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  • Catlogo de Partes

  • Es nuestro placer presentarles a ustedes el Catlogo de Partes.

    Este Catlogo ha sido especialmente diseado para ayudarle en la seleccin de las partes correctas con el fin de mantener el

    vehculo en las mejores condiciones.

    Los repuestos originales estn sujetos a un exigente estndar de control de calidad, por lo tanto es necesario que usted slo

    use repuestos originales.

    En nuestro constante esfuerzo para mejorar la eficiencia y desempeo de su vehculo, las especificaciones, diagramas y

    nmero de partes pueden cambiar sin previo aviso. Consecuentemente las descripciones de los repuestos en este Catlogo

    pueden no ser las finales y definitivas.

    Las alteraciones y modificaciones que ocurren en la impresin de este Catlogo, sern informadas a nuestra red, a travs de

    circulares de Servicio. Es requisito que usted actualice su Catlogo y haga las correcciones necesarias, una vez reciba dichas

    circulares. Lo anterior le asegurar un rpido y adecuado despacho de sus partes, pues las rdenes estn siendo

    diligenciadas con las referencias ms actualizadas.

    En caso de necesitar asistencia tcnica, comunicarse con el Distribuidor Autorizado o llamar al Departamento de Servicios

    Auteco-Kawasaki.

    REVISADO MAYO DE 2005 (Edicin No. 2)

    PREFACIO

  • INDEX

    DESCRIPTIONPLATE

    No.

    PAGE

    No.DESCRIPTION

    PLATE

    No.

    PAGE

    No.

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    36

    37

    38

    39

    40

    41

    42

    43

    44

    45

    46

    47

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    CYLINDER HEAD

    VALVE

    CAMSHAFT / TENSIONER

    CYLINDER AND PISTON

    CRANK SHAFT & BALANCER

    TRANSMISSION

    CHANGE DRUM/SHIFT FORK

    GEAR CHANGE/MECHANISM

    ENGINE ASSLY/CRANKCASE RH

    CARNKCASE LH

    COVER RH

    COVER MAGNETO

    CLUTCH

    KICK STARTER MECHANISM

    CARBURETTOR

    AIR CLEANER COMP

    SILENCER ASSLY / SEAT ASSLY

    OIL PUMP

    MAGNETO/C.D.I./H.T.COIL

    STARTER ASSEMBLY

    ENGINE MOUNTINGS

    FRAME & FRAME FITTINGS

    SWING ARM/REAR SHOCK ABSORBER

    RIDER FOOT REST

    PILLION FOOT REST / HOLDER

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    MUDGUARD FRONT & REAR

    STAND ASSEMBLY

    TYRE / TUBE / RIM / SPOKES

    FRONT HUB

    FRONT MASTER CYLINDER

    FRONT DISC BRAKE

    REAR HUB

    REAR BRAKE PEDAL

    HANDLE BAR

    FRONT FORK

    PETROL TANK, SIDE COVERS, SEAT COVER

    & FRONT FENDER

    PETROL COCK, CAP TANK & GAUGE FUEL

    FITTINGS - PETROL TANK, SIDE COVER &

    COVER SEAT

    METER ASSLY

    CONTROL CABLES

    CHAIN CASE

    HEAD LAMP

    INDICATOR LIGHT ASSLY

    TAIL LAMP ASSLY

    ELECTRICAL EQUIPMENTS

    TOOL KIT

    ACCESORIES / GRAB HANDLE (OPTIONAL)

    PARTS INDEX

    26

    27

    28

    29

    30

    31

    32&33

    34

    35

    36&37

    38&39

    40

    41

    42

    43

    44

    45

    46

    47

    48

    49

    50

    51-55

  • PICTORIAL INDEX

    PLATE N 1: CYLINDER HEADPAGE No.

    1

    PAGE No.

    4

    PAGE No.

    2

    PAGE No.

    5

    PAGE No.

    3

    PAGE No.

    6

    PLATE N 2: VALVE PLATE N 3: CAMSHAFT / TENSIONER

    PLATE N 4: CYLINDER AND PISTON PLATE N 5: CRANK SHAFT & BALANCER PLATE N 6: TRANSMISSION

  • PICTORIAL INDEX

    PLATE N 7: CHANGE DRUM/SHIFT FORKPAGE No.

    7

    PAGE No.

    10

    PAGE No.

    8

    PAGE No.

    11

    PAGE No.

    9

    PAGE No.

    12

    PLATE N 8: GEAR CHANGE MECHANISM PLATE N 9: ENGINE ASSLY & CRANKCASE RH

    PLATE N 10: CRANKCASE - LH PLATE N 11: PIPE OIL PLATE N 12: COVER GENERATOR & COVER CHAIN

  • PICTORIAL INDEX

    PLATE N 13: CLUTCHPAGE No.

    13

    PAGE No.

    16

    PAGE No.

    14

    PAGE No.

    17

    PAGE No.

    15

    PAGE No.

    18

    PLATE N 14 : KICK STARTER MECHANISM PLATE N 15 : CARBURETTOR

    PLATE N 16 : AIR CLEANER COMP PLATE N 17 : SILENCER ASSLY / SEAT ASSLY PLATE N 18 : OIL PUMP

  • PICTORIAL INDEX

    PLATE N 19 : MAGNETO / C.D.I. / H.T.COILPAGE No.

    19

    PAGE No.

    22

    PAGE No.

    20

    PAGE No.

    23

    PAGE No.

    21

    PAGE No.

    24

    PLATE N 20 : STARTER ASSEMBLY (FOR SELF START) PLATE N 21 : ENGINE MOUNTINGS

    PLATE N 22 : FRAME & FRAME FITTINGS) PLATE N 23 : SWING ARM / REAR SHOCK ABSORBER PLATE N 24 : RIDER FOOT REST

    41

    102

    8

    8 9 6

    5

    318

    16

    15

    7

    18

    5

    1719

    18

    1412

    5

    5

    511

    11

    13

    13

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17 18

    1 2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14 15

    15

    16

    17

    18

  • PICTORIAL INDEX

    PLATE N 25 : PILLION FOOT REST / HOLDERPAGE No.

    25

    PAGE No.

    28

    PAGE No.

    26

    PAGE No.

    29

    PAGE No.

    27

    PAGE No.

    30

    PLATE N 26 : MUDGUARD FRONT & REAR PLATE N 27 : STAND ASSEMBLY

    PLATE N 28 : TYRE / TUBE / RIM / SPOKES PLATE N 29 : FRONT HUB (FOR DISC BRAKE) PLATE N 30 : FRONT MASTER CYLINDER (FOR DISC BRAKES)

  • PICTORIAL INDEX

    PLATE N 31 : FRONT DISC BRAKEPAGE No.

    31

    PAGE No.

    35

    PAGE No.

    32 - 33

    PAGE No.

    36 - 37

    PAGE No.

    34

    PAGE No.

    38 - 39

    PLATE N 32 : REAR HUB) PLATE N 33 : REAR BRAKE PEDAL

    PLATE N 34 : HANDLE BAR PLATE N 35 : FRONT FORK (FOR DISC BRAKE) PLATE N 36 : PETROL TANK, SIDE COVERS,

    SEAT COVER & FRONT FENDER

  • PICTORIAL INDEX

    PLATE N 37 : PETROL COCK,

    CAP TANK & GAUGE FUEL

    PAGE No.

    40

    PAGE No.

    43

    PAGE No.

    41

    PAGE No.

    44

    PAGE No.

    42

    PAGE No.

    45

    PLATE N 38 : FITTINGS - PETROL TANK,

    SIDE COVER & COVER SEATPLATE N 39 : METER ASSLY

    PLATE N 42 : HEAD LAMPPLATE N 40 : CONTROL CABLES PLATE N 41 : CHAIN CASE

  • PICTORIAL INDEX

    PLATE N 43 : INDICATOR LIGHT ASSLYPAGE No.

    46

    PAGE No.

    49

    PAGE No.

    47

    PAGE No.

    48PLATE N 44 : TAIL LAMP ASSLY PLATE N 45 : ELECTRICAL EQUIPMENTS

    PLATE N 46 : TOOL KIT

  • PLATE No. 1: CYLINDER HEAD

    1

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DH-1010-34 Cover Cylinder Head 1

    2 DH-1010-35 Gasket Cylinder Head Cover 1

    3 DJ-1010-06 Head Comp. Cylinder 1

    4 DJ-1010-12 Gasket Cylinder Head 1

    5 39-2395-04 Hex. Bolt With Flange 2

    6 39-1660-05 Stud (Exhaust) 2

    7 DJ-1210-07 Carburettor Insulator 1

    8 DH-1012-76 Damper 36

    9 DH-1210-38 Clamp For Insulator 2

    10 DH-1013-41 Bolt Special With Mtg. Rubber 4

    11 DH-1010-42 Cylinder Head Special Nut 4

    12 39-2162-11 Plain Washer 4

  • PLATE No. 2 : VALVE

    2

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1 DH-1010-41 Rocker Arm Shaft 2

    2 DH-1010-40 Rocker Arm 2

    3 39-1024-01 Screw 2

    4 39-0973-15 Nut 2

    5 CB-1010-22 Cotter valve 4

    6 DH-1010-29 Retainer valve Spring 2

    7 DH-1010-27 Spring valve inner 2

    8 DH-1010-28 Spring valve outer 2

    9 CB-1010-09 Seal valve stem 2

    10 DH-1010-26 Seal valve stem 2

    11 DJ-1010-10 Valve Intake 1

    12 DJ-1010-11 Valve Exhaust 1

    13 DH-1012-95 Wave washer 2

    14 39-2440-11 Plain washer 4

    PULSAR 180

  • PLATE No. 3: CAMSHAFT / TENSIONER

    3

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DH-1013-64

    2 39-1014-21

    3 DJ-1011-40

    4 39-0999-06

    5 39-2277-20

    6 39-1485-20

    7 DH-1010-17

    8 DJ-1010-77

    9 DJ-1010-87

    10 DH-1010-48

    11 39-2198-04

    12 DH-1010-50

    13 DH-1010-10

    14 DH-1010-11

    15 52-DH01-78

    16 39-1674-04

    17 36-DF10-02

    18 DJ-1011-37

    19 39-2559-11

    20 DJ-1011-38

    Set Cam Holder LH & RH

    RingO

    Camshaft assly

    Pin dowel

    Bearing cam LH side

    Bearing cam RH side

    Guide chain (Tight)

    Sprocket cam Driver

    Coller cam Sprocket

    Special camshaft washer

    Hex. Soc. Head cap Bolt

    Camp Chain

    Guide Chain (slack)

    Cam chain Tensioner pivot Bolt

    Tensioner Assly

    Hex Bolt / Flange

    Tensioner parts kit

    De'comp. Assly

    Plain washer 3 MM

    1

    1

    1

    4

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    2

    1

    1

    1

    Alt. To. DD-1010-80

    Kit of "A","B", &"C"

  • PLATE No. 4 : CYLINDER AND PISTON

    4

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DJ -1010-04 Gasket Cylinder 1

    2 39-2181-06 Pin dowel 4

    3 DJ-1010-13 Piston Assly STD 1

    DJ-1010-13-STD/47 Piston Assly STD 1 SAM KRG

    DJ-1010-13-052/47 Piston Assly 0,25 1 SAM KRG

    DJ-1010-13-050/47 Piston Assly 0,50 1 SAM KRG

    DJ-1010-13-075/47 Piston Assly 0,75 1 SAM KRG

    DJ-1010-13-100/47 Piston Assly 1,00 1 SAM KRG

    4 DJ-1011-06 Ring Set Piston 1

    DJ-1011-06-STD/47 Ring Set Piston Std 1

    DJ-1011-06-025/47 Ring Set Piston 025 1

    DJ-1011-06-050/47 Ring Set Piston 050 1

    DJ-1011-06-075/47 Ring Set Piston 0.75 1

    DJ-1011-06-100/47 Ring Set Piston 1.00 1

    5 39-2132-17 Ring Snap 2

    6 DJ-1010-17 Pin Piston 1

    7 DJ-1011-03 Cylinder Block / Piston Assly 1

    8 DH-1012-76 Damper 35

  • PLATE No. 5 : CRANK SHAFT & BALANCER

    5

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    26

    27

    28

    DJ-1010-18

    DH-1011-95

    39-2200-11

    DJ-1011-12

    DH-1010-62

    DH-1010-64

    DH-1010-65

    DH-1012-34

    39-2267-01

    DH-1010-66

    DH-1010-67

    39-2199-08

    DJ-1010-22

    DH-1010-72

    39-1672-04

    DJ-1011-34

    39-2152-20

    DJ-1011-33

    39-2557-17

    DH-1013-56

    39-1620-11

    DH-1013-59

    39-1674-04

    31-1011-73

    39-2203-07

    39-2183-04

    39-2165-11

    DJ-1010-18-CR/44

    Crankshaft assly comp

    Nut

    Washer

    Set primary driver & driven

    Sprocket cam drive

    Body centrifugal oil filter

    Cover centrifugal oil filter

    Gasket centrifugal oil filter

    Oval Screw

    Joint Oil Delivery - B

    Spring Oil Delivery - B

    Pin Oil delivery joint - B

    Boddy Balancer Assly

    Bearing Stopper

    Bolt

    Assly Balancer Idier Gear comp.

    Needly roller bearing

    Spring torsion Balancer Idler

    Circlip ext.

    Balancer Idler Shaft

    Thrust washer

    Balancer Idler Holder

    Bolt

    Key woodruff

    parallel pin

    Bolt

    Plain washer

    Connecting Rod

    1

    1

    1

    1

    1

    1

    1

    1

    3

    1

    1

    1

    1

    1

    1

    1

    2

    2

    2

    1

    2

    1

    3

    1

    1

    1

    1

    1

    PULSAR 180

  • PLATE No. 6 : TRANSMISSION

    6

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1 DH-1013-75 Shaft Input Transmission 1

    2 39-2158-11 Washer thrust 1

    3 DH-1010-78 Gear 4th Drive 1

    4 DH-1010-79 Washer Spline 3

    5 DH-1012-35 External Circlip 4

    6 DH-1010-80 Gear 3rd Drive 1

    7 DH-1010-82 Gear 5th drive 1

    8 DH-1010-84 Gear 2nd drive 1

    9 39-2160-11 Thrust washer 1

    10 DH-1013-31 Shaft output Transmission 1

    11 DH-1013-36 Washer Thrust 2

    12 DH-1011-08 Gear 3rd Driven 1

    13 39-2159-11 Thrust Washer 1

    14 DH-1011-10 Gear 4th Driven 1

    15 DH-1011-11 Bush 1st driven 1

    16 DJ-1011-10 Gear 1st driven 1

    17 DH-1011-13 Gear 5st Driven 1

    18 DH-1011-19 Bush 2nd driven 1

    19 DH-1013-33 Gear 2nd Driven 1

    20 DH-1013-34 Collar Sprocket 1

    21 30-1010-61 ORing Sprocket Coller 1

    22 DH-1011-17 Sprocket Drive 1

    23 DJ-1010-63 Plate Drive Sproket 1

    24 39-1062-04 Bolt Drive Sprocket 2

    PULSAR 180

  • PLATE No. 7 : CHANGE DRUM / SHIFT FORK

    7

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1

    2

    3

    4

    5

    6

    7

    DH-1011-30

    DH-1011-32

    DH-1011-46

    DJ-1011-43

    39-2437-04

    39-2203-07

    DJ-1011-21

    Fork Shift Input

    Fork Gear Shift output

    Shaft Gear Shift Fork

    Drum comp. Gear Shift

    Bolt Socket

    Parellel pin

    Guide Gear Shifter(N.of lugs 4)

    1

    2

    2

    1

    1

    1

    1

  • PLATE No. 8 : GEAR CHANGE MECHANISM

    8

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1 DH-1011-34 Lever comp. Gear Shifter 1

    2 DH-1011-43 Spring Slider arm reset 1

    3 DH-1011-44 Spring Gear Shiter return 1

    4 DH-1011-65 Lever comp. change 1

    5 31-1011-08 Damper 1

    6 39-24-53-04 Flanged Bolt 1

    8 DJ-1011-20 Stopper gear shifter drum 1

    9 DJ-1011-26 Spring gear shifter drum stopper 1

    10 DH-1012-25 Bolt shift change 1

    11 DJ-1010-97 Holder spring drum stopper 1

    PULSAR 180

  • PLATE No. 9 : ENGINE ASSLY & CRANKCASE RH

    9

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1 DJ-1011-02 Engine Assly 1 N.I.

    2 DH-1013-62 Crankcase RH 1

    3 39-2220-05 Stud 2

    4 39-1324-20 Bearing Ball (For Crankshaft) 1

    5 DH-1010-06 Gasket Crancase 1

    6 39-1214-20 Bearing Ball (For Input shaft) 1

    7 39-1485-20 Bearing Ball (For Output shaft) 1

    8 39-2180-06 Dowel Pin 2

    PULSAR 180

  • PLATE No. 10 : CRANKCASE LH

    10

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DH-1013-35 Crankcase LH 1

    2 39-2220-05 Stud 2

    3 DH-1012-26 Guide starter Assly 1

    4 39-2188-19 Oil Seal 1

    5 39-2196-21 ORing 1

    39-2462-21 ORing 1 From Eng.N,DHGBHM4753

    &DJGBHM3769 Dt.9.3.02

    39-2152-20 Needle bearing 2 Fitted on crankcase RH & Assy

    balancer Idler hoder

    6 39-0752-01 CSunk Head Screw 3

    7 39-2184-20 Bearing Ball (For Input shaft) 1

    8 39-1214-20 Bearing Ball (For Output shaft) 1

    9 39-2185-20 Balancer LH Bearing 1

    10 39-2189-19 Oil Seal (For Output shaft) 1

    11 39-2190-19 Oil Seal (For Shift lever) 1

    12 DH-1012-03 Breather pipe 1

    13 DH-1012-46 Rubber tube 1

    14 28-1011-74 Spring Clip 1

    15 DH-1012-72 Plug 1

    16 31-1011-06 Gasket 1

    17 31-2010-81 Switch comp.(Neutral) 1

    18 DH-1012-64 Gasket Neutral Switch 1

    19 DH-1012-69 Baffle 1

    20 39-1414-02 Self tapping Screw 1

    21 39-1845-04 Flanged Bolt 1

    22 39-1677-04 Bolt 8

    23 39-2305-04 Bolt 1

    25 DH-1011-69 Bush starter inner 1

  • PLATE No. 11 : COVER RH

    11

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1 DH-1011-49 Cover comp RH 1

    2 DH-1011-97 Grommet Breather 1

    3 30-1011-42 Seal kick Shaft 1

    4 39-1041-19 Seal clutch lever 1

    5 DH-1011-41 Rack 1

    6 DH-1011-42 Shaft clutch release 1

    7 39-2202-07 Parallel pin 1

    8 DH-1011-51 Gauge Oil level 1

    9 DH-1011-52 O Ring Oil Level Gauge 1

    10 39-1074-04 Bolt 8

    11 39-0999-06 Pin Dowel 2

    12 DH-1010-18 Bracket Clutch Cable 1

    13 DH-1011-54 Gasket Cover RH 1

    14 DH-1210-15 Plunger Oil 1

    15 DH-1210-11 Plate Plunger Oil 1

    16 DH-1210-12 1

    17 DH-1012-81 Spring torsion clutch lever

    Spring Joint A

    1

    18 39-2443-11 Washer 1

    19 DH-1013-65 Set damper A to D & Plate A to D 1

    20 39-2208-04 Flanged Bolt 8

    21 DH-1013-22 "Bajaj" Decal 1

    20

    13

    2

    9

    8

    19

    12

    7

    4

    17

    18

    6

    3

    11

    5

    10

    21

    16

    15

    14

    PULSAR 180

  • PLATE No. 12 : COVER MAGNETO

    12

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1 DH-1011-55 Cover Magneto 1

    2 DH-1011-58 Cap Timing Hole 1

    3 39-2197-21 1

    4 DH-1011-59 Gasket Magneto cover 1

    5 39-1074-04 Bolt 7

    6 39-0999-06 Pin Dowel 8

    7 DH-1011-57 Cap Crank Center 1

    8 39-1283-21

    O Ring

    1 Alt to 39-2452-21

    9 DH-1011-56 Cover LH RR 1

    10 DH-1013-66 Set Damper /Plate for Cover LH 1

    & Cover LH RR

    11 39-2208-04 Flanged Bolt 4

    12 39-2208-04 Flanged Bolt 2

    13 DJ-1610-12 Gear shift label 1

    15 DH-1013-23 Bajaj Decal 1 Fitted on Cover magneto

    1

    2

    3 4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    15

    PULSAR 180

  • PLATE No. 13 : CLUTCH

    13

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DH-1012-75 Special Nut 1

    2 36-DJ10-01 Set primary driver & driven 1

    3 DJ-1011-23 Clutch Plate Assly 1

    4 DJ-1011-22 Clutch Center 1

    5 DH-1011-04 Plate Clutch pressure 1

    6 DH-1013-54 Disc Clutch friction NH (HK type) 6 Alt.to DH-1010-96

    8 DH-1010-98 Plate Clutch 5

    9 DH-1013-63 Spring Clutch 6

    10 DH-1011-00 Plate Clutch lifter 1

    11 39-1553-04 Bolt 6

    12 39-1034-20 Bearing Clutch lufter thrust 1

    13 DH-1011-01 Holder Clutch lifter Bearing 1

    14 DH-1011-87 Rod Clutch lifter 1

    15 DH-1013-74 Guide plate clutch pressure 2

    17 39-2138-15 Nut Clutch Center lock 1

    18 DH-1011-80 Lever Assly Clutch 1

    19 39-2168-12 Washer Conical 1

    20 39-1674-04 Bolt 1

    21 DH-1010-63 Gear Pimary 1

    22 DJ-1010-31 Housing 1

  • PLATE No.14 : KICK STARTER MECHANISM

    14

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DH-1011-28 Lever Kick Starter complete 1

    2 DD-1010-97 Damper 1

    3 DH-1011-85 Spring Kick Starter Arm joint 1

    4 DH-1010-68 Ball steel 1

    5 DH-1011-15 Gear Kick Idler 1

    6 DH-1011-19 Spindle Kick Starter Assly 1

    7 DH-1013-67 Set Pinion & Ratcher Starter 1

    8 DH-1013-68 Set Washer, Circlip & Spring 1 For Kick Starter Ratchet

    9 39-0993-11 Washer Thrust 1

    10 39-2344-11 Plain Washer 1

    11 DH-1011-27 Guide Kick 1

    12 39-1672-04 Bolt Flanged 2

    13 DH-1011-25 Spring Kick Starter Return 1

    14 DH-1013-21 Bolt flange 1

    15 DH-1011-31 Base kick lever 1

    16 DH-1013-20 Hex. bolt with flange 1

    17 DH-1011-22 Ratchet Kick Starter 1

    18 DH-1011-23 Pion Kick Starter 1

  • PLATE No.15 : CARBURETTOR

    15

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1

    PULSAR 180

    1 DJ-1210-08 Carburetor Assly BS 29 1 Ucal Mikuni

    2 DJ-1210-12 Piston valve assly 1

    3 DJ-1210-13 Spring (CO) 1

    4 DJ-1210-15 Jet needle (JN) 1

    5 DH-1210-57 Oring 1

    6 DH-1210-58 Screw 2

    7 DH-1210-59 Float assly 1

    8 DJ-1210-17 Main jet N 115 1

    9 DJ-1210-18 Jet holder 1

    10 DH-1210-67 Pilot jet (PJ) 1

    11 DH-1210-76 Spring(CO) 1

    12 DH-1210-93 Needly Assly 1

    13 DH-1210-96 Set Adjuster (PS) 1

    14 DH-1210-95 Set Plunger assly 1

    15 92066-1064 Screw 1 Alt. To.

    16 92055-044 O' ring Alt. To.

  • PLATE No.16 : AIR CLEANER COMP

    16

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    4

    3

    8

    2

    12

    5

    7

    10

    119

    1

    6

    1 DH-1210-16 Air Cleaner comp 1

    2 DH-1210-20 Bracket Lock 1

    3 01-1106-09 Plain Washer 1

    4 39-1698-01 Screw pan cross 1

    5 DJ-1210-05 Connecting Tube 1

    6 DH-1210-37 Cartridge Assly 1

    7 DH-1210-22 Element Air Filter 1

    8 39-1773-04 Bolt Flanged 4

    9 31-1210-43 Collar 3

    10 39-0747-01 Screw pan Cross 3

    11 39-0711-11 Plain Washer 3

    12 AA-1210-45 Clamp 1

    PULSAR 180

  • PLATE No. 17 : SILENCER ASSLY / SEAT ASSLY

    17

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1 DJ-1010-36 Silencer Assly 1

    2 DH-1013-01 Muffler protection Packing 8

    3 DJ-1010-73 Shield Muffler 1

    4 DH-1013-02 Truss Screw 4

    5 DJ-1010-64 Gasket Exhaust 1

    6 DB-1010-52 Flanged Nut 2

    7 39-1850-04 Flanged bolt 1

    8 39-2425-11 Nut 2

    9 DD-1610-71 U Nut 1

    10 DH-2110-01 Seat Assly comp 1

    11 31-2110-04 Damper 9

    12 DH-1610-46 Lock Assly seat 1

    13 DH-1612-33 Reinforcement seat lock 1

    14 39-1955-04 Flanged bolt 2

    15 DH-1611-55 Damper silencer 1

    16 DH-1611-57 Tube silencer mounting 1

    PULSAR 180

  • PLATE No.18 : OIL PUMP

    18

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1 DH-1210-01 Oil Pump Assly 1

    2 39-1674-04 Hex Bolt with flange 3

    3 DH-1210-10 Mesh filter Oil pump 1

    4 39-1686-06 Hollow dowel pin 1

    5 DH-1210-35 Clip Mesh Oil filter 1

    6 O Ring39-2194-21 1

    PULSAR 180

  • PLATE No. 19 : MAGNETO / C.D.I. / H.T.COIL

    19

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1 2

    3

    4

    5

    6

    7

    8

    9

    10

    12

    13

    14 15

    15

    16

    17

    18

    PULSAR 180

    1 DJ-1110-02 Magneto Assly 1

    2 DJ-1110-04 Stator Assly comp 1

    3 39-1680-04 Flange bolt 2

    4 39-1674-04 Hex. Bolt with Flange 2

    5 39-0761-01 Pan Head Screw 2

    6 DH-1011-99 Stopper plate (wiring harness) 1

    7 39-0746-01 Screw Pan head 1

    8 DG-1110-08 Spark plug 1

    9 DJ-1110-03 C.D.I. Assly 1 Brown colour coupler

    10 DJ-1110-06 H.T. Coil with Cap 1

    12 31-1110-28 Cap Spark Plug 1

    13 DD-1110-12 Grommet H.T. Cable 1

    14 DD-1110-11 Grommet Spark Plug 1

    15 DJ-2010-16 AC/DC Regulator 1 With Aluminium bracket

    16 DD-2010-24 Capacitor 1

    17 39-1913-04 Flange Bolt 1

    18 39-0897-15 Flange Nut 1

  • PLATE No. 20 : STARTER ASSEMBLY (FOR SELF START)

    20

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17 18

    PULSAR 180

    1 DH-1011-60 Body comp. Starter clutch 1

    3 DH-1011-86 Plate roller clutch 1

    4 DH-1011-78 Gear starter clutch 1

    5 DH-1011-70 Plate starter clutch gear return 1 Stopper plate

    6 39-1672-04 Bolt 1 For stopper plate

    7 DH-1011-71 Shaft starter counter 1

    8 DH-1011-72 Collar starter counter 1

    9 DH-1011-88 Gear comp.starter counter assly 1

    10 39-2152-20 Needle roller bearing 1

    11 39-2437-04 Bolt socket 3

    12 DH-1110-02 Motor assly starter 1

    13 39-1074-04 Bolt socket 2

    14 DH-1013-72 Cover starter motor 1

    15 39-2285-01 Slotted csunk screw 1

    16 DH-1011-64 Spring 5

    17 DJ-1011-09 Cap 5

    18 DH-1011-63 Roller 5

  • PLATE No. 21 : ENGINE MOUNTINGS

    21

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1 DH-1611-70 Bkt. Assly eng mtg.front 1

    2 DH-1611-89 Bkt.comp.LH eng.mtg front 1

    3 DH-1611-90 Bkt.comp.RH eng.mtg.front 1

    4 39-2312-04 Bolt Flanged 4

    5 39-1970-15 Nut Flanged 11

    6 DH-1611-92 Bkt.comp. LH eng.mtg.lower 1

    7 DH-1611-93 Bkt.comp. RH eng.mtg.lower 1

    8 39-2157-04 Bolt Flanged 3

    9 39-2412-04 Bolt Flanged 1 Alt.39-2311-04

    10 39-2413-04 Bolt Flanged 1

    11 DH-1611-75 Plate engine hanger 2

    12 DH-1611-88 Bkt.assly. Comp.engine hanger 1

    13 39-2455-04 Flange bolt 3

    14 39-2311-04 Flange bolt 1

    15 DH-1611-60 Silent Bush II 1

    16 39-2414-04 Hex.soc.hd.cap bolt 1

    17 DH-1611-91 Bkt.comp.RH eng.rear 1

    18 DH-1612-45 U Nut 3

    19 39-2310-04 Flanged bolt 2

    41

    102

    8

    8 9 6

    5

    318

    16

    15

    7

    18

    5

    1719

    18

    1412

    5

    5

    511

    11

    13

    13

    PULSAR 180

  • PLATE No. 22 : FRAME & FRAME FITTINGS

    22

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DH-1611-96 Frame Assly,comp. 1 Alt. To. DH-1612-56

    2 DH-1611-12 Cup rear 2

    3 30-1810-11 Nut 1

    4 DH-1810-14 Cup -Steering 1

    5 DH-1810-25 Bearing cone 1

    6 30-1810-06 Ball steel 46

    7 DH-1810-26 Bearing race 1

    8 DH-1810-24 Upper bearing race 1

    9 35-1610-67 Bolt 2

    10 DH-1810-27 Friction pad 1

    11 39-2451-11 Washer 2

    12 39-0375-11 Washer 2

    13 39-0287-15 Hex Nut 2

    14 DH-1611-54 Cable hook LH 1

    15 DH-1611-53 Cable hook RH 1

    16 39-1680-04 Flanged bolt 2

  • PLATE No. 23 : SWING ARM / REAR SHOCK ABSORBER

    23

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 39-0712-15 Domed cap nut 3

    2 39-1358-15 Flange nut 1

    3 39-0737-12 Spring washer 3

    4 39-0714-11 Plain washer 12

    5 DJ-1710-05 Rear Shock Absober 2

    6 DH-1710-14 Bush swing arm 4

    7 DJ-1710-06 Swing arm assly 1

    8 35-1710-33 Grease nipple 2

    9 DH-1710-13 Collar swing arm 2

    10 DH-1710-15 Dust seal swing arm 4

    11 DJ-1710-08 Chain slider 1

    12 39-0553-02 Screw 2

    13 39-0454-11 Plain washer 2

    14 DH-1710-12 Shaft swing arm 1

    15 DH-1710-19 U nut swing arm 1

    16 DJ-1510-36 Adjuster chain LH 1

    17 DJ-1510-37 Adjuster chain RH 1

    18 39-0711-11 Plain washer 2

    19 39-0292-15 Hexagon nut 4

    20 39-0740-11 Plain washer (Nylon) 2

    21 DJ-1510-47 Plate Chain Adjuster 2 N.I.

  • PLATE No. 24 : RIDER FOOT REST

    24

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1 DH-1612-03 Main step LH assly.comp. 1

    2 39-2310-04 Flange bolt 4

    3 DH-1612-04 Main step RH assly.comp. 1

    4 DH-1610-53 Rubber main step 2

    5 DH-1611-94 Kick stopper 1

    PULSAR 180

  • PLATE No. 25 : PILLION FOOT REST / HOLDER

    25

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1 DJ-1610-02 Holder LH step 1

    2 DJ-1610-03 Holder RH step 1

    3 DH-1612-27 Pillion step assly.comp.LH 1

    4 DH-1612-28 Pillion step assly.comp.RH 1

    5 DH-1610-59 Rubber pillion step 2

    6 DH-1610-60 Plate side pillion step 2

    7 DH-1610-61 Pin pillion step 2

    8 30-1410-31 Oring 2

    9 39-1040-11 Plain washer 2

    10 39-0784-08 Split pin 2

    11 39-1069-01 Bolt 1 Stopper bolt

    12 39-0292-15 Nut 1

    PULSAR 180

  • PLATE No. 26 : MUDGUARD FRONT & REAR

    26

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    15

    PULSAR 180

    1 DJ-1610-19 Clamp brake hose 1 For disc brake hose

    2 DH-1612-29 Brace fender 1

    3 39-1557-04 Flange bolt 4 Fender front mtg.

    4 DD-1610-38 Clamp brake hose 1 For cables

    5 DH-1610-69 Fender rear front 1

    6 39-1672-04 Flange bolt 2

    7 39-0711-11 Plain washer 2

    8 39-0798-15 Flange nut 2

    9 DJ-1610-51 Fender rear 1

    DJ-1610-78 Fender rear (Comp) 1

    10 39-1680-04 Flange bolt 2

    11 39-0211-11 Plain washer 2

    12 DH-1611-83 Mud flap rear 1

    13 39-2420-01 Screw 3

    14 39-0326-15 Nylock nut 3

    15 39-0242-11 Plain washer 6

  • PLATE No. 27 : STAND ASSEMBLY

    27

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1

    2

    3

    4

    5

    6

    7

    8

    13

    10

    11

    9

    12

    PULSAR 180

    1 DJ-1610-53 Stand comp. Main 1

    2 30-1611-57 Shaft stand 1

    3 39-0787-08 Pin cotter 1

    4 DH-1611-21 Spring main stand 1

    5 DH-1611-45 Cover spring main stand 1

    6 DH-1610-65 Stand side 1

    7 DH-1610-66 Spring side stand 1

    8 DH-1611-46 Cover spring side stand 1

    9 DD-1610-73 Bolt 1

    10 DD-1610-71 Nut 1

    11 DH-2010-15 Side stand switch 1

    12 DH-2010-26 Screw pan cross 2 Alt. 39-1523-01

    13 39-0262-12 Spring washer 2

  • PLATE No. 28 : TYRE / TUBE / RIM / SPOKES

    28

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 16-1510-66 Nipple spoke 72

    2 DJ-1510-04 Spoke inner front 18

    3 DJ-1510-05 Spoke outer front 18

    4 DH-1510-24 Spoke inner rear 18

    5 DH-1510-25 Spoke outer rear 18

    6 41023-2218/18 Band rim "IRC" 22-18 2

    7 DJ-1510-21 Wheel rim front 160X18 1

    8 41070-2718-NF21/18 Tyre front 275X18 "IRC" Sport 1 OPTIONAL

    41070-2718-NR53/18 Tyre front 275X18 "IRC" Pistera OPTIONAL

    41070-2718-SP1/19 Tyre front 275X18 "MAXING" Sport OPTIONAL

    9 41075-2718/18 Tube front 275/300X18 "IRC" 1 OPTIONAL

    41075-2718/23 Tube front 275/300X18 "MAXIONE" OPTIONAL

    10 DJ-1510-03 Wheel rim rear 185X18 1

    11 41070-3018-NR1/18 Tyre rear 300X18 "IRC" Sport 1 OPTIONAL

    41070-3018-NR53/18 Tyre rear 300X18 "IRC" Pistera OPTIONAL

    41070-3018-SP1/19 Tyre rear 300X18 "MAXING" Sport OPTIONAL

    41070-3018-P213/46 Tyre rear 300X18 "WANDA" Sport OPTIONAL

    12 41075-2718/18 Tube rear 275/300X18 "IRC" 1 OPTIONAL

    41075-2718/23 Tube rear 275/300X18 "MAXIONE" OPTIONAL

  • PLATE No. 29 : FRONT HUB (FOR DISC BRAKE)

    29

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1 DJ-1510-30 Drum front assly 1

    2 39-2362-20 Bearing ball 2

    3 DE-1510-06 Spacer assly 1

    4 30-1510-33 Seal oil 1

    5 DE-1510-12 Plate drive 1

    6 DE-1510-08 Seal oil 1

    7 DE-1510-13 Disc 1

    8 DE-1510-19 Adaptor 1

    9 39-2124-15 Hex.nut / flange 6

    10 DH-1510-40 Hex. Soc. hd. Bolt 6 Alt.39-2038-04

    11 DE-1510-10 Case meter gear 1

    12 DE-1510-11 Speedometer gear 1

    13 30-1510-41 Gear meter screw 1

    14 30-1511-19 Bushing 1

    15 30-1511-18 Stopper for bushing 1

    16 39-1013-21 1

    17 39-0900-12 Spring washer 1

    18 39-0840-01 Screw pan cross 1

    19 30-1510-42 2

    20 DE-1510-17 Spacer 1

    21 30-1510-46 Axle 1

    22 39-0781-11 Plain washer 1

    23 39-0786-15 Hex.slotted nut 1

    24 39-0787-08 Pin cotter 1

    PULSAR 180

  • PLATE No. 30 : FRONT MASTER CYLINDER (FOR DISC BRAKES)

    30

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DE-1910-43 Major kit-Master Cylinder 1

    2 DH-1510-36 Hose Brake Front 1

    3 DE-1910-09 Lever Grip RH 1

    4 DE-1910-11 Banjo Bolt 2

    5 DE-1910-10 Washer Copper 4

    6 DE-1910-33 Clamp Holder RH 1

    7 DE-1910-34 Bolt 1

    8 DE-1910-31 Bolt Front Brake Lever 1

    9 DE-1910-32 Nut Flanged 1

    10 DE-1910-30 Screw 2

    11 DE-1910-12 Cylinder Master 1

    12 DE-1910-24 Circlip 1

    13 DE-1910-29 Reservoir Cover 1

    14 DE-1910-28 Diaphragm 1

    15 DE-1910-27 Cover seal Master cylinder (Boot) 1

    16 DE-2010-16 Front brake switch 1

    17 DE-1910-23 Return spring 1

    18 DE-1910-36 Window 1

    19 DE-1910-37 Oring 1

    20 DE-1910-38 Clip 1

    21 DE-1910-25 Push rod 1

    22 DE-1910-26 Conical spring 1

    23 DJ-0100-06 Disc brake kit-KBX 1 N.I.

    24 DE-2010-17 Cable Assly Front Brake Switch 1

    25 DE-1510-15 Cylinder Assy-Master Brk-Fr. 1

  • PLATE No. 31 : FRONT DISC BRAKE

    31

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DE-1510-13 Disc, Front 1

    2 DG-1510-89 Caliper Assly.Front 1

    3 DH-1510-40 Bolt, Disc Plate 6 Alt.39-2038-04

    4 DH-1510-39 Bolt Flanged 2 Alt.39-2121-04

    5 DE-1510-48 Spring pad 1

    6 DE-1510-46 Bleeder Screw 1

    7 DE-1510-47 Bleeder Cap 1

    8 DE-1510-37 Disc Pad Set 1

    9 DE-1510-43 Insulator 1

    10 DE-1510-45 Dust cover 1

    11 DE-1510-51 Minor Kit - Caliper 1

    12 DE-1510-52 Major Kit - Caliper 1

  • PLATE No. 32 : REAR HUB

    32

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1

    2

    3

    4 5

    6 7

    8 9

    10

    11 12

    13

    14

    14

    15

    16 17

    18

    22

    19 20

    25

    21

    21

    26

    27

    23

    24

    28

    PULSAR 180

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    30-1510-63

    39-2241-20

    39-2242-20

    30-1510-75

    30-1510-76

    30-1510-08

    30-1510-12

    30-1510-38

    30-1510-05

    DH-1510-15

    39-2447-04

    39-0798-15

    30-1511-05

    30-1510-69

    DH-1510-10

    30-1011-92

    39-2240-20

    DJ-1510-33

    30-1510-82

    DJ-1510-18

    30-1510-81

    Drum rear

    Bearing ball

    Bearing ball

    Collar bearing

    Damper

    Panel rear brake

    Cam brake

    Ring O

    Indiactor

    Lever brake

    Bolt

    Nut

    Shoe brake assly

    Spring

    Coupling

    Bearing ball

    Bearing ball

    Sleeve

    Seal Oil

    Sprocket Hub

    Lock washer

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    2

    1

    1

    1

    1

    1

    1

    3

  • 33

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PLATE No. 32 : REAR HUB

    1

    2

    3

    4 5

    6 7

    8 9

    10

    11 12

    13

    14

    14

    15

    16 17

    18

    22

    19 20

    25

    21

    21

    26

    27

    23

    24

    28

    PULSAR 180

    21 DH-1510-41 Bolt 6

    22 39-0694-15 Hex. Lock nut 6

    23 DJ-1510-32 Axle 1

    24 DH-1710-19 U nut 1

    25 DJ-1510-38 Chain 122 Links 1

    26 39-0801-15 Nut 1

    27 DJ-1510-35 Collar 1

    28 DJ-1510-34 Collar 1

  • PLATE No. 33 : REAR BRAKE PEDAL

    34

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DH-1910-01 Lever brake 1

    2 DH-1910-04 Shaft assly brake lever 1

    3 39-2121-04 Flange bolt 1

    4 DH-1910-13 Spacer brake shaft assly 1

    5 DH-1910-06 Spring 1

    6 39-1537-21 ORing 1

    7 DH-1910-23 Dust Cap 1

    8 DJ-1910-10 Rod assly brake 1

    9 30-1910-38 Pin 1

    10 39-0198-11 Plain washer 3

    11 39-0808-08 Split pin 1

    12 30-1910-35 Spring 1

    13 15-1910-26 Pin 1

    14 30-1910-36 Brake adjuster nut 1

    15 DJ-1510-42 Rod torque 1

    16 DH-1510-29 Hex. Bolt 1

    17 30-1510-95 Hex. Bolt 1

    18 39-0789-12 Spring washer 2

    19 39-0694-15 Nut hex. 2

    20 39-0807-08 Pin snap 2

    21 39-1540-11 Plain Washer 1

  • PLATE No. 34 : HANDLE BAR

    35

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10 18

    11 12

    15

    16

    17

    18 19

    19

    21

    22

    26

    27

    28

    29

    30

    PULSAR 180

    1 DJ-1810-01 Handle 1

    2 DH-1810-02 Holder handle 1

    3 39-1714-04 Flanged bolt 4

    4 DJ-2010-24 Control switch LH 1

    5 DJ-2010-12 Control switch RH 1

    6 DJ-1910-09 Lever assly grip LH 1

    7 DJ-1910-04 Holder left hand 1

    8 DH-1910-02 Lever grip left 1

    9 DD-1910-85 Bolt 1

    10 39-1184-15 Self locking nut 1

    Qty.2 for

    11 30-1910-24 Screw 1 Front drum brake

    12 30-1910-17 Nut 1 System

    13 39-0198-11 Plain washer 1

    14 39-0725-04 Hex. Bolt 1

    15 DH-1910-07 Grip LH 1

    DH-1910-17 Tube grip LH Tubo solo

    DH-1910-08 Rubber grip LH Caucho solo

    16 DH-1910-14 Grip Assly RH 1

    17 DH-1910-19 Boot for lever 1 Qty.2 for Front drum brake

    18 DJ-1810-11 Handle bar weight 2

    19 DH-1810-40 Hex.soc.hd. Cap screw 2 Alt.39-2427-04

    21 DJ-2210-01 Mirror assly.LH 1

    22 DJ-2210-02 Mirror assly RH 1

    26 30-1910-48 Band 4

    27 DJ-2010-23 Switch assly.Ignition 1

    28 39-1680-04 Flange bolt 2

    29 DJ-2010-34 Clutch Switch 1 Alt. To. 29-2010-79

    30 DH-1810-32 Steering lock grommet 1

  • PLATE No. 35 : FRONT FORK (FOR DISC BRAKE)

    36

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DD-1810-11 Seal dust 2

    2 30-1810-23 Ring snap 2

    3 DD-1811-02 Oil seal 2

    4 DE-1810-09 Pipe Left fork outer 1

    5 DE-1810-12 Pipe right fork outer 1

    6 30-1810-26 Gasket 2

    7 30-1810-25 Bolt 2

    8 30-1810-53 Cylinder comp. Fork 2

    9 DD-1810-05 Band assly 1

    10 DH-1810-30 Spring Plate 1

    11 DH-1810-29 Special bolt 2

    12 39-2457-11 Plain Washer 2

    13 DE-1810-06 Pipe comp. Suspension inner 2

    14 DE-1810-07 Spring front fork 2

    15 30-1810-44 Bolt 1

    16 DH-1810-15 Bolt fork 2

    17 30-1810-29 Oring 2

    18 30-1810-28 Seat for spring 2

    19 DH-1810-08 Holder for upper 1

    20 DH-1810-11 Cover fork RH 1

  • 37

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PLATE No. 35 : FRONT FORK (FOR DISC BRAKE)

    PULSAR 180

    21 DH-1810-10 Cover fork LH 1

    22 DH-1810-16 Holder fork under 1

    23 39-0789-12 Spring washer 2

    24 39-1813-04 Bolt 2

    25 DH-1810-23 Bearing cone 1

    26 DJ-1810-02 Fork front 1

    27 DD-1810-04 Boot 2

    28 DJ-1810-14 Hose clip 1

  • PLATE No. 36 : PETROL TANK, SIDE COVERS, SEAT COVER & FRONT FENDER

    38

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DH-7101-23 Fuel Tank No Painted

    DH-1410-32 Fuel Tank with Decal 1 For Red Colour

    DH-1410-33 Fuel Tank with Decal 1 For Blue Colour

    DH-1410-34 Fuel Tank with Decal 1 For Silver Colour

    DH-1410-35 Fuel Tank with Decal 1 For Black Colour

    DH-1410-36 Fuel Tank with Decal 1 For Purple Colour

    2 DH-7301-23 Side cover LH No Painted

    DH-1612-10 Side cover LH 1 For Red Colour

    DH-1612-12 Side cover LH 1 For Blue Colour

    DH-1612-14 Side cover LH 1 For Silver Colour

    DH-1612-16 Side cover LH 1 For Black Colour

    DH-1612-34 Side cover LH 1 For Purple Colour

    3 DH-7302-23 Side cover RH No Painted

    DH-1612-11 Side cover RH 1 For Red Colour

    DH-1612-13 Side cover RH 1 For Blue Colour

    DH-1612-15 Side cover RH 1 For Silver Colour

    DH-1612-17 Side cover RH 1 For Black Colour

    DH-1612-35 Side cover RH 1 For Purple Colour

    4 DH-7303-23 Seat Cowl No Painted

    DH-1612-18 Seat Cowl 1 For Red Colour

    DH-1612-19 Seat Cowl 1 For Blue Colour

    DH-1612-20 Seat Cowl 1 For Silver Colour

    DH-1612-21 Seat Cowl 1 For Black Colour

    DH-1612-36 Seat Cowl 1 For Purple Colour

    5 52-DJ00-47 Front Fender (For DiscBrake) No Painted

    DH-1612-22 Front Fender (For DiscBrake) 1 For Red

    DJ-1610-14 Front Fender (For DiscBrake) 1 For Blue

    DJ-1610-15 Front Fender (For DiscBrake) 1 For Silver

    DH-7304-X3 Front Fender (For DiscBrake) 1 For Black

    DJ-1610-18 Front Fender (For DiscBrake) 1 For Purple

  • 39

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.

    PLATE No. 36 : PETROL TANK, SIDE COVERS, SEAT COVER & FRONT FENDER

    PULSAR 180

    9 DJ-1610-20 Decal 180 LH 1 For Red & Purple Colour

    DJ-1610-22 Decal 180 LH 1 For Blue & Black Colour

    DJ-1610-24 Decal 180 LH 1 For Silver Colour

    10 DJ-1610-21 Decal 180 RH 1 For Red & Purple Colour

    DJ-1610-23 Decal 180 RH 1 For Blue & Black Colour

    DJ-1610-25 Decal 180 RH 1 For Silver Colour

    11 DH-1410-37 Pulsar decal/Bmonogram LH 1 For Red & Purple Colour

    DH-1410-39 Pulsar decal/Bmonogram LH 1 For Blue & Black Colour

    DH-1410-41 Pulsar decal/Bmonogram LH 1 For Silver Colour

    12 DH-1410-38 Pulsar decal/Bmonogram RH 1 For Red & Purple Colour

    DH-1410-40 Pulsar decal/Bmonogram RH 1 For Blue & Black Colour

    DH-1410-42 Pulsar decal/Bmonogram RH 1 For Silver Colour

    13 DH-1410-20 Seat tape 1

    14 DH-1410-27 Bmonogram 2

    REMARKS

  • PLATE No. 37 : PETROL COCK, CAP TANK & GAUGE FUEL

    40

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DH-1410-02 Cap Assly. Tank 1

    2 39-0840-01 Pan head screw 1 Alt.39-1780-01

    3 39-2381-04 Hex.Soc Hd. Cap screw 7

    4 30-1410-14 Tap Assly 1

    5 30-1410-36 Packing 1

    6 30-1410-39 Packing 1

    7 DD-1410-22 Bolt flanged 2

    8 39-0740-11 Plain Washer 2

    9 DH-2010-13 Gauge Fuel 1

    10 30-1410-28 Gaske fuel Gauge 1

    11 30-1410-32 Bolt 4

    12 DH-1410-25 Tube fuel 1

    13 BA-1220-03 Pipe clip 1

    14 DH-1410-24 Drain tube 1

    15 DG-1410-28 Clamp 1

    16 30-1410-52 Packing 1

    17 DH-1410-48 Rotor with key 1 Alt. To. 30-1410-58

    18 30-1410-48 Filter 1

    19 30-1410-49 Packing 1

  • PLATE No. 38 : FITTINGS - PETROL TANK, SIDE COVER & COVER SEAT

    41

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DH-1611-58 Grommet side cover 4

    2 DH-1611-33 Grommet side cover Rear 2

    3 39-1607-01 Screw 2 Alt.DG-1611-21

    4 DH-1612-31 Lock for side cover with key 2 Alt. DD-1611-07

    5 DH-1810-20 Lock Set (4 in 1) with Key 1 N.I.

    6 DH-1410-23 Damper 1

    7 DH-1410-22 Damper front 2

    8 39-1556-04 Flanged Bolt 1

    9 39-2424-11 Plain Washer 1

    10 DH-1410-31 Tape tank inner 2

  • PLATE No. 39 : METER ASSLY

    42

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DH-1910-09 Meter Assly 1

    2 DH-1910-25 Cover Meter case Upper (Black) 1

    3 DH-1910-26 Speedometer 1

    4 DH-1910-27 Techo meter 1

    5 DH-1910-28 Meter fuel 1

    6 DH-1910-29 Lamp 12 V-1.4 W 4

    7 DH-1910-30 Cover meter lower (Black) 1

    8 DH-1910-31 Bracket meter 1

    9 DH-1910-37 Lamp 12V - 3W 3

    10 DH-1910-33 Cover (White) 1

    11 DD-1910-31 Grommet special 2

    12 DD-1910-82 Knob for tripmeter 1

    13 DG-1910-98 Screw for Tripmeter Knob 1

  • PLATE No.40 : CONTROL CABLES

    43

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DJ-1910-08 Cable Throttle 1

    2 DJ-1910-01 Cable Clutch 1

    3 DJ-1910-02 Cable Starter (Choke) 1

    4 DJ-1910-05 Cable Speedometer 1

    5 30-1910-67 Oil Seal 1

    6 DD-1910-10 Inner cable Speedometer 1

  • PLATE No. 41 : CHAIN CASE

    44

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1

    2

    3

    4

    5

    6

    7

    DJ-1610-56

    DJ-1610-59

    28-1611-47

    DH-1610-73

    39-0897-04

    39-0711-11

    15-1610-69

    Case Chain Upper Assly

    Case Chain Lower Assly

    Rubber Plug A

    Instruction Label

    Bolt

    Plain Washer

    Rubber Cap

    1

    1

    4

    1

    4

    4

    1

  • PLATE No. 42 : HEAD LAMP

    45

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1 DJ-2010-37 Head light assly complete 1

    2 DH-2010-02 Bracket head light 1

    3 DH-2010-03 Head light housing 1

    4 DJ-2010-46 Rim head light 1

    5 DJ-2010-51 Reflector with lens 1

    6 DD-2010-06 Screw 2

    7 DD-2010-07 Collar 2

    8 DD-2010-08 Collar 2

    9 DD-2010-10 Damper 2

    10 DD-2010-09 Damper 2

    11 39-1684-12 Spring Washer 2

    12 39-1683-04 Flange Bolt 2

    13 39-0694-15 Nut 2

    14 20-2010-24 Lamp 12V 35/35 W 1

    15 DH-1910-37 Lamp 12V 3W 1

    16 DD-2010-48 Nut (Nylon) 1

    17 DF-2010-58 Lamp Holder Assly 1

    18 DD-2010-40 Screw 3

    19 DD-2010-45 Screw 1

    20 DD-2010-46 Spring for Adjustment 1

    21 DD-2010-47 Washer 1

    PULSAR 180

  • PLATE No. 43 : INDICATOR LIGHT ASSLY

    46

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1 DJ-2010-38 Light Assly Signal Fr. LH/Lamp 1

    2 DJ-2010-39 Light Assly, Signal Fr. RH/Lamp 1

    3 DJ-2010-40 Light Assly Signal Re. LH/Lamp 1

    4 DJ-2010-41 Light Assly. Signal Fr. RH/Lamp 1

    5 06-2010-83 Lamp 12V - 10W 4

    6 39-1970-15 Hex. Nut with flange 4

    7 DJ-2010-49 Blinker Lens (LH) 2

    8 DJ-2010-50 Blinker Lens(RH) 2

    9 DH-1810-12 Stay LH head lamp 1

    10 DH-1810-13 Stay RH head lamp 1

    11 39-2503-04 Flange bolt 4

    PULSAR 180

  • PLATE No. 44 : TAIL LAMP ASSLY

    47

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    PULSAR 180

    1 DJ-2010-61 Tail light with Lamp 1

    2 DH-2010-07 Lens tail light 1

    3 20-2010-29 Lamp 12V 21/5W 1

    4 DD-2010-11 Damper 3

    5 31-2010-01 Collar 3

    6 39-0211-11 Plain Washer 3

    7 39-0817-15 Nut 3

    39-0849-14 Washer toothed 3

    39-0292-15 Nut 3

    8 DJ-2010-56 Reflector Reflex 1

    9 39-1972-15 Flange Nut 3

    10 DJ-1610-72 Bkt. Rear N.Plate 1

    11 39-1553-04 Bolt flange 2

    12 DP-1611-45 Number plate Rear 1

    13 01-1106-09 Plain Washer 4

    14 39-0071-04 Hex Bolt 2

    15 39-0326-15 Nylock Nut 2

    16 DH-1810-39 Number plate front 1

    Alt.to 39-0817-15

  • PLATE No. 45 : ELECTRICAL EQUIPMENTS

    48

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1

    3

    16

    22

    6

    5

    7

    188

    20109

    12

    13

    24

    23

    11

    14

    15

    4

    PULSAR 180

    1 DH-2010-11 Horn with LH stay 1

    DH-2010-14 Horn with RH stay 1

    3 39-0230-11 Plain Washer 1

    4 39-1956-04 Flange Bolt 1

    5 30-1910-48 Band 5

    6 30-2010-64 Band 3

    7 DJ-2010-63 Wiring Harness 1

    8 31-2010-79 Rear Brake Switch 1

    9 DH-1910-12 Spring Brake Switch 1

    10 DH-2010-19 Grommet Rear Brake Switch 1

    11 DJ-2010-33 Battery (12V-9A) 1

    12 DJ-1610-06 Rubber pad I Battery Bkt. 1

    13 DJ-1610-07 Rubber pad II Battery Bkt. 2

    14 DJ-1610-08 Rubber pad III Battery Bkt. 1

    15 DH-1611-19 Band Battery Bkt. 1

    16 31-2010-03 Assly DC flasher / damper 1

    18 DJ-2010-19 Starter Relay / Damper 1

    20 DJ-2010-28 Relay for interlock 1

    21 30-2011-04 Fuse box Assly 1

    22 30-2010-85 Fuse 1

    23 DJ-2010-20 Cable assly (Battery to St.Relay) 1

    24 DJ-2010-21 Cable assly (Battery to Earth) 1

  • PLATE No. 46 : TOOL KIT

    49

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1 DH-2210-04 Tool kit 1

    * 30-2210-04 Tool Driver 1

    * CB-2210-03 Tool Wrench (Box 16mm) 1

    * 30-2210-33 Tool Wrench(10 X 13) 1

    * 30-2210-11 Tool Wrench (14 x 17) 1 For refrence only not

    to service separately

    * 30-2210-10 Plier 1

    * DH-2210-03 Tool Bag 1

    * 30-2210-05 Tool Wrench (27A/F) 1

    * 30-2210-06 Tool wrench (22A/F) 1

    * 30-2210-09 Tool bar 1

    2 DH-2110-05 Band Tool kit 2

    1

    2

    PULSAR 180

  • PLATE No. 47 : ACCESSORIES / GRAB HANDLE (OPTIONAL)

    50

    FIG.

    No.

    PART.

    No.DESCRIPTION

    QTY/

    VEH.REMARKS

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    DH-1610-75

    DH-1611-37

    DH-1611-39

    39-1704-15

    DH-1611-51

    39-1814-04

    39-0789-12

    39-0080-04

    39-1608-04

    39-0296-15

    DH-1611-44

    DH-1610-47

    39-1681-04

    DD-2210-03

    DH-1611-99

    Leg Guard (Optional)

    Hook leg guard

    Spacer leg guard

    Domed cap nut

    Sari Guard Assly (Optional)

    Flange Bolt

    Spring Washer

    Bolt

    Cap Bolt

    Hex Nut

    Cap Sari Guard

    Grab Rail

    Bolt Flange

    Plug

    Boot Sari Guard

    1

    2

    2

    4

    1

    1

    1

    1

    1

    1

    1

    1

    4

    2

    1

    Alt.39-2456-15

    13

    12

    15

    5

    6

    14

    7

    8

    10

    9

    1

    4

    3

    3

    PULSAR 180

  • 51

    PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE

    No. No. No. No. No. No. No. No. No. No. No. No. No. No. No.

    01-1106-09 3 16 30-1510-75 4 32 31-1110-28 12 19 39-0694-15 13 45 39-0897-04 5 44

    01-1106-09 13 47 30-1510-76 5 32 31-1210-43 9 16 39-0711-11 11 16 39-0897-15 18 19

    06-2010-83 5 46 30-1510-81 20 32 31-2010-01 5 47 39-0711-11 18 23 39-0900-12 17 29

    15-1610-69 7 44 30-1510-82 18 32 31-2010-03 16 48 39-0711-11 7 26 39-0973-15 4 2

    15-1910-26 13 34 30-1510-95 17 34 31-2010-79 8 48 39-0711-11 6 44 39-0993-11 9 14

    16-1510-66 1 28 30-1511-05 13 32 31-2010-81 17 10 39-0712-15 1 23 39-0999-06 4 3

    20-2010-24 14 45 30-1511-18 15 29 31-2110-04 11 17 39-0714-11 4 23 39-0999-06 11 11

    20-2010-29 3 47 30-1511-19 14 29 35-1610-67 9 22 39-0725-04 14 35 39-0999-06 6 12

    28-1011-74 14 10 30-1611-57 2 27 35-1710-33 8 23 39-0737-12 3 23 39-1013-21 16 29

    28-1611-47 3 44 30-1810-06 6 22 36-DF10-02 17 3 39-0740-11 20 23 39-1014-21 2 3

    30-1010-61 21 6 30-1810-11 3 22 36-DJ10-01 2 13 39-0740-11 8 40 39-1024-01 3 2

    30-1011-42 3 11 30-1810-23 2 36 39-0071-04 14 47 39-0746-01 7 19 39-1034-20 12 13

    30-1011-92 16 32 30-1810-25 7 36 39-0080-04 8 50 39-0747-01 10 16 39-1040-11 9 25

    30-1410-14 4 40 30-1810-26 6 36 39-0198-11 10 34 39-0752-01 6 10 39-1041-19 4 11

    30-1410-28 10 40 30-1810-28 18 36 39-0198-11 13 35 39-0761-01 5 19 39-1062-04 24 6

    30-1410-31 8 25 30-1810-29 17 36 39-0211-11 11 26 39-0781-11 22 29 39-1069-01 11 25

    30-1410-32 11 40 30-1810-44 15 36 39-0211-11 6 47 39-0784-08 10 25 39-1074-04 10 11

    30-1410-36 5 40 30-1810-53 8 36 39-0230-11 3 48 39-0786-15 23 29 39-1074-04 5 12

    30-1410-39 6 40 30-1910-17 12 35 39-0242-11 15 26 39-0787-08 3 27 39-1074-04 13 20

    30-1410-48 18 40 30-1910-24 11 35 39-0262-12 13 27 39-0787-08 24 29 39-1184-15 10 35

    30-1410-49 19 40 30-1910-35 12 34 39-0287-15 13 22 39-0789-12 18 34 39-1214-20 6 9

    30-1410-52 16 40 30-1910-36 14 34 39-0292-15 19 23 39-0789-12 23 37 39-1214-20 8 10

    30-1510-05 9 32 30-1910-38 9 34 39-0292-15 12 25 39-0789-12 7 50 39-1283-21 8 12

    30-1510-08 6 32 30-1910-48 26 35 39-0292-15 7 47 39-0798-15 8 26 39-1324-20 4 9

    30-1510-12 7 32 30-1910-48 5 48 39-0296-15 10 50 39-0798-15 12 32 39-1358-15 2 23

    30-1510-33 4 29 30-1910-67 5 43 39-0326-15 14 26 39-0801-15 26 33 39-1414-02 20 10

    30-1510-38 8 32 30-2010-64 6 48 39-0326-15 15 47 39-0807-08 20 34 39-1485-20 6 3

    30-1510-41 13 29 30-2010-85 22 48 39-0375-11 12 22 39-0808-08 11 34 39-1485-20 7 9

    30-1510-42 19 29 30-2011-04 21 48 39-0454-11 13 23 39-0817-15 7 47 39-1537-21 6 34

    30-1510-46 21 29 31-1011-06 16 10 39-0553-02 12 23 39-0840-01 18 29 39-1540-11 21 34

    30-1510-63 1 32 31-1011-08 5 8 39-0694-15 22 33 39-0840-01 2 40 39-1553-04 11 13

    30-1510-69 14 32 31-1011-73 24 5 39-0694-15 19 34 39-0849-14 7 47 39-1553-04 11 47

    PART INDEX

  • 52

    PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE

    No. No. No. No. No. No. No. No. No. No. No. No. No. No. No.

    39-1556-04 8 41 39-1913-04 17 19 39-2199-08 12 5 39-2437-04 11 20 DB-1010-52 6 17

    39-1557-04 3 26 39-1955-04 14 17 39-2200-11 3 5 39-2440-11 14 2 DD-1010-97 2 14

    39-1607-01 3 41 39-1956-04 4 48 39-2202-07 7 11 39-2443-11 18 11 DD-1110-11 14 19

    39-1608-04 9 50 39-1970-15 5 21 39-2203-07 25 5 39-2447-04 11 32 DD-1110-12 13 19

    39-1620-11 21 5 39-1970-15 6 46 39-2203-07 6 7 39-2451-11 11 22 DD-1410-22 7 40

    39-1660-05 6 1 39-1972-15 9 47 39-2208-04 20 11 39-24-53-04 6 8 DD-1610-38 4 26

    39-1672-04 15 5 39-2121-04 3 34 39-2208-04 11 12 39-2455-04 13 21 DD-1610-71 9 17

    39-1672-04 12 14 39-2124-15 9 29 39-2208-04 12 12 39-2457-11 12 36 DD-1610-71 10 27

    39-1672-04 6 20 39-2132-17 5 4 39-2220-05 3 9 39-2462-21 5 10 DD-1610-73 9 27

    39-1672-04 6 26 39-2138-15 17 13 39-2220-05 2 10 39-2503-04 11 46 DD-1810-04 27 37

    39-1674-04 16 3 39-2152-20 17 5 39-2240-20

    32 39-2557-17 19 5 DD-1810-05 9 36

    39-1674-04 23 5 39-2152-20 5 10 39-2241-20 2 32 39-2559-11 19 3 DD-1810-11 1 36

    39-1674-04 20 13 39-2152-20 10 20 39-2242-20 3 32 41023-2218/18 6 28 DD-1811-02 3 36

    39-1674-04 2 18 39-2157-04 8 21 39-2267-01 9 5 41070-2718-NF21/18 8 28 DD-1910-10 6 43

    39-1674-04 4 19 39-2158-11 2 6 39-2277-20 5 3 41070-2718-NR53/18 8 28 DD-1910-31 11 42

    39-1677-04 22 10 39-2159-11 13 6 39-2285-01 15 20 41070-2718-SP1/19 8 28 DD-1910-82 12 42

    39-1680-04 3 19 39-2160-11 9 6 39-2305-04 23 10 41070-3018-NR1/18 11 28 DD-1910-85 9 35

    39-1680-04 16 22 39-2162-11 12 1 39-2310-04 19 21 41070-3018-NR53/18 11 28 DD-2010-06 6 45

    39-1680-04 10 26 39-2165-11 27 5 39-2310-04 2 24 41070-3018-P213/46 11 28 DD-2010-07 7 45

    39-1680-04 28 35 39-2168-12 19 13 39-2311-04 14 21 41070-3018-SP1/19 11 28 DD-2010-08 8 45

    39-1681-04 13 50 39-2180-06 8 9 39-2312-04 4 21 41075-2718/18 9 28 DD-2010-09 10 45

    39-1683-04 12 45 39-2181-06 2 4 39-2344-11 10 14 41075-2718/18 12 28 DD-2010-10 9 45

    39-1684-12 11 45 39-2183-04 26 5 39-2362-20 2 29 41075-2718/23 9 28 DD-2010-11 4 47

    39-1686-06 4 18 39-2184-20 7 10 39-2381-04 3 40 41075-2718/23 12 28 DD-2010-24 16 19

    39-1698-01 4 16 39-2185-20 9 10 39-2395-04 5 1 52-DH01-78 15 3 DD-2010-40 18 45

    39-1704-15 4 50 39-2188-19 4 10 39-2412-04 9 21 52-DJ00-47 5 38 DD-2010-45 19 45

    39-1714-04 3 35 39-2189-19 10 10 39-2413-04 10 21 92055-044 16 15 DD-2010-46 20 45

    39-1773-04 8 16 39-2190-19 11 10 39-2414-04 16 21 92066-1064 15 15 DD-2010-47 21 45

    39-1813-04 24 37 39-2194-21 6 18 39-2420-01 13 26 AA-1210-45 12 16 DD-2010-48 16 45

    39-1814-04 6 50 39-2196-21 5 10 39-2424-11 9 41 BA-1220-03 13 40 DD-2210-03 14 50

    39-1845-04 21 10 39-2197-21 3 12 39-2425-11 8 17 CB-1010-09 9 2 DE-1510-06 3 29

    39-1850-04 7 17 39-2198-04 11 3 39-2437-04 5 7 CB-1010-22 5 2 DE-1510-08 6 29

    PART INDEX

  • 53

    PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE

    No. No. No. No. No. No. No. No. No. No. No. No. No. No. No.

    DE-1510-10 11 29 DE-1910-31 8 30 DH-1010-63 21 13 DH-1011-34 1 8 DH-1012-03 12 10

    DE-1510-11 12 29 DE-1910-32 9 30 DH-1010-64 6 5 DH-1011-41 5 11 DH-1012-25 10 8

    DE-1510-12 5 29 DE-1910-33 6 30 DH-1010-65 7 5 DH-1011-42 6 11 DH-1012-26 3 10

    DE-1510-13 7 29 DE-1910-34 7 30 DH-1010-66 10 5 DH-1011-43 2 8 DH-1012-34 8 5

    DE-1510-13 1 31 DE-1910-36 18 30 DH-1010-67 11 5 DH-1011-44 3 8 DH-1012-35 5 6

    DE-1510-15 25 30 DE-1910-37 19 30 DH-1010-68 4 14 DH-1011-46 3 7 DH-1012-46 13 10

    DE-1510-17 20 29 DE-1910-38 20 30 DH-1010-72 14 5 DH-1011-49 1 11 DH-1012-64 18 10

    DE-1510-19 8 29 DE-1910-43 1 30 DH-1010-78 3 6 DH-1011-51 8 11 DH-1012-69 19 10

    DE-1510-37 8 31 DE-2010-16 16 30 DH-1010-79 4 6 DH-1011-52 9 11 DH-1012-72 15 10

    DE-1510-43 9 31 DE-2010-17 24 30 DH-1010-80 6 6 DH-1011-54 13 11 DH-1012-75 1 13

    DE-1510-45 10 31 DF-2010-58 17 45 DH-1010-82 7 6 DH-1011-55 1 12 DH-1012-76 8 1

    DE-1510-46 6 31 DG-1110-08 8 19 DH-1010-84 8 6 DH-1011-56 9 12 DH-1012-76 8 4

    DE-1510-47 7 31 DG-1410-28 15 40 DH-1010-98 8 13 DH-1011-57 7 12 DH-1012-81 17 11

    DE-1510-48 5 31 DG-1510-89 2 31 DH-1011-00 10 13 DH-1011-58 2 12 DH-1012-95 13 2

    DE-1510-51 11 31 DG-1910-98 13 42 DH-1011-01 13 13 DH-1011-59 4 12 DH-1013-01 2 17

    DE-1510-52 12 31 DH-1010-06 5 9 DH-1011-04 5 13 DH-1011-60 1 20 DH-1013-02 4 17

    DE-1810-06 13 36 DH-1010-10 13 3 DH-1011-08 12 6 DH-1011-63 18 20 DH-1013-20 16 14

    DE-1810-07 14 36 DH-1010-11 14 3 DH-1011-10 14 6 DH-1011-64 16 20 DH-1013-21 14 14

    DE-1810-09 4 36 DH-1010-17 7 3 DH-1011-11 15 6 DH-1011-65 4 8 DH-1013-22 21 11

    DE-1810-12 5 36 DH-1010-18 12 11 DH-1011-13 17 6 DH-1011-69 25 10 DH-1013-23 15 12

    DE-1910-09 3 30 DH-1010-26 10 2 DH-1011-15 5 14 DH-1011-70 5 20 DH-1013-31 10 6

    DE-1910-10 5 30 DH-1010-27 7 2 DH-1011-17 22 6 DH-1011-71 7 20 DH-1013-33 19 6

    DE-1910-11 4 30 DH-1010-28 8 2 DH-1011-19 18 6 DH-1011-72 8 20 DH-1013-34 20 6

    DE-1910-12 11 30 DH-1010-29 6 2 DH-1011-19 6 14 DH-1011-78 4 20 DH-1013-35 1 10

    DE-1910-23 17 30 DH-1010-34 1 1 DH-1011-22 17 14 DH-1011-80 18 13 DH-1013-36 11 6

    DE-1910-24 12 30 DH-1010-35 2 1 DH-1011-23 18 14 DH-1011-85 3 14 DH-1013-41 10 1

    DE-1910-25 21 30 DH-1010-40 2 2 DH-1011-25 13 14 DH-1011-86 3 20 DH-1013-54 6 13

    DE-1910-26 22 30 DH-1010-41 1 2 DH-1011-27 11 14 DH-1011-87 14 13 DH-1013-56 20 5

    DE-1910-27 15 30 DH-1010-42 11 1 DH-1011-28 1 14 DH-1011-88 9 20 DH-1013-59 22 5

    DE-1910-28 14 30 DH-1010-48 10 3 DH-1011-30 1 7 DH-1011-95 2 5 DH-1013-62 2 9

    DE-1910-29 13 30 DH-1010-50 12 3 DH-1011-31 15 14 DH-1011-97 2 11 DH-1013-63 9 13

    DE-1910-30 10 30 DH-1010-62 5 5 DH-1011-32 2 7 DH-1011-99 6 19 DH-1013-64 1 3

    PART INDEX

  • 54

    PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE

    No. No. No. No. No. No. No. No. No. No. No. No. No. No. No.

    DH-1013-65 19 11 DH-1410-25 12 40 DH-1610-66 7 27 DH-1612-03 1 24 DH-1810-10 21 37

    DH-1013-66 10 12 DH-1410-27 14 39 DH-1610-69 5 26 DH-1612-04 3 24 DH-1810-11 20 36

    DH-1013-67 7 14 DH-1410-31 10 41 DH-1610-73 4 44 DH-1612-10 2 38 DH-1810-12 9 46

    DH-1013-68 8 14 DH-1410-32 1 38 DH-1610-75 1 50 DH-1612-11 3 38 DH-1810-13 10 46

    DH-1013-72 14 20 DH-1410-33 1 38 DH-1611-12 2 22 DH-1612-12 2 38 DH-1810-14 4 22

    DH-1013-74 15 13 DH-1410-34 1 38 DH-1611-19 15 48 DH-1612-13 3 38 DH-1810-15 16 36

    DH-1013-75 1 6 DH-1410-35 1 38 DH-1611-21 4 27 DH-1612-14 2 38 DH-1810-16 22 37

    DH-1110-02 12 20 DH-1410-36 1 38 DH-1611-33 2 41 DH-1612-15 3 38 DH-1810-20 5 41

    DH-1210-01 1 18 DH-1410-37 11 39 DH-1611-37 2 50 DH-1612-16 2 38 DH-1810-23 25 37

    DH-1210-10 3 18 DH-1410-38 12 39 DH-1611-39 3 50 DH-1612-17 3 38 DH-1810-24 8 22

    DH-1210-11 15 11 DH-1410-39 11 39 DH-1611-44 11 50 DH-1612-18 4 38 DH-1810-25 5 22

    DH-1210-12 16 11 DH-1410-40 12 39 DH-1611-45 5 27 DH-1612-19 4 38 DH-1810-26 7 22

    DH-1210-15 14 11 DH-1410-41 11 39 DH-1611-46 8 27 DH-1612-20 4 38 DH-1810-27 10 22

    DH-1210-16 1 16 DH-1410-42 12 39 DH-1611-51 5 50 DH-1612-21 4 38 DH-1810-29 11 36

    DH-1210-20 2 16 DH-1410-48 17 40 DH-1611-53 15 22 DH-1612-22 5 38 DH-1810-30 10 36

    DH-1210-22 7 16 DH-1510-10 15 32 DH-1611-54 14 22 DH-1612-27 3 25 DH-1810-32 30 35

    DH-1210-35 5 18 DH-1510-15 10 32 DH-1611-55 15 17 DH-1612-28 4 25 DH-1810-39 16 47

    DH-1210-37 6 16 DH-1510-24 4 28 DH-1611-57 16 17 DH-1612-29 2 26 DH-1810-40 19 35

    DH-1210-38 9 1 DH-1510-25 5 28 DH-1611-58 1 41 DH-1612-31 4 41 DH-1910-01 1 34

    DH-1210-57 5 15 DH-1510-29 16 34 DH-1611-60 15 21 DH-1612-33 13 17 DH-1910-02 8 35

    DH-1210-58 6 15 DH-1510-36 2 30 DH-1611-70 1 21 DH-1612-34 2 38 DH-1910-04 2 34

    DH-1210-59 7 15 DH-1510-39 4 31 DH-1611-75 11 21 DH-1612-35 3 38 DH-1910-06 5 34

    DH-1210-67 10 15 DH-1510-40 10 29 DH-1611-83 12 26 DH-1612-36 4 38 DH-1910-07 15 35

    DH-1210-76 11 15 DH-1510-40 3 31 DH-1611-88 12 21 DH-1612-45 18 21 DH-1910-08 15 35

    DH-1210-93 12 15 DH-1510-41 21 33 DH-1611-89 2 21 DH-1710-12 14 23 DH-1910-09 1 42

    DH-1210-95 14 15 DH-1610-46 12 17 DH-1611-90 3 21 DH-1710-13 9 23 DH-1910-12 9 48

    DH-1210-96 13 15 DH-1610-47 12 50 DH-1611-91 17 21 DH-1710-14 6 23 DH-1910-13 4 34

    DH-1410-02 1 40 DH-1610-53 4 24 DH-1611-92 6 21 DH-1710-15 10 23 DH-1910-14 16 35

    DH-1410-20 13 39 DH-1610-59 5 25 DH-1611-93 7 21 DH-1710-19 15 23 DH-1910-17 15 35

    DH-1410-22 7 41 DH-1610-60 6 25 DH-1611-94 5 24 DH-1710-19 24 33 DH-1910-19 17 35

    DH-1410-23 6 41 DH-1610-61 7 25 DH-1611-96 1 22 DH-1810-02 2 35 DH-1910-23 7 34

    DH-1410-24 14 40 DH-1610-65 6 27 DH-1611-99 15 50 DH-1810-08 19 36 DH-1910-25 2 42

    PART INDEX

  • 55

    PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE

    No. No. No. No. No. No. No. No. No. No. No. No. No. No. No.

    DH-1910-26 3 42 DJ-1010-13 3 4 DJ-1011-23 3 13 DJ-1510-38 25 33 DJ-1910-01 2 43

    DH-1910-27 4 42 DJ-1010-13-050/47 3 4 DJ-1011-26 9 8 DJ-1510-42 15 34 DJ-1910-02 3 43

    DH-1910-28 5 42 DJ-1010-13-052/47 3 4 DJ-1011-33 18 5 DJ-1510-47 21 23 DJ-1910-04 7 35

    DH-1910-29 6 42 DJ-1010-13-075/47 3 4 DJ-1011-34 16 5 DJ-1610-02 1 25 DJ-1910-05 4 43

    DH-1910-30 7 42 DJ-1010-13-100/47 3 4 DJ-1011-37 18 3 DJ-1610-03 2 25 DJ-1910-08 1 43

    DH-1910-31 8 42 DJ-1010-13-STD/47 3 4 DJ-1011-38 20 3 DJ-1610-06 12 48 DJ-1910-09 6 35

    DH-1910-33 10 42 DJ-1010-17 6 4 DJ-1011-40 3 3 DJ-1610-07 13 48 DJ-1910-10 8 34

    DH-1910-37 9 42 DJ-1010-18 1 5 DJ-1011-43 4 7 DJ-1610-08 14 48 DJ-2010-12 5 35

    DH-1910-37 15 45 DJ-1010-18-CR/44 28 5 DJ-1110-02 1 19 DJ-1610-12 13 12 DJ-2010-16 15 19

    DH-2010-02 2 45 DJ-1010-22 13 5 DJ-1110-03 9 19 DJ-1610-14 5 38 DJ-2010-19 18 48

    DH-2010-03 3 45 DJ-1010-31 22 13 DJ-1110-04 2 19 DJ-1610-15 5 38 DJ-2010-20 23 48

    DH-2010-07 2 47 DJ-1010-36 1 17 DJ-1110-06 10 19 DJ-1610-18 5 38 DJ-2010-21 24 48

    DH-2010-11 1 48 DJ-1010-63 23 6 DJ-1210-05 5 16 DJ-1610-19 1 26 DJ-2010-23 27 35

    DH-2010-13 9 40 DJ-1010-64 5 17 DJ-1210-07 7 1 DJ-1610-20 9 39 DJ-2010-24 4 35

    DH-2010-14 1 48 DJ-1010-73 3 17 DJ-1210-08 1 15 DJ-1610-21 10 39 DJ-2010-28 20 48

    DH-2010-15 11 27 DJ-1010-77 8 3 DJ-1210-12 2 15 DJ-1610-22 9 39 DJ-2010-33 11 48

    DH-2010-19 10 48 DJ-1010-87 9 3 DJ-1210-13 3 15 DJ-1610-23 10 39 DJ-2010-34 29 35

    DH-2010-26 12 27 DJ-1010-97 11 8 DJ-1210-15 4 15 DJ-1610-24 9 39 DJ-2010-37 1 45

    DH-2110-01 10 17 DJ-1011-02 1 9 DJ-1210-17 8 15 DJ-1610-25 10 39 DJ-2010-38 1 46

    DH-2110-05 2 49 DJ-1011-03 7 4 DJ-1210-18 9 15 DJ-1610-51 9 26 DJ-2010-39 2 46

    DH-2210-04 1 49 DJ-1011-06 4 4 DJ-1510-03 10 28 DJ-1610-53 1 27 DJ-2010-40 3 46

    DH-7101-23 1 38 DJ-1011-06-025/47 4 4 DJ-1510-04 2 28 DJ-1610-56 1 44 DJ-2010-41 4 46

    DH-7301-23 2 38 DJ-1011-06-050/47 4 4 DJ-1510-05 3 28 DJ-1610-59 2 44 DJ-2010-46 4 45

    DH-7302-23 3 38 DJ-1011-06-075/47 4 4 DJ-1510-18 19 32 DJ-1610-72 10 47 DJ-2010-49 7 46

    DH-7303-23 4 38 DJ-1011-06-100/47 4 4 DJ-1510-21 7 28 DJ-1610-78 9 26 DJ-2010-50 8 46

    DH-7304-X3 5 38 DJ-1011-06-STD/47 4 4 DJ-1510-30 1 29 DJ-1710-05 5 23 DJ-2010-51 5 45

    DJ -1010-04 1 4 DJ-1011-09 17 20 DJ-1510-32 23 33 DJ-1710-06 7 23 DJ-2010-56 8 47

    DJ-0100-06 23 30 DJ-1011-10 16 6 DJ-1510-33 17 32 DJ-1710-08 11 23 DJ-2010-61 1 47

    DJ-1010-06 3 1 DJ-1011-12 4 5 DJ-1510-34 28 33 DJ-1810-01 1 35 DJ-2010-63 7 48

    DJ-1010-10 11 2 DJ-1011-20 8 8 DJ-1510-35 27 33 DJ-1810-02 26 37 DJ-2210-01 21 35

    DJ-1010-11 12 2 DJ-1011-21 7 7 DJ-1510-36 16 23 DJ-1810-11 18 35 DJ-2210-02 22 35

    DJ-1010-12 4 1 DJ-1011-22 4 13 DJ-1510-37 17 23 DJ-1810-14 28 37 DP-1611-45 12 47

    PART INDEX