quy trình kiểm tra & báo cáo kiểm tra dự Án graytop

LILAMA69-3 JOINT STOCK COMPANY Add: 515 Dien Bien Phu Hai Duong City Hai Duong Province

Tel: 0320.3.852.584 * Fax: 0320.3.853.958 Email: [email protected] * Website: www.lilama69-3.vn

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QUY TRNH THC HIN & TIU CHUN P DNG KIM TRA D N GRAYTOP(Q165)

MC LC I. KIM TRA VT LIU U VO ....................................................................................... 3 1. Kim tra vt liu th (Thp tm , thp hnh ) ...................................................................... 3

1.1. Kim tra vt t v ............................................................................................................. 3 1.2. Test mu vt liu .............................................................................................................. 4 1.3. Lm bo co kim tra vt liu & bo co try sut vt liu : ........................................... 5

2. Kim tra vt liu hn (BM31.01B) .......................................................................................... 6 3. Kim tra vt liu sn (BM31.01C) .......................................................................................... 6 II. KIM TRA CHT LNG HN ..................................................................................... 8

1. Kim tra h s cht lng trc khi thc hin hn : ........................................................... 8 2. Kim tra chun b cho cngvic hn .................................................................................... 8 1.H s quy trnh ......................................................................................................................... 8 3. Kim tra qu trnh hn ......................................................................................................... 9 4. Kim tra visual mi hn ....................................................................................................... 9 5. Kim tra NDT mi hn ........................................................................................................ 9

III. KIM TRA KCH THC ................................................................................................ 9 1. Kim tra ly du v ct ........................................................................................................ 9 2. Kim tra kch thc trc hn , sau hn & t hp ................................................................... 9

IV. KIM TRA SN ............................................................................................................... 10 1. Kim tra chun b b mt v iu kin mi trng ........................................................... 10 2. Kim tra chiu dy sn ...................................................................................................... 10

V. KIM TRA GN TH , NHN MAC & NG GI ........................................................ 10 1. Gn th , nhn mc ng gi & bc xp ............................................................................ 10

CH CHUNG : ......................................................................................................................... 11



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CONTENT OF REPORT FORM

NO Name REPORT FORM TYPE FILE

1 BM31.01A MATERIAL INSPECTION REPORT(MIR) .xlsx

2 BM31.01B WELDING MATERIAL INSPECTION REPORT (WMIR) .xlsx

3 BM31.01C PAINTING MATERIALS INSPECTION REPORT (PMIR) .xlsx

4 BM31.02 MATERIAL TRACEABLE RECORD(MTR) .xlsx

5 BM31.02A CUTTING PLAN FORM (DRAWING ) .DWG

6 BM31.03 WELDING MAP RECORD (WMR) .xlsx

7 BM31.03A WELDING MAP FORM (DRAWING) .DWG

8 BM31.04 BACKING AND DRYING RECORD (B&DR) .xlsx

9 BM31.05 VISUAL WELDING INSPECTION REPORT (VWIR) .xlsx

10 BM31.06 DIMENSION INSPECTION REPORT(DIR) .xlsx

11 BM31.07 SURFACE PREPARATION & PAINTING INSPECTION RECORD( SP&PIR) .xlsx

12 BM31.08 PREHEATING & POST WELD HEAT TREATMENT RECORD (P&PWHTR) .xlsx

13 BM31.09 NON CONFORMANCE REPORT (NCR) .xlsx

14 BM31.10 ULTRASONIC EXAMINATION REPORT(UT) .docx

15 BM31.11 PENETRATION TEST RESULTS REPORT(PT) .docx

16 BM31.12 MAGNETIC PARTICLE EXAMINATION REPORT(MT) .docx

17 BM31.13 REQUEST NDT .xlsx

18 BM31.14 DIMENSION INSPECTION REQUEST .xlsx

19 BM31.15 PAINTING INSPECTION REQUEST .xlsx

20 BM31.16 INSPECTION REQUEST FOR STANDARD DETAILS .xlsx

21 BM31.17 WEEK INSPECTION PLAN .xlsx



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I. KIM TRA VT LIU U VO 1. Kim tra vt liu th (Thp tm , thp hnh ) 1.1. Kim tra vt t v

Da theo Hp ng mua bn, Bng thng s k thut ca vt liu, nhn vin QC tin hnh kim tra s lng, kch thc v thng s vt liu.

Kim tra trc quan i vi cc loi bin dng ca vt liu nh: h hi, cong vnh, xc.

Xem xt Chng ch, ngun gc xut s ca vt liu ph hp vi cc Tiu chun chp nhnc quy nh trong Hp ng v cc ti liu k thut ca thit b.

Pht hin nhng vt liu khng hp cch hoc mt mt v.v..., lp bo co khng ph hp gi ti cc phng lin quan xut bin php gii quyt.

Nu kt qu kim tra c chp nhn, nhn vin kim tra k vo Bin bn Kim tra tip nhn vt liu, trnh BQLDA ph duyt.

Cc bc kim tra : Kim tra h s (CO+CQ) Kim tra Visual Kim tra kch thc (dy , di , rng )

Tiu chun kim tra i vi thp tm & thp nh hnh Ti liu partlist , Ak749/345.00 Tiu chun kim tra thp tm theo :JIS G 3193 ,EN 10029, Tiu chun kim tra thp nh hnh theo JIS : G 3192 or En: EN 10034

,TCVN 7571 Kim tra theo thiu chun JIS or EN ( ph thuc vt liu nhp v

CO+CQ theo tiu chun no & S kim tra so snh vi tiu chun quy cch vt t thit k ca d n.

Chp nh kim tra v lu li



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1.2. Test mu vt liu Lp k hoch v n c n v thi cng thc hin gia cng mu th

nghim theo yu cu ca khch hng. Thc hin ct mu ( k hiu mu & chp nh trc khi ct)



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1.3. Lm bo co kim tra vt liu & bo co try sut vt liu :

Bo co kim tra vt liu th & truy xut vt liu

Bo co kim tra vt liu ( Material inspection report BM31.01A)

Bo c truy xut vt liu (Material traceable inspection record

_BM31.02+BM31.02A)

Chng ch vt liu Kt qu kim tra phn tch vt liu. Bo co kim tra vt liu -BM31.01

Bo co truy xut vt liu BM31.02 Bn v pha ct BM31.02A

(nh truy sut )

LILAMA69Add: 515 Dien Bien Phu

Tel: 0320.3.852.584 * Fax: 0320.3.853.958Email: lilama69-

Trc khi ct vt t h s ch, nh kim tra cc bc ph

2. Kim tra vt liu hn (BM31.01B) Theo ti liu quy trnh hn tiu chun vt liu hn A5.1/ A5.4/ A5.5/A5.9/A5.17/A5.18tng loi vt liu hn. Kim tra visual (lo Kim chng ch (CO+CQ, quy cch , chtrn nhn mc vt t k ?) Chp nh kim tra ( Lm bo co kim tra

3. Kim tra vt liu sn (BM31.01C) Kim tra Visual ,quy cch,k thut quy nh sn ca dAK749/347.00 Kim tra hn s d Kim tra chng chch phi khp vi trn mc v

LILAMA69-3 JOINT STOCK COMPANY Dien Bien Phu Hai Duong City Hai Duong Province Tel: 0320.3.852.584 * Fax: 0320.3.853.958

[email protected] * Website: www.lilama69-3.vn

s cht lng theo BM:BM31.01+BM31.02& BM31.02A phi y .

hn (BM31.01B) u quy trnh hn c chp thun (chng loi vt li

A5.1/ A5.4/ A5.5/A5.9/A5.17/A5.18 .. p d

i , nhn mc, quy cch,heat no or lot no ) (CO+CQ, quy cch , chng loi ,heat no khp v

m tra (nh tng quan ,nh nhn mc (quy cch,lot no ))

m tra BM31.01B

(BM31.01C) Visual ,quy cch, chng loi sn (Ph hp ng yu c

a d n?(mu sc, chng loi , hng sn )_Ti li

ng, thi gian s dng. vt liu sn (mu sc , chng loi ,s lot no trong ch

i trn mc vt t )

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ng theo BM:BM31.01+BM31.02& BM31.02A

t liu hn , ng vi tuy

p vi heat no

nh nhn mc (quy cch,lot no ))

p ng yu cu thng s _Ti liu

lot no trong chng



Chp nh kim tra ( Lm bo co BM31.01C



m tra (nh tng quan ,nh nhn mc (quy cch,lot no ))BM31.01C

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nh nhn mc (quy cch,lot no ))



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II. KIM TRA CHT LNG HN

1. Kim tra h s cht lng trc khi thc hin hn :

. 2. Kim tra chun b cho cngvic hn Chun b mi hn theo bn v , partlist & ti liu (AK749/349.00) tham kho

thm (ISO 9692) Cnh ng hn chnh phi c vt mp bng my hoc ct bng ngn la ,

khng c s dng phng php mi. Vt mp bng phng php mi ch c s dng cho cc ng hn khng quan trng.

Vng hn cn phi kh v loi b ht du m , vt bn , vy r hay cc vt bn khc.

Cc lp sn ph v m km trong vng nh hng nhit cng phi loi b hon ton.

Vt liu hn Vt liu hn s dng phi ph hp vi vt liu c bn , & ng vi vt liu hn c a ra theo quy trnh hn.

Vt liu hn cn phi c sy kh theo ti liu hng dn ca nh cung cp. Nu khng c ti liu hng dn c a ra th cc in cc ( que hn )

c sy kh trong 2 gi nhit 3000C. Thuc hn ( SAW) c sy trong

Welding procedure specification (WPS) (Thng s k thut quy trnh hn )

Procedure qualification record (PQR)

(Bn ghi chp kt qu kim tra quy trnh hn theo WPS)

Result of weld-specimen for WPS (Kt qu test mu quy trnh hn)

1.H s quy trnh

2.H s chng ch th hn

Welder performance qualification (WPQ) certification (Chng ch th hn )

Result of weld-specimen for WPS (Kt qu test mu ca th hn theo quy trnh hn p dng)



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4h nhit 3500C- 4000C. que hn a ra s dng phi c ng trong hp sy.

3. Kim tra qu trnh hn Qu trnh hn phi c thc hin theo ng quy trnh hn & quy trnh gia

cng ch to c chp thun . Hn ch c php hin cc bc chun b c hon tt .

4. Kim tra visual mi hn Ti liu theo quy trnh hn (WPS) & AK749/349.00 Tiu chun chp thun kim tra : ISO 5817 (Mc nh gi s thc hin

theo tng bn v , & ti liu AK749/349.00) Lm bo co biu mu (BM 31.03 +BM 31.03A+BM31.04, BM31.05)

5. Kim tra NDT mi hn Theo k hoch kim tra theo NDT plan & NDT request Tiu chun chp thun : AWS D1.1,AK749/349.00) Lm bo co biu mu (BM31.09-- > BM 31.12)

III. KIM TRA KCH THC 1. Kim tra ly du v ct Ti liu theo bn v thit k & bn v pha ct Tiu chun chp thun ( DIN/ISO 13920)( Mc nh gi s thc hin theo

tng bn v hay partlist xem AK 346.00) Ch :

Kim tra chi tit trong bn v thit k, thng s k thut ca vt liu, nhm vt liu, s head no ca tng loi (s tm).

Chp nh ly du & ghi s hiu lm bo co truy xut vt liu ( material traceable inspection record -BM 31.02+ BM 31.02A)

2. Kim tra kch thc trc hn , sau hn & t hp Ti liu theo bn v Tiu chun chp thun AK749/ 346.00 (Mc nh gi s thc hin theo

tng bn v ) DIN/ISO 13920( i vi nhng kch thc khng quy nh trong bn v)

Ch : Nhng kch thc ghi trong du phi c kim tra. Cc bc kim tra , nh t hp cn chp nh lu li



IV. KIM TRA SN 1. Kim tra chun b b m

Loi b sch du, mgim tnh cht bm dnh

Nhit b mt,nhitrnh sn c s dng.

Ti liu theo AK749 Tiu chun chp thu

2. Kim tra chiu dy sn Ti liu theo AK749 Tiu chun chp thu Lm bo co biu m

V. KIM TRA GN TH , NHN MAC & 1. Gn th , nhn mc ng gi & b

Loose partlist , packing information .Nh my kt hp QC kipartlist , packing information, ki

Chp nh kim tra (



t v iu kin mi trng u, m, vt bn, vt mi hn, v vy st... v chng

t bm dnh ca sn t,nhit mi trng , m cho php ph hp

ng. AK749/347.00

p thun theo thng s k thut sn s dng , &

AK749/347.00 p thun theo thng s k thut sn s dng , &

u mu (BM 31.07) , NHN MAC & NG GI

ng gi & bc xp Loose partlist , packing information theo biu mu , ti liu c

p QC kim tra s lng pos, chi tit y theo loose partlist , packing information, kim tra ng nhn mc.

m tra ( nh tem mac , nh kin trc khi chuyn hng )

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chng s lm

p vi quy

ng , & ISO 8501-1

ng , &SSPC-PA2

u ca Polysius theo loose

n hng )



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CH CHUNG : Cc Tiu chun chp thun c th s theo bn v , & partlist Cc bc kim tra gim st v nghim thu thc hin theo ti liu ITP Biu mu thc hin theo biu mu nghim thu & ITP ca d n QC ca n v thi cng phi thc hin gim st v nghim thu ni b tt c cc

bc vi k thut thi cng di s gim st ca QC Phng KTKT Sau khi nghim thu ni b, chun b ti liu nghim thu xong (h s nghim

thu ni b c kim sot ca QC ), n v gi yu cu nghim thu (request inspection or list of inspection report ) ln ban QLDA mi nghim thu vi Polysius.

TI LIU : 1. Bn v ,partlist ITP 2. AK749/345.00 Material comparison 3. AK749/346.00 General Tolerances 4. AK749/347.00 Painting Instructions 5. AK749/349.00 Welding Symbols 6. JIS G 3193 ,EN 10029, JIS : G 3192 ,En: EN 10034, AWS A5.1/ A5.4/ A5.5/A5.9/A5.17/A5.18, AWS

D1.1, ISO 9692, ISO 5817, DIN/ISO 13920, DIN/ ISO 2768, ISO 8501-1, .. 7. CONTENT OF REPORT FORM 8. Quy trinh 31 QL chat luong du an.

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