners (SCLP)
– Provides steam and power to complex
– Excess power to ERCOT grid
Excellent location due to:Excellent location due to:•• petcoke supplypetcoke supply•• infrastructure synergyinfrastructure synergy•• energy/Henergy/H22 demand demand •• market accessmarket access•• COCO22 storage optionsstorage options•• experienced workforceexperienced workforce
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Sweeny E-Gas™ Project – Options Considered
Petcoke SyngasH2 + CO
CO2 Capture –EOR/Storage
Low Carbon Power/Steam
H2/CO Sales
Methanol/MTO
SNG - Pipeline
Fischer Tropsch
Syngas to Sweeny Cogen
New F Class IGCC (ERCOT)
Pipeline Sale
Sweeny Complex
Methanol
MTP/MTO
CTL/FT with Product Upgrade: 10 Mbpd
IGCC with Pilot FT 1 Reactor: 2 Mbpd
Sweeny Complex
Pipeline Sale
IGCC + HIGCC + H22 and SNG + Hand SNG + H22 chosen for more detailed feasibility studychosen for more detailed feasibility study
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Gasification IslandGasification Island• Air Separation Unit• E-Gas™ Technology• CO Shift• Acid Gas Removal• Sulfur Recovery Unit• Refinery Integration
Sweeny Petcoke
3rd Party Petcoke
Refinery Waste Water
SulfurSlag
Waste Water
Carbon Capture & StorageCarbon Capture & Storage• Incremental capture cost and utilities• CO2 Compression• CO2 Transportation
HydrogenHydrogen• PSA• Tail gas clean-up • H2 Compression
SNG/MethanationSNG/Methanation• Methanation• Steam Power• SNG Compression
IGCC/Power IGCC/Power • CO2 Capture• High H2 Power Block• Heat Recovery Steam
Generator/Turbine
oror
withwith
CO2
Syngas
Hydrogen to Gulf Coast pipelines &/or Sweeny complex
Power to ERCOT Grid
SNG to Sweeny complex
or HSC pipelines
CO2
to EOR or StorageN
Sweeny E-Gas™ Project FEL1 Scope
4 - 5 MMTe/yr
~100 MMscfd
~400 MW (net)
65 – 130 MMscfd
Concept selection based on FEL1 engineering results, Concept selection based on FEL1 engineering results, regulatory developments and market outlook in 2009regulatory developments and market outlook in 2009
Project LocationProject Location
COP Aerial Photo
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Sweeny E-Gas™ Project – CCS/EOR Options
Numerous EOR & storage options being workedNumerous EOR & storage options being worked
Denbury’s Resources Inc. ““Green PipelineGreen Pipeline””
Permits in progress & buying ROW – multiple fields planned for EORSaline
(Net Sand Grid from Gulf Coast Carbon Center, based on
Galloway et al., 1982)
Frio Saline Reservoir Net Sand Map
Offshore Storage
100 mi radius from the Sweeny Complex
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Key Challenges
• Hyper-inflation– Linkage between capital cost and product prices
• Climate change regulation– Impact on scope, prices, and schedule
• Stakeholder engagement– Gaining support or non-objection (especially for CCS)
Evolving effort to address all challenges and advance project Evolving effort to address all challenges and advance project
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Kentucky SNG Project Update
OxygenOxygen
CoalCoal
Petroleum CokePetroleum Coke
GASIFICATION
SYNGASCONDITIONING
METHANATION
COCO22 for future for future EOR or storageEOR or storage
60 BCFY of SNG60 BCFY of SNG
1.8 TCF over 30 year life1.8 TCF over 30 year life
SlaSlagg
Outside of Project Scope
SulfurSulfur
ASU
Mine
Refinery
StatusStatus• Completed
Feasibility Study (FEL1)
• Engaged key technology suppliers
• Funding KGS CO2 test well to be drilled Q1 2009
Continuing to advance project targeting operation by 2015Continuing to advance project targeting operation by 2015
ConocoPhillips and Peabody Energy are jointly progressing a mine-mouth coal and petcoke gasification project that would produce substitute natural gas (SNG) in western Kentucky
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Commercially proven on multiple coals and petcoke
Two stage design enhances process flexibility
E-Gas™ Technology UpdateTechnologyTechnology• Design & operational
enhancement from Wabash experience
• Increased throughput, efficiency and reliability
• Optimized cost• Process integration
improvements
LicensingLicensing• Continued focus on
key N.A. projects• Increased emphasis in
Asia – China office• Select opportunities
elsewhere
SlurryOxygen
SlurrySlurry
Oxygen
Raw Syngas~ 1900F
Slag
CharRecycle
First Stage 2600 FSlag QuenchWater
2nd
Stage
KEY FEATURESTwo Stage Design
Slurry Fed, Oxygen Blown
Entrained Flow
Refractory Lined
ADVANTAGESContinuous Slag Removal –
No Lockhoppers
Dry Char Recycle No Wastewater Generation
No Carbon Lost
Separate Fire-tube Syngas Cooler
Installed NG Start-Up Burners
Contact our EContact our E--GasGas™™ technology team for more information!technology team for more information!
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Summary
• ConocoPhillips believes gasification technology and CCS will expand low carbon energy supplies
• Sweeny E-Gas™ and Kentucky SNG Projects will be industry leading gasification and CCS projects
• E-Gas™ technology offers feedstock and product flexibility and brings an owner’s mentality
Thanks for your attention!Thanks for your attention!