quick-action clamping system - dme europe · reduce your costs by using d-m-e’s bakra system! •...
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Quick-action clamping systemChanging molds like in the old days? Reduce your costs by using D-M-E’s Bakra system!• Maintenance-free,selflockingbayonettypequick-actionclampingsystemsuitableformoldweightsupto1000kg.
• Multi-purposeapplicationsuitableforallhorizontalandverticalinjectionmoldingmachineswith2or4tiebars,aswellasbarlessdesignuptoapprox.1800kN.
• Quickmold-changewithoutrequiringadditionaltools.
• Thesystemonlyrequiresinterchanginglocatingringsonthemold.
• Thesetalsoincludescompactadapterplates,tobemountedonthemachinewiththermalinsulatingsheetsandcoolingconnectorswhenrequired.
• Step-by-steprefittingofmoldsandmachinespossible.
1 2 3
4
5 6 7 8
10
9
BS FS
Part List
1 MoldClampingPlate2 Locating Ring3 SHC-screw4 SHC-screw
5 AdapterPlate6 Wrench7 LockingRing8 ThermalInsulatingSheet
9 RetentionPin10 SpringLoadedSetscrew
Cost-efficiency comparison for mold-change on a 1000 kN injection molding machine.
Clamp DIN 6316 and clamping screw Bakra
No.ofmoldchanges/year 150 150
No.ofoperators/change 2 1
Hoursrequired/change 2x(0,5h(=30Min.)) 0,083h(=5Min)
Purchasecosts/5-yeardepreciation €400(€80/a) €3800(€760/a)
Wages/year(€41/hperson) € 6150 € 512,50
Machinedowntimes/year(€51/h) € 3825 € 637,50
Costs / year € 10055 € 1910
Savings / year 81%
The complete set contains the following items:
2Adapterplates(BS/FS)2Lockingrings(BS/FS)1Wrench2Locatingrings(BS/FS)
Pleasespecifytypeofmoldingmachine.Insulatingscheetsuponrequest. Screwsareincluded. BS=moveablehalf
FS=fixedhalfH=rear*
O=top*V=front* *Pleasespecifysideoflockingsystem
REF d l x b sAD 110 218 x 246 22AD 110 246 x 246 22AD 110 246 x 296 22AD 110 265 x 396 22AD 110 280 x 400 22AD 110 296 x 296 22AD 110 296 x 346 22AD 110 346 x 346 22AD 110 346 x 396 22AD 110 396 x 396 22AD 110 396 x 646 22AD 110 400 x 450 22AD 110 410 x 410 22
REF d l x b sAD 110 410 x 446 22AD 110 446 x 446 22AD 110 496 x 496 22AD 110 496 x 546 22AD 110 520 x 520 22AD 110 530 x 530 22AD 110 546 x 596 22AD 110 580 x 580 22AD 110 596 x596 22AD 110 596 x 646 22AD 110 646 x 646 22AD 110 646 x 696 22AD 110 696 x 696 22
REF d l x b sAD 125 218 x 246 27AD 125 246 x 246 27AD 125 246 x 296 27AD 125 265 x 396 27AD 125 280 x 400 27AD 125 296 x 296 27AD 125 296 x 346 27AD 125 346 x 346 27AD 125 346 x 396 27AD 125 396 x 396 27AD 125 396 x 646 27AD 125 400 x 450 27AD 125 410 x 410 27
REF d l x b sAD 125 410 x 446 27AD 125 446 x 446 27AD 125 496 x 496 27AD 125 496 x 546 27AD 125 520 x 520 27AD 125 530 x 530 27AD 125 546 x 596 27AD 125 580 x 580 27AD 125 596 x 596 27AD 125 596 x 646 27AD 125 646 x 646 27AD 125 646 x 696 27AD 125 696 x 696 27
ADAdapterplatesMat.: 1.2312BSandFSaremirror-inverted
Moldsafetydeviceisavailableasoption.
SPLockingringsMat.: 1.2312 ~ 1030 N/mm2
BSandFSaremirror-inverted
REF d TypeSP 110 BS*SP 110 FS*SP 125 BS*SP 125 FS**BS=moveablehalf*FS=fixedhalf
SPSWrenchMat.:St50Whenorderingpleasespecify:Flangedia.,sizeofadapterplate,wrenchopening,Typeofmoldingmachine.
REF d x d1
ZV 110 x 60ZV 110 x 80ZV 110 x 90ZV 110 x 100ZV 110 x 110ZV 110 x 125ZV 110 x 160ZV 110 x 175ZV 125 x 60ZV 125 x 80ZV 125 x 90ZV 125 x 100ZV 125 x 110ZV 125 x 125ZV 125 x 160ZV 125 x 175
REF d l x bWP 110 218 x 246WP 110 246 x 246WP 110 246 x 296WP 110 265 x 396WP 110 280 x 400WP 110 296 x 296WP 110 296 x 346WP 110 346 x 346WP 110 346 x 396WP 110 396 x 396WP 110 396 x 646WP 110 400 x 450WP 110 410 x 410
REF d l x b sWP 110 410 x 446WP 110 446 x 446WP 110 496 x 496WP 110 496 x 546WP 110 520 x 520WP 110 530 x 530WP 110 546 x 596WP 110 580 x 580WP 110 596 x596WP 110 596 x 646WP 110 646 x 646WP 110 646 x 696WP 110 696 x 696
REF d l x b sWP 125 218 x 246WP 125 246 x 246WP 125 246 x 296WP 125 265 x 396WP 125 280 x 400WP 125 296 x 296WP 125 296 x 346WP 125 346 x 346WP 125 346 x 396WP 125 396 x 396WP 125 396 x 646WP 125 400 x 450WP 125 410 x 410
REF d l x b sWP 125 410 x 446WP 125 446 x 446WP 125 496 x 496WP 125 496 x 546WP 125 520 x 520WP 125 530 x 530WP 125 546 x 596WP 125 580 x 580WP 125 596 x 596WP 125 596 x 646WP 125 646 x 646WP 125 646 x 696WP 125 696 x 696
ZVCenteringDeviceMat.: 1.1730MAP=Machineplate
WPThermalInsulatingsheetsThermalconductivityλ: 0,2W/mKTmax: 200°CCompressivestrength(20°C): 600N/mm2
Screwholesandrecessesfortiebarswillbepro-videdaccordingtoyourdrawing.
ZF 110/BS/3
4 x Ø 10
ZF 110/FS/3
4 x Ø 10
ZF 125/BS/1
4 x Ø 12
ZF 125/FS/1
4 x Ø 12
ZF 110/BS/4
4 x Ø 10
ZF 110/FS/4 ZF 125/BS/2 ZF 125/FS/2
ZF 110/BS/5 ZF 110/FS/6
6 x Ø 8
ZF 125/BS/3
4 x Ø 12
ZF 125/FS/3
4 x Ø 12
ZF 110/BS/7
6 x Ø 8
ZF 110/FS/8
4 x Ø 10
ZF 125/BS/4 ZF 125/FS/4
ZF 110/BS/8
6 x Ø 8
ZF 110/FS/9
4 x Ø 10
ZF 125/BS/5
6 x Ø 10
ZF 125/FS/5
6 x Ø 10
ZF 110/BS/10
6 x Ø 8 / 4 x Ø 10,5
ZF 110/FS/10
6 x Ø 8 / 4 x Ø 11
ZF 125/BS/7
8 x M10 x 20
ZF 125/FS/7
6 x M10 x 20
ZF 110/BS/16
4 x Ø 10
ZF 110/FS/11
6 x Ø 8
ZF 110/FS/16
Ø19
Ø25
Ø52
60
Ø76
Ø90
Ø76
Ø90
Ø52
Ø90
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Ø80
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0
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24.6
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24.6
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24.6
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24.6
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0
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0
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24.6
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Ø76
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0
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0
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24.6
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24.6
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ZF ...Locating ringsMat.: 1.2312 ~ 1030 N/mm2
ZF 110 ZF 125Moveable half (BS) Fixed half (FS) Moveable half (BS) Fixed half (FS)
Mounting Instructions
1. Mountmold-specificlocatingringsZFonthemold.2. Openinjectionmoldingmachine,movebackinjectionunitandmachineejectorsystem.3. MountthermalinsulatingsheetsWP(ifavailable)ontotheadapterplatesADusingsmallSHC-screws.4. Pushbackretentionpinsfixedtotheadapterplates.5. InsertcenteringdeviceZVintocenteringholeDia.110mmor125mmoftheadapterplates.6. PositionthesesubgroupsaccordingtothemarkingsFSorBSontothemachineplatesandmountthemwithSHC-
screws.Don’tscrewincompletelysothatadjustmentisstillpossible.7. Alignhorizontalpositionofadapterplatesaccordingtosketchaboveandtightenscrews.8. RemoveZV,ifnecessarymakethreadinZV.9. Incasemoldset-upinhorizontaldirectionisrequired,retentionpinslocatedintheadapterplateshavetobe
pushedback.10. Formoldset-upintothemoldingmachineproceedasusual.Withmoldandmachineinclosedposition,moldmust
beinterlockedatthefixedandmoveablehalfusingwrench.Removewrenchfromtheadapterplate.
DME Europe C.V.B.A. Schaliënhoevedreef 20-D, B-2800 Mechelen , Belgium - Trade Register Mechelen, TAV BE 0456.932.455Subject to change without prior notice. For conditions of sales see www.dmeeu.com