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Download Product Flyer: Level Instrumentation for the Refining .Level Instrumentation for the Refining Industry

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  • Level Instrumentation for the Refining Industry

    Moving to a Higher Level Performance

  • Best-in-Class Products

    Pioneeringnewleveltechnologies Extensiveportfolio Industryleadership Ongoinginvestmentinleadinglevelandinstrument technologies

    Resources Make the Difference

    Experiencedandknowledgeablepeople Continuoustrainingforlevelspecialists Consultativeapproachbasedonbestmeasurement practices Extensivenetworkofserviceandsupportpersonnel Localrepairsandon-siteservice Manufacturinglocationsaroundtheglobe Deliveriesfromlocationsclosetothecustomer

    Delivering Results for You and Your Plant

    The Power to Deliver Results

    RosemountleveldevicespowerEmersonsPlantWebarchitecturetodeliverhigherperformance,greatersafety,andlowerlifecyclecosts.Thisisachievedbycombiningourindustry-leadingproductswithpredictivefieldintelligenceandbestimplementationpractices.

  • Level Measurement in the Refining Industry

    Level Measurement and Control in the Refining Industry

    Traditionally,displacersandfloatshavebeenusedinabout80%ofrefinerylevelapplications.Accuracyofthesetypesofinstrumentsisaffectedbyvaryingdensityandtemperature.Thesevariationscancauseinaccuratereadingsandaffectcontrol.

    The Right Technology to Meet Your Needs

    TheRosemountlevelproductofferingincludesthetechnologiesrequiredformaximumefficiencyinawiderangeofinstallationandapplicationconditions,providingrobustandreliablemeasurements.Eachproductisdesignedtohelpyougetthemostoutofvirtuallyanylevelapplication:highorlowtemperatures,aggressiveenvironments,highpressures,hazardousareas,orthesimplestlevelswitchingrequirement.

    Benefits of Using Rosemount Level Products

    Improvedenergyefficiency Helpsmaximizethroughput Improvedproductquality Increasedrefinerysafetyandabilitytomeetenvironmental regulations Reducedmanpowerduetoeasycommissioningand operations Reducedmaintenancecost Higherperformance Higherreliability

  • Immunetodensitychangesandwithnomovingparts,GuidedWaveRadarisareliableandlowmaintenancealternativetodisplacers.

    Choosebetweenacompletechamberassembly,orreuseyourexistingchamber.Witharangeofprocessconnections,wetted

    Reduce Start-up Costs

    Improved Project Execution

    From this to this ... in minutes

    Easy Replacement of Old Equipment

    materialsandhightemperature/pressureoptionsplusextensiveexperienceofGWRchamberapplications,wecanhelpyouselectthebestfitforyourapplication.

    Ifyouhavenoexistingchamber,oryourchamberisinneedofreplacement,contactusfordetailsofthe9901chamber.

    Rosemountlevelinstrumentsareeasytoinstall,bothinnewandexistingsystems.Justmountthedevice,poweritupandconfigureinafewsimplesteps.

    RosemountRadarMasteristheultimatesetupsoftwareandsupportsbothHARTandFOUNDATIONfieldbusTM.Itprovidesconfigurationthroughauser-friendlyinterfacewithapplicationspecificconfiguration,measure-and-learnfunctionalityplusextensiveonlinehelp.Inaddition,easyconfigurationmayalsobecarriedoutinanyhostsystemthatsupportselectronicdevicedescriptors(DD).

    Rosemount9901chamberforprocesslevelinstrumentation

  • Ourradartransmitterscovermoreapplicationsthaneverbefore.ProductinnovationssuchasDirectSwitchTechnologyandDualPortputmorepoweronthesurfacetoensureahighlyaccurateandreliablemeasurementevenatextremeprocessconditions.

    TheuniqueforkdesignforhighlyresponsivevibratingforkswitchingisanotherexampleofRosemountproductinnovation.

    Optimized Plant Performance

    BreadthofportfoliocombinedwithindustryleadingperformanceandfunctionalitymakeRosemontlevelproductsthebestchoicetogetthemostoutofyourprocess.

    Operate Your Plant at Maximum Capacity

    Application Flexibility

    Innovative Products

    Thecomprehensiveofferingoftemperatureandpressureranges,materials,processconnections,sensortypesandaccessoriesmeanshighapplicationflexibility.WithRosemountlevelproducts,thebestmatchforspecificandchallengingapplicationsisobtained,enablingyoutorunyourplantatmaximumcapacity.

    Increased Refinery Safety

    Safety,health,andenvironmentaretoppriorities.Rosemountinstrumentationcanhelppreventunsafeconditionsinyourplantthroughprocessalerts,SISdevices,andbestinstallationpractices.

  • ThequalitydesignedandbuiltintoeachRosemountproductdeliversunparalleledreliabilityandstability,helpingyoutooptimizeyouroperationandminimizeyourprocessdown-time.

    DualceramictemperatureandpressuresealembeddedinPTFEframe

    Probeloadandlockingsystem

    Secondarygastighthermeticseal

    Maximized Throughput and Minimized Process Down-time

    Keep your Plant Running at Maximum Efficiency

    Robust and Unique Product Design

    Heavy-dutyGuidedWaveRadarprobesmeettheextremetemperatureandpressurechallengesbyprovidingmultiplelayersofprotection.

    Leakagepreventionandreliableperformanceunderextremeprocessconditionsarevitalforthesafetyandefficiencyofyourplant.Thisisalsokeyinourrobust,shock-resistantandvibrationproofdesigns.

    Condensationanddirtresistantradarconeantennasensureareliablemeasurement,eveninverydirtyapplications.

    RosemountDifferentialPressureleveltransmittersareweldedwithnothreadsand100%heliumleak-tested.Anallweldedoptionisavailablewithnogasketsforfullvacuumapplications.

    MaximizingtankcapacitywithminimizedriskofhazardousspillageandoverfillisobtainedwithRosemounttransmittersandlevelswitches.Top-downradartransmittersofferapreciselevelmeasurementindependentoffluidproperties,levelswitchesaddanotherlayerofprotectionagainstoverfills,andDPtransmittersproviderobustlevelindicationinawidevarietyofconditions.

    Double Layered SafetySIL2Suitable

  • Reduced Maintenance Costs and Easy Operations

    Efficient Operations

    Gaininsighttoyourprocesseswithadvancedechocurvetools,featuringonlinetroubleshooting.Thismeansnodowntimeforcheckingtheprocessandthevesselonlyopenswhenreally

    WithnomovingpartsandnorecalibrationneededforRosemountlevelinstruments,maintenanceiskepttoaminimum.

    Inchallengingsituations,processanddevicediagnosticshelppredictabnormalconditions.Advanceddiagnosticsinthedevices,includingself-checkofprobesandforksanddetectionandmonitoringofprocess

    conditions,canbeusedtoschedulemaintenance.

    PlantWebalertscommunicateprocessanddevicehealthtoavoidunscheduledshutdowns,movingyoufromreactivetopredictivemaintenance.

    necessary.

    Modular Design Reduces Costs

    FewersparepartsisanadvantageofthemodulardesignofRosemountlevelproducts.

    Thedetachableradartransmitterheadandtheinterchangeablecassettesofthevibratingforkswitchesallowforeasyreplacementofelectronicswithoutbreachingthetankatmosphere.

    Move from Reactive to Predictive Maintenance

  • Proven Level Installations and Customer Benefits

    Separators / Knock-Out Drums

    Best practice: 5300 with single probe

    SeparatephasesmoreeffectivelyRealtimedataofseparatorperformance

    Increasecontrolofproductquality Reliablemeasurement Reducedmaintenance

    Accumulators / Feed Tanks

    Best practice: Guided Wave Radar with single probe or Direct mount DP with 1199 remote seals

    Helpsensureadequatesupplyofprocessfluidtominimizedamageofdownstreamequipment(ex.pumpcavitation)

    Helpspreventspills,environmentalimpact,andclean-upcosts

    Blowdown Drums

    Best practice: 5600 Non-contacting radar

    Safety!Responsetoupsets Maintainadequateheadspaceforgasvaporization Accurate,reliable,andresponsivemeasurement

    Compressors

    Best practice: 5300 with single probe or Direct mount DP with 1199 Remote seals

    Helpsensuresupplyofprocessfluidtominimizedamageofdownstreamequipment(ex.pumpcavitation)

    Across Refinery

  • Proven Level Installations and Customer Benefits

    Switch Applications

    Best practice: 2100 Series vibrating fork level switch Floats

    Lo-loLevelShutdown Pumpprotectionin -Buffertanks -Reactors -Columnbottoms -Storagetanks Helpspreventpumpsfromrunningdryprotectspumpbearingsandmechanicaldamage

    Hi-hiOverflowProtection Shutdownsupplysource-pumpshutdownandclosevalve

    Reactors,tanks,storagevessels,overheadcondensers Helpspreventspilloversandsubsequentenvironmentaland/orsafetyincidents

    Protection Processcompressor-lubeoilsystem ThermoSiphonre-boiler-freshwaterbottoms Reactor-lolevelandhi-hilevel Absorptioncolumns Helpspreventmechanicaldamagetoequipment,reducesmaintenancecost,andsavesenergy

    Across Refinery

  • Crude Buffer Storage

    Best practice: Non-contacting radar

    Goodapplicationforwirelesstransmission Reliable,littleattentionneeded Safety Reducedmaintenancecosts Betteroverfillprotection

    Desalter

    Best practice: 5302 Guided Wave Radar with single lead probe

    Reliableinterfacemeasurement Reducedmaintenancecosts Decreasedprocessdowntime

    Distillation Towers

    Best practice: 5300 with single probe in chamber, for lower draw applications use HTHP probe. Differential pressure for direct mount, configurations are available to match connection and application conditions Safety:Helpsensuretowerswillnotflood Helpsmaximizethroughputofdistillationefficiency Improvedeffluentqualitythroughmoreeffectiveseparation

    Crude Distillation

    Proven Level Installations and Customer Benefits

  • Proven Level Installations and Customer Benefits

    Flare Knock-Out

    Best practice: 5300, 5400, 5600

    Safety Controlledreleaseofvapors Betteroverfillprevention Responsetimecritical

    Catalytic Cracker

    Hydrotreater

    Sulfur Pits

    Best practice: 5600 with cone/parabolic antenna or 5400 with process seal Heat tracing or purging option recommended

    HelpsavoidspillsandsafetyhazardsthroughIncreasedlevelcontrol

    Reducedmaintenanceandinstalledcosts

    Ammonia

    Best practice: 5301 with any of the probe types

    Helpsensurereliablelevelmeasurement

  • Prove

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