pmi 3d laser scanning (as built) services

3D Laser Scanning (As-Built) Services

Production Modeling India

Since last 9 years consulting in ..

• As-Built Services • Discrete Event Simulation

• Industrial Engineering

• Productivity Solutions

Your Partner in Productivity Improvement

Introduction

• Headquartered at Nagpur (Maharashtra)

• 100+ projects successfully completed with

Leading OEMs and Tier Suppliers

• 25+ Team Size including

• Subject Matter Experts

• Qualified Professionals

• Cross trained Engineers

• Experience of working with Global OEMs

History Solutions


Partial Client list...

As-Built Services (CAD)



Typical Laser Scanner Specifications:

• Accuracy ~ 4mm across span of 50m • 0.5 – 1 million x,y,z points per second

• 10 mins. Per 360 x 310 revolution at 70m.

• Covers 15,000 (+/- 20 %) sq ft per day

360

310 0

0

3D Laser Scanning – What is it


Field Checking – Defined and Why

Defined - Document the existing conditions of a facility.

Obvious, but important statements:

• Required activity for any project.

• Required accuracy goes up as cost of project goes up.

• Shareable information saves money

• Missed information costs money


Why Now

It is no longer an experiment

o Lower Costs

o Technology advancements = easier to capture, convert, and use.

o Service Providers have emerged.

o Cloud to Cloud Registration

Emerging Software Capabilities

Autodesk ReCap

Autodesk 2013/2014 capabilities with Point Cloud

Host of 3rd Party Solutions

- Conversion Aids, .e57

- Reverse Engineering Services


Field Checking – Yesterday - Past

= +


Field Checking – Today -> Future

= +


Accurate data and exact measurements

All data is captured

Advanced decision making

Data is quickly available to entire team

Clash detection

Reduce costs and schedule savings

Safety

Reduce job site interruption

Laser Scanning Process ROI

Perform One Field Check, One Time for EVERYONE. Drive Field Change orders down to 1% of project costs.

Summary – Reduce / Eliminate Project Risks - Accelerate Schedules


Field Checking Through Laser Scanning

• Reduce time onsite for inspection.

• Can easily capture all the items in a 50’x50’ bay in one hour.

• Undisputed Accuracy – 4mm over 50m

• Ability to view, measure by anyone, anytime, even during meetings.

• Data acquired has multiple uses and sharing capability.

• Enables change and shorten your design processes.


Workflow For Laser Scanning Project

Start

Understanding Objective, Scope & Deliverables of

Project

Submission of Detailed Techno Commercial

Proposal

Issue of PO Finalizing Project Start Date

Travel to Project Site

Travel back to PMI Office

Complete CAD Modeling

Final Results presentation in required .dwg format

Stop

Site Survery & Carry out Scanning Work

Complete Registration of Scans


Laser Scanning Process

1. Plan 2. Scan 3. Register

4. Export / Import 5. Point Cloud 6. CAD Conversion


Equipment Detail

o Scanner – FARO FOCUS 3D x120

o The ultra-portable Focus3D X120 enables fast, straightforward, and

accurate measurements of objects and buildings. It records

architectural façades, complex structures, production and supply

facilities, accident sites, and large-volume components.

o Range Focus3D X 120: 0.6 – 120m

o Measurement speed: up to 976,000 points/second

o Ranging error: ± 4mm

o Weight: 5.2kg

o Multi-Sensor: GPS, Compass, Height Sensor, Dual Axis Compensator

o Size: 240 x 200 x 100mm


Software Detail

o Software Detail

- Factory Design Suite

o Autodesk Inventor

o Autodesk ReCap

o AutoCAD Architecture

o Navisworks

- Revit

- SIEMENS Factory CAD


Application of 3D Laser Scanning Across…

o Petrochemical

o Power Generation

o Pulp & Paper

o Shipbuilding Architecture &

Construction,

o Automotive

o Bridge

o Defense

o Heavy Machinery

o Heritage

o Hydro Power

o Bulk Material Handling Conveyors

o Cost Index for Pneumatic

Conveyors

o Crushing, Pulverizing, and Screening

Machines

o Structural Steel

o Carbon Steel Pipe and Tubing

o Tanks

o Heat Ex-changers and Condensers

o Fin-Tube Heat Ex-changers

o Refractories

o Power and Distribution Transformers

o Gas Turbines


Advantages o Accurate as built 3D CAD models of your existing facility including:

• External Boundary Walls

• Internal Equipments & Special purpose machines

• Overhead Structures, HVAC

• Piping, Ducts & Chutes

• All Conveyors & Material Handling Equipment.

o High Speed and accuracy as compared to traditional methods. • Scanning captures 360° Horizontal & 310° Vertical View.

• +/- 4mm accuracy over 40 mtrs.

o Ideal For: • 3D Visualization & Walkthrough.

• Layout Engineering

• Feasibility Study to Validate proposed changes / modifications

• As-is documentation & Future expansions

• Creating Plant layout - 3D model

• Updating 2D and 3D layout and GA drawing


Input Data Requirement for Commercial Proposal

o Dimension of Area under Scope (Floor / level wise)

o Pictures / Images of Area under Scope.

o Level of Detail to be captured

o Process equipment / Piping details (Through images)

o Confirmation on Minimum working onsite (Assumed to be minimum 8hrs)


Deliverables

o Scanned Point Cloud File in .FLS format (Compatible with FARO SCENE Free Viewer)

o Colored Point Cloud file in .RCS format (AutoDesk Recap File)

o CAD file 2D/3D in AutoDesk 2010 version

o Single Assembly file and individual part files as standard library for future use.

o Naviswork file (Compatible with Naviswork Free Viewer)

o Static Walkthrough of area under scope


Sample Screenshots of Past Projects

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This work may not be used, sold, transferred, adapted, abridged, copied or reproduced in whole or in part, in any manner or form, or in any media, without the prior written consent of Production Modeling

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