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HAND-BUILT 80 SERIES TOURER REAL 4WD 108 WWW.4WDACTION.COM.AU

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Page 1: REAL 4WD -  · PDF filematerials he has used. ... WHEELS AND TYRES • Dobinsons 3in suspension lift ... • Mickey Thompson Classic Baja Lock alloy rims

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Page 2: REAL 4WD -  · PDF filematerials he has used. ... WHEELS AND TYRES • Dobinsons 3in suspension lift ... • Mickey Thompson Classic Baja Lock alloy rims

CUSTOM-CRAFTEDSUPER TOURER

WORDS BY DANIEL REBER, PHOTOGRAPHY BY WES WHITWORTH WORDS BY ANGUS DAWSON, PHOTOGRAPHY BY DAVE WOLTSCHENKO

This immaculately chopped 80 has been bought, built and engineered all for under $20K

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Page 3: REAL 4WD -  · PDF filematerials he has used. ... WHEELS AND TYRES • Dobinsons 3in suspension lift ... • Mickey Thompson Classic Baja Lock alloy rims

‘Do it right – do it the first time,’ Darren Vassie does nothing by halves. When he

set his mind to building his ultimate family tourer every clever detail was planned before he even bought the rig. Darren picked up his 1992 1FZ-FE 80 Series for just $3,500 and set to work straight away. In just a few short

months the final product is nothing short of inspiring.

“I didn’t see the family much when I was working on it every night,” says Darren. “But they saw the light at the end of the tunnel. And they’re not wrong – this chopped, hand-built custom tourer represents the reward of true Aussie dedica-tion and passion. This thing is packed to its GVM with inspiration – check it out.

• Hand-built custom canopy, bar work,

water tank and fuel tank

• Bought and built for less than $20,000

• Fully engineered

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Page 4: REAL 4WD -  · PDF filematerials he has used. ... WHEELS AND TYRES • Dobinsons 3in suspension lift ... • Mickey Thompson Classic Baja Lock alloy rims

How’s this for a tidy camp setup?

“I WANTED TO MAKE THE CAB STRONGER THAN FACTORY”

BODY AND EXTERIOR

• DIY dual cab chop• Hand-built aluminium canopy • Hand-built bar work• Hand-built alloy roof racks• Dobinsons 12000lb winch• Narva 55W HID driving lights

When you set out to hand-build your ideal tourer, three things happen; you spend every free minute working on your pride and joy, you save a huge chunk of cash in labour and the end result is tailored exactly for you and your application.

Being a spray painter, mechanic and bus, truck and trailer manufacturer, Darren in no stranger to planning and building some incredible custom machines. So when putting together the base for his ultimate family tourer he had some seriously clever ideas. Darren has kept the overall weight of the 80 down across the board with the materials he has used. He has left hoops off the 3mm plate front bar and made his canopy and racks from aluminium.

Large toolboxes underneath the canopy provide valuable storage leaving the canopy simple and uncluttered and the custom-built wheel carriers provide a base for a clever camping mod we will come to in a minute.

Darren says that the hardest part of this build was knowing where to stop but with the simple practicality of these mods we think he’s got it bang on.

The front bar was hand-built and we reckon it looks bloody slick

One of the tool boxes houses the second battery and water pressure pump, saving space in the engine bay and canope

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Page 5: REAL 4WD -  · PDF filematerials he has used. ... WHEELS AND TYRES • Dobinsons 3in suspension lift ... • Mickey Thompson Classic Baja Lock alloy rims

ENGINE AND DRIVELINE• Hand-built 170L fuel tank• Hand-built 4in stainless steel snorkel• 2.5in aluminised exhaust• Pacemaker extractors• 3:9 diff ratios • Eaton E-locker in the front

‘The 1FZ-FE has enough power,’ says Darren. ‘But it usually does bout 22–25L/100km on the highway with 35s so I’m going to drop an LS1 in it. It’ll make it a bit better on fuel but I wont mind if it’s thirsty if I’ve got that V8 power behind me.’ Darren built the 170L fuel tank out of 3mm steel and it’s mounted with the water tank under the canopy giving him the range to explore the most remote parts of Australia.

SUSPENSION, WHEELS AND TYRES

• Dobinsons 3in suspension lift • Acetal 50mm body blocks• 35in Pro Comp Xtreme A/Ts• Mickey Thompson Classic Baja Lock alloy rims• Dobinsons heavy duty big bore steering dampener

Darren’s 80 is more than just a dream camping setup for the family. It is seriously capable on the tough stuff to. With its massive stance and sitting on 35s there’s not much that can stop this super tourer getting to the perfect campsite. It is also fully engineered and safe for the family.

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Page 6: REAL 4WD -  · PDF filematerials he has used. ... WHEELS AND TYRES • Dobinsons 3in suspension lift ... • Mickey Thompson Classic Baja Lock alloy rims

THE NUMBER ONE MOD FOR COMFORTABLE

FAMILY TOURING

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Page 7: REAL 4WD -  · PDF filematerials he has used. ... WHEELS AND TYRES • Dobinsons 3in suspension lift ... • Mickey Thompson Classic Baja Lock alloy rims

Every 4WD wife’s dream – a hot shower out bush

12V AND CAMPING MODS• Hand-built 100L water tank with pressure pump and heat

exchanger• Two large camp tables that attach to wheel carrier• MSR drop down fridge slide• Hand built drawers • Red Arc 15Amp dual battery management system• 150W roof mounted solar panel added since the last time we

saw him• Three Narva 10W camp lights on canopy

This is the number one mod for comfortable family touring! Darren has built a 100L water tank that mounts beneath the canopy, and he’s even got a pressurized hot water shower built in. The Webasto heat exchanger pressure pump can draw from any water source independently from the tank and throw in an OZtrail Ensuite Pop Up and you have the best bush shower your missus could dream of. Two large custom aluminium tables Darren made mount to brackets underneath the wheel carriers providing a massive space for cooking. The tables store away perfectly next to the fridge saving heaps of space.

The Red Arc battery management system monitors all 12V vitals

CUSTOM RV CREATIONS & REPAIRS

Darren owns and operates Custom RV Creations & Repairs where he puts

the same clever ideas and attention to detail into building your perfect rig as

he did to build his very own super tourer. With loads of experience planning

and working on all kinds of vehicles and trailers for varying applications

Darren will help you nut out exactly what you want from your vehicle and

build it to perfection. ‘Do it right, do it the first time.’ If you’re thinking about a

build, give Darren a call on 04 25 148 618.

Since we last saw Darren he has added a solar panel to his custom made racks

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Page 8: REAL 4WD -  · PDF filematerials he has used. ... WHEELS AND TYRES • Dobinsons 3in suspension lift ... • Mickey Thompson Classic Baja Lock alloy rims

The simple storage setup makes camping with the family easy

RNDOWNVEHICLE: 1993 Toyota 80 SeriesENGINE: 1FZ-FEGEARBOX: Standard 5 speed manual 4WD ACTIVATION: Constant 4WD SUSPENSION: 3in Dobinsons springs and shocksWHEELS AND TYRES: Mickey Thompson Classic Baja Lock Alloy wheels with 35in Pro Comp Xtreme A/Ts OTHER GOOD GEAR: MSR drop down fridge slide, Dobinsons 1200lb winch, Narva 55W HID driving lights, Red Arc 15Amp dual battery management system, three Narva 10W camp lights on canopy, Pacemaker extractors, Eaton electric locker in the front

IT’S EVEN GOT A PRESSURISED HOT WATER SHOWER BUILT INTO THE BACK

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