presentasi industri sabun
TRANSCRIPT
INDUSTRI SABUN, CETAKAN, BLENDER,
HYDROLYZER
Kelompok 7Presentasi Industri dan Alat
Aditya Kristanto Eric Adelwin
Salman Naufal
Ratu Bilqis C. Rafitri Rusmala D
ANGGOTA
OutlineLifebuoy • Sejarah• Tentang Lifebuoy• CSR Lifebuoy
Industri Sabun• Bahan baku dan produk• Blok Diagram Proses• Alat Penting• Energi
Alat• Hydrolyzer• Blender• Soap Cutter
LIFEBUOY PT. UNILEVER INDONESIA TBK.
Sejarah Pabrik
PT Unilever Indonesia Tbk (perusahaan) didirikan pada 5 Desember 1933 sebagai
Zeepfabrieken N.V. Lever dengan akta No. 33 yang dibuat oleh Tn.A.H. van Ophuijsen, notaris di Batavia. Akta ini disetujui oleh
Gubernur Jenderal van Negerlandsch-Indie
Lokasi pabrik sabun di Indonesia
PT Unilever Indonesia Tbk Jl Jababeka Raya II
Kawasan Industri Jababeka Tahap I Bl O/1-3, CikarangBekasi 17520
Kapasitas produksi
Kapasitas produksi per tahun:Sabun mandi batangan = 39.000 ton.Sabun mandi cair = 10.000 ton.
Kapasitas karyawan:Menampung 170.000 karyawan
CSR LIFEBOUY INDONESIA dan Dunia
Hari Cuci Tangan Pakai Sabun Sedunia (HCTPSS) di Jakarta, Semarang, Yogyakarta, dan Probolinggo.
Bantuan berupa 1000 keran dan sabun untuk kegiatan cuci tangan bersama yang akan diadakan serentak di 740 sekolah di seluruh Indonesia.
Program Pendidikan Kesehatan Lifebuoy yang diikuti 70 juta orang di India– suatu program pendidikan kesehatan pribadi terbesar yang pernah ada di dunia.
INDUSTRI SABUN
Reaksi kimiaReaksi saponifikasi
INPUT• Sodium tallowate, sodium cocoate,sodium palmate• Dyes dan Parfum• Coconut acid and Palm acid• Polyethylene glycols (PEG-6 Methyl)• Glycerine• Sorbitol• Titanium dioxide• Pentasodium pentetate, tetrasodium etidronate, dan
tertrasodium EDTA• Natrium Hidroxide (NaOH)
Output
75% sabun & 25% glycerine
Glycerine yang dihasilkan dari proses saponifikasi, dipisahkan dan dijual terpisah oleh industri.
ALAT-ALAT DALAM PEMBUATAN SABUN
Blend Tank
Hydrolizer
sumber: www.alibaba.com Sumber: www.rainsflo.comSumber: www.geafiltration.com
Evaporator
Soap Mixer
Sumber: www.comeqmachinery.com Sumber: www.servotexengineers.com
Soap Cutter
ALAT-ALAT DALAM PEMBUATAN SABUN
Soap Mold Soap Stamping
ALAT-ALAT DALAM PEMBUATAN SABUN
Sumber: www. soapdiemanufacturer.com Sumber: www.wxzt.en.alibaba.com
Peralatan
Proses pembuatan sabun menggunakan 2 metode dasar yaitu:
1. Proses Semi Panas 2. Proses Dingin tidak menggunakan pemanasan
atau biasanya disebut hand made soap dan sangat sederhana.
Mixer
Bahan Tabung dalam• Stainless steel 314• Tebal 2 mm
BahanTabung luar• Stainless steel 2 mm• Daya ¾ pk• Dimensi (70 x 80x 150 ) cm
Mixer digunakan untuk proses pencampuran minyak nabati dengan kaustik soda cair, menggunakan bahan yang tahan terhadap alkali atau tahan pH tinggi, bahan tersebut dari stainless steel.
Mold
Mold (cetakan)
Bentuk persegi dan kotak KayuBentuk melingkar Paralon
Keranjang Mold
Untuk menyusun paralon yang berisi sabun, terbuat dari Mild Steel.
Penyodok dan CutterPenyodok SabunUntuk mengeluarkan sabun dari cetakan kayu atau paralon.Bahan : Mild steelDimensi : (50x50x70 ) cm
CutterUntuk memotong sabun yang sudah dikeluarkan dari cetakan.Bahan : Mild steelDimensi : (40 x 50 x 50 ) cm
Mesin Stamping
Untuk membentuk sabun agar sesuai dengan bentuk yang diinginkan.Bahan : Cast ironDimensi : (60 x 70 x 140 ) cm
Waste water treatment
Proses Lumpur Aktif (Activated Sludge Process)
Safety
Untuk menjamin keselamatan kerja karyawan dan kelestarian lingkungan hidup, PT Lifebuoy Indonesia mulai menerapkan sistem Keselamatan Kesehatan Kerja dan Lingkungan Hidup (K3LH).
• Kesehatan dan Keselamatan Kerja (K3)Workplace Health and Safety
• Tanpa insiden yang berkaitan dengandiskriminasi.
• Keaneka-ragaman di tempat kerja.Diversity in the workplace.
HYDROLYZER
Hydrolyzer
FungsiSebagai tempat reaksi
hidrolisis.
Kapasitas- Lab :
- Industri :Hingga 13.608 kg per jam
Hydrolyzer
Prinsip Kerja Hydrolyzer
natural fat that is split into fatty acids and glycerin by means of water at high temperature and pressure in the presence of a catalyst, zinc soap. The splitting reaction is carried on continuously, usually in a vertical column 50 feet (15 metres) or more in height. Molten fat and water are introduced continuously into opposite ends of the column; fatty acids and glycerin are simultaneously withdrawn. Next, the fatty acids are distilled under vacuum to effect purification.
BLENDER
SOAP CUTTER
Soap Cutter
FungsiMencetak sabun menjadi
potongan-potongan kecil yang berbentuk dan berukuran sama.
Kapasitas• Lab:
• Industri:75 – 3000 kg per jam
• In soap making, various machines are essential in the production of laundry soaps or toilet soaps. One of the most important machines used in the soap making industry is the soap cutting machine.
Soap cutting machines are used in cutting soap bars into different sizes and lengths. Correspondingly, these machines are also used in cutting soap into different forms and shapes as well. The soap cutting machines consist of soap cutters which are usually placed downstream from a plodding machine. The soap that comes out of the plodding machine is then directed into the cutter for the cutting operation.
There are many types of soap cutting machines. Some of these types include the air powered soap cutter, manual soap cutter, loaf soap cutter, double cutting machine, bar-size cutting machine, and rotary soap cutting machine.
The air powered soap cutter is practical for cold processed soap cutting. A typical air powered soap cutter produces thousands of perfect bars in one day. This machine is also ideal for batch processing.The manual soap cutters on the other hand, are ideal for cutting large blocks of soaps manually. While these machines are available in standard sizes and models, these cutters can be custom designed for particular needs and specifications.
Loaf soap cutters are used in cutting soap loaves into bars. These cutters perform the cutting operation quickly and easily because of its’ built in cutters.
The double cutting machines are actually hand operated machines that are used in cutting slabs into bars, and bars into cakes. These machines are fitted with cutting frames that are detachable for ease and convenience.
The bar-size cutting machines are used in cutting soap slabs into bars and into cakes. These machines cut the soap into the desired shape and dimension. Moreover, for simple and versatile operation, these machines are equipped with detachable cutting frames.
Finally, the rotary cutting machines are the most ideal cutters used in cutting bar soaps at fixed lengths. These machines are actually driven by the forced travel of the extruded soap bar from the plodder. Rotary soap cutting machines are equipped with two stainless steel guide rings that are mounted with cutting knives suitable for cutting the soap bar into the desired lengths.
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