psa singapore
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L&T Modular Fabrication Yard LLC
L&T Modular Fabrication YardAn Overview
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L&T Modular Fabrication Yard L.L.C.L&T Modular Fabrication Yard L.L.C.
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L&T Modular Fabrication Yard LLC
• Incorporated on 5th July 2006.
• Located in the Sohar Industrial PortCompany (SIPC) area.
• Long term lease agreement with SIPC andOMAN government.
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L&T Modular Fabrication Yard LLC
Total L&T MFY Area - 4,00,000 Sq. M
Open Fabrication Yard - 3,80,000 Sq. M
Covered Shop Area - 5,500 Sq. M
Covered Stores Area - 1,500 Sq. M
Covered Office Area - 2,000 Sq. M
Other Covered Areas - 11,000 Sq. M( Training Centre, Canteen,Testing lab, Plant Maintenance,Site Offices etc. )
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L&T MFYJetty
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Total Jetty Length : 300 M
Three Skid Zones 500 kN/Sq.M bearing
capacity,balance area 250 kN/Sq.MLevel : (+)4.6M w.r.t to CDWater Front : 450 MBollards/Fenders – Removable Type.
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TIDESHAT - +3.4 mMHHW - +2.9 mMLHW - +2.5 mMSL - +2.0 mMHLW - +1.5 mMLLW - +0.9 mLAT - 0.0 m
DREDGED DEPTHAdjacent to Jetty - (-) 10.0 M w.r.t. Chart DatumApproach channel - (-) 8.0 M w.r.t. Chart Datum
RAINFALLAverage annual rainfall in Sohar-Oman :103.24 mm
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L&T Modular Fabrication Yard LLC
90 MT Goliath Crane 50 MT Goliath Cranes
Fabrication Shop
Piping Shop
Client Office
Main Office
Training Centre/QA Block Stores Building
Production Area Under Goliath Cranes Aerial View
Diesel Storage tank
Radioactive Storage pit
Emergency Exit gate
Yard View at Night
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L&T Modular Fabrication Yard LLC
L&T Modular Fabrication YardMajor Resources
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KOBELCO/SUMITOMO Crawler crane 4 250
KOBELCO Crawler crane 3* 250
Demag Crawler crane 1** 750
XCMG Crawler crane 5 50/70
Gantry / Golliath crane 2 50
Tire mounted pick & carry crane 19 10
Gantry/ Golliath crane 1 90
EOT crane ( Piping Shop ) 1 10
Forklifts 5 Upto 10
EOT crane ( Fabrication Shop ) 1 50
Gantry crane ( Blasting Shop ) 2 25
DESCRIPTION QTY.in No. CAPACITY (MT)
* 3 Nos in Q1’09 ** From March ’09
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50 MT Goliath Cranes90 MT Goliath Crane
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Fabrication ShopPipe Shop
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26 M Span X 60 M Long
50 MT EOT Crane
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DESCRIPTION Specification QTY.
Hydraulic 3 Roller PlateBending Machine
3500 mm width, 74 thickcap 1
Hydraulic 3 Roller PlateBending Machine
3000 mm width, 40 thickcap
1
CNC 6 Axis Pipe ProfileCutting Machine
50 mm to 1524 mm diapipe size
1
CNC 6 Axis Pipe ProfileCutting Machine
40 mm to 1000 mm diapipe size
1
CNC Plate Profile CuttingMachine
3500 mm X 14500 mmbed size
1
Shot Blasting machine Auto Blasting M/C 1
Hydraulic Press 1450 MT cap 1
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MACHINE SPEC.MACHINE SPEC.
MODEL : EMO 35MODEL : EMO 35 --7070
TOP ROLL DIA = 750mmTOP ROLL DIA = 750mm
SIDE ROLL DIA = 640mmSIDE ROLL DIA = 640mm
MAX PL. WIDTH = 3500mmMAX PL. WIDTH = 3500mm
MAX.THICK = 74mmMAX.THICK = 74mm
MIN PIPE DIA = 870mmMIN PIPE DIA = 870mm
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MACHINE SPEC.MACHINE SPEC.
MODEL : EMO 30MODEL : EMO 30 --2525
•• TOP ROLL DIA = 400mmTOP ROLL DIA = 400mm
•• SIDE ROLL DIA = 350mmSIDE ROLL DIA = 350mm
•• MAX PL. WIDTH = 3000mmMAX PL. WIDTH = 3000mm
•• MAX.THICK = 40mmMAX.THICK = 40mm
•• MIN PIPE DIA = 460mmMIN PIPE DIA = 460mm
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MACHINE SPEC.MACHINE SPEC.
MODEL : RB950/1500MODEL : RB950/1500
•• MAX PIPE DIA = 1524mmMAX PIPE DIA = 1524mm
•• MIN PIPE DIA = 80mmMIN PIPE DIA = 80mm
•• MAX.THICK = 90mmMAX.THICK = 90mm
•• MAX LENGTH = 14000mmMAX LENGTH = 14000mm
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•• MACHINE SPEC.MACHINE SPEC.
•• MODEL : RB600/1200MODEL : RB600/1200
•• MAX PIPE DIA = 1000mmMAX PIPE DIA = 1000mm
•• MIN PIPE DIA = 50mmMIN PIPE DIA = 50mm
•• MAX.THICK = 90mmMAX.THICK = 90mm
•• MAX LENGTH = 12mmMAX LENGTH = 12mm
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MACHINE SPEC.MACHINE SPEC.
MODEL : LINEACORD PCL 45MODEL : LINEACORD PCL 45
•• MAX THICK OF CS = 200mmMAX THICK OF CS = 200mm
•• MAX THICK OF SS = 22mmMAX THICK OF SS = 22mm
•• MAX.SIZE OF THE PLATEMAX.SIZE OF THE PLATE
14500 X 3500mm14500 X 3500mm
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DG Sets –
550 kVA - 3 Nos, Denyo
250 kVA - 2 Nos, Caterpillar
2000 kVA Electrical Power Available from Power Grid
Yard Illumination (30 Lux) using 8 Nos. of 30 M height Tower
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25 MT Goliath Crane Shot BlastingMachine Shed
Enclosure for Painting
* - 20 M span, 12 M lift, 250 M Travel Length
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AIRLESS SPRAY UNIT SPRAY PAINTING UNDER PROGRESS
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AIR COMPRESSORS BLAST POTS
PROFILE MEASURING DFT MEASURING IN PROGRESS
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OTHER EQUIPMENTS AVAILABLE AT YARD
BALLAST PUMPFIRE WATER PUMP (DIESEL)
HYDRAULIC PRESS – 1200 MT FIRE WATER PUMP (ELECTRIC)
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IT INFRASTRUCTURE AT L&T MFY , SOHAR (OMAN) Design and Engineering Department:
AUTOCAD (SLM) 22 Nos
AUTOCAD (NLM) 10 Nos
STADD PRO.(ver 11.0) 1 Nos
Manufacturing and Production Department:LANTEK 1 Nos
Planning & Projects Department:
MS PROJECT 2007 10 NosPRIMAVERA PROJECT PLANNER (6.1) 0 8 Nos
ERP SOFTWARE:
Integrated DepartmentsPURCHASE
STORE
F&A
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• All welders are duly qualified by TPI and continuity records are maintained.
• All welders are qualified as per AWS D 1.1/ASME SEC IX, latest Edition.
SMAW FCAW SAW GTAW GougingM/c’s
320 38 18 32 6
Welding machines
All Machines Duly calibrated
233174202183722125
6GR6G3G1G6GTACK
WELDERS6GR6G3G
TOTALFCAWSAWGTAWSMAW
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L&T Modular Fabrication Yard LLC
Functions :-
• Welding Processes –SAW,SMAW,GTAW &
• FCAW.
• Mechanical / Chemical testing facilities.
• Non Destructive Testing :- UT, RT,DP/MPT.
• Heat Treatment & Calibration.
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Equipment Available:- Universal testing machine- Charpy Impact Testing machine- Vickers Hardness testing machine
• Positive material identification Machine
• Total Work Station
• Calibration Lab for Pressure Guages &Metrology Instruments
In-house Mech / Chemical testingfacilities .
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L&T Modular Fabrication Yard LLC
• Heat Treatment Machines - 4 nos.• Chart Recorders - 4 nos.• Dead Weight Tester - 1 no.• Optical Theodolite - 1 no.• Total Station - 2 nos.
• Optical Levels - 2 nos.• U T Thickness meters - 2 nos.
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L&T Modular Fabrication Yard LLC
• In house facilities :-
• KRAUTKRAMMER – USM 35 X - 2 nos.• MODSONIC EINSTEIN – II - TFT - 2 nos.• ELCOMETER THICKNESS METER - 2 nos.
• ASME BLOCKS• ASME CURVATURE BLOCK FOR PIPING
• API BLOCKS• STANDARD BLOCKS - V1, V2, IOW
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• Radiation Survey Meter• Densitometer• Illuminator• Pit Room For Isotope Storage• Dark Room For Film Processing
• NDT Services From Hi-Tech For RT
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L&T MFY Sohar is designed for Manufacturing & Load out of:
Large Offshore Process Platforms-Jackets,IntegratedDecks
Jack up RigsLarge Modules for fixed & Floating Production Systems
Integration of FPSOPressure Vessels
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IT INFRASTRUCTURE AT L&T MFY , SOHAR (OMAN)
1 Mbps Internet Lease Line connection from OMANTEL7 Servers , 180 Desktop , 38 Laptops , 1 heavy duty plotter , 3 network scanner cum color printer
& 12 desktop printers200 Data Points , 100 Voice Points with intercom facility.Wireless internet & LAN Facility
Server services,Domain ServerStorage ServerBackup ServerAntivirus Server
Lotus Mail ServerAutoCAD & Primavera ServerERP Server
VIDEO CONFRENCING facility at SOHAR OfficeBiometric Time Attendance system for 10000+ employees
IT INFRASTRUCTURE AT L&T MFY SOHAR (OMAN)
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IT INFRASTRUCTURE AT L&T MFY , SOHAR (OMAN)
IT FACILITIES PROVIDED TO CLIENT AT MFY ,SOHAR:
Internet connection given to client through public ethernet interface to use the VPN facility toconnect with customer sites.
Outlook facility to access business mails
Network scanner cum printer with Xerox facility
FAX & telephone facility
Server , Network & System support
E-Connection to customer
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