pratibha sustainability

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Sustainable Supply ChainEthical and EcologicalSpeed to MarketProduct PerformanceTaipei - 9th December 20091

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REDUCE Cold Pad Batch dyeingReduces water consumption to 30 litres per kg of fabric vis--vis 60 litres per kg in Soft FlowReduced steam consumption to 4 kgs per kg of fabric vis--vis 7 kgs per kg in Soft FlowIncreases Exhaustion of dyestuff to 95% vis--vis 85% in Soft FlowReduces Chemical consumption directly due to lower liquor ratioSalt free dyeing methodReduces COD and TDS in effluent to less than 25% of Soft Flow effluent making recovery easierAir Jet SpinningReduces Hairness on yarn.This reduces chemical treatment for clean surface finishes on fabricShorter spinning process . Hence reduced power consumption

REDUCE Organic FarmingWater Consumption is reduced significantly as the soil porosity increases in the absence of Urea.Total elimination of synthetic fertilisers. Urea Contains salts which reduces the water retention capacity of soil and leads to larger runoff of surface waterTotal elimination of synthetic pesticides.Water HarvestingTotal water incident on site is captured into underground natural acquifers.Eliminates the necessity of acquring water from external sources

Dont deplete the water tablee

REDUCEWaste Heat RecoveryCPP fitted with Exhaust Gas Boiler to generate steamCPP fitted with Hot Water Generator to provide Hot Water for ProcessStenters fitted with Waste Heat recovery modules for heating incoming air with exhaust airThermic fluid heater fitted with Economiser for generating Hot WaterEnergy EfficiencyInstalled MVRs inplace of MEE for waste water evaporationCondensate Recovery system provides 70% of steam back as hot water.

REDUCECARBON FOOTPRINTCER through fuel switching on the 6 MW natural gas based power plant. Apart from this CER through waste heat recovery on exhaust side for steam and hot water.Improved Carbon Sequestration in the Organic farmlands. The switch from conventional farming to organic farming has increased the sequestration capability of soil manifold. Hence absorption of CO2 has been increased in farm land encompassing 125000 acres or 500,000 m2 .Tree plantation 20,000 tress across factory campuses have kept emission levels under checkREACH and GOTS compliant

Recycle & ReuseWaterAll plants are equipped with STPs which treat sewage, recycle into Process water used for Boilers and Non Contact water for toilets and balance for greenery. 90% of the sewage water is thus being reusedThe ETP +RO+MVR combination allows us to recover 95% of the effluent back as process waterSaltBrine recovery and reuse. Our treatment system has been designed to recover pure NaCl solution in concentrated form for using in dyeing. We are projecting to reduce the total NaCl recovery to 75% of the added quantity. This hence reduces the amount of NaCl going to landfills by nearly 6000 kgs per day.

REDUCE RECYCLE REUSE

Product CapabilitiesYarns:Ring SpunAir jet SpunOpen EndSlubMelangeFibers:Organic CottonViscoseBlends with Polyester

FabricsSingle JerseyFleeceRibInterlockPlaited fabricsPiqueGarmentsCasual wearUnderwearActivewearWhat we bring to the table?As fabric source, ability to do turnarounds in 2 weeksReady Colours, Ready Griege, Stock YarnsDevelopments ahead of seasonIn house certified labAs garment source, ability to do turnarounds in 3 weeks for Never Out of Stock Programs