process specifications - schuette metals, precision cnc ... specifications drilling ... laser/plasma...

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Page 1: Process Specifications - Schuette Metals, precision CNC ... Specifications Drilling ... Laser/Plasma Cutting Bystronic Laser Bystronic Laser Bystronic Laser ESAB CNC Plasma/Oxy Burn

Page 2: Process Specifications - Schuette Metals, precision CNC ... Specifications Drilling ... Laser/Plasma Cutting Bystronic Laser Bystronic Laser Bystronic Laser ESAB CNC Plasma/Oxy Burn

Process Specifications

PROCESS CAPABILITIES 200,000 Sq. Ft.

ShearingAtlas Shear

CNC FormingAccuPress CNC Single-Axis Press Brake Bystronic CNC 8-Axis Press Brake (3x) Bystronic CNC 7-Axis Press Brake Pullmax CNC 5-Axis Press BrakeBystronic CNC Expert

60 Ton – 3/16” x 5’ capacity150 Ton – 10 Ga. X 10’ ¼” x 8’ ½” x 4’320 Ton – 10 Ga. X 16’ ¼” x 8’ ½” x 4’275 Ton –¼” x 10’ ½” x 8’ 1” x 4’ plate size200 Ton

Punching/Forming Strippit LVD - TurretCincinnati 225 Ton Piranha 42 Ton

1500H 30 Ton 42 Stations with Auto IndexMedium Forming with Punching up to 3/8” thick by 2-1/2” diameter

Sawing Marval 2150 PC60 (2x) Spartan PA 18

20” x 20” w/60 Miter

Beam Punch

Davi CNC Plate Rolling

Whitney 70 Ton Web, Whitney 85 Ton Flange 1/4” x 5’ Plate Capacity

Welding

Stud Welding

Spot Welding

40 stations with over 35,000 sq. ft. of manual welding area. Weld processes include GMAW, FCAW, GTAW, SMAW and SAW. Welders are qualified to AWS D1.1.

“Schuette Welding Academy” training on site.

CWI (Certified Welding Inspector), on staff.

Robotic WeldingVersa RC3L (4x) RC3LXM (2x)

6-axis Lincoln/Fanuc with dual head/tail secondary axis-96” L x 40” W weldment sizeRobot #6 120” x 59”Robot #2 96” x 59”

3/8” x 12’ Swing Beam, Adjustable Clearance

Midwest Fasteners Ultra ARC UA1800

Taylor P3-18-150

Page 3: Process Specifications - Schuette Metals, precision CNC ... Specifications Drilling ... Laser/Plasma Cutting Bystronic Laser Bystronic Laser Bystronic Laser ESAB CNC Plasma/Oxy Burn

www.schuettemetals.com · [email protected]

Process Specifications

Drilling Several small single and multi spindle drills 17” Column by 6 Foot Swing Radial

Lifting (6) Overhead Cranes, (35) Jib Cranes All Weld Bays Utilize One Ton Jib Cranes

Building length overhead cranes from 3 - 20 Ton Capacity, w/20 ft. lift to hook

Laser/Plasma Cutting Bystronic Laser Bystronic Laser Bystronic Laser ESAB CNC Plasma/Oxy Burn table With DNC Link to Cad System

4400 watt – 60” x 120” table with 39 station load tower (linked)5200 watt – 60” x 120” table with 39 station load tower (linked)5200 watt – 60” x 120” table One Head 600 Amp M3 Plasma cutting torch w/etching, Two Head Oxy fuelWater Tables (2x) 10’ x 20’ Capacity, Cutting Capacity up to 8”

Quality Brown & Sharpe Global Advantage CMM’s(2) Faro Arm Portable CMM’s

Measuring envelope X – 1500 MM, Y – 2200 MM, Z – 1000 MM8 foot measuring range

MachiningMori Seiki CNC Lathe – 4 axis with live tooling Okuma Vertical Machining center Fadal Vertical Machining center Mori Seiki CNC Vertical Machining Center Haas CNC Vertical Machining Center (3x) Toshiba BMC-1000 Horizontal Machining CenterMori Seiki NHX 5000 Horizontal Machining Center (2x)

10” chuck dia. x 24” turning length35 hp – 25” x 58” x 24” w/dual pallet loader20 hp – 20” x 40” x 15”30 hp – 20” x 40” x 24”35 hp – 20” x 40” x 24” 30 hp – 10,000rpm. Travel x.78.7 y.59 z.47 (8 pallet/180 tool) 20 hp – 12,000rpm Travel x.28.7 y.28.7 z.34.6 (2 pallet/60 tool)Bridgeports, Lathes, and Mills available.

FinishingRoto-Blast Paint Prep – Shot and SandBlast Room Bronco Swing Table Blaster

Powder Coating E-Coat Coating Large Booth Wet Paint

6 cubic foot drum20’ x 35’ Booth Size(2) 48” Tables

9 stage wash with acid laser edge removal, 32” wide x 60” high x 10’ long max. part size9 stage wash with acid laser edge removal, 32” wide x 40” high x 6’ long max. part size18’H x 16’W x 35’L

Page 4: Process Specifications - Schuette Metals, precision CNC ... Specifications Drilling ... Laser/Plasma Cutting Bystronic Laser Bystronic Laser Bystronic Laser ESAB CNC Plasma/Oxy Burn

715.355.4500 · Fx: 715.355.4711 · 1604 Morrison Ave. · Rothschild, WI 54474www.schuettemetals.com · [email protected]