pom 1 introduation to pom

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    Production: Basic activity for all industrial unitProduction:- process by which raw material & otherinputs are converted into finished productsProduction = ManufacturingProduction refers process of producing onlytangible goodsMfg. refers process of producing both tangible &intangible G&S ( Goods & services)

    Operations mgmt.:-A system where inputs aretransferred into intangible services. It is of Recentorigin.

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    Production and operations management(POM) is the management of an organizationsproduction system.

    A production system takes inputs and converts

    them into outputs. The conversion process is the predominant

    activity of a production system.

    The primary concern of an operations manageris the activities of the conversion process.

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    Production management is the process ofplanning, organizing, directing andcontrolling the activities of the production

    function. Production function is theconversion of raw- materials into finishedproducts.

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    Production management is concerned with thoseprocesses which convert the inputs into outputs.The inputs are various resources like raw-

    materials, men, machines, methods etc. and theoutputs are goods and services.

    H.A. HARDING

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    Production as a System

    Production as an OrganizationFunction

    Decision Making in POM

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    Inputs Outputs

    Conversion

    Subsystem

    Production System

    Control

    Subsystem

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    External

    Legal, Economic, Social, Technological

    Market

    Competition, Customer Desires, ProductInfo.

    Primary Resources

    Materials, Personnel, Capital, Utilities

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    Physical (Manufacturing/ mining) Locational Services (Transportation)

    Exchange Services (Retailing)

    Storage Services (Warehousing) Other Private Services (Insurance,

    Finance, Utilities, Real Estate, Health

    etc.) Government Services (State, Local)

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    Direct

    Products

    Services

    IndirectWaste

    Pollution

    Technological Advances

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    Companies cannot compete using marketing,finance, accounting, and engineering alone.

    We focus on POM as we think of global

    competitiveness, because that is where the vastmajority of a firms workers, capital assets, andexpenses reside.

    To succeed, a firm must have a strong

    operations function teaming with the otherorganization functions.

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    POM

    Marketing

    MISEngineering

    HRM

    QA

    Accounting

    SalesFinance

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    Facilities

    Production &

    Inventory ontrol

    Quality Assurance

    & Control

    Procurement

    Engineering Design

    Industrial Engineering

    Process Engineering

    Operations

    Disbursements

    & Credits

    Funds Management

    Capital Requirements

    Finance/Accounting

    Sales Promotion

    Advertising

    Sales

    Market Research

    Marketing

    Manufacturing Organization

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    The Industrial Revolution

    Post-Civil War Period

    Scientific Management

    Human Relations and Behaviorism Operations Research

    The Service Revolution

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    The industrial revolution developed in England

    in the 1700s. The steam engine, invented by James Watt in

    1764, largely replaced human and water power

    for factories.Adam Smiths The Wealth of Nations in 1776

    touted the economic benefits of thespecialization of labor.

    Thus the late-1700s factories had not onlymachine power but also ways of planning andcontrolling the tasks of workers.

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    The industrial revolution spread from England

    to other European countries and to the UnitedSates.

    In the 1800s the development of the gasolineengine and electricity further advanced the

    revolution. By the mid-1800s, the old cottage system of

    production had been replaced by the factorysystem.

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    During the post-Civil War period great

    expansion of production capacity occurred.

    By post-Civil War the following developmentsset the stage for the great production explosion

    of the 20th century: increased capital and production capacity

    the expanded urban workforce

    an effective transportation system

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    Frederick Taylor is known as the father of scientificmanagement. His shop system employed these steps:

    Each workers skill, strength, and learning abilitywere determined.

    Stopwatch studies were conducted to precisely setstandard output per worker on each task.

    Material specifications, work methods, and routingsequences were used to organize the shop.

    Supervisors were carefully selected and trained.

    Incentive pay systems were initiated.

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    Human relations refers to the ways in whichmanagers interact with their employees

    In the 1927-1932 period, researchers in theHawthorne Studies realized that human factorswere affecting production.

    Researchers and managers alike were

    recognizing that psychological and sociologicalfactors affected production.

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    Quantitative decision making technique

    Computers are used extensively

    During World War, enormous quantities of

    resources (personnel, supplies, equipment, ) hadto be deployed.

    Military operations research (OR) teams wereformed to deal with the complexity of thedeployment.

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    After the war, operations researchers found theirway back to universities, industry, government,and consulting firms.

    OR helps operations managers make decisionswhen problems are complex and wrong decisionsare costly.

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    The creation of services organizations acceleratedin 20th century.

    About 49.9% GDP is from services in 2005

    Investment per office worker now exceeds the

    investment per factory worker. Thus there is a growing need for service operations

    management.

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    Global Competition

    Quality, Customer Service, and Cost Challenges

    Computers and Advanced Production Technology

    Growth of Service Sector Scarcity of Production Resources

    Corporate Social Responsibility