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Centro Guatemalteco de Investigación y Capacitación
de la Caña de Azúcar
BOLETÍN ESTADÍSTICO Guatemala, Guatemala Año 17, No. 2 Agosto, 2016
RECOPILACIÓN DE LA INFORMACIÓN
DE LOS SIMPOSIOS DE ANÁLISIS DE LA ZAFRA 1995/96 – 2015/2016
ÁREA DE FÁBRICA
Ing. Adlai Meneses*, Dr. Mario Melgar**, P. Admón. Mónica Galiego***
CONTENIDO 1. Información del Ingenio
Concepción 1995/96 – 2015/2016.……….
............
2
2. Información del Ingenio
Pantaleón 1995/96 – 2015/2016.................
4
3. Información del Ingenio
Palo Gordo 1995/96 – 2015/2016..............
6
4. Información del Ingenio
El Baúl 1995/96 – 2003/2004....................
8
5. Información del Ingenio Los Tarros
1995/96 – 2007/2008..................................
10
6. Información del Ingenio
Madre Tierra 1995/96 – 2015/2016...........
12
7. Información del Ingenio
Tululá 1995/96 – 2015/2016......................
14
8. Información del Ingenio
San Diego 1995/96 – 2009/2010………...
16
9. Información del Ingenio
Santa Teresa 1995/96 – 2007/2008............
20
10. Información del Ingenio
La Sonrisa 1995/96 – 2000/2001...............
22
11 Información del Ingenio
La Unión 1995/96 – 2015/2016...............
24
12. Información del Ingenio
Santa Ana 1995/96 – 2015/2016................
26
13. Información del Ingenio
Guadalupe 1995/96 – 2004/2005...............
28
14. Información del Ingenio
Magdalena 1995/96 – 2015/2016...............
30
15. Información del Ingenio
Tierra Buena 1995/96 – 2002/2003............
32
16. Información del Ingenio
Trinidad 1995/96 – 2015/2016...................
34
PRESENTACIÓN La situación económica mundial exige a las
empresas altos niveles de competitividad y
excelencia en los procesos productivos. Para
esto es necesario el mejoramiento de la
productividad y eficiencia, por lo tanto es
necesario medir y cuantificar los niveles
alcanzados. En base a lo anterior
ASAZGUA, ATAGUA y CENGICAÑA
iniciaron en 1996 la realización de un evento
anual denominado “Simposio de Análisis de
la Zafra”, en que se analizan anualmente los
principales indicadores de productividad en
las áreas de Campo, Fábrica, Transportes y
Cogeneración.
En este Boletín se presenta la recopilación de
la información de los 21 simposios realizados
hasta la fecha del área de Fábrica, con el
objetivo de proporcionar la materia prima, es
decir los datos para que se puedan realizar
análisis de la evolución de la productividad
en la Fábrica durante este periodo.
La Base de Datos se encuentra en
CENGICAÑA y quien desee recibir la misma
por E-mail o a través de un CD puede
solicitarla a la Dirección General del Centro.
* Coordinador del Programa de
Transferencia de Tecnología y Capacitación.
** Director General
*** Técnico del Programa de Transferencia
de Tecnología y Capacitación
engicaña
VARIABLES1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
1 Caña molida tons. 1,109,560 1,313,461 1,554,097 1,298,703 1,082,642 1,091,525 1,322,686 1,255,223 1,288,734 1,382,973 1,144,021 1,358,643 1,396,131 1,305,784 1,573,410 1,308,196 1,457,298 1,532,630 1,422,842 1,599,323 1,638,869
2 Pol % caña en Precorte 16.34 16.96 16.95 16.07 14.00 13.78 17.16 15.75 17.73 18.06 15.30 14.94 17.54
3 Pol % caña en ingenio 13.99 13.90 16.18 16.76 13.81 14.17 13.00
4 Pol % caña Industrial 12.00 13.07 12.86 12.68 14.99 13.66 13.45 13.46 13.34 13.57 13.57 13.22 12.81 13.05 11.88 12.63 12.77 13.15 12.67 13.14 12.54
5 Producción en qq 2,101,621 2,662,295 3,082,457 2,655,531 2,471,068 2,471,208 2,984,462 2,855,053 2,880,848 3,112,835 2,621,042 2,938,104 2,881,625 3,013,083 2,948,588 2,651,746 2,971,333 3,254,793 3,187,202 3,411,141 3,281,368
6 Jugo Primario 132554.745
6.1 Brix 17.27 17.62 17.24 17.24 18.75 18.51 17.78 18.55 18.54 18.51 18.35 17.81 17.77 18.25 17.08 17.92 17.90 18.13 17.50 17.93 17.14
6.2 Pol 14.85 15.33 15.04 15.15 16.48 16.69 15.88 16.26 16.35 16.34 16.37 15.74 15.54 15.93 14.66 15.36 15.08 15.53 15.00 15.62 14.74
6.3 Pureza 85.99 87.00 87.24 87.88 87.89 90.17 89.31 87.65 88.19 88.28 89.21 88.38 87.45 87.24 85.71 85.77 84.22 85.61 85.74 87.14 86.01
6.4 % AR 0.6 0.7 0.8 0.7 0.6 0.7 0.74
7 Jugo Diluido
7.1 Brix 15.20 15.04 14.57 14.44 15.70 15.52 14.74 15.62 15.89 16.14 16.08 15.61 15.35 15.57 14.71 15.36 15.03 14.79 14.33 14.24 14.14
7.2 Pol 12.94 13.01 12.63 12.60 12.83 13.89 13.09 13.58 13.89 14.14 14.30 13.73 13.36 13.52 12.55 13.11 12.48 12.53 12.16 12.27 12.03
7.3 Pureza 85.13 86.50 86.68 87.26 81.72 89.50 88.81 86.94 87.41 87.61 88.93 87.97 87.05 86.81 85.32 85.33 83.04 84.67 84.84 86.18 85.04
7.4 % AR 0.60 0.74 0.50 0.66 0.61 0.66 0.72
8 Jugo Residual
8.1 Brix 3.72 2.79 2.63 2.85 4.78 4.47 5.42 5.36 5.50 5.33 5.06 5.33 5.09 4.92 5.87 5.42 5.33 6.00 5.05 4.84 4.92
8.2 Pol 2.82 2.19 2.11 2.23 3.33 3.47 4.19 3.86 3.85 3.85 3.70 4.01 3.70 3.64 4.15 4.02 3.88 4.59 3.72 3.62 3.73
8.3 Pureza 75.81 78.49 80.08 78.06 71.15 76.67 77.31 72.01 70.00 72.23 73.12 75.20 72.66 73.92 70.67 74.28 72.87 76.54 73.59 74.76 75.74
9 Jugo normal
9.1 Brix 16.57 17.38 17.36 17.59 16.98 17.39 16.62
9.2 Pol 14.1 14.83 14.41 14.9 14.41 15 14.14
9.3 Pureza 85.25 85.36 83.02 84.67 84.85 86.19 85.03
10 Jugo Clarificado
10.1 Brix 13.90 13.90 14.47
10.2 Pol 11.83 11.97 12.41
10.3 Pureza 85.08 86.16 85.80
11 Fibra % en caña 13.98 12.77 12.57 13.14 13.57 13.86 13.02 12.80 13.40 12.98 13.10 13.15 13.21 12.95 12.75 12.71 12.41 12.84 12.63 13.09 13.37
12 Pol % Bagazo 2.45 2.29 2.13 2.26 2.15 2.11 2.12 2.00 1.92 1.84 1.65 1.77 1.71 1.61 1.74 2.06 2.00 2.33 2.19 1.94 1.90
13 % de humedad en bagazo 50.53 50.25 50.42 50.36 49.48 49.98 50.83 49.34 50.41 50.19 49.16 49.77 50.71 50.67 50.98 51.03 51.58 50.90 51.14 51.03 49.89
14 Imbibición % caña 20.50 22.97 22.76 23.71 20.80 23.24 26.25 24.54 23.95 23.45 21.99 23.03 24.06 24.06 21.87 23.53 26.55 29.10 28.10 32.30 27.98
15 Imbibición % fibra 153.28 167.68 201.61 191.72 178.73 180.66 167.86 174.48 182.06 185.82 172.33 186.01 214.87 227.96 222.56 247 209.53
16 Extracción de sacarosa(%) 90.27 95.23 95.58 94.99 95.51 96.00 95.91 95.88 96.26 96.69 96.31 96.33 96.65 95.95 95.46 95.66 95.00 95.21 95.81 95.74
17 Razón de Molienda (TC/h) 345.00 329.67 377.98 374.65 394.65 381.42 381.66 380.14 384.63 355.45 360.07 381.52 350.10 355.00 354.17 384.96 380.85 343.79 388.41 402.63
18 Razon Molienda (Real/Prog) 1.03 0.99 0.99 0.98 353.00 100.13 101.43 0.99 392.11 320.63 358.40 360.82 343.79 373.65 389.63
19 Cachaza % caña 4.45 5.10 5.01 4.39 5.37 5.02 3.80 2.61 3.79 4.36 3.88 4.20 4.32 3.60 2.71 4.10 5.87 5.56 4.67 4.67 4.11
20 Pol % en Cachaza 2.20 2.05 2.35 2.07 3.13 4.07 2.96 3.55 2.35 2.18 3.35 2.69 2.44 2.54 1.80 1.90 2.45 2.21 1.86 1.73 0.08
21 Meladura
21.1 Brix de la meladura 62.60 64.17 64.41 62.97 64.44 65.82 65.94 65.48 65.49 66.38 66.64 67.14 65.69 65.16 66.34 67.19 64.56 68.27 68.15
21.2 Pol 57.88 57.94
21.3 Pureza 84.79 85.03
21.4 Color 11012.87381 10710.35
21.5 Turbidez 6189.108852 4282.34
22 Meladura Clarificada
22.1 Brix 63.72 63.73 61.20 62.38 62.11 62.58 63.00 63.07 64.44 64.68 65.56 63.85 63.89 63.92 64.86 65.46 64.85
22.2 Pol 56.43 55.73
22.3 Pureza 86.2 85.92
22.4 Color 9,846.52 9,332.76
22.5 Trubidez 2,577.07 2,683.48
23 Masa de primera 91.45
23.1 Brix 92.30 91.72 91.91 92.04 92.14 90.50 90.24 90.67 90.87 80.34 91.05 91.82 92.26 92.28 91.78 91.96 92.10 92.32 92.33 91.84 91.61
23.2 Pol 79.43 79.70 79.13 80.88 80.61 79.70 79.63 79.92 80.15 87.85 80.51 81.46 81.30 80.53 79.43 80.34 80.02 79.58 79.54 79.61 79.67
23.2 Pureza 86 86.89 86.1 87.87 87.49 88.08 88.24 88.14 88.2 88.42 88.71 88.13 87.27 86.54 87.36 86.88 86.2 86.25 86.69 86.98
24 Masa de segunda 70.32
24.1 Brix 94.97 93.85 93.95 94.22 94.15 92.53 92.98 93.40 93.51 74.26 94.41 94.41 94.51 94.35 94.26 94.19 94.45 94.95 94.81 95.10 18.77
24.2 Pol 70.74 70.23 69.54 73.08 72.08 68.87 70.57 71.78 72.00 70.86 72.30 72.42 72.27 71.89 72.58 72.80 72.76 71.90 72.34 12.43
24.3 Pureza 74.40 74.83 74.51 77.56 76.56 74.45 75.90 76.85 77.00 75.06 76.58 76.63 76.60 76.27 77.02 77.07 76.62 75.84 76.07 78.20
25 Masa tercera
25.1 Brix 97.25 97.13 97.09 97.79 98.08 97.22 96.91 97.71 97.09 97.61 97.44 97.39 97.34 97.40 97.15 97.06 97.35 97.12 97.20 97.22 97.45
25.2 Pol 57.85 57.78 58.20 59.93 59.12 56.43 56.72 57.10 57.52 57.62 55.58 55.59 54.34 56.00 55.17 55.79 56.45 54.52 54.32 54.65 54.41
25.3 Pureza 59.40 59.49 59.95 61.28 60.28 58.05 58.53 58.42 59.24 59.03 57.04 57.08 55.83 57.49 56.78 57.48 58.01 56.13 55.88 56.21 55.83
26 Magma B
26.1 Brix 91.92 91.98
26.2 Pol 87.57 86.94
26.3 Pureza 95.27 94.52
27 Magma C
27.1 Brix 92.16 90.03
27.2 Pol 79.06 76.23
27.3 Pureza 85.79 84.67
28 Miel Final 5.97
28.1 Brix 91.32 91.35 90.87 91.00 91.93 88.23 88.55 88.46 86.63 84.33 85.13 86.17 87.62 82.60 85.49 83.12 83.79 84.47 86.84 84.72
28.2 Pol 30.87 32.19 32.18 32.64 34.81 32.33 31.25 34.59 31.13 29.13 29.44 31.30 33.61 29.77 31.96 30.91 29.60 29.78 31.61 29.68
28.3 Pureza 33.80 35.24 35.44 35.88 37.87 36.69 35.29 39.17 35.93 34.54 34.58 36.32 38.36 36.04 37.38 37.19 35.33 35.26 36.40 35.04
28.4 % AR 14.84 15.164 14.71 13.11 17.428788 15.49
29 Miel final (gal/TC) 6.26 8.23 6.93 6.22 5.50 5.74 5.99 5.86 5.67 5.75 5.85 5.98 6.58 6.57 6.70 7.57 7.24 7.77 6.50 6.28
30 Capacidad almacenaje (gls.) 1,000,000 1,000,000 1,000,000 1,100,000 1,000,000 1,080,000 1,080,000 1,005,950 1,005,950 1,005,950 1,016,287 1,150,329
31 Azúcar blanco estándar
31.1 Producción en qq 1,426,202 1,375,426 1,627,642 1,110,143 1,115,609 1,406,852 1,451,427 1,458,837 1,567,489 1,742,314 1,322,447 1,573,705 1,431,423 1,465,869 1,700,181 1,196,760 1,173,589 1,100,536 976,521 1,152,880 1,008,556
31.2 Porcentaje de la producción 67.70 51.66 52.80 41.80 45.00 56.93 48.63 54.00 52.00 50.45 53.56 0.50 48.65 57.66 0.45 0.39 33.81 30.64 0.34 0.31
31.3 Pol 99.47 99.50 99.53 99.58 99.51 99.68 99.60 99.67 99.76 99.79 99.80 99.74 99.69 99.68 99.73 99.74 99.75 99.77 99.72 99.78 99.82
31.4 Color 298.00 318.00 353.00 303.00 328.00 275.00 241.00 256.00 225.00 243.00 236.00 231.00 236.00 236.00 243.44 240.15 249.07 177.75 223.25 207.47 215.30
31.5 % de humedad 0.06 0.07 0.07 0.06 0.07 0.04 0.06 0.04 0.04 0.03 0.02 0.02 0.03 0.03 0.04 0.03 0.02 0.02 0.02 0.02 0.02
32 Azúcar refino local
32.1 Producción en qq 576,157 1,142,927 952,803 1,304,871 363,551 439,494 1,118,600 842,865 1,042,203 956,117 660,108 1,196,201 1,167,037 273,946 1,209,132 1,401,899 1,650,239 2,130,790 2,175,038 2,195,702 2,224,874
32.2 Porcentaje de la producción 27.58 42.93 30.91 49.14 14.70 17.78 37.48 36.00 30.72 25.18 40.71 0.40 9.09 41.01 0.53 0.56 65.47 68.24 64.00 68.00
32.3 Pol 99.82 99.83 99.95 99.94 99.94 99.97 99.95 99.95 99.95 99.96 99.97 99.96 99.94 99.91 99.89 99.88 99.90 99.91 99.90 99.90 99.95
32.4 Color 43.00 40.00 32.00 36.00 39.00 32.00 38.00 44.00 37.00 34.48 30.00 30.00 32.00 43.00 32.41 33.15 35.51 27.26 28.76 28.22 22.65
32.5 % de humedad 0.03 0.05 0.05 0.06 0.06 0.03 0.04 0.04 0.04 0.03 0.02 0.01 0.02 0.03 0.03 0.02 0.02 0.02 0.02 0.02 0.02
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
INGENIO CONCEPCIÓN HOJA 1
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
2
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
33 Azúcar morena
33.1 Producción en qq 7446.00
33.2 Porcentaje de la producción 0.28
33.3 Pol 99.43
33.4 Color 456
33.5 % de humedad 0.07
34 Azúcar crudo
34.1 Producción en qq 99261.00 143943.00 502012.00 233071.00 248317.00 624862.00 414735.38 553349.00 254554.00 319554.26 638487.23 168197.28 283165.23 166491.30 39274.80 53087.17 147505.22 23468.26 35643.23 62567.83 47938.26
34.2 Porcentaje de la producción 4.72 5.41 16.29 8.78 10.00 25.29 13.90 9.00 10.26 24.36 5.72 0.10 5.53 1.33 0.02 0.05 0.72 1.12 0.02 0.01
34.3 Pol 99.13 99.20 99.05 99.06 98.72 98.97 99.36 99.30 99.54 99.1 99.1 99.26 99 99.32 99.2 98.5 99.4 99.7 99.4 99.6 99.39
34.4 Color 1032 1305 1199 609.00 814 422 910 730 628 517.00 457 602.32 464.88 609.31 279.98 319.24 265.41 244.72
34.5 % de humedad 0.08 0.08 0.12 0.11 0.12 0.13 0.07 0.09 0.06 0.11 0.05 0.03 0.12 0.05 0.06 0.04 0.04 0.03 0.03 0.03 0.02
35 HTM
35.1 Producción total (galones)
35.2 HTM Azúcar equivalente (qq)
35.3 Porcentaje de la producción
36 Trash
36.1 % trash caña total 7.66 8.08
36.2 % trash vegetal 7.19 2.36
36.3 % trash mineral 0.47 0.68
36.4 % basura en caña (limpieza en seco)
37 Capacidad de almacenamiento azucar (qq) 580000 747000 605000 605000.00 543130 773000 630400 630400 630400 2391304.35 2391304.35 2391304.35 1132608.696
37.1 Granel en (qq) 302000 180000 180000.00 271739 163000 217400 217400 217400
37.2 Envasado en (qq) 445000 425000 425000.00 271391 610000 413000 413000 413000 2391304.35 2391304.35 2391304.35 1132608.696
38 Pérdida azúcar (lbs/TC) 59.60 59.60 59.60 49.80 45.40 47.80 44.00 42.40 43.80 47.00 43.20 48.60 50.40 49.00 48.40 51.20 56.52 55.88 55.88 49.80 56.10
38.1 Miel final (lbs/ton caña) 24.00 26.40 27.20 12.80 23.60 22.20 22.40 22.00 20.80 22.40 20.20 20.60 21.80 24.40 23.20 25.40 30.22 27.94 23.20 24.60 26.84
38.2 Cachaza (lbs/ton caña) 2.00 1.60 2.40 24.80 3.40 4.00 2.20 1.80 1.80 2.00 2.60 2.20 2.20 1.80 1.00 1.60 3.04 2.64 1.80 1.60 1.76
38.3 Bagazo (lbs/ton caña) 14.80 12.40 11.40 1.80 12.20 12.40 11.80 10.60 11.00 10.20 9.00 9.80 9.60 8.80 9.60 11.40 11.96 14.30 12.20 11.00 11.88
38.4 Indeterminado (lbs/ton caña) 18.80 19.20 18.60 10.40 6.20 9.20 7.60 8.00 10.20 12.40 11.40 16.00 16.80 14.00 14.60 12.80 11.30 11.00 13.20 12.60 15.62
38.5 Perdidas en patio caña (lb/ton caña) 20.68 9.75
39 Rendimiento en lbs/ton caña 189.40 202.69 198.34 204.48 228.24 226.40 225.64 227.45 223.54 225.08 229.10 216.26 206.40 212.28 190.04 239.48 203.90 212.36 203.64 213.28 200.22
40 Rend BASE 96 POL lbs/TC 196.56 210.27 205.74 212.29 236.88 234.77 234.34 236.17 232.5 233.95 237.88 224.55 213.75 221.14 196.08 247.66 211.44 220.88 211.56 221.84 208.36
41 Recuperación normal 67.40 68.34 70.77 71.28 70.67 71.14 70.82
42 Recuperación normal base 96 69.54 70.67 73.38 74.13 73.44 73.99 73.69
43 Recuperación total 79.49 79.69 79.54 80.60 80.11 81.06 79.73
44 Recuperación total base 96 82.60 82.99 82.80 83.94 83.42 84.43 83.05
45 Wintery Carp 94.14 95.00 95.18 94.00 94.24 95.02 94.53 94.05
46 BHE 93.31 90.67 95.71 94.27 97.55 98.48 98.24 97.43
47 BHR 83.84 89.59 90.85 91.06 91.93 90.48 89.44 88.27
48 Overall Recovery (O. R.) 83.9 85.93 87.11 87.73 83.62 82.75 84.16 81.32 80.36
49 Tiempo perdido(%)horas 44.1 29.8 29.97 23.73 45.25 33.95 31.65 38.64 35.31 34.68 19.85 21.83 18.65 17.47 18.61 39.12 28.94 24.08 33.16 15.02 17.86
49.1 Tiempo Total (%) horas 21.58 18.6 17.5 13.76 13.75 13.35 14.50 17.45 17.39 14.88 11.24 13.92 13.81 12.65 10.11 9.47 6.9 5.26 7.15 3.8 4.75
49.2 Tiempo Habil (%) horas 14.1 9.34 8.66 9.55 8.22 8.58 9.47 6.9 5.26 7.15 3.8 4.75
49.3 Falta de caña (%) horas 5.41 2.07 5.5 1.01 0.13 2.01 1.55 1.47 1.31 1.44
49.4 Ingenio (%) horas 10.90 8.67 10.77 6.16 8.10 8.33 6.77 8.21 6.67 7.68 5.88 5.03 4.84 4.82
49.5 Molinos (%) horas 6.21 2.53 1.7 1.74 3.8 1.92 1.59 1.42 1.48 2.07 1.42 1.44
49.6 Tiempo perdido Ingenio % tiempo total 6.91 8.02 5.42 4.95 6.06 3.06 3.23
49.7 Tiempo perdido Ingenio % tiempo hábil 8.02 5.42 4.95 6.06 3.06 3.23
49.8 Tiempo perdido molinos % tiempo total 1.59 2.07 2.15 1.83 3.37 0.65 0.95
49.9 Tiempo perdido molinos % tiempo hábil 2.07 2.15 1.83 3.37 0.65 0.95
50 Ton Cachaza Aplic Campo 58099.00 54795.00 50262.00 32761.00 48843.00 44388.03 57063.02 60312.85 47008.23 42639.42 49345.14 78699.90 78397.10 68683.61 61968.91
51 Ton Cenizas Aplic Campo 25105.00 25775.00 0.00 104329.92 23012.31
52 No. Calderas 4 4 4.00 4 4 4 4 4 6 4 5 5 5 5 4 5 5.00
53Calderas con separadores de solidos en gases 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 5.00 4.00 5.00 5.00 5.00 5.00 4.00 5.00 5.00
54 m3 de H20 por TC 15.50 14.96 14.96 14.56 14.56 2.31 34.88 17.50 16.95 16.39 4.23 2.70
55 m3 de H2O tratada al final del proceso 2.80 0.55 22.00 34.88 0.07
56 Utiliza Subacetato de plomo como clarificante si si si si si si si Si Si No No No No No No No No
57 Kw-h producidos /TonFibra o Kw-h producidos / TonBagazo 241.2392847 543.31
58 Kw-h Vendido / Kw-h Producidos 0.57 0.58
59 Lb Vapor escape / Ton Caña 954.38 890.67
60 Kw-h Producidos con Bagazo 105768636.43 109523210.00
61 Kw-h Producidos con Bunker 0 0.00
62 Kw-h Producidos con otras Biomasas 10780.6875 0.00
63 Kw-h Producidos con Carbón 0 0.00
64 Días de zafra 171 177 202 166 140 133 169.00 166 171 176 139 168 177 178 186 159 176 179 186 179 184.00
65 Días de molienda efectiva 166 192 157 135.5 126.5 157.00 155 155 168 135 158 168 186 143.9427 163.856 169.5846 187 172.198 174.58
66 Fecha de inicio de zafra 10-11-95 05-11-96 13-11-97 21-11-98 16-11-99 20-11-00 13-11-01 13-11-02 12-11-03 09-11-04 11-11-05 26-11-06 07-11-07 08-11-08 14-11-10 20-11-10 11-11-11 10-11-12 09-11-13 07-11-14 12-11-15
67 Fecha de finalización de zafra 03-05-96 03-05-97 02-06-98 05-05-99 13-04-00 04-04-01 30-04-02 28-04-03 30-04-04 03-05-05 29-03-06 12-05-07 01-05-08 04-05-09 18-05-10 27-04-11 07-05-12 07-05-13 13-05-14 04-05-15 13-05-16
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO CONCEPCIÓN HOJA 2
3
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
1 Caña molida tons. 2,394,549 2,647,662 3,204,239 2,760,942 2,608,536 2,683,025 2,933,956 2,907,591 3,314,088 4,025,418 3,500,308 4,049,687 4,201,243 4,091,432 4,770,842 4,261,291 5,061,746 5,139,024 4,773,934 5,175,289 5,159,147
2 Pol % caña en Precorte 13.99 18.59 14.26 14.12 14.33 13.95 13.92 16.51 16.18 16.11 18.45 18.12 15.20 17.08 13.95
3 Pol % caña en ingenio 15.36 13.99 16.39 16.05 13.20 16.29 12.84
4 Pol % caña Industrial 12.68 12.76 12.60 13.80 14.01 13.29 13.54 13.60 13.47 13.28 13.31 12.91 13.13 12.24 12.73 12.78 12.65 12.68 12.69 12.43
5 Producción en qq 4,713,030 5,465,729 6,459,803 5,731,889 6,196,117 6,278,425 6,697,867 6,801,073 7,737,390 9,363,823 8,708,234 8,936,063 9,074,439 9,155,810 9,676,452 9,106,117 10,753,828 10,625,429 10,396,217 10,250,498 10,696,560
6 Jugo Primario
6.1 Brix 16.92 16.84 17.28 17.24 19.05 18.58 17.91 18.24 17.92 17.88 17.61 17.43 17.21 17.90 17.06 17.35 17.58 17.24 16.53 17.64 17.45
6.2 Pol 14.64 14.77 15.23 15.38 17.24 16.77 16.05 16.29 16.07 16.01 15.77 15.51 15.17 15.74 14.80 15.10 15.14 14.81 16.42 15.18 14.91
6.3 Pureza 86.52 87.70 88.14 89.21 90.50 90.26 89.61 89.31 89.68 89.54 89.55 88.96 88.15 87.96 86.68 87.09 86.11 85.90 87.20 85.99 85.48
6.4 % AR 0.7 0.6 0.6 0.8 0.7 0.74
7 Jugo Diluido
7.1 Brix 14.73 15.08 15.16 14.91 16.38 16.11 15.03 15.89 15.54 15.08 14.87 15.08 14.70 14.94 14.29 14.52 14.73 14.58 13.83 14.39 13.88
7.2 Pol 12.63 13.11 13.23 13.18 14.70 14.43 13.41 14.13 13.85 13.44 13.25 13.36 12.89 13.03 12.23 12.48 12.52 12.37 11.91 12.23 11.70
7.3 Pureza 85.74 86.95 87.27 88.40 89.74 89.57 89.22 88.92 89.12 89.12 89.11 88.59 87.72 87.24 85.57 85.97 84.98 84.84 86.15 84.96 84.33
7.4 % AR 0.66 0.46 0.56 0.80 0.71 0.68
8 Jugo Residual
8.1 Brix 3.30 3.39 3.58 2.99 4.88 6.36 5.57 5.54 5.93 4.16 5.27 5.24 5.55 5.33 5.32 5.28 5.15 5.45 4.66 4.88 4.74
8.2 Pol 2.51 2.65 2.92 2.50 3.56 4.42 3.73 4.19 4.46 33.39 4.24 4.18 4.41 4.24 4.07 4.06 3.82 3.89 3.37 3.53 3.45
8.3 Pureza 76.06 78.26 81.56 83.61 72.95 69.50 66.97 75.63 75.21 81.49 80.46 79.96 79.49 79.48 76.61 76.92 74.15 71.40 72.24 72.41 72.85
9 Jugo normal
9.1 Brix 16.55 16.83 17.05 16.72 16.04 17.11 16.93
9.2 Pol 14.15 14.45 14.49 14.19 13.77 14.53 14.22
9.3 Pureza 85.51 85.97 84.95 84.83 86.14 84.94 84.37
10 Jugo Clarificado
10.1 Brix 14.52 13.82
10.2 Pol 12.47 11.57
10.3 Pureza 85.91 83.68
11 Fibra % en caña 12.39 12.92 13.21 12.53 12.73 13.58 13.20 12.70 13.59 13.20 12.97 13.20 13.48 12.88 12.99 12.95 12.34 12.69 12.95 13.26 12.92
12 Pol % Bagazo 2.20 2.07 1.98 2.16 2.03 2.15 1.68 1.74 1.64 1.59 1.73 1.68 1.67 1.72 1.66 1.73 1.84 1.93 1.79 1.75 1.78
13 % de humedad en bagazo 50.26 49.95 50.18 50.33 50.52 50.66 50.83 50.74 27.72 49.77 50.28 48.44 48.27 48.48 48.10 48.43 49.95 49.84 51.08 50.23 50.02
14 Imbibición % caña 19.33 19.60 19.76 20.00 20.92 22.69 23.86 23.07 24.77 26.70 26.23 25.22 26.04 25.49 24.62 26.77 25.96 26.19 28.19 29.28 29.29
15 Imbibición % fibra 164.34 167.08 96.45 181.65 182.77 202.27 202.24 191.1 192.87 197.82 189.09 206.24 210.73 206.37 217.53 221.04 226.62
16 Extracción de sacarosa(%) 92.88 95.65 95.48 82.72 96.55 96.65 96.74 96.43 96.61 96.49 96.60 96.45 96.42 96.24 95.91 95.93 96.13 96.11
17 Razón de Molienda (TC/h) 882.63 903.17 920.33 947.16 1011.11 1005.30 996.43 1029.23 1051.33 1208.13 1166.67 1268.12 1252.74 1166.67 1296.54 1287.85
18 Razon Molienda (Real/Prog) 0.88 22488.37 22729.27 922.48 922.48 1182.78 1033.32 1177.70 1173.82 1187.03 1199.30 1156.74
19 Cachaza % caña 3.61 4.30 4.40 5.62 6.94 4.44 3.19 4.28 4.08 2.93 2.98 4.42 4.67 5.43 3.38 4.20 4.30 4.35 4.26 4.40 3.10
20 Pol % en Cachaza 2.76 2.17 2.19 2.36 3.08 2.99 2.24 1.87 2.19 1.78 2.16 1.97 1.85 1.33 1.66 1.43 1.33 1.27 1.32 1.40 1.86
21 Meladura
21.1 Brix 62.46 64.13 62.70 66.48 67.60 67.35 66.23 67.00 67.36 66.32 66.65 65.82 68.01 68.04 67.46 66.70 68.19 66.17 67.71 66.57
21.2 Pol 56.87 55.28
21.3 Pureza 84 83.05
21.4 Color 13345.78 13687.26
21.5 Turbidez 12920.7 12964.13
22 Meladura Clarificada
22.1 Brix 60.49 65.56 65.73 65.90 64.30 65.87 66.39 66.59 66.68 65.58 67.20 66.90 66.03 65.25 67.28 66.22 65.28
22.2 Pol 56.12 54.95
22.3 Pureza 84.73 84.30
22.4 Color 12,998.52 13,575.89
22.5 Trubidez 4,704.54 4,630.38
23 Masa de primera
23.1 Brix 92.12 91.85 92.37 91.27 91.95 92.26 92.19 92.46 92.46 92.47 92.46 92.28 92.20 92.11 92.40 92.63 92.76 92.55 91.38 92.12 91.97
23.2 Pol 79.61 80.78 80.84 80.56 80.65 80.05 80.96 81.57 82.39 82.12 82.82 82.04 81.34 81.32 81.77 82.90 80.61 79.84 79.82 79.41 79.04
23.2 Pureza 86.4 87.95 87.53 88.26 87.73 86.77 87.82 88.44 89.11 88.81 89.57 88.9 88.22 88.28 88.5 89.5 86.9 86.27 87.35 86.2 85.94
24 Masa de segunda
24.1 Brix 93.41 92.91 94.39 93.46 93.37 94.05 94.30 94.91 95.71 77.05 94.41 93.85 93.12 94.46 94.19 94.54 95.31 94.47 93.80 94.10 93.91
24.2 Pol 69.34 68.46 68.85 68.01 69.07 67.97 69.39 70.28 70.98 10.74 71.68 70.73 69.75 70.63 70.66 72.20 69.84 67.78 68.95 68.62 68.50
24.3 Pureza 74.20 73.68 72.95 72.78 73.99 72.28 73.58 74.05 74.16 52.87 75.92 75.39 74.92 74.75 74.94 76.38 73.21 71.78 73.68 72.93 72.94
25 Masa tercera
25.1 Brix 97.64 98.22 98.11 97.37 97.72 98.15 98.02 97.98 98.10 97.54 97.77 98.06 98.09 98.08 97.91 98.89 98.26 98.18 97.63 97.62 98.03
25.2 Pol 56.26 57.90 58.86 57.33 56.94 54.90 56.06 58.08 58.21 57.01 56.72 56.85 56.38 56.31 56.82 56.73 54.98 53.96 56.08 54.06 54.56
25.3 Pureza 57.60 58.94 59.99 58.88 58.29 55.93 57.19 59.28 59.34 58.45 58.01 57.98 57.48 57.41 58.04 57.36 55.95 54.96 57.44 55.38 55.66
26 Magma B
26.1 Brix 92.06 91.60
26.2 Pol 86.96 87.27
26.3 Pureza 94.45 95.27
27 Magma C
27.1 Brix 90 88.83
27.2 Pol 76.12 75.08
27.3 Pureza 84.58 84.52
28 Miel Final
28.1 Brix 85.56 85.21 88.31 88.05 87.71 88.36 88.10 85.48 86.26 86.25 85.06 85.27 85.98 86.99 83.12 82.46 82.57 81.34 82.42 83.52 84.21
28.2 Pol 29.44 30.22 33.36 31.73 32.91 30.55 30.64 29.76 30.80 30.69 30.55 30.76 29.74 32.50 29.34 30.82 30.36 30.41 81.25 28.97 26.69
28.3 Pureza 34.40 35.47 37.77 36.60 37.53 34.59 34.78 34.82 35.71 35.58 35.92 36.07 34.59 37.36 35.30 37.38 36.78 37.39 37.92 34.69 31.69
28.4 % AR 14.2856 10.63 13.37 14.66 11.77632 11.87
29 Miel final (gal/TC) 6.22 5.85 6.32 5.54 4.61 4.94 5.34 5.86 5.84 6.05 5.61 9.17 5.75 7.03 6.30 5.84 6.33 6.92 7.87 6.61 6.56
30 Capacidad almacenaje (gls.) 900,000 2,300,000 3,084,000 3,084,000 2,935,993 2,935,993 2,935,993 1,700,000 2,935,993 2,935,993 1,700,000 1,700,000 1,829,000 1,829,000 1,829,000 1,829,000 1,829,500 1,829,500
31 Azúcar blanco estándar
31.1 Producción en qq 2,278,219 2,509,519 1,960,988 1,390,697 1,563,061 605,750 953,687 679,445 987,912 1,164,307 1,044,734 2,173,597 1,933,155 1,721,490 1,975,489 2,513,759 2,774,472 2,820,222 2,754,524 2,801,287 2,898,545
31.2 Porcentaje de la producción 48.34 45.91 30.00 24.26 25.60 9.65 14.24 9.99 12.77 12.43 12.00 21.30 18.80 0.20 0.28 0.26 26.54 26.50 0.26 0.27
31.3 Pol 99.73 99.66 99.46 99.59 99.69 99.76 99.64 99.63 99.57 99.64 99.75 99.69 99.70 99.70 99.67 99.65 99.73 99.74 99.81 99.77 99.72
31.4 Color 275.00 275.00 329.00 2.84 286.00 233.00 251.00 234.00 241.00 257.00 222.00 244.00 235.00 239.00 239.08 252.10 242.06 229.65 228.53 238.73 241.90
31.5 % de humedad 0.09 0.06 0.06 0.06 0.06 0.02 0.04 0.03 0.03 0.04 0.04 0.03 0.03 0.03 0.02 0.02 0.03 0.03 0.03 0.02 0.03
32 Azúcar refino local
32.1 Producción en qq 1,960,204 2,158,366 2,506,371 2,045,665 1,880,963 1,917,118 2,165,891 1,913,317 2,185,652 2,601,722 1,872,794 2,356,449 2,306,235 2,516,669 2,772,188 2,284,378 2,823,158 3,076,077 2,892,669 2,971,370 2,879,719
32.2 Porcentaje de la producción 41.59 39.50 39.00 35.69 30.80 30.53 32.34 28.13 28.25 27.78 21.51 26.37 25.41 27.49 0.29 0.25 0.26 28.95 27.82 0.27 0.27
32.3 Pol 99.93 99.95 99.95 99.95 99.99 99.98 99.97 99.92 99.90 99.97 99.92 99.95 99.93 99.92 99.89 99.95 99.91 99.95 99.92 99.96
32.4 Color 37.00 30.00 32.00 37.00 29.00 33.00 31.00 32.00 30.00 29.00 31.00 28.00 35.00 34.11 31.66 34.40 31.26 29.47 30.24 29.79
32.5 % de humedad 0.03 0.05 0.05 0.05 0.02 0.02 0.02 0.02 0.02 0.03 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.03
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
INGENIO PANTALEÓN HOJA 1
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
4
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004/2005 2005/2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
33 Azúcar morena
33.1 Producción en qq 719993.00 745201.16 1263601.74 397267.39 865407.17 944522.83 1423160.22 1821263.40 2202300.22 2443818.26
33.2 Porcentaje de la producción 8.27 8.21 13.80 0.04 0.10 0.09 13.39 17.52 0.20 0.23
33.3 Pol 99.03 99.11 99.03 99.11 99.02 99.17 99.19 99.15 99.17 99.25
33.4 Color 821 684 835 847 845 847 901 1,027 1,011 968
33.5 % de humedad 0.16 0.08 0.07 0.07 0.07 0.07 0.082 0.11 0.09 0.07
34 Azúcar crudo
34.1 Producción en qq 474607.00 797842.00 1960988.00 2295528.00 2662093.00 3755557.00 3578288.00 3812945.00 3886234.00 3455241.24 2898555.53 2774969.58 2539494.17 3639188.58 2668647.39 3457895.65 2958628.91 2874939.36 2275541.09 1566491.52
34.2 Porcentaje de la producción 10.07 14.59 30.00 40.05 43.60 59.82 53.42 56.06 50.23 39.68 32.44 30.58 27.74 0.38 0.29 0.32 27.84 27.65 0.21 0.15
34.3 Pol 98.89 99.22 99.00 99.22 99.25 99.33 99.15 98.98 98.92 99.03 99.16 99 99.04 99.1 99.0 99.2 99.2 99.1 99.2 99.21
34.4 Color 752 909 972 857.00 1010 964 776 684 708.00 755 679.21 731.14 736.04 890.04 1041.46 971.17 908.94
34.5 % de humedad 0.11 0.08 0.11 0.10 0.14 0.05 0.16 0.43 0.31 0.24 0.13 0.29 0.09 0.08 0.07 0.07 0.08 0.13 0.10 0.08
35 HTM
35.1 Producción total (galones) 9198579.56 10284679.21 10627538.64 4974392.59 137761.38 12592332.94
35.2 HTM Azúcar equivalente (quintales) 533818.26 773925.60 753779.71 347340.95 46374.43 581546.14 907986.37
35.3 0.055166736 0.084989638 0.070094083 0.032689594 0.4460702 0.053687573 0.08
36 Trash
36.1 % trash caña total 7.03 8.95
36.2 % trash vegetal 6.51 8.18
36.3 % trash mineral 0.52 0.76
36.4 % basura en caña (limpieza en seco) 0.78 0.77
37 Capacidad de almacenamiento azúcar (qq) 2225000 2500000 1890000 1890000 3240000.00 3240000 3240000 3240000 3240000 3240000 1300000 1300000 2231380.913 2231380.913 2231380.913 1829500 1580760.87 282641.30
37.1 Granel en (qq) 840000 840000 2240000.00 2240000 2240000 2240000 2240000 2240000 450000 450000 489130.4348 489130.4348 489130.4348 48913.04348 48913.04
37.2 Envasado en (qq) 1050000 1050000 1000000.00 1000000 1000000 1000000 1000000 1000000 850000 850000 1742250.478 1742250.478 1742250.478 1531847.826 233728.26
38 Pérdida azúcar (lbs/TC) 48.60 47.74 53.60 44.40 42.40 47.20 38.60 38.40 40.20 1.92 1.90 2.33 2.17 2.00 3.43 4.22 48.26 52.14 52.14 59.38 57.16
38.1 Miel final (lbs/ton caña) 22.00 21.36 23.60 21.20 18.20 18.00 19.40 20.40 21.60 1.10 1.02 1.06 1.02 1.03 0.83 2.14 24.78 28.60 24.80 22.60 23.34
38.2 Cachaza (lbs/ton caña) 2.00 1.86 2.00 2.60 4.20 2.60 1.40 1.60 1.80 0.05 0.06 0.09 0.09 0.07 0.75 0.12 1.30 1.32 1.20 1.20 1.32
38.3 Bagazo (lbs/ton caña) 11.60 11.28 11.00 11.40 11.00 12.60 9.60 9.40 9.00 0.44 0.47 0.45 0.45 0.45 0.86 0.90 10.43 11.44 10.00 9.80 10.63
38.4 Indeterminado (lbs/ton caña) 13.00 13.24 17.00 9.20 9.00 14.00 8.20 7.00 7.80 0.33 0.35 0.73 0.61 0.45 1.00 1.06 11.74 10.78 13.20 11.80 12.80
38.5 Perdidas en patio caña (lb/ton caña) 13.98 9.06
39 Rendimiento en lbs/ton caña 196.82 206.43 201.60 207.61 234.08 234.01 228.29 233.91 233.46 232.62 228.88 110.34 216.00 223.78 226.68 252.48 212.46 206.76 197.98 207.68 226.31
40 Rend BASE 96 POL lbs/TC 204.47 214.39 208.97 215.33 242.81 242.71 236.59 236.59 241.54 240.62 236.962325 114.2363813 223.6275 231.6822313 232.7424 261.06 219.66 214.02 203.7 171.08 188.83
41 Recuperación normal 72.70 73.94 73.32 72.88 71.90 71.97 72.06
42 Recuperación normal base 96 74.65 76.46 75.81 75.45 73.98 74.64 74.75
43 Recuperación total 82.34 83.40 82.56 81.22 79.86 82.12 82.40
44 Recuperación total base 96 85.78 86.85 85.97 84.63 83.13 85.54 85.83
45 Wintery Carp 95.00 95.00 95.12 95.58 90.50 90.50 90.50 90.50
46 BHE 83.2 93.10 93.1 90.69 86.47 86.71313738 83.03194686 84.05624053 84.05624053
47 BHR 86.27 90.47 95.81 91.75 92.88 92.88
48 Overall Recovery (O. R.) 83.2 85.50 85.5 85.25 85.74 85.65 82.39 83.17 84.73
49 Tiempo perdido(%)horas 14.56 8.93 37.82 40.12 37.7 30.52 33.56 31.58 26.97 22.96 20.2 26.08 27.94 31.84 20.66 22.86 14.26 12.6 18.68 14.98 10.18
49.1 Tiempo Total (%) horas 9.6 5.85 19.41 20.43 12.98 10.17 14.33 12.13 13.2 8.34 8.18 9.45 10.57 10.57 10.33 11.43 7.13 6.3 9.34 7.5 10.18
49.2 Tiempo Habil (%) horas 15.72 10.31 9.04 10.32 6.54 6.68 5.79 7.82 9.2 10.57 10.33 11.43 7.13 6.3 9.34 7.48 0.00
49.3 Falta de caña (%) horas 1 2.85 3.47 1.95 1.43 0.20 0.86 1.77 1.71 1.44 3.41 2.85 1.55
49.4 Ingenio (%) horas 3.68 2.72 13.12 12.56 4.99 5.62 8.97 7.60 4.70 4.47 3.39 3.61 4.12 8.36
49.5 Molinos (%) horas 0.28 0.36 2.44 3.66 2.06 2.99 1.02 0.67 0.76 1.76 1.4 1.79 1.2 0.79
49.6 Tiempo perdido Ingenio % tiempo total 5.66 8.14 4.51 4.22 4.16 5.59 4.88
49.7 Tiempo perdido Ingenio % tiempo hábil 94.34 8.14 4.51 4.22 4.16 5.57 4.88
49.8 Tiempo perdido molinos % tiempo total 1.81 1.31 1.00 0.78 0.83 0.61 0.52
49.9 Tiempo perdido molinos % tiempo hábil 98.19 1.31 1 0.78 0.83 0.59 0.52
50 Ton Cachaza Aplic Campo 1.00 1.00 1.00 1.00 1.00 1.00 164656.27 200242.68 205663.74 247513.84 173840.81
51 Ton Cenizas Aplic Campo 1.00 1.00 1.00 1.00 1.00 1.00
52 No. Calderas 8 8 6.00 6 6 6 6 6 6 6 6 8 8 8 4 7 7.00
53 Calderas con separadores de solidos en Gases 6.00 6.00 8.00 8.00 8.00 4.00 7.00 7.00
54 m3 de H20 por TC 11.70 11.70 11.70 11.70 11.70 11.70 11.70 11.70 8.60 9.25 8.65 8.66 - 4.31 4.31
55 m3 de H2O tratada al final del proceso 3.90 3.90 3.90 3.90 3.90 3.90 3.90 5.00 8.60 0.00 0.00 0.00 0.00 0.00
56 Utiliza Subacetato de plomo como clarificante Si Si Si Si Si Si Si Si Si No No No No No No No No
57 Kw-h producidos /TonFibra o Kw-h producidos / TonBagazo 267 13942
58 Kw-h Vendido / Kw-h Producidos 0.59 0.61
59 Lb Vapor escape / Ton Caña 629.32 0.05
60 Kw-h Producidos con Bagazo 386827992 422419340
61 Kw-h Producidos con Bunker 52636 42140
62 Kw-h Producidos con otras Biomasas 6720.83
63 Kw-h Producidos con Carbón
64 Días de zafra 183 169 184 156 138 141 158.00 150 168 181 158 188 177 169 190 163 181 184 187 182 188.00
65 Días de molienda efectiva 163 131 139 147.28 160 179 154 184 175 169 190 144.3691 168.0947 172.408 187 168.35 168.86
66 Fecha de inicio de zafra 35023 35384 22-11-97 36131 13-11-99 36848 37219.00 37577 37942 38299 38671 39029 39401 39771 40131 40502 40858 41223 41587 41953 42316.00
67 Fecha de finalización de zafra 35208 35553 35939 36316 36614 37076 37376.00 37726 38109 38479 38828 39216 39577 39939 40320 40664 41038 41406 41957 42134 42503.00
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
INGENIO PANTALEÓN
HOJA 2
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
5
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
1 Caña molida tons. 731,397 833,155 916,008 869,244 785,867 808,926 811,625 735,217 856,081 819,107 805,458 919,955 974,339 925,902 1,146,714 973,216 1,391,372 1,532,523 1,584,444 1,737,452 1,708,252
2 Pol % caña en Precorte 12.25 13.50 18.43 14.20 14.26
3 Pol % caña en ingenio 15.66 13.27 13.18 13.41 13.03 13.16 13.17
4 Pol % caña Industrial 10.37 10.80 12.55 12.27 12.32 12.30 11.71 11.51 11.23 12.88 10.60 12.61 12.53 13.35 12.62 13.27 13.18 12.81 13.03 13.16 13.17
5 Producción en qq 1,241,572 1,515,618 1,774,828 1,685,817 1,636,923 1,632,011 1,600,096 1,585,067 1,867,967 1,726,256 1,710,014 1,851,091 1,926,375 2,039,177 2,313,713 2,033,298 2,896,294 3,255,063 3,242,226 3,702,109 3,611,663
6 Jugo Primario
6.1 Brix 16.02 16.33 16.87 16.69 17.68 17.11 18.02 18.19 17.91 18.70 18.01 17.62 17.53 17.75 16.93 16.91 17.55 17.90 17.26 17.33 16.97
6.2 Pol 13.29 13.63 14.32 14.28 15.18 14.67 15.42 15.46 15.35 16.06 15.53 15.23 15.13 15.31 14.29 14.52 14.94 15.34 14.65 14.80 14.40
6.3 Pureza 82.95 83.44 84.90 85.55 85.82 85.72 85.57 84.95 85.69 85.87 86.23 86.44 86.31 86.25 84.41 85.87 85.13 85.70 84.88 85.40 84.86
6.4 % AR 0.4 0.5 0.8 0.7 0.8 0.8 0.84
7 Jugo Diluido
7.1 Brix 13.99 13.90 14.75 15.36 15.07 15.03 14.65 14.75 14.21 14.34 14.50 14.08 13.53 15.35 14.82 14.90 15.22 15.19 14.66 14.95 14.81
7.2 Pol 11.20 11.41 12.30 12.85 12.64 12.64 12.35 12.41 12.02 12.19 12.40 12.06 11.60 13.20 12.39 12.72 12.83 12.90 12.30 12.65 12.45
7.3 Pureza 80.05 82.08 83.37 83.71 83.86 84.16 84.28 84.14 84.55 85.03 85.52 85.65 85.74 85.99 83.60 85.37 84.30 84.92 83.90 84.62 84.06
7.4 % AR 0.35 0.48 0.80 0.76 0.73 0.77 0.84
8 Jugo Residual
8.1 Brix 8.44 5.49 6.61 7.77 7.05 9.58 9.19 6.91 6.83 5.62 5.16 5.12 5.63 4.02 3.29 2.95 3.97 3.27 2.81 2.41 2.73
8.2 Pol 6.63 4.34 5.37 6.32 5.73 7.93 7.53 5.63 5.48 4.55 4.19 4.23 4.61 3.26 2.61 2.38 3.15 2.59 2.25 1.86 2.03
8.3 Pureza 78.58 79.12 81.16 81.36 81.25 82.83 81.92 81.54 80.22 80.95 81.20 82.62 81.88 81.10 79.33 80.68 79.35 79.21 80.07 77.18 74.36
9 Jugo normal
9.1 Brix 16.42 16.4 17.02 17.37 16.75 16.81 16.46
9.2 Pol 13.74 14.01 14.35 14.75 14.06 14.23 13.84
9.3 Pureza 83.68 85.43 84.312573 84.92 83.94 84.65 84.08
10 Jugo Clarificado
10.1 Brix 13.98 14.36
10.2 Pol 11.87 12.11
10.3 Pureza 84.91 84.33
11 Fibra % en caña 12.49 12.29 11.83 12.11 11.81 11.78 11.09 12.16 12.05 12.39 12.13 11.92 11.62 12.32 12.37 12.86 12.25 12.91 12.14 12.91 12.97
12 Pol % Bagazo 3.43 2.81 3.29 2.95 3.29 4.21 4.01 3.16 3.34 2.64 2.44 3.01 3.37 2.84 2.55 2.21 2.58 2.29 2.08 2.04 2.08
13 % de humedad en bagazo 51.31 50.13 49.96 51.56 50.41 51.05 51.93 50.09 50.52 50.07 49.66 49.60 49.61 49.61 49.56 50.00 50.71 50.10 50.26 50.30 50.43
14 Imbibición % caña 12.14 14.61 15.55 12.48 16.70 14.38 12.33 12.45 12.62 17.66 20.66 19.65 22.85 24.83 25.39 25.49 25.39 26.22 25.90 24.03 27.36
15 Imbibición % fibra 141.34 122.14 111.17 102.36 104.75 142.55 170.32 164.85 196.64 201.54 205.25 198.21 207.27 203.1 213.34 186.13 210.95
16 Extracción de sacarosa(%) 93.08 92.76 90.74 91.12 92.74 92.08 94.55 95.20 93.90 93.24 94.38 94.70 92.93 94.87 95.33 95.93 95.86 95.60
17 Razón de Molienda (TC/h) 310.29 294.42 291.92 322.28 316.00 316.99 320.97 7942.00 7218.48 7564.32 315.41 337.50 8500.00 360.00 360.00 400.00 420.05 467.00
18 Razon Molienda (Real/Prog) 0.69 7512.00 7,569.84/6,480 294.92 8262.00 318.54 367.21 390.87 381.02 440.00
19 Cachaza % caña 2.76 2.05 2.62 2.99 3.39 3.18 3.40 3.84 3.28 3.18 3.13 3.03 3.37 2.93 3.58 3.66 3.65 2.97 3.18 3.00 2.98
20 Pol % en Cachaza 4.95 6.30 3.04 2.62 2.90 2.23 1.92 2.40 1.82 1.42 1.27 1.27 1.56 1.66 2.93 2.56 3.51 4.89 3.01 2.07 1.31
21 Meladura
21.1 Brix de la meladura 57.23 62.07 59.78 59.52 59.87 60.47 60.51 60.43 63.58 61.37 62.33 61.69 63.75 62.60 61.96 61.27 61.89 62.74 62.08 63.24
21.2 Pol 52.56 52.91
21.3 Pureza 84.66 83.67
21.4 Color 0
21.5 Turbidez 47.36
22 Meladura Clarificada
22.1 Brix meladura clarificada 60.65 60.08 62.00 61.70 63.50 61.69 63.67 62.34 63.17 62.02 61.91 61.30 61.05 63.46 62.84 63.80
22.2 Pol 53.36 53.59
22.3 Pureza 84.91 84.00
22.4 Color 0.00 13,156.00
22.5 Trubidez 51.07 12.33
23 Masa de primera
23.1 Brix 90.69 91.11 91.80 91.81 91.50 91.93 91.72 91.57 91.11 91.27 91.84 92.11 91.59 91.11 91.13 91.00 90.78 90.59 90.71 90.85 91.34
23.2 Pol 77.20 77.90 79.27 80.07 79.20 78.78 78.65 79.21 79.38 79.40 79.52 79.35 78.93 78.22 77.27 77.25 76.42 76.70 77.89 78.09 77.23
23.2 Pureza 85.12 85.5 86.35 87.21 86.5 85.7 85.76 86.5 87.12 86.75 86.59 86.15 86.18 85.85 84.79 84.89 84.181538 84.67 85.87 85.95 84.55
24 Masa de segunda
24.1 Brix 93.87 92.97 93.56 93.41 93.48 93.93 93.80 93.48 92.58 92.46 93.55 93.99 93.72 93.57 93.60 93.46 94.29 93.59 93.66 93.55 93.42
24.2 Pol 68.09 67.32 67.59 69.30 68.83 67.83 67.84 68.55 69.00 68.10 67.88 68.35 66.51 67.69 66.45 67.09 67.16 67.21 68.79 68.89 67.17
24.3 Pureza 72.53 72.42 72.24 74.19 73.64 72.22 72.33 73.34 74.53 73.42 72.56 72.72 70.97 72.34 70.99 71.78 71.23 71.81 73.45 73.64 71.91
25 Masa tercera
25.1 Brix 96.55 96.21 96.80 97.28 96.75 97.66 97.53 96.63 94.70 95.76 96.52 96.80 96.06 96.44 96.85 96.80 97.40 97.50 97.24 96.18 97.21
25.2 Pol 57.78 57.35 56.62 59.10 56.99 56.00 55.58 56.08 55.95 56.87 56.41 57.11 57.39 58.04 57.07 56.71 52.79 55.28 58.35 56.64 56.99
25.3 Pureza 59.85 59.61 58.49 60.75 58.91 57.34 56.98 58.04 59.08 59.20 58.44 59.02 59.74 60.18 58.93 58.58 54.20 56.70 60.01 58.89 58.62
26 Magma B
26.1 Brix 90.34 90.70
26.2 Pol 84.22 82.36
26.3 Pureza 93.23 90.80
27 Magma C
27.1 Brix 92.7 93.13
27.2 Pol 78.64 77.82
27.3 Pureza 84.83 83.56
28 Miel Final
28.1 Brix 74.74 77.62 79.34 79.96 79.84 83.20 84.03 84.43 83.10 84.55 84.52 85.59 83.96 84.08 84.55 84.62 84.40 84.68 85.24 84.80 86.04
28.2 Pol 30.41 30.96 30.60 31.51 30.38 31.18 32.30 32.31 30.20 31.67 31.53 31.36 33.39 32.13 31.28 30.64 31.48 31.75 31.40 28.87 26.45
28.3 Pureza 40.68 39.89 38.57 39.41 38.05 37.74 38.55 38.27 36.34 37.47 37.30 36.64 39.77 38.21 37.00 36.21 37.30 37.49 36.84 34.04 30.74
28.4 % AR 43.7 13.16 12.28 14.69 14.53 15.35
29 Miel final (gal/TC) 5.47 6.11 6.25 6.29 5.46 5.73 5.53 6.14 6.40 5.98 5.88 6.58 5.52 6.35 6.23 6.67 7.02 7.74 7.43 7.19
30 Capacidad almacenaje (gls.) 1,900,000 2,000,000 2,000,000 2,000,000 2,200,000 1,800,000 2,000,000 2,000,000 1,700,000 1,700,000 1,700,000 2,000,000 1,000,000 2,320,000 2,320,000 231,000 2,320,000
31 Azúcar blanco estándar
31.1 Producción en qq 623,867 458,867 419,545 568,665 567,400 487,911 442,880 571,262 695,645 661,570 720,525 880,872 746,072 687,722 860,276 714,884 808,013 618,616 647,086 721,505 762,516
31.2 Porcentaje de la producción 50.25 30.27 23.64 33.73 34.70 29.90 27.68 36.00 37.24 38.32 42.14 47.59 38.73 33.73 37.18 35.15 27.90 19.00 19.96 19.49 0.21
31.3 Pol 99.58 99.75 99.67 99.79 99.75 99.72 99.64 99.72 99.76 99.66 99.45 99.47 99.43 99.52 99.64 99.78 99.70 99.84 99.88 99.82 99.64
31.4 Color 298.00 352.00 337.00 207.00 172.02 192.00 228.00 205.00 271.00 235.00 206.00 159.00 223.00 214.00 185.50 214.00 218.00 236.00 223.00
31.5 % de humedad 0.02 0.02 0.03 0.03 0.03 0.02 0.03 0.02 0.03 0.07 0.09 0.06 0.04 0.04 0.004 0.04 0.03 0.03 0.03 0.02 0.03
32 Azúcar refino local
32.1 Producción en qq
32.2 Porcentaje de la producción
32.3 Pol
32.4 Color
32.5 % de humedad
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
INGENIO PALO GORDO
HOJA 1
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
6
VARIABLE 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
33 Azúcar morena
33.1 Producción en qq 34641 9952 67180.49 57344.12 54357 77884.64 89098.39 126644.32 70168.8 1007939.46
33.2 Porcentaje de la producción 1.95 0.59 3.29 2.48 2.67 2.7 2.7372246 3.91 1.895373691 0.2791
33.3 Pol 99.47 99.5 98.8 98.8 99.51 99.41 99.2 99.26 99.12 99.38
33.4 Color 532 317 613 588 704 619 812.5 994 1039 884.5
33.5 % de humedad 0.03 0.02 0.06 0.07 0.05 0.07 0.08 0.08 0.1 0.07
34 Azúcar crudo
34.1 Producción en qq 617,704 1,056,750 1,320,642 1,107,199 1,069,523 1,144,100 1,157,216 1,013,805 1,172,322 1,064,685 989,489 970,219 1,114,614 1,284,274 1,396,093 1,264,057 1,980,225 2,547,349 2,468,496 2910435.32 1841207.96
34.2 Porcentaje de la producción 49.75 69.73 74.41 65.68 65 70.1 72.32 64 62.76 61.68 57.86 52.41 57.86 62.98 60.34 62.16 68.37 78.26 76.14 78.61560316 0.5098
34.3 Pol 97.65 98.18 98.67 98.7 98.58 97.91 98.77 98.74 98.80 98.74 98.56 98.69 98.6 98.62 98.84 98.93 99.05 99.09 99.21 98.96 98.57
34.4 Color 1171 1094 900 1019 1526 1591 1004 935 889 793 917 891.76 965 892 992 1022
34.5 % de humedad 0.26 0.2 0.15 0.16 0.23 0.16 0.14 0.23 0.24 0.18 0.17 0.12 0.24 0.21 0.24 0.21 0.12 0.15 0.11 0.15 0.18
35 HTM
35.1 Producción total (galones)
35.2 HTM Azúcar equivalente (qq)
35.3 Porcentaje de la producción
36 Trash
36.1 % trash caña total 7.35 11.48
36.2 % trash vegetal 6.78 10.01
36.3 % trash mineral 0.57 1.47
36.4 % basura en caña (limpieza en seco)
37Capacidad de almacenamiento
azúcar (qq) 950,000 892,400 780,000 700,000 760,000 750,000 700,000 700,000 820,000 770,000 770,000 1,234,670 1,234,670 905,000 600,000 600,000 600,000 997,746 600,000
37.1 Granel en (qq) 400,000 350,000 350,000 350,000 350,000 350,000 400,000 350,000 350,000 450,000 450,000 430,000 350,000 350,000 350,000 320000 350000
37.2 Envasado en (qq) 380,000 350,000 410,000 400,000 350,000 350,000 420,000 420,000 420,000 784,670 784,670 475,000 250,000 250,000 250,000 677746 250000
38 Pérdida azúcar (lbs/TC) 48.2 46.2 57.22 51.5 45.38 54.34 41.64 2.44 2.62 2.64 2.77 58.8 53.2 51.4 49 50 49.4 43.8 46
38.1 Miel final (lbs/ton caña) 20 20.2 20.98 21.9 22.02 21.44 16.88 1.22 1.13 1.11 1.32 30.6 24 23 25.2 26.8 29.4 25.8 23
38.2 Cachaza (lbs/ton caña) 2.8 3.78 1.82 1.58 1.16 1.44 1.1 0.05 0.04 0.04 0.05 0.8 2 1.8 2.6 3 2 1.2 0.8
38.3 Bagazo (lbs/ton caña) 19.4 14.94 16.92 15.96 20.08 16.7 17.78 0.70 0.63 0.77 0.85 18 13.4 12 13.8 12.6 10.8 11.2 11.6
38.4 Indeterminado (lbs/ton caña) 6 7.28 17.5 12.06 2.12 14.76 5.88 0.47 0.82 0.72 0.55 9.4 13.8 14.6 7.4 7.6 7.2 5.6 10.6
38.5 Perdidas en patio caña (lb/ton caña) 8 3.43
39 Rendimiento en lbs/ton caña 169.75 181.91 193.76 193.94 208.3 201.79 197.15 215.59 218.87 210.75 212.30 201.22 197.71 220.24 201.77 208.93 208.16 212.40 204.63 213.08 211.42
40 Rend BASE 96 POL lbs/TC 175.37 187.78 199.84 200.14 214.77 206.9 203.33 222.54 226.96 207.93 215.98 214.93 219.39 211.64 220.23 218.07
41 Recuperación normal 73.42 74.57 72.53 72 72.77 74.87 76.38
42 Recuperación normal base 96 75.82 77.08 74.89 74.37 75.26 77.38 78.67
43 Recuperación total 78.92 77.69 78.38 78.52 77.97 80.32 79.5
44 Recuperación total base 96 81.5 80.32 80.93 81.1 80.64 83.01 81.89
45 Wintery Carp 93.48
46 BHE 89.24
47 BHR 83.42
48 Overall Recovery (O. R.) 74.45
49 Tiempo perdido(%)horas 81.54 51.73 53.16 54.94 33.95 83.43 89.25 45.19 79.02 79.79 60.39 46.29 65.55 40.35 63.96 57.52 42.85 29.27 38.84 13.98 35.15
49.1 Tiempo Total (%) horas 41.57 31.38 29.39 28.32 31.43 28.29 31.42 23.7 27.40 31.40 23.75 18.83 24.67 17.91 20.76 17.62 10.48 7.5 13.83 9.29 10.54
49.2 Tiempo Habil (%) horas 30.36 26.18 14.53 25.81 23.31 18.39 12.81 18.69 10.77 14.74 13.14 11.71 8.11 16.04 11.78
49.3 Falta de caña (%) horas 10.97 7.15 5.74 0.94 1.22 1.77 4.67 11.60 8.87 6.27 2.36 5.79 0.86
49.4 Ingenio (%) horas 24.83 16.28 14.29 18 18.85 23.67 9.71 14.44 10.34 10.45 12.89 8.2 4.84
49.5 Molinos (%) horas 4.17 4.07 2.33 2.88 1.58 4.71 6.21 2.29 4.5 1.77 1.64 1.84 3.51 2.61
49.6 Tiempo perdido Ingenio % tiempo total 9.71 12.34 7.43 5.15 3.71 4.09 5.2
49.7 Tiempo perdido Ingenio % tiempo hábil 8.91 7.86 8.30 5.57 4.31 5.81
49.8 Tiempo perdido molinos % tiempo total 2.43 4.36 2.33 1.41 0.44 0.6 0.86
49.9 Tiempo perdido molinos % tiempo hábil 2.57 2.20 2.60 1.53 0.51 0.96
50 Ton Cachaza Aplic Campo 26,000 36,859 27,595 282,318 28,079 26039 25247 27902.23 32823 21945 21120 35628 52094.49
51 Ton Cenizas Aplic Campo 24,000 1 883.73 949.6
52 No. Calderas 6 6 7 7 7 7 6 5 6 6 5 6 6 5 4 4
53Calderas con separadores
de solidos en Gases 2 1 2 4 4 3 3 2 2 4 6 6 5 3 4
54 m3 de H20 por TC 30.28 5.6 30.28 20 20 9.46 90.84 21.47 19.2 13.45 126.81
55 m3
de H2O tratada al final del proceso 4.08 20 20 9.46 19.93 13.08 12.78 9.42 20.82
56Utiliza Subacetato de
plomo como clarificante No No No No No No No No No No No No No No No No No
57Kw-h producidos /TonFibra o Kw-h
producidos / TonBagazo 329.4 394
58Kw-h Vendido / Kw-h Producidos 6.49 0.69
59Lb Vapor escape / Ton Caña 1080.3
60Kw-h Producidos con Bagazo 153456323 186666386.5
61Kw-h Producidos con Bunker
62Kw-h Producidos con otras Biomasas
63Kw-h Producidos con Carbón 4974362.55
64 Días de zafra 182 163 160 169 162 161 153 127 155 155 133 157 173 149 171 143 182 188 196 190 181
65 Días de molienda efectiva 131 161 115.46 105 118 112.53 106 127 146 146 139 162 138 162.93 174.89 169 172.34 162
66 Fecha de inicio de zafra 21-11-95 09-12-96 12-04-97 16-12-98 07-12-99 04-12-00 20-12-01 07-12-02 04-12-03 21-11-04 24-11-05 18-11-06 21-11-07 18-11-08 21-11-09 22-11-10 11-11-11 11-11-12 10-11-13 10-11-14 13-11-16
67 Fecha de finalización de zafra 21-05-96 20-05-97 05-12-98 02-06-99 16-05-00 13-05-01 21-05-02 12-0403 06-05-04 27-04-05 06-04-06 23-04-07 11-05-08 16-04-09 10-05-10 13-04-11 10-05-12 17-05-13 24-05-14 18-05-15 12-05-16
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
INGENIO PALO GORDO
HOJA 2
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
7
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006
1 Caña molida tons. 632,269 643,466 677,631 707,374 727,404 686,859 749,100 764,175 1,030,508
2 Pol % caña en Precorte
3 Pol % caña en ingenio 12.08 11.55 12.87 13.24 13.78 13.53 13.3 13.4 12.53
4 Pol % caña Industrial
5 Producción en qq 1,190,517 1,285,779 1,416,196 1,522,179 1,675,087 1,528,556 1,646,109 1,727,943 2,086,391
6 Jugo Primario
7 Brix 16.84 16.55 18.79 16.6 17.66 17.86 18.03 17.85 17.12
6.1 Pol 14.35 14.42 16.51 14.82 16.2 15.85 15.9 15.74 14.12
6.2 Pureza 85.21 87.12 87.87 89.28 91.74 88.78 88.19 88.18 85.98
6.3 Jugo Diluido
6.4 Brix 14.52 13.64 15.56 14.56 14.11 14.88 15.26 15 14.44
7 Pol 12.1 11.71 13.89 12.98 12.83 13.06 13.32 13.08 12.25
7.1 Pureza 83.33 85.85 89.27 89.15 90.92 87.81 87.29 86.93 84.83
7.2 Jugo Residual
7.3 Brix 6.89 5.67 5.45 6.48 5.88 4.92 5.75 3.13 4.12
7.4 Pol 5.53 4.82 4.83 5.66 5.11 4.05 4.85 2.53 3.2
8 Pureza 80.26 85 88.62 87.35 86.88 82.45 84.35 80.83 77.67
8.1 Fibra % en caña 11.96 11.38 11.61 11.86 12.37 12.48 12.33 16.7 12.98
8.2 Fibra en caña analítica
8.3 Pol % Bagazo 3.91 3.53 3.36 3.34 3.42 3.22 3.12 2.35 2.64
9 % de humedad en bagazo 50.65 50.88 51.38 52.18 48.68 50.26 52.23 51.88 51.41
9.1 Imbibición % caña 18 23.21 23.46 21.24 26.61 24.06 21.19 24.11 24.47
9.2 Imbibición % fibra 45.36 206.07 192.07
9.3 Extracción de sacarosa(%) 91.27 93.49 93.51 93.45 95.47 94.02
10 Razón de Molienda (TC/h) 245.28 263.52 275.75 278.27 300.17
11 Razon Molienda (Real/Prog) 1.01
12 Cachaza % caña 3 3 3 3.01 3 3 3 3 3
13 Pol % en Cachaza 4.98 4.08 4.5 2.44 1.91 2.51 2.34 2.59 3.8
14 Brix de la meladura 57.51 61.37 62.76 60.49 61.5 60.67 61.89 61.41
15 Brix meladura clarificada 85.97 59.71 59.55 61.55 58
16 Masa de primera
17 Brix 91.64 90.17 89.29 89.65 90.64 91.28 91.67 91.91 90.78
18 Pol 75.62 75.86 77.52 77.94 77.66 78.97 78.87 78.99 79.06
19 Pureza 82.52 84.13 86.82 86.94 85.68 86.51 86.04 85.94 87.09
20 Volumen ton (P3/ton)
21 Masa de segunda
22 Brix 92.37 90.38 89.27 90.28 91.22 92.51 92.97 92.6 91.75
22.1 Pol 68.88 68.39 71.52 69.07 65.44 66.84 65.19 65.02 69.23
22.2 Pureza 74.57 75.67 80.12 76.51 71.74 72.25 70.12 70.22 75.46
22.3 Vol ton (P3/ton)
23 Masa tercera
23.1 Brix 96.24 93.3 90.78 93.22 94.87 96.09 96.41 96.44 94.91
23.2 Pol 57.76 56.82 57.1 55.84 55.72 54.98 55.92 54.5 56.26
23.3 Pureza 60.02 60.9 62.9 59.9 58.73 57.22 58 69.43 59.28
24 Vol ton (P3/ton)
24.1 Miel Final
24.2 Brix 84.66 84.3 81.66 81.95 84.56 83.71 85.83 85.18 83.17
24.3 Pol 30.8 31.48 33.48 30.43 30.87 30.9 29.71 29.16 30.05
25 Pureza 36.38 37.34 41 37.13 36.51 36.91 34.61 34.23 36.13
25.1 Miel final (gal/TC) 6.51 5.88 6.67 5.86 5.53 5.32 5.21 5.65 6.12
25.2 Capacidad almacenaje (gls.) 350,000 325,000 364,500 363,000 360,000 363,000 305,000 363,000
25.3 Azúcar blanco estándar
25.4 Producción en qq 346,045 421,216 9,711,476 662,565 328,300 108,696 107,145 333,859 1,073,827
25.5 Porcentaje de la producción 29 32.76 68.58 43.53 19.6 7.11 6.51 19.32 51.47
25.6 Pol 99.13 99.56 99.62 99.5 99.39 99.79 99.81 99.77 99.77
26 Color 195 231.6 189.25 248 253 287 251 264.48 239
26.1 % de humedad 0.05 0.06 0.05 0.07 0.08 0.1 0.04
26.2 Azúcar refino local
26.3 Producción en qq
26.4 Porcentaje de la producción
26.5 Pol
27 Color
27.1 % de humedad
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2005/06, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO EL BAÚL
HOJA 1
8
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006
28 Azúcar morena
28.1 Producción en qq 2826 67160 6522 6171 1876 70613
28.2 Porcentaje de la producción 0.19 4 0.4 0.37 0.1 3.38
28.3 Pol 99.59 99.17 99.66 99.61 99.46 99.12
28.4 Color 321 408 403 429 384.65 967
28.5 % de humedad 0.07 0.06 0.08 0.13 0.12 0.09
29 Azúcar crudo
29.1 Producción en qq 844,472 864,583 445,050 694,143 1,279,627 1,413,339 1,532,794 1,392,208 899,506
29.2 Porcentaje de la producción 71 67.24 31.42 45.6 79.36 96.46 93.12 80.57 43.11
29.3 Pol 97.5 98.35 98.53 98.51 98.5 98.73 98.83 98.93 99.01
29.4 Color 1475 1498 1842 1849 1721 1131
29.5 % de humedad 0.11 0.26 0.26 0.24 0.28 0.23 0.13
30 Azúcar refino exportación
30.1 Producción en qq
30.2 Porcentaje de la producción
30.3 Pol
30.4 Color
30.5 % de humedad
31 Capacidad de almacenamiento
azúcar (qq) 400,000 465,000 392,000 624,000 1,626,295 350,000 400,000 350,000
31.1 Granel en (qq) 300,000 1,332,000 150,000 200,000 250,000
31.2 Envasado en (qq) 324,000 294,295 200,000 200,000 100,000
32 Pérdida azúcar (lbs/TC) 53.4 53.1 48.4 49.6 48.2 50.61 48.8 44.8 50.4
32.1 Miel final (lbs/ton caña) 24 25.73 26.8 21 20.2 19.46 18.6 19.6 21.6
32.2 Cachaza (lbs/ton caña) 2.8 2.81 2.6 1.4 1.2 1.51 1.4 1.6 2.2
32.3 Bagazo (lbs/ton caña) 21 20.82 17.4 18 17.8 17.53 17.4 12.2 14.8
32.4 Indeterminado (lbs/ton caña) 5.6 3.74 1.6 9.2 9 12.11 11.4 11.4 11.8
33 Rendimiento en lbs/ton caña 188 199.82 208.99 215.19 250.28 222.54 219.74 226.12 202.46
34 Rend BASE 96 POL lbs/TC 191.86 208.12 217.6 222.06 236.76 229.06 226.18 233.4 209.67
35 Wintery Carp 96 94 94.64 92.85
36 BHE 92 93.02 89.79 89.36
37 BHR 87 85.32
38 Overall Recovery (O. R.) 227.2 81.29 11.16 80.22
39 %Rec. Casa de Coc
40 %Rec. Total 77.93 85.42
41 Tiempo perdido(%)horas 36.69 36.01 41.22 53.98 48.06 87.61 74.22 54.33 44.36
41.1 Tiempo Total (%) horas 22.35 21.95 23.17 26.99 17.07 27.11 26.02 18.92 22.68
41.2 Tiempo Habil (%) horas 15.5 28.25 27.84 16.22 13.5
41.3 Falta de caña (%) horas 4.79 3.99 10.01 4.61 6.1 4.88 3.71 3.62
41.4 Ingenio (%) horas 9.32 14.05 12.82 16.28 7.71 17.38 15.48 11.58 3.05
41.5 Molinos (%) horas 0.23 0.01 1.24 0.7 3.17 8.77 3.9 1.51
42 Ton Cachaza Aplic Campo 22,473 30,915
43 Ton Cenizas Aplic Campo
44 No. Calderas 4 4 4 4 4
Calderas con separadores
de solidos en Gases
46 m3 de H20 por TC 4 4.1 12.5
m3 de H2O tratada al
final del proceso
Utiliza Subacetato de
plomo como clarificante
49 Días de zafra 174 170 182 170 149 149 153 141 185
Días hábiles programados
para moler
51 Días de molienda efectiva 163 124 143 147 137 178
52 Fecha de inicio de zafra 17-11-95 13-11-96 19-11-97 19-11-98 13-11-99 12-11-00 22-11-01 22-11-02 14-11-03
53 Fecha de finalización de zafra 09-05-96 01-05-97 19-05-98 07-05-99 09-04-00 09-04-01 23-04-02 04-04-03 16-05-04
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2005/06, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO EL BAÚL
HOJA 2
45
2 1 1 2 2
47
48
Si Si Si Si No
50
146 143 139 180
9
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008
1 Caña molida tons. 286,426 313,644 410,481 297,549 267,709 277,719 318,514 328,025 291,070 297,582 303,522 340,707 267,210
2 Pol % caña en Precorte
3 Pol % caña en ingenio 12.99 13.2 13.19 13.07 14.18 13.95 14.29 14.09 13.84 13.79 14.00 14.04 14.14
4 Producción en qq 610,811 674,243 872,886 614,941 620,529 629,329 739,685 744,264 662,315 693,666 716,961 800,841 619,481
5 Jugo Primario
5.1 Brix 17.8 17.65 18 17.44 18.91 18.49 18.62 18.47 18.22 18.46 18.47 18.42 17.83
5.2 Pol 15.18 15.44 15.73 15.41 16.95 16.6 16.59 16.55 16.39 16.57 16.43 16.48 15.86
5.3 Pureza 85.22 87.45 87.41 88.41 89.61 89.77 89.09 89.61 89.96 89.78 88.94 89.43 88.92
6 Jugo Diluido
6.1 Brix 14.82 15.2 14.96 14.82 15.21 15.15 15.89 15.56 15.27 15.11 15.19 15.31 14.97
6.2 Pol 12.45 13.22 13 13.02 13.55 13.53 14.07 13.86 13.66 13.46 13.41 13.59 13.23
6.3 Pureza 83.97 86.92 86.86 87.89 89.09 89.3 88.59 89.06 89.48 89.07 88.28 88.76 88.33
7 Jugo Residual
7.1 Brix 5.78 6.29 6.16 7.42 6.64 6.22 8.53 8.55 7.03 8.09 3.31 3.59 4.59
7.2 Pol 4.71 5.24 4.97 6.24 5.5 5.16 7.14 7.25 6.03 6.69 2.70 3.01 3.76
7.3 Pureza 81.73 83.25 80.86 84.12 82.94 82.97 83.76 84.74 85.74 82.67 81.34 83.63 81.92
8 Fibra % en caña 12.42 11.78 12.28 12.2 12.45 12.41 12.60 11.88 12.33 12.73 12.27
9 Fibra en caña analítica 12.7 12.61
10 Pol % Bagazo 3.59 3.87 3.19 3.36 3.76 3.26 3.62 3.97 3.55 3.36 2.35 2.47 2.34
11 % de humedad en bagazo 51.15 50.9 50.97 51.92 51.46 51 49.89 49.87 48.89 50.06 49.70 48.86 51.43
12 Imbibición % caña 24.17 19.99 22.51 19.69 24.91 23.65 21.86 21.10 21.20 21.9 25.86 25.02 26.74
13 Imbibición % fibra 202.86 193.87 175.51 170.07 168.26 184.32 209.71 196.63 217.86
14 Extracción de sacarosa(%) 96.3 91.66 93.29 92.61 93.66 93.12 92.3 93.11 93.69 95.64 95.3 95.47
15 Razón de Molienda (TC/h) 102.66 105.33 101.91 102.77 108.12 108.42 100.22 105.22 104.79 109.1 102.09
16 Razon Molienda (Real/Prog) 2459.36 2515 2618.44 2450.22
17 Cachaza % caña 2.19 1.88 2.1 2.37 2.44 2.1 2.53 2.86 2 2.13 2 2.06 2.13
18 Pol % en Cachaza 2.21 1.92 2.21 2 2.17 1.96 2.36 2.57 2.06 1.54 1.77 1.78 1.55
19 Brix de la meladura 59.79 58.72 57.96 56.86 58.41 57.77 59.79 60.04 59.26 61.69 62.22
20 Brix meladura clarificada
21 Masa de primera
21.1 Brix 90.85 89.34 88.85 88.87 89.08 88.96 88.69 88.45 89.33 89.2 89.64 89.61 89.04
21.2 Pol 75.39 77.56 77.69 78.26 79.06 78.32 77.39 77.61 79.24 77.24 77.76 78.14 76.85
21.3 Pureza 82.99 86.83 87.43 88.07 88.75 88.04 87.27 87.75 88.71 86.59 86.75 87.2 86.31
21.4 Volumen ton (P3/ton) 5.27 4.99
22 Masa de segunda
22.1 Brix 93.45 90.47 89.99 90.17 90.32 90.31 90.38 89.23 90.51 90.25 91.48 91.42 91.35
22.2 Pol 66.32 66.93 67.58 67.81 68.08 67.13 67.04 66.09 69.02 66.99 68.11 68.76 67.75
22.3 Pureza 70.97 74 75.1 75.2 75.37 74.33 74.17 74.07 76.25 74.23 74.45 75.21 74.17
22.4 Vol ton (P3/ton) 2.35 2.3
23 Masa tercera
23.1 Brix 96.47 93.61 93.54 93.6 93.54 93.9 93.74 93.65 94.44 93.85 94.8 94.38 94.15
23.2 Pol 54.23 54.46 55.16 54.99 54.83 54.34 53.22 52.55 54.09 52.44 52.51 53.43 52.34
23.3 Pureza 56.22 58.18 58.96 58.75 58.61 57.87 56.78 56.11 57.28 55.87 55.39 56.61 55.59
23.4 Vol ton (P3/ton) 1.37 1.41
24 Miel Final
24.1 Brix 83.4 85.13 85.14 86.64 89.07 88.93 83.62 80.88 83.61 82.90 83.60 82.17 82.91
24.2 Pol 27.94 28.53 28.07 28.05 31.74 30.76 28.6 27.91 29.2 28.34 29.29 30.1 30.26
24.3 Pureza 33.5 33.53 32.97 32.37 35.64 34.58 34.2 34.51 34.92 34.18 35.04 36.64 36.5
24.4 Miel final (gal/TC) 6.55 6.01 6.48 5.96 5.28 5.15 5.51 5.68 5.4 5.38 5.53 5.55 5.68
24.5 Capacidad almacenaje (gls.) 250,000 250,000 250,000 250,000 250,000 250,000 250,000 250,000 250,000 250,000 250,000
25 Azúcar blanco estándar
25.1 Producción en qq 586,074 620,461 712,337 496,391 592,491 600,173 430,591 571,196 645,798 410119 533216 740019 448758
25.2 Porcentaje de la producción 95.95 92.02 81.61 80.72 95.48 95.37 58.21 76.75 97.51 59.12 74.37 92.41 72.44
25.3 Pol 99.61 99.49 99.43 99.53 99.5 99.49 99.53 99.7 99.7 99.69 99.72 99.74 99.7
25.4 Color 318.11 285.39 310.71 321.17 295.6 253.34 242.9 265.01 255.79 257.79 230 266.36 261
25.5 % de humedad 0.07 0.06 0.05 0.03 0.03 0.03 0.03 0.03 0.03 0.04 0.02 0.03 0.03
26 Azúcar refino local
26.1 Producción en qq
26.2 Porcentaje de la producción
26.3 Pol
26.4 Color
26.5 % de humedad
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2007/08, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO LOS TARROS
HOJA 1
10
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008
27 Azúcar morena
27.1 Producción en qq 15192 7972
27.2 Porcentaje de la producción 2.12 0.99
27.3 Pol 99.12 99.58
27.4 Color 1024 591
27.5 % de humedad 0.05 0.06
28 Azúcar crudo
28.1 Producción en qq 24,737 53,783 160,548 118,551 28,038 29,156 309,094 173,068 16,517 283,547 168,553 52,850 170,724
28.2 Porcentaje de la producción 4.05 7.98 18.39 19.28 4.52 4.63 41.79 23.25 2.49 40.88 23.51 6.6 27.56
28.3 Pol 98.69 98.41 98.78 98.53 99.12 99.05 99.08 99.13 99.41 98.72 99.06 99.31 99.24
28.4 Color 1003 571.57 638.72 918.6 1009 603.33 1089.38 1004 582 663
28.5 % de humedad 0.22 0.24 0.18 0.17 0.14 0.16 0.17 0.2 0.09 0.23 0.16 0.079 0.12
29 Azúcar refino exportación
29.1 Producción en qq
29.2 Porcentaje de la producción
29.3 Pol
29.4 Color
29.5 % de humedad
Capacidad de almacena-
miento azúcar (qq)
30.1 Granel en (qq) 0 0 0 0
30.2 Envasado en (qq) 335,000 335,000 335,000 335,000 335,000 360,000 340,000 340,000 340,000
31 Pérdida azúcar (lbs/TC) 47.44 50.25 52.37 54.71 53.11 53.53 55.11 55.97 49.89 56.73 44.83 49.08 46.19
31.1 Miel final (lbs/ton caña) 21.91 20.72 22.05 20.25 20.54 19.48 18.8 18.73 18.86 18.33 19.89 20.36 20.77
31.2 Cachaza (lbs/ton caña) 0.97 0.72 0.068 0.95 1.06 0.82 1.2 1.47 0.83 13.2 0.71 0.73 0.66
31.3 Bagazo (lbs/ton caña) 20.02 22.03 17.87 17.97 20.96 17.67 19.66 21.7 19.07 17.4 12.20 15.58 12.56
31.4 Indeterminado (lbs/ton caña) 4.54 6.78 11.77 15.54 10.55 15.56 15.45 14.07 11.13 7.8 12.03 12.41 12.2
32 Rendimiento en lbs/ton caña 213.25 214.97 212.65 206.67 231.79 226.61 223.23 226.89 227.54 233.10 236.21 235.05 231.83
33 Rend BASE 96 POL lbs/TC 220.61 222.36 220.13 213.85 240.2 234.8 240.32 235.32 236.31 241.10 244.91 244.12 240.34
34 Wintery Carp 95.1 95.21 94.85 95.09 95.3 95.09 94.69 94.93 94.71
35 BHE 92.29 90.62 91.39 91.32 92.39 94.19 92.75 92.16 92.16
36 BHR
37 Overall Recovery (O. R.) 73.5 73.8 75.09 73.74 74.72 75.59 77.43 76.98 78.66
38 %Rec. Casa de Coc 93.97 91.5
39 %Rec. Total 81.59 80.96 80.14
40 Tiempo perdido(%)horas 15.41 15.22 20.74 38.59 12.79 11.75 18.84 11.77 5.58 6.15 12.66 17.13 10.48
40.1 Tiempo Total (%) horas 7.77 14.52 21.69 5.45 4.54 8.4 5.55 1.96 2.61 4.22 5.71 3.49
40.2 Tiempo Habil (%) horas 4.22 5.71 3.49
40.3 Falta de caña (%) horas 8.5 11.96 1.39 0.61 4.93 2.83 0.28 0.49 1.22 1.81 1.35
40.4 Ingenio (%) horas 4.46 5.05 4.68 2.96 4.06 3.94 3.47 2.72 1.68 2.12 1.27 2.66 1.3
40.5 Molinos (%) horas 2.45 2.4 1.54 1.98 1.89 2.66 2.04 0.67 1.66 0.93 1.73 1.24 0.85
41 Ton Cachaza Aplic Campo 6,532 9,765 11,491 12,675 9,106 6,338 9,474 9,850 8,743
42 Ton Cenizas Aplic Campo 689 724 300 0 0 0 0
43 No. Calderas 7 7 7 7 7 7 7 7 7
Calderas con separadores
de solidos en Gases
45 m3 de H20 por TC 30.52 30.52 30.52 30.52 30.52 30 30 30
m3 de H2O tratada al
final del proceso
Utiliza Subacetato de plomo
como clarificante
48 Días de zafra 142 138 190 129 126 118 128 134 126 121 126 138 113
Días hábiles programados
para moler
50 Días de molienda efectiva 127.27 182 116 118 128 134 126 121 126 138 113
51 Fecha de inicio de zafra 15-11-95 04-11-96 05-11-97 15-11-98 11-11-99 15-11-00 08-11-01 11-11-02 12-11-03 08-11-04 05-12-05 06-11-06 05-11-07
52 Fecha de finalización de zafra 03-04-96 25-03-97 14-05-98 12-04-99 15-03-00 22-03-01 27-03-02 08-04-03 27-03-04 22-03-05 03-05-06 04-04-07 07-03-08
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2007/08, en el área de fábrica.
30
340,000 335,000 335,000 335,000 335,000 335,000 335,000 360,000 340,000 340,000 340,000
44
2 4 4 4 4 4 6
46
4.45 0.1 5 5 5
47
si si no no no no si no no
49
116 120 130 120 120 121 126 138 160
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO LOS TARROS
HOJA 2
11
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
1 Caña molida tons. 1,121,556 1,122,685 1,343,166 1,237,082 1,129,394 1,295,612 1,209,093 1,265,242 1,347,209 1,463,969 1,423,397 1,604,568 1,491,316 1,518,389 1,650,220 1,482,970 1,610,265 1,762,070 1,720,954 1,833,884 2,135,779
2 Pol % caña en Precorte 16.38 16.46
3 Pol % caña en ingenio 13.66
4 Pol % caña Industrial 12.79 13.17 13.47 13.83 14.34 14.18 14.11 13.85 14.01 13.94 13.61 13.02 12.79 13.32 12.91 12.74 12.62 12.72 12.40 12.67 12.17
5 Producción en qq 2,359,452 2,474,282 3,086,506 2,877,329 2,841,108 3,115,123 2,929,196 3,044,135 3,315,812 3,505,137 3,368,610 3,630,765 3,332,861 3,553,846 3,610,670 3,296,696 3,556,851 3,859,443 3,951,585 4,298,409 4,456,533
6 Jugo Primario
6.1 Brix 18.11 17.93 19.05 18.63 19.60 19.26 18.86 18.27 18.23 18.10 17.65 17.40 17.62 18.36 16.88 17.08 17.42 17.24 17.07 17.26 16.91
6.2 Pol 15.59 15.66 16.35 16.06 17.24 17.14 16.76 16.24 16.10 16.09 15.70 15.46 15.70 16.49 15.15 15.31 15.51 15.29 15.11 15.29 15.02
6.3 Pureza 86.09 87.32 85.82 86.21 87.96 88.99 88.86 88.86 88.32 88.85 88.92 88.84 89.02 89.79 89.70 89.66 88.99 88.69 88.52 88.59 88.82
6.4 % AR 0.6 0.6 0.7 0.7 0.6 0.6 0.74
7 Jugo Diluido
7.1 Brix 15.54 16.19 16.60 15.96 16.34 16.26 16.19 15.86 16.04 15.86 15.71 14.58 15.41 15.67 15.00 15.20 15.37 15.29 15.11 15.01 14.98
7.2 Pol 12.98 13.77 13.86 13.37 14.33 14.11 14.03 13.75 13.84 13.88 13.78 12.73 13.56 13.97 13.32 13.47 13.52 13.41 13.23 13.19 13.14
7.3 Pureza 83.53 85.00 83.45 83.76 85.60 86.72 86.69 86.66 86.26 87.53 87.74 87.29 87.98 89.14 88.77 88.64 87.97 87.70 87.56 87.87 87.72
7.4 % AR 0.62 0.56 0.64 0.65 0.61 0.60 0.69
8 Jugo Residual
8.1 Brix 8.17 7.68 7.86 5.89 5.24 4.89 4.65 4.04 3.43 3.49 3.71 3.27 3.60 3.73 3.81 2.45 2.58 2.90 2.92 3.10 2.68
8.2 Pol 6.24 5.97 6.18 4.58 4.15 3.93 3.74 3.27 2.76 2.83 3.01 2.65 2.91 3.01 3.08 1.98 2.09 2.34 2.36 2.52 2.17
8.3 Pureza 76.38 77.79 78.66 77.82 79.20 80.22 80.47 80.81 80.55 81.09 80.99 81.12 81.01 80.69 80.93 80.79 81.01 80.69 80.82 81.29 80.97
9 Jugo normal
9.1 Brix 16.57 16.9 16.72 15.05 16.74 16.40
9.2 Pol 14.85 14.52 14.66 13.2 14.71 14.39
9.3 Pureza 89.66 88.99 87.7 87.71 87.87 87.74
10 Jugo Clarificado
10.1 Brix 14.80 14.93
10.2 Pol 13.01 13.11
10.3 Pureza 87.91 87.81
11 Fibra % en caña 12.55 12.24 12.53 12.18 12.11 12.16 13.06 13.70 12.04 11.64 11.08 11.41 11.72 11.90 13.36 13.74 13.63 13.15 13.36 13.34 13.90
12 Pol % Bagazo 3.17 3.27 2.99 3.11 2.95 2.96 2.71 2.46 2.31 2.26 2.31 2.31 2.18 2.50 2.42 2.08 2.11 2.03 2.27 2.52 1.91
13 % de humedad en bagazo 53.85 52.81 51.47 52.25 50.11 50.59 51.38 50.02 50.14 51.08 50.56 50.58 50.25 49.75 50.72 50.21 50.95 50.82 51.05 50.98 52.89
14 Imbibición % caña 21.14 17.36 19.12 23.60 21.22 21.73 24.09 24.88 22.59 21.51 18.75 22.28 15.21 16.19 20.52 19.24 17.96 22.71 20.31 23.28 22.84
15 Imbibición % fibra 175.23 178.7 184.46 181.6 187.62 184.79 169.22 195.27 129.78 135.16 153.59 140.03 131.77 172.7 152.02 174.51 164.32
16 Extracción de sacarosa(%) 92.57 92.91 93.75 94.60 94.45 94.43 94.77 95.76 95.87 95.93 95.64 95.75 95.19 94.55 95.19 95.05 95.23 94.52 93.76 94.89
17 Razón de Molienda (TC/h) 308.37 280.12 305.83 367.14 366.75 327.29 363.49 380.91 398.08 393.57 378.08 383.66 393.22 394.53 385.59 414.30 436.29 421.67 417.71 483.78
18 Razon Molienda (Real/Prog) 0.87 0.98 1.03 98.33 99.04 101.40 402.74 393.63 418.56 440.66 411.47 438.45 516.39
19 Cachaza % caña 3.28 3.06 3.30 5.06 3.49 3.32 3.52 3.42 3.62 3.50 4.24 4.46 4.34 4.28 4.16 4.31 3.97 4.33 4.49 3.97 4.45
20 Pol % en Cachaza 4.04 3.10 3.27 3.20 2.82 4.63 1.95 1.37 1.72 1.36 1.27 1.17 1.24 1.03 0.92 0.89 1.23 1.23 1.30 1.32 1.27
21 Meladura
21.1 Brix de la meladura 61.52 63.23 62.36 61.74 60.49 58.91 60.75 59.58 59.06 60.42 57.93 59.38 58.33 59.36 59.88 60.72 58.32 61.75 62.86
21.2 Pol 54.75 55.44
21.3 Pureza 88.66 88.20
21.4 Color 12112.87 12107.28
21.5 Turbidez 38.15 47.05
22 Meladura Clarificada
22.1 Brix meladura clarificada 61.91 61.75 ND
22.2 Pol 54.75 ND
22.3 Pureza 88.66 ND
22.4 Color 11,441.27 ND
22.5 Trubidez 29.76 ND
23 Masa de primera
23.1 Brix 92.39 91.84 91.79 91.39 91.99 90.41 90.52 91.88 91.91 90.50 90.60 89.94 90.22 90.26 89.79 90.52 90.72 90.72 90.64 90.69 90.81
23.2 Pol 77.60 77.14 75.30 76.12 78.41 77.87 77.40 77.18 75.31 75.96 75.21 74.49 74.80 75.30 73.78 75.18 74.17 75.02 75.78 76.16 74.65
23.2 Pureza 83.99 84 82.04 83.29 85.24 86.14 85.51 84 81.94 82.93 82.94 80.82 82.72 83.15 81.99 82.85 81.76 82.69 83.61 83.98 82.20
24 Masa de segunda
24.1 Brix 94.38 94.44 93.65 93.74 94.30 93.38 94.07 95.09 94.04 92.88 92.81 92.28 92.20 92.76 94.06 95.02 93.60 93.45 93.48 92.84 92.99
24.2 Pol 66.28 67.15 63.79 63.27 65.23 66.89 67.94 66.78 63.84 62.96 63.86 64.27 63.37 64.15 62.26 64.36 62.79 63.36 65.79 64.65 62.23
24.3 Pureza 70.22 71.10 68.11 67.49 69.17 71.62 72.24 70.24 67.90 67.80 68.73 68.16 68.37 69.11 66.12 67.74 67.11 67.80 70.38 69.64 66.92
25 Masa tercera
25.1 Brix 96.42 96.43 96.51 96.10 97.46 97.21 96.95 96.89 97.38 96.02 96.15 95.84 95.64 96.18 97.75 97.87 96.99 96.08 97.34 97.27 97.43
25.2 Pol 54.62 53.97 51.92 50.93 51.95 53.16 53.05 51.80 49.71 50.36 51.43 50.89 50.85 50.28 50.86 51.35 49.32 47.98 50.73 50.46 49.16
25.3 Pureza 56.65 55.97 53.79 53.00 53.30 54.69 54.72 53.47 51.07 52.46 53.49 53.11 53.18 52.29 52.05 52.48 50.85 49.94 52.12 51.88 50.46
26 Magma B
26.1 Brix 91.92 91.19
26.2 Pol 82.63 82.46
26.3 Pureza 89.89 90.43
27 Magma C
27.1 Brix 90.63 90.54
27.2 Pol 74.8 74.73
27.3 Pureza 82.53 82.50
28 Miel Final
28.1 Brix 85.45 89.25 87.00 85.54 87.27 87.71 89.29 90.18 91.93 87.86 84.91 83.75 84.92 85.16 88.02 83.38 84.81 83.64 84.16 84.57 83.76
28.2 Pol 30.93 33.34 31.08 30.74 30.23 30.84 31.98 32.36 32.38 31.05 28.66 27.61 27.24 27.78 30.84 29.79 27.11 26.45 27.97 28.16 27.86
28.3 Pureza 36.20 37.35 35.72 35.93 34.64 35.17 35.82 35.91 35.24 35.34 33.76 33.00 32.07 32.64 35.09 35.74 31.96 31.62 33.23 33.30 33.26
28.4 % AR 17.12 14.24 15.54 20.69 18.93 17.72 17.79
29 Miel final (gal/TC) 6.89 6.26 6.23 6.41 5.80 5.94 6.36 5.48 6.11 5.78 5.52 5.27 5.17 5.04 5.34 4.49 4.84 4.75 5.23 5.34 6.19
30 Capacidad almacenaje (gls.) 288,144 2,290,000 3,290,000 1,290,000 1,290,000 6,936,252 1,290,000 1,290 1,290,000 1,290,000 1,290,000 1,290,000 1,290,000 1,290,000 1,290,000 1,290,000 1,290,000 1,290,000 1,290,000
31 Azúcar blanco estándar
31.1 Producción en qq 524,475 705,665 160,867 607,843 794,023 720,495 1,000,863 762,985 901,122 1,003,937 985,373 999,174 1,030,104 917,839 1,037,260 959,716 880,345 1,135,834 1,087,808
31.2 Porcentaje de la producción 22.23 28.52 5.68 19.51 27.10 23.67 30.18 21.77 26.75 27.65 29.57 28.12 28.52 27.84 29.16 0.25 22.28 26.06 0.24
31.3 Pol 99.41 99.60 99.42 99.52 99.40 99.46 99.40 99.69 99.66 99.81 99.74 99.77 99.79 99.75 99.73 99.82 99.85 99.80 99.75
31.4 Color 273.00 193.61 257.00 266.90 274.00 295.00 290.00 247.00 314.00 290.00 238.00 212.84 212.59 250.09 221.70 221.39 253.03 251.18 227.27
31.5 % de humedad 0.1 0.09 0.0738 0.0375 0.04 0.04 0.035 0.03 0.03 0.03 0.02 0.03 0.02 0.02 0.02 0.02 0.03 0.05 0.04
32 Azúcar refino local
32.1 Producción en qq
32.2 Porcentaje de la producción
32.3 Pol
32.4 Color
32.5 % de humedad
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO MADRE TIERRA
HOJA 1
12
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
33 Azúcar morena
33.1 Producción en qq
33.2 Porcentaje de la producción
33.3 Pol
33.4 Color
33.5 % de humedad
34 Azúcar crudo
34.1 Producción en qq 1,834,977 1,768,616 3,086,506 2,877,329 2,680,241 2,507,280 2,135,163 1,891,353 2,314,949 2,510,760 2,140,125 2,218,864 1,996,578 2,131,723 2,184,043 1,967,828 2,108,771 2,424,495 2,654,678 2804648 2960837.17
34.2 Porcentaje de la producción 77.77 71.48 100 100 94.34 80.49 72.9 62 69.82 71.63 63.53 61.1 59.91 59.98 60.48 59.69 59.29 68.82 67.18 64.34 0.6644
34.3 Pol 98.44 98.71 98.54 98.6 98.75 98.6 98.53 98.7 98.31 98.61 98.79 98.96 98.89 98.94 98.86 98.9 98.95 99.07 99.09 98.91 98.67
34.4 Color 1235 1200 2000 1850 1264 942 973 942.54 1342.76 1656.54 1339.86 1215.46 1178.51 1062.85 1256.51
34.5 % de humedad 0.2 0.2 0.22 0.23 0.1774 0.2071 0.24 0.21 0.31 0.26 0.22 0.22 0.24 0.23 0.28 0.22 0.22 0.16 0.2 0.23 0.36
35 HTM
35.1 Producción total (galones) 3367838.91 3491050.82 3489272.55 3989056.92 3545953.9 3513725.2 3432027.93
35.2 HTM Azúcar equivalente (qq) 396522.51 411029.23 410819.86 475231.07 416562.39 418603.05 407888.26
35.3 Porcentaje de la producción 10.98 12.47 11.55 0.1231 10.54 9.6 9.15
36 Trash
36.1 % trash caña total
36.2 % trash vegetal
36.3 % trash mineral
36.4 % basura en caña (limpieza en seco)
37Capacidad de almacenamiento
azúcar (qq) 525,000 525,000 1,005,000 1,000,000 1,026,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000
37.1 Granel en (qq) 490,000 400,000 420,000 420,000 420,000 420,000 420,000 420,000 420,000 420,000 420,000 420,000 420,000 420,000 420,000 420000 420000
37.2 Envasado en (qq) 525,000 515,000 600,000 606,000 690,000 690,000 690,000 690,000 690,000 690,000 690,000 690,000 690,000 690,000 690,000 690,000 690000 690000
38 Pérdida azúcar (lbs/TC) 48.17 45.62 43.32 44.05 38.96 45.76 42.7 38.68 37.2 42 37.84 35.72 34.12 34.2 41.1 34.22 33.18 36.98 37.22 39.62 36.86
38.1 Miel final (lbs/ton caña) 25.56 23.88 21.72 18.86 19.52 18.7 18.53 20.18 20.84 19.10 17.12 15.74 15.51 17.58 15.14 14.52 15.44 15.34 16.78 18.98
38.2 Cachaza (lbs/ton caña) 2.65 1.9 3.24 1.96 3 1.18 0.95 1.24 0.94 1.08 1.04 1.08 0.88 0.76 0.76 0.96 1.06 1.16 1.04 1.12
38.3 Bagazo (lbs/ton caña) 19 18.65 17.35 15.48 15.74 15.7 14.45 11.88 11.46 11.04 11.32 10.84 12.8 13.98 12.18 12.42 11.96 13.44 15.52 12.28
38.4 Indeterminado (lbs/ton caña) 0.96 1.19 1.74 2.66 7.5 7.12 4.75 3.9 8.76 6.62 6.24 6.46 5.01 8.78 6.14 5.28 8.52 7.28 6.28 4.48
38.5 Perdidas en patio caña (lb/ton caña) ND
39 Rendimiento en lbs/ton caña 210.37 220.39 232.59 251.56 240.44 242.28 240.6 246.12 240.00 237.00 226.00 223.00 234.05 218.80 222.30 220.89 219.04 211.26 215.64 208.66
40 Rend BASE 96 POL lbs/TC 216.25 227.25 238.96 259.01 247.74 248.67 248.29 253.08 246.59 244.00 234.00 231.00 241.95 226.1 229.77 228.35 226.52 218.46 222.76 214.68
41 Recuperación normal 73.43 ND
42 Recuperación normal base 96 75.99
43 Recuperación total 84.08 86.56 86.85 85.5 84.59 84.39 84.84
44 Recuperación total base 96 89.87
45 Wintery Carp 93.28 93.87 93.86 93.84 93.62 94.30 94.40 94.18 94.54 95.13
46 BHE 97.99 94.65 95.75 96.63 96.16 93.8 95.11 95.62 95.25 96.6
47 BHR 91.41 88.84 89.87 90.68 90.02 88.45 89.78 90.05 90.05 91.9
48 Overall Recovery (O. R.) 86.47 83.91 84.83 85.94 86.2 85.11 86.13 86.12 86.22 87.48
49 Tiempo perdido(%)horas 23.53 19.16 9.78 11.85 12.57 7.2 4.97 17.29 13.958 10.2 16.68 12.55 9.646 12.77 10.12 5.561 8.47 19.01 23.92 21.236
49.1 Tiempo Total (%) horas 11.5 12.81 4.46 3.7 8.14 2.8 4.97 12.37 8.26 8.12 7.59 7.8 6.17 5.81 3.82 2.82 4.58 6.64 6.17 6.316
49.2 Tiempo Habil (%) horas 4.02 2.67 2.03 3.1 2.71 1.07 4.34 2.42 1.61 2.03 2.04 1.018 0.99 4.78 4.73 6.316
49.3 Falta de caña (%) horas 6.64 2.34 2.51 0.15 0.77 1.21 0.28 2.11 1.14 0.27
49.4 Ingenio (%) horas 4.51 6.02 2.12 0.94 1.76 1.75 0.78 1.29 0.52 2.1 0.87 1.316
49.5 Molinos (%) horas 0.88 0.33 0.86 0.68 0.47 0.27 0.49 0.21 0.54 0.32 0.28
49.6 Tiempo perdido Ingenio % tiempo total 1.50 1.59 0.57 0.95 2.43 3.9 3.634
49.7 Tiempo perdido Ingenio % tiempo hábil 1.57 1.64 0.60 0.99 2.53 3.95 3.634
49.8 Tiempo perdido molinos % tiempo total 0.91 0.51 0.27 0.47 1.29 2.57 0.668
49.9 Tiempo perdido molinos % tiempo hábil 0.95 0.52 0.29 0.49 1.34 2.6 0.668
50 Ton Cachaza Aplic Campo 39,416 43,073 42,511 48,791 51,179 60,333 71,602 64,721 65000 68725 63963 63892 69231 77290 72805.19 87359.65
51 Ton Cenizas Aplic Campo 3,400 3,553 3,264 3,776 3,564 8922.85 4575.75 4156.88 4539.46 4519.65 4888.92 5420.58 6064.83
52 No. Calderas 2 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3
53Calderas con separadores de
solidos en Gases 4 4 2 3 3 3 3 3 3 3 3 3 3 3 3 3
54 m3 de H20 por TC 12.82 13.88 11.85 11.41 11.54 11.54 11.54 11.54 11.28 11.54 11.54 11.36 11.54 11.36 8.8
55 m3 de H2O tratada al final del proceso 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 1 1
56Utiliza Subacetato de plomo
como clarificante No No No No No No No No No No No No No No Si No Si
57Kw-h producidos /TonFibra o Kw-h
producidos / TonBagazo 218.5 226.53
58Kw-h Vendido / Kw-h Producidos 0.6 0.57
59Lb Vapor escape / Ton Caña 960 920
60Kw-h Producidos con Bagazo 155545306.6
61Kw-h Producidos con Bunker 120548.41
62Kw-h Producidos con otras Biomasas 0
63Kw-h Producidos con Carbón 0
64 Días de zafra 183 172 164 145 160.25 164 156 169 167 165 186 171 171 182.32 162.96 169.33 176.1 190.31 182.93 183
65 Días de molienda efectiva 172 133.54 147.2 153.91 152.63 153 157.5 152.34 176.83 161 163.53 174.28 160.75 161.95 168.28 183.01 174.27 183.95
66 Fecha de inicio de zafra 19-11-95 17-11-96 08-11-97 14-11-98 10-11-99 18-11-00 10-11-01 08-11-02 12-11-03 10-11-04 11-11-05 08-11-06 08-11-07 07-11-08 13-11-09 05-11-10 10-11-11 06-11-13 06-11-13 06-11-14 06-11-15
67 Fecha de finalización de zafra 19-05-96 08-05-97 19-05-98 27-04-99 02-04-00 27-04-01 21-04-02 12-04-03 28-04-04 25-04-05 24-04-06 12-05-07 27-04-08 27-04-09 14-05-10 19-05-11 30-04-12 01-05-13 17-05-14 10-05-15 08-05-16
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
INGENIO MADRE TIERRA
HOJA 2
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
13
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
1 Caña molida tons. 350,949 452,790 518,054 468,447 482,708 589,502 607,008 544,883 593,344 540,493 561,617 742,870 846,568 789,139 758,772 749,559 906,755 1,153,091 1,137,128 1,092,375 1,014,562
2 Pol % caña en Precorte 18.18 17.65 19.02
3 Pol % caña en ingenio 17.41 17.94 13.83 13.71 13.01 13.08 12.09
4 Pol % caña Industrial 13.58 14.25 14.79 14.99 14.77 13.97 13.62 13.43 14.35 13.60 13.65 13.08 13.42 12.92 12.63 13.10 13.13 12.31 13.21 12.89
5 Producción en qq 742,105 1,023,211 1,180,797 1,008,398 1,157,099 1,315,317 1,355,008 1,240,769 1,324,219 1,300,056 1,334,886 1,751,193 1,001,004 860,515 1,683,266 1,610,990 2,009,217 2,531,960 2,299,669 2,366,504 2,065,885
6 Jugo Primario
6.1 Brix 18.48 18.66 18.98 18.57 18.91 19.19 18.96 18.18 19.39 18.41 18.90 18.13 18.43 17.74 17.44 17.86 18.15 16.66 17.67 17.84
6.2 Pol 15.55 16.14 16.21 16.51 16.53 16.33 16.53 16.04 17.30 16.12 16.74 15.76 16.15 15.45 15.03 15.43 15.32 14.27 15.21 15.20
6.3 Pureza 84.13 86.49 85.38 88.87 87.41 85.04 87.16 88.25 89.26 87.57 88.60 86.89 87.64 87.09 86.17 86.41 84.43 85.66 86.10 85.17
6.4 % AR 0.8 0.8 0.9 1.1 0.9 0.9 1.08
7 Jugo Diluido
7.1 Brix 15.34 16.18 17.09 17.42 18.25 17.77 14.05 16.21 15.63 15.58 14.96 15.24 14.80 14.97 14.53 14.37 14.79 15.28 14.08 15.05 14.89
7.2 Pol 12.88 13.95 14.41 15.30 15.28 14.85 13.92 13.57 13.63 12.92 13.26 12.71 12.97 12.50 12.21 12.62 12.67 11.93 12.76 12.48
7.3 Pureza 83.96 86.19 84.35 87.81 83.75 86.23 85.86 86.85 87.50 86.36 87.01 85.89 86.62 86.05 84.98 85.35 82.94 84.71 84.83 83.85
7.4 % AR 0.71 0.73 0.84 1.02 0.84 0.90 0.98
8 Jugo Residual
8.1 Brix 4.63 4.91 5.52 6.55 5.97 5.41 6.77 5.65 4.50 4.13 3.85 3.73 3.68 3.37 3.43 2.95 3.55 3.84 2.60 2.47 2.31
8.2 Pol 3.67 4.02 4.26 5.45 4.57 4.10 5.37 4.64 3.70 3.43 3.18 3.01 2.95 2.74 2.82 2.33 2.79 2.91 2.05 2.00 1.83
8.3 Pureza 79.35 81.89 77.14 83.18 76.57 75.75 79.35 82.20 82.26 83.26 82.71 80.86 80.25 81.33 82.37 79.05 78.58 75.78 78.89 80.62 79.07
9 Jugo normal
9.1 Brix 17.2 16.92 17.32 16.96 16.16 17.1399 17.30
9.2 Pol 14.8 14.38 14.78 14.07 13.68 14.54 14.50
9.3 Pureza 86.01 84.99 85.35 82.94 84.71 84.83 83.85
10 Jugo Clarificado
10.1 Brix 14.67 14.83
10.2 Pol 12.47 12.46
10.3 Pureza 85.01 84.05
11 Fibra % en caña 11.68 12.45 12.76 12.75 14.19 12.34 12.52 12.57 12.95 12.77 12.44 13.06 12.26 12.43 12.35 12.27 12.56 12.49 12.53 12.59 12.36
12 Pol % Bagazo 3.73 3.73 3.74 4.03 4.19 3.38 3.99 2.70 2.64 2.50 2.11 1.82 1.85 1.85 1.72 1.79 1.90 1.86 1.69 1.77 1.70
13 % de humedad en bagazo 49.82 49.91 49.55 49.92 50.13 49.70 49.83 48.04 47.00 50.52 48.28 48.44 49.44 49.61 49.39 49.29 49.86 50.12 49.49 48.56
14 Imbibición % caña 22.78 17.27 19.57 16.51 19.78 20.54 18.97 19.51 20.25 26.12 27.45 25.66 24.14 25.52 25.42 25.06 25.87 25.96 25.72 25.97 24.93
15 Imbibición % fibra 153.34 139.37 166.54 151.49 155.21 156.3 204.35 220.36 197.61 197.02 205.22 205.91 204.19 205.9 207.8 205.3 206.23 201.79
16 Extracción de sacarosa(%) 92.43 92.66 70.09 93.76 92.10 92.70 94.77 95.88 99.26 12.61 96.46 96.59 96.41 96.24 96.28 96.39 99.90 99.87
17 Razón de Molienda (TC/h) 173.08 193.32 290.57 242.45 228.25 245.70 241.09 233.03 5922.23 248.49 271.07 260.19 250.20 254.56 6464.22 285.08 282.56 277.67 265.23
18 Razon Molienda (Real/Prog) 0.89 5592.79 5383.34 5838.40 1.07 241.34 233.07 6085.60 274.54 253.37 264.63 254.66
19 Cachaza % caña 3.58 4.34 4.65 0.69 2.22 4.07 2.71 2.66 2.24 3.20 3.02 3.34 3.03 3.96 4.44 3.68 3.39 3.52 3.31 3.79 3.72
20 Pol % en Cachaza 5.16 3.79 5.28 5.48 6.33 7.09 6.41 4.35 3.30 3.32 2.02 2.12 1.61 1.93 1.84 2.19 2.12 1.60 2.03 2.50 2.69
21 Meladura
21.1 Brix de la meladura 62.07 64.29 63.49 63.76 62.71 59.76 61.04 62.79 63.09 58.03 60.78 61.13 60.68 62.27 61.70 63.55 63.57 63.16 63.49 65.52
21.2 Pol 54.25 53.88
21.3 Pureza 85.43 82.23
21.4 Color
21.5 Turbidez
22 Meladura Clarificada
22.1 Brix meladura clarificada 62.79
22.2 Pol
22.3 Pureza
22.4 Color
22.5 Trubidez
23 Masa de primera
23.1 Brix 92.78 92.38 91.84 91.66 91.79 91.43 90.79 91.45 91.22 90.96 80.92 89.96 90.48 91.34 91.26 91.34 91.46 91.52 91.76 93.18 92.26
23.2 Pol 78.88 79.59 78.94 80.28 75.59 80.66 77.48 80.09 90.79 80.68 78.62 78.94 79.05 78.66 78.38 77.86 76.08 77.60 79.51 78.69
23.2 Pureza 85.01 86.16 85.96 87.59 82.34 88.17 85.35 87.57 88.57 88.7 87.39 87.24 86.54 86.2 85.81 85.12 83.14 84.57 85.32 85.29
24 Masa de segunda
24.1 Brix 94.19 94.01 93.19 91.68 91.82 91.67 91.59 92.79 92.45 92.31 91.80 91.46 92.83 92.15 91.89 91.71 92.12 93.18 93.78 93.60
24.2 Pol 69.36 69.81 69.23 70.25 63.47 71.11 70.86 72.95 72.15 71.47 68.26 68.86 67.36 66.21 65.86 63.77 61.78 65.00 65.75 65.20
24.3 Pureza 73.63 74.26 74.29 76.63 70.56 77.57 77.36 78.61 78.05 77.43 74.36 75.29 72.57 71.85 71.68 69.53 67.07 69.75 70.11 69.66
25 Masa tercera
25.1 Brix 98.28 99.05 99.22 97.21 97.13 97.18 96.32 97.36 97.53 97.80 97.96 97.68 97.15 96.48 97.93 98.26 99.40 99.32 99.45 99.54
25.2 Pol 58.22 57.89 59.38 62.88 59.43 62.93 63.42 60.53 59.52 58.86 56.72 56.02 54.62 55.68 55.08 54.69 54.82 56.93 57.41 58.54
25.3 Pureza 59.24 58.44 59.84 64.63 61.19 64.76 65.34 62.17 61.03 60.19 57.90 57.35 56.22 57.72 56.25 55.66 55.15 57.31 57.72 58.81
26 Magma B
26.1 Brix 91.23 89.49
26.2 Pol 81.67 80.82
26.3 Pureza 89.52 90.30
27 Magma C
27.1 Brix 88.4 87.70
27.2 Pol 77.01 77.09
27.3 Pureza 87.09 87.90
28 Miel Final
28.1 Brix 85.49 86.35 85.21 88.21 82.97 82.87 81.53 85.41 82.26 83.53 83.91 84.35 83.52 86.46 86.56 84.34 85.99 85.28 85.38 84.04
28.2 Pol 30.51 32.59 30.43 34.27 27.52 31.33 31.19 30.83 30.72 30.96 29.42 29.72 30.15 29.67 30.32 30.96 27.93 30.76 31.55 30.18
28.3 Pureza 35.69 37.74 35.71 38.85 33.17 37.81 38.25 36.10 37.34 37.10 35.06 35.23 36.10 34.31 35.02 36.70 32.47 36.10 36.97 35.93
28.4 % AR
29 Miel final (gal/TC) 6.22 6.41 6.44 6.23 6.67 7.12 6.63 6.52 6.58 6.91 6.90 6.69 7.45 7.80 7.87 7.12 7.85 8.91
30 Capacidad almacenaje (gls.) 262,752 205,000 250,000 250,000 300,000 250,000 250,000 1,800,000 2,400,000 2,400,000 2,400,000 2,400,000 2,400,000
31 Azúcar blanco estándar
31.1 Producción en qq 301,308 325,456 351,040 401,690 413,169 391,279 430,321 442,472 673,772 686,882
31.2 Porcentaje de la producción 40.6 31.81 39.80 35.71 29.75 32.00 36.00 50.88 52.83
31.3 Pol 99.29 99.22 99.31 99.40 99.17 99.44 99.43 99.49 99.76 99.81
31.4 Color 290 338 357.65 306.74 313.72 300.35 303.69
31.5 % de humedad 0.09 0.1 0.08 0.06 0.09 0.06 0.07 0.06 0.05 0.03
32 Azúcar refino local
32.1 Producción en qq 613,175
32.2 Porcentaje de la producción 47.17
32.3 Pol 98.67
32.4 Color
32.5 % de humedad 0.23
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO TULULÁ
HOJA 1
14
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
33 Azúcar morena
33.1 Producción en qq 51166 10787
33.2 Porcentaje de la producción 0.87
33.3 Pol 97.9 98.62
33.4 Color
33.5 % de humedad 0.41 0.1
34 Azúcar crudo
34.1 Producción en qq 440,797 697,756 778,591 606,708 793,930 913,251 924,686 798,296 650,447 1,334,886 1,110,460 1,001,004 860,515 1,573,293 1,498,314 1,829,842 2,207,292 2,054,028 2106717.55 1827746.81
34.2 Porcentaje de la producción 59.4 68.19 60.2 74.29 69.43 68 64 49.12 0.6341 51.9 0.46 0.93 93.01 91.07 0.88 89.32 89.02 0.8847
34.3 Pol 98.02 97.73 97.36 98.25 98.18 98.2 98.03 98.41 98.45 98.16 98.92 99.3 99.09 98.69 98.85 98.61 98.73 98.8 98.55
34.4 Color 1127.54 997.79 1284.4 1069.43 1058.37 1263.49 1122.7 941.37 932.94 1089.24
34.5 % de humedad 0.39 0.48 0.59 0.57 0.34 0.35 0.28 0.27 0.25 0.28 0.22 0.22 0.24 0.27 0.29 0.3 0.26 0.34 0.38
35 HTM
35.1 Producción total (galones) 3703452.8 3909225.64 3789900.86
35.2 HTM Azúcar equivalente (qq) 242301.21 227898.016 229321.74
35.3 Porcentaje de la producción 10.53 0.096 11.52
36 Trash
36.1 % trash caña total
36.2 % trash vegetal
36.3 % trash mineral
36.4 % basura en caña (limpieza en seco)
37Capacidad de almacenamiento
Azúcar (qq) 245,000 350,000 840,000 550,000 500,000 500,000 600,000 750,000 540,000 540,000 540,000 540,000 550,000 550,000 550,000 550,000 550,000
37.1 Granel en (qq) 600,000 350,000 350,000 250,000 350,000 750,000 540,000 540,000 540,000 540,000 550,000 550,000 550,000 550000 550000
37.2 Envasado en (qq) 350,000 240,000 200,000 150,000 250,000 250,000
38 Pérdida azúcar (lbs/TC) 61.92 51.2 32.63 80.58 70.65 75.19 59.53 47.4 87.38 48.19 278.5 36.59 37.6 39.97 40.38 43.28 46.08 47.26 49.01 53.23
38.1 Miel final (lbs/ton caña) 23.26 25.78 26.08 21.6 23.8 26.58 24.74 64.39 24.46 48.12 24.58 25.04 24.83 28.22 28.94 26.99 26.4 29.04 32.5
38.2 Cachaza (lbs/ton caña) 3.75 3.36 4.65 0.76 3.25 5.77 3.5 2.31 1.79 2.08 1.38 0.98 1.53 1.63 1.61 1.43 1.13 1.34 1.9 2
38.3 Bagazo (lbs/ton caña) 19.45 20.83 27.98 22.68 29.7 18.45 22.07 14.48 17.06 12.79 9.63 9.33 9.62 8.93 9.19 9.98 9.89 9 9.35 8.66
38.4 Indeterminado (lbs/ton caña) 15.46 1.23 31.06 16.1 27.17 7.38 5.87 4.14 8.86 219.37 1.7 1.41 4.58 1.36 2.93 8.07 10.52 8.72 10.07
38.5 Perdidas en patio caña (lb/ton caña)
39 Rendimiento en lbs/ton caña 211.31 225.88 223.29 215.26 239.71 228.12 223.23 227.71 223.18 390.85 243.71 227.79 237.48 221.84 214.93 221.58 219.58 202.23 216.64 203.62
40 Rend BASE 96 POL lbs/TC 216.89 230.48 232.59 221.34 246.04 227.22 298.98 241.55 235.3 257.64 246.46 227.81 244.37 228.98 230.15 228.16 225.55 207.98 222.96 209.02
41 Recuperación normal 74.95 74.73 74.96 78.03 73.91 74.49793673 70.17
42 Recuperación normal base 96 78.07 88.02 87.5 86.51 76.99 76.67125172 73.09
43 Recuperación total 84.73 84.5 84 83.05 81.21 81.4 77.84
44 Recuperación total base 96 88.26 88.02 87.5 86.51 84.59 84.79 81.08
45 Wintery Carp 92.58 92.24 93.61 92.27 93.94 94.27 94.03 93.43 93.82
46 BHE 91.29 93.24 84.89 92.59 93.34 91.93 92.38 37.64 95.6 96.61
47 BHR
48 Overall Recovery (O. R.) 78.81 73.87 83.21
49 Tiempo perdido(%)horas 54.96 38.07 6.12 39.68 17.33 59.77 41.14 28.91 10.83 15.63 10.08 14.88 18.83 11.38 9.25 19.05 14.83 9.65 24.28 11.58 11.38
49.1 Tiempo Total (%) horas 26.3 23.21 18.91 4.18 19.47 21.41 14.44 10.83 8.83 6.11 9.73 10.26 4.26 3.54 8.44 5.86 3.54 10.24 4.68 3.99
49.2 Tiempo Habil (%) horas 2.66 19.47 4.46 3.67 9.27 6.22 3.67 11.4 4.88 4.15
49.3 Falta de caña (%) horas 6.77 7.25 4.06 6.89 1.82 3.79 1.55 0.81 7.24 1.58
49.4 Ingenio (%) horas 18.67 13.28 6.12 10.85 3.89 12.56 14.92 7.00 4.64 2.70 4.03 1.17 0.92
49.5 Molinos (%) horas 3.22 1.58 2.67 2.54 1.38 2.99 3.68 0.61 0.46 1.12 0.16 0.16
49.6 Tiempo perdido Ingenio % tiempo total 0.82 0.37 1.32 1.02 1.17 0.8 1.31
49.7 Tiempo perdido Ingenio % tiempo hábil 0.85 0.40 0.94 1.05 1.30 0.83 1.36
49.8 Tiempo perdido molinos % tiempo total 0.18 0.27 0.24 0.18 0.08 0.19 0.28
49.9 Tiempo perdido molinos % tiempo hábil 0.19 0.30 0.25 0.19 0.09 0.2 0.29
50 Ton Cachaza Aplic Campo 16,450 16024 22130 27584 30739 40589 37639 41401 37742
51 Ton Cenizas Aplic Campo
52 No. Calderas 4 5 4 5 4 5 4 3 4 4 3 3 3 4 2 3 3
53Calderas con separadores de solidos
en Gases 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 2.0 2 2
54 m3 de H20 por TC 12.45 3.71 2.14 4 2.7 2.86 2.86 2.86
55 m3 de H2O tratada al final del proceso
56Utiliza Subacetato de plomo como
clarificante Si Si Si Si Si Si Si Si No No No No No No No No No No No
57Kw-h producidos /TonFibra o Kw-h
producidos / TonBagazo 328.72 367.67
58Kw-h Vendido / Kw-h Producidos 0.57 0.511
59Lb Vapor escape / Ton Caña 840 836
60Kw-h Producidos con Bagazo 93143472 93486982
61Kw-h Producidos con Bunker 433668 0
62Kw-h Producidos con otras Biomasas
63Kw-h Producidos con Carbón
64 Días de zafra 136 142 125 98 117 126 141 108 115 106 101 138 145 132 131 134 149 175 187 172 183
65 Días de molienda efectiva 109 97 126 149 108 115 96.64 130.13 126 126 122 140.27 168.8 167.85 164 166
66 Fecha de inicio de zafra 24-11-95 15-11-96 29-11-97 14-12-98 29-11-99 11-12-00 09-12-01 21-12-02 22-11-03 29-11-04 04-12-05 26-11-06 26-11-07 17-11-08 12-11-09 16-11-10 12-11-11 10-11-12 09-11-13 12-11-14 16-11-15
67 Fecha de finalización de zafra 16-04-96 16-04-97 04-07-98 30-03-99 14-03-00 27-04-01 09-05-02 24-03-03 28-03-04 22-03-05 27-03-06 26-04-07 02-05-08 07-04-09 29-03-10 03-04-11 13-04-12 04-05-13 02-06-14 05-06-15 17-05-16
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
INGENIO TULULÁ
HOJA 2
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
15
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010
1 Caña molida tons. 489,264 595,596 525,229 460,265 475,192 481,547 476,305 503,140 517,848 497,027 525,867 527,966 2,584,815 514,681.36
2 Pol % caña en Precorte 17.49 15.75
3 Pol % caña en ingenio
4 Pol % caña Industrial 12.35 13.06 12.84 13.46 13.19 13.602 13.64 13.38 13.01 13.19 12.91 13.16 13.65 12.51
5 Producción en qq 949,995 1,183,454 1,020,558 1,036,853 1,062,067 1,114,487 1,082,596 1,143,566 1,156,469 1,118,855 1,113,810 1,136,443 5746569 1068306
6 Jugo Primario
6.1 Brix 17.66 17.91 17.98 18.68 18.39 18.57 18.73 18.37 18.95 18.49 18.3 19.42 17.62 18.48
6.2 Pol 15.02 15.31 15.29 16.29 16.17 16.36 16.02 16.06 16.47 16.27 16.09 17.09 15.44 16.37
6.3 Pureza 85.04 85.49 85.03 87.17 87.94 88.14 85.51 87.43 86.92 88.03 87.92 87.99 87.65 89
6.4 % AR 1
7 Jugo Diluido
7.1 Brix 15.5 15.48 15.46 15.44 15 15.62 15.71 15.52 14.96 15.02 14.93 15.69 15 14.23
7.2 Pol 13.04 13.1 12.99 13.31 13.05 13.64 13.32 13.43 12.89 13.12 13.02 13.71 13.11 12.51
7.3 Pureza 84.11 84.63 83.99 86.23 87.01 87.3 84.81 86.53 86.12 87.30 87.24 87.41 87.37 87.9
7.4 % AR 0.77
8 Jugo Residual
8.1 Brix 5.23 5.04 5.03 3.62 3.56 3.26 3.11 2.64 2.91 2.78 3.22 2.75 3.62 2.21
8.2 Pol 4 3.9 3.99 2.9 2.79 2.45 2.3 1.99 2.15 2.20 2.58 2.21 2.95 1.69
8.3 Pureza 76.49 77.42 79.25 79.96 78.39 75.26 73.87 75.41 73.72 79.20 80.01 80.33 81.29 76.39
9 Jugo normal
9.1 Brix 17.92
9.2 Pol 15.75
9.3 Pureza 87.9
10 Fibra % en caña 12.37 12.31 13.06 12.24 12.17 13.08 12.7 13.13 12.43 12.37 12.29 13.4 13.42 13.27
11 Pol % Bagazo 2.92 3.23 3.14 2.53 2.56 2.42 2.38 1.99 2.03 2.11 2.2 2.04 1.84 1.88
12 % de humedad en bagazo 50.71 50.37 51.09 50.68 50.52 49.71 50.11 49.82 49.82 50.06 49.99 50.69 50.59 49.5
13 Imbibición % caña 16.15 19.28 20.32 22.62 22.25 22.59 24.81 23.19 24.05 22.57 20.3 20.49 25.37 23.55
14 Imbibición % fibra 184.8 182.8 172.7 195.28 176.89 193.51 182.54 165.16 152.85 188.81 177.48
15 Extracción de sacarosa(%) 88.96 95.01 94.89 95.05 95.24 95.88 95.96 95.81 95.57 95.56 96.04 95.85
16 Razón de Molienda (TC/h) 161 191.34 178.05 178.97 184.9 182.96 4098.84 188.65 4542.39 186.905 789.14 4189.91
17 Razon Molienda (Real/Prog) 0.98 0.794 0.99 0.98 91% 101% 88% 96% 18939.36 3834.90
18 Cachaza % caña 5.03 4.14 5.33 2.4 2.29 3.05 2.5 1.81 1.85 1.77 2.69 3.21 3.91 3.82
19 Pol % en Cachaza 2.15 2.08 2 1.51 1.39 1.14 1.69 2.11 1.82 1.78 3.19 3.47 2.01 1.8
20 Brix de la meladura 59 67.4 60.55 66.8 67.37 68.04 66.97 65.92 64.81 67.37
21 Brix meladura clarificada 66.55 66.8 67.35 68 65.92 67.53 66.59 66.68 64.56
22 Masa de primera
22.1 Brix 92.21 92.28 91.8 91.42 91.52 92.16 91.86 92.11 91.63 91.41 91.57 90.9 91.86 90.85
22.2 Pol 78.33 80.03 80.08 81.84 81.23 81.65 80.27 81.38 80.09 82.27 81.9 80.65 80.66 80.95
22.3 Pureza 84.95 86.72 87.24 89.51 88.76 88.59 87.38 88.36 87.40 90.00 89.44 88.72 87.81 89.1
23 Masa de segunda
23.1 Brix 93.81 93.82 94.13 92.43 92.98 93.41 93.21 93.18 93.17 93.09 93.24 92.64 94.06 92.68
23.2 Pol 67.15 66.97 68.46 70.86 70.97 70.53 69.14 70.79 70.18 74.03 73.35 72.41 72 72.41
23.3 Pureza 71.59 71.38 72.73 76.66 76.33 75.5 74.18 75.97 75.32 79.53 78.67 78.17 76.55 78.13
24 Masa tercera
24.1 Brix 98.19 96.51 97.76 97.42 97.46 98.37 96.94 97.3 97.14 96.55 96.7 96.68 98.94 96.42
24.2 Pol 54.67 54.99 55.84 57.44 57.31 55.62 55.31 56.52 56.79 57.7 58.49 57.9 54.05 57.24
24.3 Pureza 55.67 56.98 57.12 58.96 58.81 56.54 57.06 58.09 58.46 59.76 60.48 59.89 54.63 59.36
25 Miel Final
25.1 Brix 84.61 85.43 88.61 90.15 88.32 87.07 84.78 83.9 83.32 85.68 86.04 85.72 87.36 85.13
25.2 Pol 30.37 30.03 31.48 35.09 32.79 30.55 30.68 30.2 30.19 31.82 31.13 32.28 29.41 30.96
25.3 Pureza 35.89 35.15 35.52 38.93 37.13 35.08 36.19 36 36.24 37.14 36.18 37.66 33.66 36.37
25.4 % AR
25.5 Miel final (gal/TC) 7.12 6.97 7.06 6.59 6.165 5.96 7.13 6.69 6.87 5.83 6.25 6.38 6.4 6.27
25.6 Capacidad almacenaje (gls.) 310,000 500,000 500,000 500,000 500,000 500,000 500,000 500,000 500,000 500,000 500,000 450,000 4,538,000 500,000.00
26 Azúcar blanco estándar
26.1 Producción en qq 431,962 466,457 559,954 649,417 646,003 806,456 820,313 994,428 878039 1003724 913083 919521 1905178 943567
26.2 Porcentaje de la producción 45.47 39.41 54.86 62.63 60.83 72.36 75.77 86.96 76 90 82 81 0.33 88.32
26.3 Pol 99.63 99.66 99.62 99.66 99.37 99.42 99.69 99.60 99.65 99.71 99.52 0.9962 99.76 99.74
26.4 Color 260 220 284 285 250 254 227 239 247 248 249 235 227.27 246
26.5 % de humedad 0.05 0.02 0.1 0.1 0.1 0.07 0.03 0.01 0.03 0.03 0.03 0.03 0.03 0.024
27 Azúcar refino local
27.1 Producción en qq
27.2 Porcentaje de la producción
27.3 Pol
27.4 Color
27.5 % de humedad
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2009/10, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO SAN DIEGO
HOJA 1
16
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010
28 Azúcar morena
28.1 Producción en qq 16304 10885 68972.76 53458.79 13218.46 76393.47
28.2 Porcentaje de la producción 1.6 0.95 6.19250641 4.70404408 0.01213012 7.15
28.3 Pol 99.3 99.33 99.25 98.87 99.47 99.55
28.4 Color 850 430 584 522 583 587
28.5 % de humedad 0.15 0.032 0.129 0.073 0.03 0.05
29 Azúcar crudo
29.1 Producción en qq 518,033 716,997 444,299 387,437 416,064 308,031 262,284 138,294 278430 115131 140464 163463 139,570 48,345
29.2 Porcentaje de la producción 54.53 60.59 43.53 37.27 39.17 27.64 24.23 12.09 24.00 10.00 12.61 14.38 0.13 4.52
29.3 Pol 97.92 98.66 98.64 98.8 98.73 98.79 98.98 98.56 98.72 98.17 98.66 98.83 99.34 99.06
29.4 Color 1250 1025 700 627
29.5 % de humedad 0.25 0.1 0.47 0.34 0.18 0.07 0.08 0.12 0.19 0.28 0.12 0.10 0.1088 0.098
30 HTM
30.1 Producción total (galones)
30.2 HTM Azúcar equivalente (qq)
30.3 Porcentaje de la producción
Capacidad de almacena-
miento azúcar (qq)
31.1 Granel en (qq) 4,300 5,000
31.2 Envasado en (qq) 616,304 572,000 516,580 589,000 600,000 680,000 600,000 617,000 635,870
32.1 Pérdida azúcar (lbs/TC) 55.3 62.46 62.54 45.5 42.28 42.34 46.52 41.57 39.68 47.74 49.06 46.32 43.26
32.2 Miel final (lbs/ton caña) 26.12 25 25.6 26.24 24.78 21.74 26.42 24.62 25.59 22.16 23.24 24.66 24.06 23.26
32.3 Cachaza (lbs/ton caña) 2.16 1.72 2.14 0.72 0.64 0.7 0.85 0.76 0.67 0.63 1.72 2.22 1.62 1.38
32.4 Bagazo (lbs/ton caña) 14.98 17.52 18.28 13.42 13.48 13.46 12.98 11.02 10.63 11.05 11.44 11.7 11.48 10.39
32.5 Indeterminado (lbs/ton caña) 12.04 18.22 16.52 5.12 3.38 6.44 6.27 5.17 4.03 5.85 11.34 10.48 9.16 8.23
33 Rendimiento en lbs/ton caña 194.17 198.7 194.31 225.27 223.5 231.44 227.29 227.29 223.32 225.11 211.8 215.25 218.61 207.57
34 Rend BASE 96 POL lbs/TC 199.62 204.82 200.77 233.07 230.76 239.25 235.62 235.48 231.09 233.44 219.3 223.04 227.1 215.56
35 Recuperación normal
36 Recuperación normal base 96 68.41
37 Recuperación total
38 Recuperación total base 96
39 Wintery Carp 93.62 94.62 93.77 94 94.5040946 94.24 8.47
40 BHE 92.57
41 BHR 91.57
42 Overall Recovery (O. R.) 73.75 81.5154683 87.504292
43 Tiempo perdido(%)horas 29.34 33.85 45.6 57.33 49.48 29.11 37.04 19.15 27.15 36.62 33.15 21.39 4.19
43.1 Tiempo Total (%) horas 17.12 19.09 24.7 19.31 15.44 8.56 11.61 5.90 8.30 13.16 10.14 6.97
43.2 Tiempo Habil (%) horas 18.05 15.44 9.01 11.61 5.90 8.30 8.30 11.28 6.97
43.3 Falta de caña (%) horas 5.63 6.06 4.89 10.57 2.94 1.88 5.45 1.13 0.15 1.31 3.41 6.55 1.53 4.19
43.4 Ingenio (%) horas 5.59 7.21 14.43 7.48 12.33 7.13 6.16 4.25 5 6.76 8.3 4.68 5.43
43.5 Molinos (%) horas 1 1.49 1.58 1.92 3.33 2.53 2.21 1.97 0.58 2.48 3.45 0.5 0.49
43.6 Tiempo perdido Ingenio % tiempo total
43.7 Tiempo perdido Ingenio % tiempo hábil
43.8 Tiempo perdido molinos % tiempo total
43.9 Tiempo perdido molinos % tiempo hábil
44 Ton Cachaza Aplic Campo 9,846 10,882 11,907 9,107 9089 8797 14000 16000 18791
45 Ton Cenizas Aplic Campo 2932.46 70000.00 0
46 No. Calderas 2 3 2 2 2 2 2 2 2 2 2
Calderas con separadores
de solidos en Gases
48 m3 de H20 por TC 24.7 14.5 12.41 0.22 0.69 14.53 20.1193656
m3
de H2O tratada al
final del proceso
Utiliza Subacetato de plomo
como clarificante
51 Días de zafra 153 168.29 157 125 133 123 122 122 126 120 131 131 125 134
52 Días de molienda efectiva 112 121 123 119.73 119.71 133.32 144 125 134
53 Fecha de inicio de zafra 14-11-95 22-11-97 24-11-98 23-11-99 14-11-00 11-12-01 26-11-02 17-11-03 17-11-04 21-11-05 15-11-06 22-11-07 17-11-09 26-10-10
54 Fecha de finalización de zafra 16-04-96 11-05-98 29-04-99 05-04-00 04-04-01 23-03-02 02-04-03 29-03-04 08-04-05 28-03-06 05-04-07 14-04-08 01-04-09 24-03-10
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2009/10, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO SAN DIEGO
HOJA 2
2
572,000 516,580 4,300 589,000
0.00
Si
635,870
2
0.00
Si
31
600,000 700,000 625,000 616,304 605,000 680,000 600,000 617,000
47
1 1 1 1 2 2 2 2 2
49
0.54 0.00
50
Si No NoSi Si Si Si Si Si
17
1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
Área 165000.00 167702 181218 180000 180000 179471 185000 187000 194000 200000 197000.00 210000 230000 230000 230000 231500 252871 263056 270178 271313 268735
Azúcar (qq) 28,155,841 32,980,202 38,951,245 34,415,565 35,983,358 37,215,226 41,554,222 40,917,184 43,604,786 44,285,441 40,169,911 47,171,812 46,072,983 48,133,741 50,888,103 44,525,046 54,330,445 60,488,610 61,002,042 64,691,608 61,360,946
Toneladas de caña 14,166,855 16,079,064 19,202,357 17,005,131 15,585,827 16,493,510 18,369,823 18,069,428 19,326,692 19,369,318 17,830,753 19,813,455 19,957,419 20,117,490 22,530,622 17,121,584 21,562,267 26,747,489 27,733,769 28,267,605 27,987,308
% de Pol en caña 12.5 12.7 12.78 12.7 13.81 13.72 13.55 13.43 13.47 13.67 13.41 13.27 13.11 13.76 12.48 12.83 12.84 12.73 12.39 12.79 12.43
Pérdidas de azúcar (%) 19.60 18.70 21.10 19.80 17.00 16.80 16.49 16.37 16.78 15.35 14.78 16.85 17.73 17.37 17.14 14.96 18.23 18.03 16.44 17.48 18.55
Pérdidas en miel final 9.5 9.4 9.4 8.6 7.8 7.5 7.83 8.09 8.61 8.13 7.73 7.24 7.79 8.94 9.10 7.37 8.63 8.68 8.13 9.30 9.92
Pérdidas en cachaza 0.8 0.6 0.7 1.7 0.9 0.8 0.66 0.65 0.64 0.46 0.57 0.54 0.60 0.53 0.66 0.58 0.62 0.59 0.60 0.51 0.61
Pérdidas en bagazo 5.4 5.4 5.8 5.3 5 4.8 4.84 4.54 4.4 3.9 3.9 4.05 4.10 4.26 4.13 3.65 4.08 4.31 4.14 4.29 4.12
Pérdidas indeterminadas 3.9 3.3 5.2 4.2 3.3 3.7 3.16 3.09 3.13 2.8 2.59 5.01 5.24 3.65 3.25 3.36 4.90 4.45 3.57 3.38 3.90
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
9.5 9.4 9.4 8.6 7.8 7.5 7.83 8.09 8.61 8.13 7.73 7.24 7.798.94 9.10
7.378.63 8.68 8.13
9.30 9.92
5.4 5.4 5.85.3
5 4.8 4.84 4.544.4
3.9 3.9 4.054.10
4.26 4.13
3.65
4.08 4.314.14
4.294.12
3.9 3.35.2
4.2
3.3 3.7 3.16 3.09 3.13
2.82.59
5.015.24
3.65 3.25
3.36
4.90 4.45
3.57
3.383.90
0.8 0.6
0.71.7
0.9 0.8 0.660.65
0.64
0.460.57
0.540.60 0.53
0.66
0.58
0.62 0.59
0.60 0.510.61
0
2.5
5
7.5
10
12.5
15
17.5
20
22.5
%
ZAFRAS
PERDIDAS DE AZUCAR EN PORCENTAJE
Pérdidas en miel final Pérdidas en bagazo Pérdidas indeterminadas Pérdidas en cachaza
70
90
110
130
150
170
190
210
230
250
IND
ICES
NUMERO INDICES PARA VARIABLES DE PRODUCTIVIDADÁrea Azúcar total Caña molida Pol Lbs/TC Pérdidas azucar
18
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
9.5 9.4 9.4 8.6 7.8 7.5 7.83 8.09 8.61 8.13 7.73 7.24 7.798.94 9.10
7.378.63 8.68 8.13
9.30 9.92
5.4 5.4 5.8
5.35 4.8 4.84 4.54
4.43.9 3.9 4.05
4.10
4.26 4.13
3.65
4.08 4.314.14
4.294.12
3.9 3.35.2
4.2
3.3 3.7 3.16 3.09 3.13
2.82.59
5.015.24
3.65 3.25
3.36
4.90 4.45
3.57
3.383.90
0.8 0.6
0.71.7
0.9 0.8 0.660.65
0.64
0.460.57
0.540.60 0.53
0.66
0.58
0.62 0.59
0.60 0.510.61
0
2.5
5
7.5
10
12.5
15
17.5
20
22.5
%
ZAFRAS
PERDIDAS DE AZUCAR EN PORCENTAJE
Pérdidas en miel final Pérdidas en bagazo Pérdidas indeterminadas Pérdidas en cachaza
9.5
0.8
5.4
3.9
ZAFRA 1995/96
Pérdidas en miel final
Pérdidas en cachaza
Pérdidas en bagazo
Pérdidas indeterminadas
9.92
0.61
4.12
3.90
ZAFRA 2015/2016 Pérdidas en miel final Pérdidas en cachaza
Pérdidas en bagazo Pérdidas indeterminadas
9.5
0.8
5.4
3.9
ZAFRA 1995/96
Pérdidas en miel final Pérdidas en cachaza Pérdidas en bagazo Pérdidas indeterminadas
19
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008
1 Caña molida tons. 67,578 69,713 78,016 66,843 57,469 64,489 73,068 68,145 38,727 35,482 37,667 38,847 36,366
2 Pol % caña en Precorte 18 0
3 Pol % caña en ingenio 12.56 13.7 14.18 13.43 14.87 16.08 15.15 14.89 14.50 14.02 14.23 13.38 13.46
4 Producción en qq 136,345 137,278 161,273 120,796 121,045 136,071 148,365 150,533 75,269 66,700 75,915 73,929 65,257
5 Jugo Primario
5.1 Brix 18.63 18.58 18.56 18.41 19.52 18.66 18.98 18.81 18.7 18.04 19.28 18.13 17.75
5.2 Pol 15.27 15.67 15.95 15.83 17.05 16.08 16.34 16.1 15.72 14.85 16.37 15.48 15.3
5.3 Pureza 81.98 84.32 85.94 85.98 87.34 86.17 86.1 85.86 84.07 82.31 84.92 85.38 86.21
6 Jugo Diluido
6.1 Brix 16.37 15.62 16.07 16.76 17.96 16.32 16.99 17.06 16.51 16.43 18.83 16.01 17.04
6.2 Pol 13.05 12.85 13.58 14.1 15.38 13.76 14.17 14.06 13.52 13.28 13.89 13.29 13.23
6.3 Pureza 79.76 82.29 84.5 84.17 85.65 84.27 83.41 82.41 81.89 80.78 82.58 83.05 84.21
7 Jugo Residual
7.1 Brix 6.53 6.73 8.48 11.39 14.03 10.8 13.84 13.27 11.58 7.13 6.25 6.01 7.52
7.2 Pol 5.26 5.38 6.84 9.2 11.55 8.66 11.2 10.65 9.15 5.56 4.94 4.48 5.7
7.3 Pureza 80.48 79.98 80.66 80.74 82.28 80.12 80.91 80.24 78.98 78.00 79.00 74.62 75.76
8 Fibra % en caña 14.87 12.53 13.54 13.41 13.13 13.93 13.41 13.25 12.92 12.91 12.17 13.43 12.6
9 Fibra en caña analítica
10 Pol % Bagazo 3.17 4.26 4.01 5.68 6.82 5.94 7.47 6.6 6.69 5.17 5.28 4.85 4.83
11 % de humedad en bagazo 50.3 49.45 51.62 48.38 48 49.06 48.42 46.62 48.32 50.65 48.47 51.84 51.75
13 Imbibición % caña 20.85 25.12 20.83 13.46 13.42 14.71 5.18 6.31 8.23 16.12 17.14 17.23 21.14
14 Imbibición % fibra 102.21 105.59 38.67 47.62 63.71 124.84 140.82 128.33 167.79
15 Extracción de sacarosa(%) 90.6 91.38 56.22 85.69 84.38 86.7 86.4 89.27 89.79 89.07 89.57
16 Razón de Molienda (TC/h) 30.5 28.4 30.59 29 28.89 28.44 25.84 33.49 34.46 31.75 29.91
17 Razon Molienda (Real/Prog) 692.36 826.80 622.05
18 Cachaza % caña 4.65 7.25 4.61 4.07 6.19 6.13 7.18 5.6 6.99 7.93 9.76 6.71 4.98
19 Pol % en Cachaza 2.39 3.51 2.6 4.32 6.26 2.81 3.53 3.57 4.48 5.08 6.37 4.23 4.85
20 Brix de la meladura 56.07 59.62 57.49 56.42 56.91 52.88 51.24 51.35 65.44 60.79 52.01 56.52
21 Brix meladura clarificada 51.24 0
22 Masa de primera
22.1 Brix 91.89 91.97 93.69 91.83 90.62 90.68 90.86 91.91 92.62 92.7 93.17 92.41 92.25
22.2 Pol 77.11 80.39 78.73 77.65 79.45 78.61 77.8 78.91 78.18 77.5 79.76 77.49 78.85
22.3 Pureza 83.92 87.41 84.03 84.56 87.67 86.68 85.73 85.86 84.41 83.60 85.80 83.86 85.49
22.4 Volumen ton (P3/ton)
23 Masa de segunda
23.1 Brix 92.09 93.02 93.34 93.42 92.18 91.35 92.3 93.85 93.4 92.87 93.13 93.03 93.65
23.2 Pol 66.58 69.32 65.43 66.78 68.92 62.7 69.77 70.64 69.66 65.56 69.54 67.41 70.42
23.3 Pureza 72.3 74.52 70.1 71.48 74.71 68.64 75.58 75.27 74.58 70.59 74.67 72.46 73.46
23.4 Vol ton (P3/ton)
24 Masa tercera
24.1 Brix 96.41 95.03 96.87 95.56 95.26 94.9 94.58 96.35 96.7 96.73 97.31 95.12 95.9
24.2 Pol 55.33 56.48 55.56 56.79 56.53 55 54.75 57.49 53.99 55.57 59.09 56.19 55.06
24.3 Pureza 57.39 59.43 57.35 59.44 59.34 57.95 57.89 59.67 55.83 57.44 60.72 59.07 57.43
24.4 Vol ton (P3/ton)
25 Miel Final
25.1 Brix 82.78 85.91 86.03 84.17 78.63 79.55 79.69 79.48 81.47 83.28 84.42 85.16 84.93
25.2 Pol 32.93 38.1 33.97 36.87 34.44 34.35 34.36 35.3 36.31 35.01 39.33 37.25 35
25.3 Pureza 39.79 44.46 39.49 43.81 43.77 43.18 43.12 44.42 44.57 42.03 46.56 43.75 41.21
25.4 Miel final (gal/TC) 6.58 6.45 5.2 7.13 5.62 7.36 7.25 5.59 5.51 5.42 5.04 6.82 7.8
25.5 Capacidad almacenaje (gls.) 200,000 209,960 200,000 200,000 200,000 200,000 200,000 200,000 200,000 200,000 206,770
26 Azúcar blanco estándar
26.1 Producción en qq 104,373 94,213 109,327 88,062 120,264 106,967 131,959 130,132 73,515 63783 66104 71662 62257
26.2 Porcentaje de la producción 76.55 67.66 67.79 72.9 99.38 78.61 88.94 86.44 97.67 95.63 87.08 96.93 95.40
26.3 Pol 99.53 99.69 99.59 99.4 99.47 99.48 99.49 99.58 99.52 99.44 99.44 99.51 99.52
26.4 Color 155 332 269 221 229 224 254 267 255 245 248
26.5 % de humedad 0.26 0.17 0.15 0.1 0.1 0.08 0.08 0.09 0.08 0.05 0.009
27 Azúcar refino local
27.1 Producción en qq
27.2 Porcentaje de la producción
27.3 Pol
27.4 Color
27.5 % de humedad
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2007/08, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO SANTA TERESA
HOJA 1
20
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008
28 Azúcar morena
28.1 Producción en qq
28.2 Porcentaje de la producción
28.3 Pol
28.4 Color
28.5 % de humedad
29 Azúcar crudo
29.1 Producción en qq 31,972 43,065 51,950 32,734 751 29,103 16,407 20,401 1,755 2,917 9,811 2,267 3,000
29.2 Porcentaje de la producción 23.45 31.37 32.21 27 0.62 21.39 11.08 13.56 2.33 4.37 12.92 3.07 4.60
29.3 Pol 97.65 97.75 98.33 98.69 98.4 98.86 98.93 99.06 99.02 98.97 99.24 99.12 98.69
29.4 Color 530 492.1 523 455 498 457 462 573 542.67 497
29.5 % de humedad 2.08 0.91 0.24 0.25 0.27 0.28 0.18 0.21 0.16 0.10 0.17 0.13
30 Azúcar refino exportación
30.1 Producción en qq
30.2 Porcentaje de la producción
30.3 Pol
30.4 Color
30.5 % de humedad
Capacidad de almacena-
miento azúcar (qq)
31.1 Granel en (qq)
31.2 Envasado en (qq) 73,000 72,000 75,000 75,000 75,000 75,000 70,000 70,000 60,000
32 Pérdida azúcar (lbs/TC) 66.33 73.6 76.6 87.8 105.2 82.4 101.4 99.8 97.2 4.67 84.8 78 81.95
32.1 Miel final (lbs/ton caña) 29.58 29.6 22.2 32.4 30.8 28.8 37.6 34 29.2 1.3 28.4 34 32.97
32.2 Cachaza (lbs/ton caña) 1.58 4.8 4 3.6 7.8 3.6 5.4 3.2 6.6 0.42 13.2 6.4 4.98
32.3 Bagazo (lbs/ton caña) 20.77 23.2 24.4 34.4 40.8 38 47.4 39.2 39.8 1.56 28.6 29.8 28
32.4 Indeterminado (lbs/ton caña) 14.4 16 26 17.4 25.8 12 11 23.4 21.6 1.39 14.6 7.8 16
33 Rendimiento en lbs/ton caña 201.76 196.92 207 180.72 211 194.12 203.05 203.23 194.35 187.97 202 190.31 179.45
34 Rend BASE 96 POL lbs/TC 208.25 223.99 213.58 207.6 218.17 218.36 228.60 228.98 218.97 211.60 209 197.248385 195.95
35 Wintery Carp 91 92.54 101.4 90.48 92.8
36 BHE 78.42 92 8.29 80
37 BHR 72.39 199.8
38 Overall Recovery (O. R.) 67 66.58 70.16 9.47
39 %Rec. Casa de Coc 61.65
40 %Rec. Total 81.56 72.41
41 Tiempo perdido(%)horas 44.99 51.54 65.62 83.49 57.68 76.83 100.01 83.62 59.94 62.22 53.52 63.35 60.16
41.1 Tiempo Total (%) horas 27.87 25.77 30.2 42.37 37.55 39.81 38.57 32.79 31.85 23.79 20.68 20.9 20.85
41.2 Tiempo Habil (%) horas 10.4 28.50 23.24 23.96 20.72 14.60 18.75 22.23
41.3 Falta de caña (%) horas 3.41 9.1 19.78 1.2 6.28 3.27 3.76 2.15 3.08 0.67 2.15 4.92
41.4 Ingenio (%) horas 11 21.62 20.42 18.52 5.6 27.68 25.23 19.66 13.86 14.6 18.75 10.66
41.5 Molinos (%) horas 2.71 4.15 5.90 2.82 2.93 3.06 4.44 4.17 1.98 0.77 2.97 2.8 1.5
42 Ton Cachaza Aplic Campo 3,953 5,246 4,148 2,707 2814 3676 2607 100%
43 Ton Cenizas Aplic Campo 516 280 2,222 144 136 132 162 100%
44 No. Calderas 2 2 2 2 3 3 1 1 1
Calderas con separadores
de solidos en Gases
46 m3 de H20 por TC 2.54 17.29 17.29 17.29 9.46 22.61 0.25
m3 de H2O tratada al
final del proceso
Utiliza Subacetato de plomo
como clarificante
49 Días de zafra 128 125 160 141 126 154 157.84 149 84 58 64 64 64
Días hábiles programados
para moler
51 Días de molienda efectiva 112 115 112 126 68 55 51 51 61
52 Fecha de inicio de zafra 15-11-95 12-11-96 11-11-97 08-01-99 10-12-99 22-11-00 11-11-01 11-11-02 26-01-04 15-01-05 26-01-06 26-01-07 10-01-08
53 Fecha de finalización de zafra 21-03-96 16-03-97 20-04-98 28-05-99 13-04-00 24-04-01 18-04-02 14-04-03 20-04-04 13-03-05 30-03-06 31-03-07 13-03-08
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2007/08, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO SANTA TERESA
HOJA 2
31
80,000 72,600 75,000 73,000 72,000 75,000 75,000 75,000 75,000 70000 70,000 60,000
45
1 2 2 2 3 1 1 1 1
47
0 0
48
si no no no no no no no no
50
117 118 62 60126 60 60 55
21
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006
1 Caña molida tons. 23,929 23,896 23,890 35,418 36,660
2 Pol % caña en Precorte
3 Pol % caña en ingenio 13 16.45
4 Producción en qq 43,805 44,447 44,859 57,318 70,759
5 Jugo Primario
5.1 Brix 21.84 22.4 19.21
5.2 Pol 18.31 20.384 16.45
5.3 Pureza 88.85 91 85.63
6 Jugo Diluido
6.1 Brix 18.63 20.1 17.24
6.2 Pol 16.27 17.77 14.82
6.3 Pureza 87.31 88.4 83.96
7 Jugo Residual
7.1 Brix 13.33 17.7 9.81
7.2 Pol 11.35 14.00 7.11
7.3 Pureza 85.08 79.1 72.47
8 Fibra % en caña 11.51
9 Fibra en caña analítica
10 Pol % Bagazo 3.34 3.1
11 % de humedad en bagazo 50.18
13 Imbibición % caña 11.87
14 Imbibición % fibra
15 Extracción de sacarosa(%)
16 Razón de Molienda (TC/h) 331.89 379 16.42
17 Razon Molienda (Real/Prog) 394.19
18 Cachaza % caña
19 Pol % en Cachaza 2.24 9.82
20 Brix de la meladura 50.91 59
21 Brix meladura clarificada
22 Masa de primera
22.1 Brix 88.35 92 92.5
22.2 Pol 72.58 81.88 79.16
22.3 Pureza 82.93 89 85.57
22.4 Volumen ton (P3/ton)
23 Masa de segunda
23.1 Brix 90.01 93 93.1
23.2 Pol 65.82 66.96 66.84
23.3 Pureza 73.02 72 71.79
23.4 Vol ton (P3/ton)
24 Masa tercera
24.1 Brix 89.85 94 96.11
24.2 Pol 57.01 56.4 57.41
24.3 Pureza 63.35 60 59.73
24.4 Vol ton (P3/ton)
25 Miel Final
25.1 Brix 82.58 89 85.28
25.2 Pol 35.88 34.71 33.17
25.3 Pureza 43.98 39 39.89
25.4 Miel final (gal/TC) 5.8 6.4 5.4 5.52
25.5 Capacidad almacenaje (gls.) 35,000 30,000
26 Azúcar blanco estándar
26.1 Producción en qq 32,219 36,447 51,604 69,346
26.2 Porcentaje de la producción 73.55 83 90.03 98
26.3 Pol 99.45 99.5 99.45
26.4 Color 250 200
26.5 % de humedad
27 Azúcar refino local
27.1 Producción en qq
27.2 Porcentaje de la producción
27.3 Pol
27.4 Color
27.5 % de humedad
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2005/06, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO LA SONRISA
HOJA 1
22
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2008-2009 2009-2010
28 Azúcar morena
28.1 Producción en qq
28.2 Porcentaje de la producción 0.37
28.3 Pol
28.4 Color
28.5 % de humedad
29 Azúcar crudo
29.1 Producción en qq 11585.99 8000 5500.21 1413.04
29.2 Porcentaje de la producción 26.45 17 9.59 2
29.3 Pol 98.43 98 98.1
29.4 Color
29.5 % de humedad
30 Azúcar refino exportación
30.1 Producción en qq
30.2 Porcentaje de la producción
30.3 Pol
30.4 Color
30.5 % de humedad
Capacidad de almacena-
miento azúcar (qq) 50000 30000
31.1 Granel en (qq)
31.2 Envasado en (qq)
32 Pérdida azúcar (lbs/TC) 23.32
32.1 Miel final (lbs/ton caña) 9.3
32.2 Cachaza (lbs/ton caña) 7.44
32.3 Bagazo (lbs/ton caña) 5.58
32.4 Indeterminado (lbs/ton caña) 1
33 Rendimiento en lbs/ton caña 183.05 186 162 193.01
34 Rend BASE 96 POL lbs/TC 192.26
35 Wintery Carp
36 BHE
37 BHR
38 Overall Recovery (O. R.)
39 %Rec. Casa de Coc
40 %Rec. Total 70.99
41 Tiempo perdido(%)horas
41.1 Tiempo Total (%) horas 23 20.53
41.2 Tiempo Habil (%) horas 24.15
41.3 Falta de caña (%) horas 7.07
41.4 Ingenio (%) horas 10 17.09
41.5 Molinos (%) horas 8 3.3
42 Ton Cachaza Aplic Campo
43 Ton Cachaza Aplic Campo
44 No. Calderas 2
Calderas con separadores
de solidos en Gases
46 m3 de H20 por TC
m3 de H2O tratada al
final del proceso
Utiliza Subacetato de plomo
como clarificante
49 Días de zafra 90 72 102 120
Días hábiles programados
para moler
51 Días de molienda efectiva 94
52 Fecha de inicio de zafra 15-01-96 08-01-97 13-01-99 27-11-00
53 Fecha de finalización de zafra 21-04-96 21-03-97 23-05-99 26-3-01
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2005/06, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO LA SONRISA
HOJA 2
31
45
47
si
50
102
48
23
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
1 Caña molida tons. 1,405,570 1,777,240 2,003,759 1,685,718 1,452,153 1,596,044 1,820,487 1,673,789 1,929,461 1,985,780 1,721,377 2,156,210 1,978,064 2,537,576 2,943,358 2,596,979 3,106,035 3,161,470 3,117,451 3,286,270 3,325,709
2 Pol % caña en Precorte 14.37 16.06 16.01 15.16 15.44 14.88 14.25 14.11 14.04 13.87 14.05 14.37 13.99
3 Pol % caña en ingenio 13.39 13.02 13.21 12.99 13.40 12.89
4 Pol % caña Industrial 13.28 12.90 12.83 12.76 14.31 13.68 14.12 13.59 13.52 13.66 13.19 13.48 13.64 13.86 13.18 13.39 13.02 13.21 12.99 13.40 12.89
5 Producción en qq 3,035,697 3,723,902 4,183,800 3,501,762 3,643,903 3,782,606 4,289,736 3,875,634 4,446,869 4,644,064 3,844,144 4,837,949 4,390,828 5,758,991 6,677,580 5,962,963 6,734,585 6,854,173 6,650,446 7,383,579 7,178,419
6 Jugo Primario
6.1 Brix 17.18 17.17 17.24 16.94 18.79 18.11 18.32 18.24 17.78 18.10 17.29 18.79 18.70 19.25 18.56 18.45 17.97 18.10 17.95 18.50 18.21
6.2 Pol 14.93 15.02 15.04 14.92 17.04 16.23 16.45 16.17 15.83 16.05 15.43 16.57 16.48 16.77 16.11 16.08 15.59 15.67 15.55 16.05 15.55
6.3 Pureza 86.93 87.48 87.19 88.11 90.68 89.65 89.79 88.64 89.01 88.70 89.22 88.19 88.11 87.13 86.80 87.19 86.77 86.58 86.63 86.78 85.40
6.4 % AR 0.7 0.7 0.71 0.8 0.8 0.8 0.85
7 Jugo Diluido
7.1 Brix 14.57 14.42 14.71 14.52 15.40 14.88 10.02 14.97 15.15 14.64 14.40 14.93 15.47 15.70 15.23 15.33 15.07 15.78 14.87 15.01 14.78
7.2 Pol 12.56 12.56 13.74 12.66 13.84 13.23 13.39 13.18 13.35 12.97 12.73 13.10 12.92 13.47 13.00 13.14 12.88 13.27 12.87 12.84 12.32
7.3 Pureza 86.21 87.13 86.61 87.15 89.88 88.93 89.16 88.09 88.12 88.54 88.42 87.69 83.53 85.78 85.34 85.72 85.44 84.07 86.32 85.51 83.38
7.4 % AR 0.65 0.49 0.61 0.68 0.71 0.71 0.83
8 Jugo Residual
8.1 Brix 2.99 3.13 3.97 3.18 2.40 2.32 2.48 3.01 2.95 2.29 2.06 2.28 1.51 2.09 1.72 1.65 1.70 2.59 2.53 1.70 1.89
8.2 Pol 2.32 2.46 3.11 2.59 1.99 1.89 2.01 2.48 2.38 1.89 1.62 1.86 1.25 1.65 1.28 1.28 1.33 2.05 2.04 1.36 1.48
8.3 Pureza 77.35 78.57 78.46 81.47 82.65 81.49 81.22 82.40 80.87 82.29 78.71 81.39 82.38 78.73 74.49 77.52 78.93 79.18 80.56 79.91 78.49
9 Jugo normal
9.1 Brix 18.01 17.89 17.43 17.56 17.41 17.94 17.66
9.2 Pol 15.37 15.34 14.90 14.77 15.03 15.47 15.05
9.3 Pureza 85.34 85.72 85.49 84.12 86.32 86.2 85.23
10 Jugo Clarificado
10.1 Brix 13.90 13.54
10.2 Pol 11.83 11.35
10.3 Pureza 85.08 83.82
11 Fibra % en caña 12.70 12.96 12.73 13.03 13.05 12.47 13.64 12.87 12.52 12.18 11.99 13.43 12.94 12.86 13.05 13.16 12.82 12.40 12.96 12.83 13.47
12 Pol % Bagazo 2.55 2.50 2.45 2.06 1.66 1.66 1.66 1.69 1.91 1.98 1.81 1.79 1.79 1.51 1.69 1.66 1.83 2.08 2.06 1.82 1.80
13 % de humedad en bagazo 48.38 50.19 50.93 51.38 50.42 50.31 50.57 51.54 50.87 51.53 51.03 50.94 50.70 51.90 50.53 51.45 51.48 51.28 50.95 50.90 51.46
14 Imbibición % caña 26.68 23.00 23.85 27.61 26.84 29.09 27.34 24.21 27.75 25.63 27.70 29.21 26.66 25.48 26.65 24.88 22.22 24.02 26.68 27.57
15 Imbibición % fibra 211.65 211.27 213.24 212.43 193.33 228.4 213.72 206.26 226.08 207.97 195.28 202.45 194.00 179.18 185.28 207.94 204.62
16 Extracción de sacarosa(%) 100.58 94.65 94.70 96.82 96.76 96.66 96.21 96.17 96.46 96.19 96.53 96.37 96.46 96.49 96.09 95.77 95.71 96.27 95.93
17 Razón de Molienda (TC/h) 428.37 480.80 544.73 536.42 525.36 553.45 536.20 545.44 539.04 534.95 542.92 744.77 791.67 19000.00 750.00 750.00 750.00 750.00 875.00
18 Razon Molienda (Real/Prog) 0.98 0.92 0.93 0.99 104.73 103.50 102.71 104.24 94.08 806.22 19101.23 741.44 744.23 819.32 828.10 833.69
19 Cachaza % caña 3.32 3.08 2.93 3.43 3.62 3.34 4.11 3.90 4.14 4.36 4.82 4.43 3.61 3.35 3.62 3.78 3.64 2.65 2.52 2.46 2.69
20 Pol % en Cachaza 2.73 1.53 1.49 3.87 2.82 1.62 2.31 2.48 2.19 1.42 2.52 1.48 2.27 2.11 2.46 2.78 2.23 2.55 2.61 1.94 1.68
21 Meladura
21.1 Brix de la meladura 61.59 62.59 61.54 61.06 62.43 64.33 63.31 62.38 58.98 63.16 62.63 62.72 63.64 62.41 64.17 64.71 65.25 63.55 62.44
21.2 Pol 53.76 52.20
21.3 Pureza 84.59 83.60
21.4 Color 11616 11956.00
21.5 Turbidez 5120 5115.00
22 Meladura Clarificada
22.1 Brix meladura clarificada 56.74 61.25 61.43 62.12 62.88 61.67 63.57 64.03 63.72 62.65 61.48
22.2 Pol 52.95 51.38
22.3 Pureza 84.53 83.56
22.4 Color 11,338 11,932
22.5 Trubidez 2,017 2,240
23 Masa de primera
23.1 Brix 91.48 91.70 92.31 91.97 91.82 92.26 92.43 92.46 92.00 91.84 91.75 91.85 91.89 91.63 91.96 91.94 92.06 92.11 91.82 91.83 91.39
23.2 Pol 79.68 80.75 80.10 80.53 80.99 81.23 81.26 82.08 82.36 81.54 81.60 80.71 80.55 79.82 79.52 80.07 79.00 79.33 79.43 79.92 78.94
23.2 Pureza 87.10 88.06 86.78 87.56 88.20 88.03 87.91 88.78 89.52 88.78 88.94 87.88 87.66 87.11 86.47 87.09 85.82 86.13 86.50 87.03 86.38
24 Masa de segunda
24.1 Brix 92.61 93.01 93.81 92.66 92.12 93.45 93.40 92.81 92.82 93.35 93.10 93.13 93.31 92.90 92.85 94.08 94.17 93.77 94.19 93.86 94.25
24.2 Pol 67.76 69.63 67.27 68.31 69.60 69.11 68.50 70.01 72.35 71.14 71.84 70.62 7032.00 69.67 67.99 69.44 67.64 67.14 68.18 69.37 68.18
24.3 Pureza 73.17 74.86 71.71 73.72 74.74 73.95 73.34 75.43 77.95 76.21 77.16 75.83 75.36 75.00 73.23 73.81 71.82 71.60 72.39 73.91 72.34
25 Masa tercera
25.1 Brix 95.90 96.96 97.98 96.50 97.03 98.17 99.30 99.22 98.10 97.51 98.05 98.31 98.56 97.45 96.10 96.43 96.14 96.26 96.29 96.13 96.11
25.2 Pol 54.37 55.97 54.47 56.50 57.60 56.47 56.22 58.85 59.93 57.48 59.28 58.13 58.59 57.70 54.65 53.46 50.12 50.13 49.52 53.30 53.53
25.3 Pureza 56.70 57.73 55.63 58.55 59.36 57.52 56.61 59.31 61.09 58.95 60.47 59.13 59.45 59.20 86.87 55.43 52.13 52.08 51.43 55.45 55.70
26 Magma B
26.1 Brix 90.04 89.80
26.2 Pol 82.98 83.17
26.3 Pureza 92.16 92.62
27 Magma C
27.1 Brix 90.41 90.21
27.2 Pol 74.33 73.69
27.3 Pureza 82.21 81.69
28 Miel Final
28.1 Brix 88.65 90.28 91.97 92.80 88.51 85.63 84.18 86.47 87.36 83.91 85.74 85.89 85.16 85.51 86.36 86.96 83.88 84.63 84.54 86.79 86.50
28.2 Pol 28.93 31.84 32.04 33.77 29.76 29.04 29.50 31.27 28.69 30.54 29.18 30.29 34.09 29.94 30.01 29.67 30.46 31.10 30.48 29.11
28.3 Pureza 32.63 35.26 34.83 38.16 34.75 34.49 34.12 35.79 34.19 35.63 33.97 35.57 39.86 34.67 34.51 35.38 36.01 36.79 35.12 33.65
28.4 % AR 16.32 15.75 16.61 17.29 15.25 16.82 17.30
29 Miel final (gal/TC) 7.12 6.18 5.92 4.86 5.38 5.73 5.13 5.47 5.98 5.45 6.50 6.49 6.87 6.33 6.06 6.96 6.74 6.70 6.51 6.80
30 Capacidad almacenaje (gls.) 80,000 9,389,338 1,500,000 1,500,000 1,500,000 1,500,000 1,500,000 1,500,000 1,500,000 1,500,000 1,500,000 1,500,000 1,500,000 1,900,000 3,900,000 3,900,000 3,900,000 3,600,000
31 Azúcar blanco estándar
31.1 Producción en qq 630,682 1,048,121 567,140 707,085 705,111 739,332 920,272 870,053 1,329,335 1,318,072 1,358,203 1,727,813 1,727,813 1,646,280 2,384,887 1,829,875 2,137,519 2,008,615 1,946,538 2,205,319 2,075,957
31.2 Porcentaje de la producción 20.77 28.15 13.55 20.19 19.35 19.55 21.45 22.45 29.89 28.38 31.05 35.71 40.82 28.59 35.71 30.69 31.74 0.29 29.27 29.87 28.92
31.3 Pol 99.73 99.65 99.60 99.55 99.52 99.56 99.56 99.68 99.64 99.64 99.73 99.69 99.72 99.72 99.67 99.67 99.66 99.64 99.69 99.69 99.74
31.4 Color 221.88 193.89 293.90 276.29 247.05 253.92 216.51 176.70 178.33 179.33 172.87 166.58 157.71 193.74 196.12 197.33 202.54 198.13 185.95 201.23 203.87
31.5 % de humedad 0.05 0.05 0.04 0.03 0.05 0.04 0.04 0.05 0.03 0.033 0.03 0.04 0.03 0.037 0.037 0.03 0.04 0.0356 0.029 0.025 0.03
32 Azúcar refino local
32.1 Producción en qq 304,932 1,191,733 2,308,281 2,380,650 2,623,168 2,592,538
32.2 Porcentaje de la producción 8.71 17.70 0.34 35.80 35.53 36.12
32.3 Pol 99.67 99.91 99.92 99.93 99.95 99.94
32.4 Color 231.25 27.96 32.53 33.86 33.97 36.39
32.5 % de humedad 0.03 0.03 0.02 0.02 0.02 0.02
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO LA UNIÓN
HOJA 1
24
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
33 Azúcar morena
33.1 Producción en qq 798.91 164,732.61 43,863.04
33.2 Porcentaje de la producción 0.02 4.29 0.59
33.3 Pol 99.48 99.08 99.48
33.4 Color 460.02 1298.00 1035.97
33.5 % de humedad 0.05 0.09 0.05
34 Azúcar crudo
34.1 Producción en qq 2,405,014.00 2,675,782.00 3,616,660.00 2,488,947.00 2,938,792.00 3,043,274.00 3,369,464.00 3,005,582.00 3,117,534.00 3,325,992.31 2,485,940.87 3,110,136.00 2,598,288.08 4,112,710.94 4,292,962.62 4,133,087.89 3,405,333.45 2,537,276.96 2,323,258.48 2,511,229.04 2,509,923.53
34.2 Porcentaje de la producción 79.23 71.85 86.44 71.08 80.65 80.45 78.55 77.55 70.11 71.62 64.67 64.28 59.18 71.41 64.29 69.31 50.56 0.37 34.93 34.01 34.96
34.3 Pol 98.94 99.19 99.84 98.98 98.68 99.03 98.84 99.03 98.89 98.84 98.90 98.97 99.06 98.99 98.94 98.96 98.99 99.04 98.75 99.14 99.22
34.4 Color 809.50 1107.00 1472.00 1138.00 1450.19 1534.20 1214.00 1181.00 1338.71 1605.30 1444.10 1012.89 972.64 1624.93 711.87 792.43
34.5 % de humedad 0.14 0.10 0.13 0.11 0.13 0.09 0.14 0.19 0.29 0.26 0.20 0.23 0.19 0.23 0.24 0.25 0.24 0.30 0.35 0.23 0.22
35 HTM
35.1 Producción total (galones)
35.2 HTM Azúcar equivalente (qq)
35.3 Porcentaje de la producción
36 Trash
36.1 % trash caña total 5.17 6.94
36.2 % trash vegetal 4.31 6.06
36.3 % trash mineral 0.68 0.88
36.4 % basura en caña (limpieza en seco) 1.15 1.27
37Capacidad de almacenamiento
azúcar (qq) 2,370,000 2,370,000 2,310,000 1,600,000 2,570,000 2,570,000 2,350,000 2,350,000 2,350,000 2,350,000 2,350,000 2,350,000 2,438,261 2,964,200 2,964,200 3,075,552 3,078,261 3,078,261
37.1 Granel en (qq) 1,500,000.00 1,760,000.00 1,000,000.00 1,850,000.00 1,850,000.00 1,600,000.00 1,600,000.00 1,600,000.00 1,600,000.00 1,600,000.00 1,600,000.00 1,460,000.00 1,619,200.00 1,619,200.00 1,251,072.00 1,652,174.00 1,652,174.00
37.2 Envasado en (qq) 600,000.00 550,000.00 600,000.00 720,000.00 720,000.00 750,000.00 750,000.00 750,000.00 750,000.00 750,000.00 750,000.00 978,260.87 1,345,000.00 1,345,000.00 1,824,480.00 1,426,087.00 1,426,087.00
38 Pérdida azúcar (lbs/TC) 51.51 50.02 50.07 47.53 38.26 38.58 44.89 42.23 41.88 41.49 41.49 47.03 52.34 52.04 38.63 40.06 45.09 49.44 46.47 44.26 42.83
38.1 Miel final (lbs/ton caña) 23.81 24.42 23.59 22.87 20.00 19.30 19.97 18.30 20.59 20.36 20.36 22.72 23.36 27.87 22.64 21.81 24.41 24.35 24.72 23.78 23.70
38.2 Cachaza (lbs/ton caña) 1.82 0.96 0.87 2.66 2.00 1.11 1.90 1.93 1.81 1.24 1.24 1.31 1.63 1.41 1.78 2.10 1.62 1.35 1.31 0.96 0.91
38.3 Bagazo (lbs/ton caña) 13.31 13.79 13.60 11.65 9.12 8.85 9.58 9.35 10.25 10.45 10.45 10.29 9.46 10.07 9.32 9.41 10.18 11.18 11.51 9.99 10.48
38.4 Indeterminado (lbs/ton caña) 12.57 10.85 12.01 10.35 7.14 9.32 13.44 12.65 9.23 9.44 9.44 12.71 17.89 12.69 4.89 6.74 8.88 12.56 8.93 9.53 7.74
38.5 Perdidas en patio caña (lb/ton caña)
39 Rendimiento en lbs/ton caña 215.98 209.53 208.80 207.73 250.93 237.00 235.64 231.55 230.47 233.87 223.32 224.37 221.98 226.95 226.87 229.61 216.82 216.80 213.33 224.68 215.85
40 Rend BASE 96 POL lbs/TC 223.13 215.84 215.21 214.23 258.37 244.73 243.01 239.21 237.95 241.35 230.69 231.92 229.67 234.51 234.43 237.22 224.24 224.32 221.26 233.09 224.02
41 Recuperación normal 14.76 15.43 14.55 14.68 14.19 14.53 14.34
42 Recuperación normal base 96 76.28 79.72 75.25 75.91 73.60 75.36 74.41
43 Recuperación total 85.35 85.04 80.87 81.13 82.05 83.49 83.39
44 Recuperación total base 96 88.91 88.58 86.84 93.99 85.87 86.72 86.86
45 Wintery Carp 95.50 95.02 95.14 94.59 94.61 94.82 94.76 94.39 92.12 93.37
46 BHE 93.71 93.42 91.29 92.48 92.84 93.00 91.83 90.94 90.88 98.31
47 BHR
48 Overall Recovery (O. R.) 86.64 85.89 83.86 84.50 84.81 83.94 82.56 80.81 81.22
49 Tiempo perdido(%)horas 24.97 16.02 20.65 16.96 19.42 15.19 6.48 17.92 16.14 12.94 11.09 13.20 19.06 24.18 21.17 14.34 25.70 21.76 31.36 33.79 33.94
49.1 Tiempo Total (%) horas 13.87 7.36 10.49 8.35 5.87 4.42 9.09 7.34 9.92 8.65 12.05
49.2 Tiempo Habil (%) horas 6.23 6.15 8.15 7.33 5.78 4.96 5.65 8.55 10.71 11.04 7.51 9.09 7.34 9.92 9.14 12.05
49.3 Falta de caña (%) horas 4.13 4.38 0.73 1.06 0.60 2.02 3.04 2.44 2.19 1.59 3.58 1.57
49.4 Ingenio (%) horas 4.68 5.86 7.87 3.37 5.50 5.09 6.13 4.29 3.34 2.77 4.06 4.97 9.14
49.5 Molinos (%) horas 2.29 2.81 2.29 0.86 1.09 2.89 1.46 1.62 1.48 1.38 1.17 1.90 1.96 2.76
49.6 Tiempo perdido Ingenio % tiempo total 3.07 2.07 4.90 4.70 4.09
49.7 Tiempo perdido Ingenio % tiempo hábil 7.91 4.53 3.07 2.07 4.90 9.53 4.09
49.8 Tiempo perdido molinos % tiempo total 0.69 1.47 0.86 0.78 0.83
49.9 Tiempo perdido molinos % tiempo hábil 2.22 2.30 0.69 1.47 0.86 0.99 0.83
50 Ton Cachaza Aplic Campo 52,658 85,009 106,550 9,816,582 113,060 73,643 72,273 80,842 89,462
51 Ton Cenizas Aplic Campo 74,721 85,817 83,520 97,192 90,786 88,354
52 No. Calderas 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 6.00 6.00 6.00 5.00 5.00 5.00 5.00 6.00
53Calderas con separadores de solidos en
Gases 1.00 3.00 3.00 4.00 3.00 3.00 3.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 6.00
54 m3 de H20 por TC 10.39 9.23 9.90 8.90 2.00 2.41 2.44 2.44 0.99 0.18 0.52 0.29 0.26
55 m3
de H2O tratada al final del proceso 6.23 1.00 1.00 0.39 0.27
56 Utiliza Subacetato de plomo como
clarificante Si Si Si Si Si Si Si Si Si Si Si Si No No No No No
57 Kw-h producidos /TonFibra o Kw-h
producidos / TonBagazo 282.00 51.98
58Kw-h Vendido / Kw-h Producidos 0.54 0.54
59Lb Vapor escape / Ton Caña 882.00 852.70
60Kw-h Producidos con Bagazo 137,469,921 172,864,305
61Kw-h Producidos con Bunker 382,349 3,217,516
62Kw-h Producidos con otras Biomasas
63Kw-h Producidos con Carbón
64 Días de zafra 178.00 187.00 194.00 139.00 118.00 133.00 152.00 138.00 162.00 161.00 140.00 178.00 166.00 159.00 171.00 147.00 192.00 177.00 176.00 181.00 189.00
65 Días de molienda efectiva 172.87 174.00 111.00 124.82 145.27 126.75 150.13 151.70 133.06 167.94 163.81 159.00 152.12 135.96 192.00 177.00 176.00 165.29 165.82
66 Fecha de inicio de zafra 20-11-95 02-11-96 05-11-97 22-11-98 20-11-99 18-11-00 22-11-01 25-11-02 15-11-03 18-11-04 19-11-05 25-11-06 17-11-07 21-11-08 17-11-09 20-11-10 15-11-11 14-11-12 12-11-13 11-11-14 07-11-15
67 Fecha de finalización de zafra 15-05-96 24-05-97 14-05-98 18-04-99 28-3-00 03-04-01 02-05-02 15-04-03 10-05-04 08-05-04 11-04-06 25-05-07 04-05-08 09-05-09 07-05-10 15-04-11 24-05-12 09-05-13 06-05-14 05-06-15 13-05-16
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
INGENIO LA UNIÓN
HOJA 2
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
25
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
1 Caña molida tons. 1,395,356 1,548,971 1,896,530 1,647,386 1,638,105 1,678,517 1,793,255 1,743,986 1,912,714 1,935,343 1,858,598 2,235,299 2,408,720 2,584,815 2,951,118 2,251,341 2,723,232 3,349,424 3,312,184 3,270,248 3,322,502
2 Pol % caña en Precorte 15.91 15.52 15.77 14.67 15.57 15.60 15.62 15.58 15.19 15.75
3 Pol % caña en ingenio 13.29 12.90 13.00 12.64 13.36 12.93
4 Pol % caña Industrial 12.23 12.30 12.28 12.36 13.65 13.91 13.51 13.37 13.64 13.32 13.35 13.13 13.21 13.65 12.88 12.82 12.51 12.61 12.09 12.62 12.15
5 Producción en qq 2,713,989 3,204,021 3,709,266 3,164,862 3,589,190 3,855,181 4,088,938 3,918,495 4,282,086 4,377,510 4,181,704 4,910,419 5,106,659 5,746,569 6,090,032 4,815,102 5,664,165 7,026,842 6,577,775 6,759,325 6,504,197
6 Jugo Primario
6.1 Brix 17.24 17.07 16.70 16.75 18.21 18.01 18.04 17.87 17.80 17.84 17.67 17.31 16.96 17.62 16.67 17.05 16.47 17.04 16.47 16.94 16.23
6.2 Pol 14.62 14.77 14.00 14.52 16.05 15.94 15.89 15.64 15.59 15.69 15.56 15.16 14.77 15.44 14.42 14.82 14.38 14.49 14.04 14.52 13.89
6.3 Pureza 84.80 86.53 84.90 86.65 88.12 88.45 88.07 87.50 87.58 87.96 88.06 87.53 87.02 87.65 86.50 86.94 87.28 85.04 85.22 85.71 85.58
6.4 % AR 0.8 0.9 0.86 0.8 0.9 0.9 0.98
7 Jugo Diluido
7.1 Brix 15.65 14.91 14.58 14.44 15.54 15.03 15.29 15.15 15.08 14.96 14.90 14.81 14.66 15.00 14.31 14.69 14.28 14.70 13.78 14.21 13.51
7.2 Pol 13.09 12.73 12.34 12.34 13.57 13.21 13.39 13.19 13.14 13.10 13.07 12.92 12.72 13.11 12.32 12.72 12.42 12.43 11.65 12.10 11.43
7.3 Pureza 83.64 85.38 84.64 85.40 87.30 87.88 87.57 87.06 87.14 87.56 87.66 87.25 86.67 87.37 86.11 86.57 86.92 84.56 84.52 85.13 84.57
7.4 % AR 0.76 0.86 0.81 0.76 0.84 0.86 0.94
8 Jugo Residual
8.1 Brix 5.38 4.56 4.11 3.17 2.77 2.21 2.30 2.09 2.67 2.43 2.82 3.20 3.33 3.62 2.83 3.15 2.88 2.45 2.16 2.15 2.11
8.2 Pol 4.05 3.62 3.02 2.40 1.97 1.75 1.84 1.67 2.16 1.99 2.27 2.56 2.69 2.95 2.24 2.52 2.26 1.85 1.60 1.66 1.64
8.3 Pureza 75.28 79.39 76.84 74.45 71.04 79.00 80.21 80.04 80.90 81.71 80.61 80.03 80.72 81.29 79.30 79.91 78.82 75.51 74.34 76.83 77.82
9 Jugo normal
9.1 Brix 16.17 16.54 15.98 16.53 15.98 16.43 15.74
9.2 Pol 13.92 14.32 13.90 13.98 13.51 13.99 13.32
9.3 Pureza 86.12 86.58 86.92 84.56 84.53 85.14 84.57
10 Jugo Clarificado
10.1 Brix 16.21 15.61
10.2 Pol 13.82 13.09
10.3 Pureza 85.26 83.86
11 Fibra % en caña 12.62 12.97 12.92 12.87 12.89 12.83 12.81 12.57 12.58 12.53 12.50 12.50 12.67 13.42 13.27 13.38 12.83 13.10 13.12 12.62 12.65
12 Pol % Bagazo 2.70 2.61 2.61 2.45 2.27 2.05 1.96 1.93 1.96 1.92 1.96 1.93 1.89 1.84 1.89 1.86 1.69 1.56 1.80 1.88 2.26
13 % de humedad en bagazo 49.19 50.08 51.67 51.65 50.48 50.60 50.37 50.83 50.81 50.30 50.48 50.31 50.14 50.59 50.95 50.79 49.84 49.58 50.21 51.34 49.55
14 Imbibición % caña 15.20 21.31 19.20 22.30 23.81 25.34 23.98 24.17 24.26 24.32 24.78 24.02 23.57 25.37 24.69 25.21 23.82 25.11 27.19 27.31 27.71
15 Imbibición % fibra 119.45 197.26 188.9 193.86 192.68 194.07 198.1 192.17 186.91 188.81 185.96 188.5 191.67 201.51 216.4 219.05
16 Extracción de sacarosa(%) 87.71 93.70 95.95 96.06 95.82 96.04 96.17 96.10 96.16 96.09 96.04 95.66 95.87 96.39 96.65 95.86 12.11 11.56
17 Razón de Molienda (TC/h) 730.79 702.64 744.54 732.53 719.39 750.28 689.64 681.91 765.09 789.14 800.00 791.66 770.00 841.00 792.00 833.00 812.50
18 Razon Molienda (Real/Prog) 0.97 1.02 0.92 0.99 0.99 1.00 0.99 645.83 18,500,00 18939.36 811.20 786.36 796.38 830.43 797.73 792.00 778.00
19 Cachaza % caña 3.65 3.16 3.90 4.47 4.28 3.99 3.60 3.49 4.10 3.35 3.73 4.18 4.31 3.91 4.08 4.04 4.07 4.03 4.78 4.43 5.65
20 Pol % en Cachaza 1.84 2.04 2.87 3.21 2.74 2.27 3.03 2.60 2.01 2.12 2.51 1.94 2.16 2.01 1.90 1.90 1.78 1.52 1.85 1.49 2.86
21 Meladura
21.1 Brix de la meladura 64.99 61.35 61.37 59.85 59.71 64.67 63.35 64.14 66.51 66.69 64.66 65.19 67.37 66.19 65.29 66.79 66.36 65.54 68.19 65.44
21.2 Pol 57.90 54.72
21.3 Pureza 84.91 83.62
21.4 Color 13670.59 13730.87
21.5 Turbidez 7025.91 9368.67
22 Meladura Clarificada
22.1 Brix meladura clarificada 61.53 58.18 59.35 63.57 62.19 63.91 67.09 65.78 64.94 65.41 66.68 65.27 64.61 64.81 66.31 64.95 67.83 64.35
22.2 Pol 57.54 53.73
22.3 Pureza 84.83 83.50
22.4 Color 12,891 13,120
22.5 Trubidez 3,193 2,376
23 Masa de primera
23.1 Brix 92.10 91.82 91.58 91.56 91.64 91.58 91.78 91.58 91.98 91.90 92.02 91.28 91.96 91.86 92.14 91.96 92.16 92.11 91.94 91.90 91.93
23.2 Pol 78.00 78.81 77.78 80.32 79.64 79.80 80.37 79.94 80.97 81.32 81.09 79.75 79.51 80.66 79.60 79.80 79.04 78.66 78.91 79.37 78.70
23.2 Pureza 84.69 85.83 84.93 87.72 86.91 87.14 87.57 87.29 88.03 88.49 88.12 87.37 86.46 87.81 86.39 86.78 85.76 85.40 85.83 86.37 85.61
24 Masa de segunda
24.1 Brix 94.10 94.24 93.65 93.27 93.23 93.93 93.80 93.27 93.83 93.97 94.04 93.81 94.11 94.06 94.02 93.90 94.20 94.17 93.92 93.77 94.00
24.2 Pol 65.10 66.81 65.50 69.09 68.03 67.77 69.59 68.48 71.99 72.95 72.92 70.34 70.54 72.00 69.12 71.08 68.86 69.37 69.74 69.67 68.29
24.3 Pureza 69.18 70.89 69.94 74.08 72.99 72.15 74.19 73.42 76.72 77.63 77.54 74.98 74.95 76.55 73.52 75.70 73.10 73.66 74.25 74.30 72.65
25 Masa tercera
25.1 Brix 98.29 99.12 99.16 99.60 98.63 98.93 98.43 98.56 98.97 99.08 98.90 98.86 99.30 98.94 98.88 99.23 99.01 99.12 98.82 98.88 98.77
25.2 Pol 53.20 54.16 54.19 54.99 54.67 55.01 56.03 57.24 55.39 55.87 55.71 54.25 53.41 54.05 52.24 53.23 51.84 51.74 52.00 53.39 52.38
25.3 Pureza 54.13 54.64 54.65 55.21 55.43 55.60 56.92 58.08 55.97 56.39 56.33 54.88 53.79 54.63 52.83 53.64 52.36 52.20 52.62 53.99 53.03
26 Magma B
26.1 Brix 91.08 90.98
26.2 Pol 87.10 87.27
26.3 Pureza 95.63 95.92
27 Magma C
27.1 Brix 89.44 89.18
27.2 Pol 76.18 76.70
27.3 Pureza 85.17 86.01
28 Miel Final
28.1 Brix 85.30 85.41 88.30 91.19 90.63 88.68 89.35 86.28 87.82 87.66 89.33 87.22 87.36 88.17 88.61 87.64 89.26 90.21 90.70 88.67
28.2 Pol 28.92 28.14 29.03 31.36 32.49 28.73 30.21 30.87 29.90 30.71 29.75 29.51 29.41 28.75 30.27 28.57 28.86 29.81 29.95 28.74
28.3 Pureza 33.90 32.95 32.88 34.72 35.85 32.40 33.81 35.78 34.05 35.04 33.31 33.83 33.66 32.61 34.16 32.59 32.33 33.05 33.02 32.40
28.4 % AR 13.30 13.88 14.98 15.60 15.14 16.36 16.37
29 Miel final (gal/TC) 7.19 7.09 6.57 5.96 5.46 5.87 6.12 6.55 6.36 6.12 6.27 6.40 6.26 6.40 6.26 6.11 6.84 7.02 6.21 6.83 7.36
30 Capacidad almacenaje (gls.) 850,000 850,000 850,000 800,000 833,300 837,000 800,000 800,000 800,000 3,595,800 5,660,000 5,500,000 4,538,000 4,538,000 5,541,200 4,000,000 4 500 000 5,400,000 5,400,000 5,400,000
31 Azúcar blanco estándar
31.1 Producción en qq 875,930 939,607 595,024 756,333 740,404 836,761 930,210 968,166 983,719 890,552 1,510,341 2,079,072 2,004,118 1,905,178 2,214,375 2,226,815 2,199,474 1 780 696.09 1,935,641 2,044,273 2,081,306
31.2 Porcentaje de la producción 32.27 29.33 16.00 24.00 20.63 21.70 22.57 24.71 23.00 20.34 36.12 42.34 39.25 0.33 36.36 46.25 38.83 25.34 29.43 30.24 32.00
31.3 Pol 99.40 99.34 99.46 99.50 99.68 99.60 99.72 99.70 99.72 99.76 99.75 99.75 99.80 99.76 99.77 99.77 99.82 99.76 99.75 99.76 99.76
31.4 Color 242.60 250.50 262.84 258.55 299.09 254.00 222.24 190.00 193.64 160.48 198.65 198.44 208.35 227.27 228.40 226.48 213.00 223.83 217.00 219.00 212.02
31.5 % de humedad 0.06 0.04 0.07 0.05 0.05 0.03 0.03 0.03 0.03 0.03 0.04 0.03 0.03 0.03 0.02 0.02 0.02 0.02 0.02 0.02 0.02
32 Azúcar refino local
32.1 Producción en qq 690,089 680,611 328,870 257,736 407,558 219,936 310,460 469,678 451,015 462,829 585,621 63,328 93,011 145,856 1,936,688 1,390,079 1,469,150 2 363 792.21 2,401,219 2,377,060 2,365,635
32.2 Porcentaje de la producción 25.43 21.24 9.00 8.14 11.35 5.70 7.59 11.98 10.53 10.57 14.00 1.29 1.82 0.03 31.80 28.87 0.26 33.64 36.50 35.17 36.37
32.3 Pol 99.90 99.91 99.94 99.90 99.93 99.95 99.92 99.93 99.93 99.95 99.94 99.94 99.98 99.96 99.98 99.98 99.98 99.98 99.98 99.98 99.98
32.4 Color 35.00 41.10 40.15 58.13 58.70 54.55 35.72 29.74 30.18 27.59 24.82 29.66 28.00 26.30 24.06 25.95 26.97 26.05 27.20 26.00 23.80
32.5 % de humedad 0.04 0.02 0.02 0.03 0.02 0.02 0.03 0.02 0.02 0.03 0.02 0.03 0.03 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO SANTA ANA
HOJA 1
26
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
33 Azúcar morena
33.1 Producción en qq 22,229.00 7,654.00 664,073.03
33.2 Porcentaje de la producción 1.00 0.24 10.21
33.3 Pol 98.40 99.06 99.20
33.4 Color 526.98 618.88 795.03
33.5 % de humedad 0.08 0.06 0.10
34 Azúcar crudo
34.1 Producción en qq 1,147,969.00 1,583,803.00 2,763,143.00 1,127,042.00 2,145,224.00 2,798,484.00 2,300,705.00 2,254,652.00 2,377,132.00 2,541,809.70 1,558,488.94 2,003,282.50 1,327,405.66 1,920,871.96 1,938,968.17 1,198,207.73 1,995,541.16 2,882,354.17 2,240,915.27 2,337,992.26 1,393,183.54
34.2 Porcentaje de la producción 42.30 49.43 74.00 35.61 59.77 72.60 56.27 57.54 55.51 58.06 37.27 40.80 25.99 0.33 31.84 24.88 35.23 41.02 34.07 34.59 21.42
34.3 Pol 98.14 98.29 98.31 98.46 98.55 98.68 98.58 98.56 98.81 98.61 98.68 99.08 99.15 99.12 99.11 99.13 99.17 99.21 99.18 99.18 99.14
34.4 Color 1198.00 1100.00 1104.00 957.15 1020.00 1090.00 1055.00 1.10 1041.42 994.25 870.21 948.98 869.00 921.73 993.46 975.00 977.00 954.00 936.88
34.5 % de humedad 0.59 0.31 0.23 0.60 0.43 0.25 0.26 0.30 0.17 0.32 0.20 0.16 0.15 0.17 0.15 0.17 0.18 0.21 0.22 0.20 0.19
35 HTM
35.1 Producción total (galones)
35.2 HTM Azúcar equivalente (qq)
35.3 Porcentaje de la producción
36 Trash
36.1 % trash caña total 5.28 5.07
36.2 % trash vegetal 4.98 4.47
36.3 % trash mineral 0.30 0.60
36.4 % basura en caña (limpieza en seco)
37Capacidad de almacenamiento
azúcar (qq) 2,225,000 2,143,200 3,800,000 3,105,000 2,542,344 2,274,137 3,105,000 2,274,137 2,275,000 2,220,000 3,225,700 2,992,000 2,600,000 3,068,478 3,075,000 2,850,000 3,015,000 3,015,000 3,015,000 3,015,000
37.1 Granel en (qq) 924,000.00 912,000.00 900,000.00 924,000.00 900,000.00 900,000.00 900,000.00 1,880,000.00 1,700,000.00 800,000.00 850,000.00 800,000.00 850,000.00 850,000.00 850,000.00 850,000.00 850,000.00
37.2 Envasado en (qq) 2,181,000.00 1,630,344.00 1,374,137.00 2,181,000.00 1,374,137.00 1,375,000.00 1,320,000.00 1,345,700.00 1,292,000.00 1,800,000.00 2,218,478.00 2,275,000.00 2,000,000.00 2,165,000.00 2,165,000.00 2,165,000.00 2,165,000.00
38 Pérdida azúcar (lbs/TC) 51.98 41.54 49.93 55.05 50.61 42.36 44.23 44.53 44.12 42.09 43.41 44.11 45.53 43.02 42.65 43.29 42.95 43.10 43.93 46.53 48.06
38.1 Miel final (lbs/ton caña) 24.80 23.80 23.00 23.20 21.21 20.40 22.40 23.60 22.90 21.88 22.57 23.09 23.39 22.70 21.78 22.37 23.59 24.65 22.53 25.00 25.76
38.2 Cachaza (lbs/ton caña) 1.33 1.20 2.20 2.80 2.40 1.80 2.20 1.81 1.65 1.42 1.87 1.62 1.86 1.57 1.55 1.54 1.44 1.22 1.77 1.32 3.24
38.3 Bagazo (lbs/ton caña) 14.85 15.54 13.73 13.85 12.60 11.27 10.63 10.32 10.55 10.20 10.43 10.23 10.05 10.46 10.77 10.58 9.03 8.44 10.01 10.28 12.00
38.4 Indeterminado (lbs/ton caña) 11.00 1.00 11.00 15.20 14.40 8.89 9.00 8.80 9.02 8.59 8.54 9.17 10.23 8.29 8.55 8.80 8.89 8.79 9.62 9.93 7.06
38.5 Perdidas en patio caña (lb/ton caña) 14.86 15.46
39 Rendimiento en lbs/ton caña 194.50 206.85 195.58 192.11 223.67 229.66 228.02 224.69 223.87 226.19 224.99 219.68 212.01 222.32 206.36 213.88 207.99 209.79 198.59 206.69 195.76
40 Rend BASE 96 POL lbs/TC 200.62 213.10 200.90 198.65 230.78 236.77 235.38 232.04 231.45 233.54 232.96 227.57 220.14 230.70 214.16 222.06 215.81 217.68 206.12 214.53 203.20
41 Recuperación normal 74.12 74.68 74.82 75.03 73.50 0.74 73.48
42 Recuperación normal base 96 76.92 77.53 76.29 0.77 76.54
43 Recuperación total 82.81 83.12 85.93 85.78 85.37 0.82 80.23
44 Recuperación total base 96 85.94 86.30 88.61 0.85 83.57
45 Wintery Carp 94.24 94.45 94.41 94.03 94.10 94.32 94.37 94.00 93.85 94.00
46 BHE 86.76 90.72 86.73 91.90 92.52 92.10 91.80 91.22 92.47
47 BHR 221.86 87.95 87.06 222.80 222.20 224.20 223.64 86.57 85.62 87.18
48 Overall Recovery (O. R.) 81.33 84.27 83.74 84.20 83.74 83.20 82.27 83.73
49 Tiempo perdido(%)horas 36.85 24.71 28.29 38.21 35.72 23.01 14.68 10.55 17.16 5.88 18.08 15.94 12.23 6.82 9.73 4.05 4.00 2.31 7.17 2.69 10.57
49.1 Tiempo Total (%) horas 19.05 18.13 14.51 19.74 16.84 10.40 4.39 5.47 1.89 9.41 5.42 3.85 3.61 2.45 2.08 2.15 1.35 3.58 1.58 2.85
49.2 Tiempo Habil (%) horas 17.62 5.69 4.55 4.93 5.63 1.83 4.18 5.16 4.03 2.34 2.45
49.3 Falta de caña (%) horas 2.73 3.26 7.30 1.44 1.58 1.58 2.69 0.00 1.85 1.35 1.01 0.10
49.4 Ingenio (%) horas 10.55 5.94 8.42 7.43 4.25 2.97 3.35 2.94 1.60 2.33 3.81 2.56 3.11
49.5 Molinos (%) horas 4.52 0.64 2.10 3.74 1.26 1.23 1.19 0.69 0.43 0.56 0.31 0.20 0.78
49.6 Tiempo perdido Ingenio % tiempo total 1.99 1.62 1.85 0.96 3.59 1.11 2.45
49.7 Tiempo perdido Ingenio % tiempo hábil 1.90 2.05
49.8 Tiempo perdido molinos % tiempo total 0.54 0.35 0.40
49.9 Tiempo perdido molinos % tiempo hábil 0.51 0.37
50 Ton Cachaza Aplic Campo 70,111 66,977 3,228 60,865 78,421 33,890 69,326 93,435 103,815 101,066 120,406 90,954 110,836 134,982 158,322 144,872 187,721
51 Ton Cenizas Aplic Campo 40 20 90 11,680 12,000 5,224 5,018 100 150 -
52 No. Calderas 5.00 5.00 5.00 5.00 5.00 5.00 5.00 3.00 4.00 5.00 4.00 5.00 5.00 5.00 5.00 5.00 5.00
53 Calderas con separadores de solidos
en Gases 1.00 1.00 2.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 5.00 5.00 5.00 5.00 5.00 5.00
54 m3 de H20 por TC 13.63 10.30 7.08 12.70 140.00 680.00 12.00 3.56 2.00 2.00 2.00 2.00 2.00
55 m3 de H2O tratada al final del proceso 9.69 2.00 2.00
56Utiliza Subacetato de plomo como
clarificante Si Si Si Si Si Si Si Si Si No No No No No No No No
57Kw-h producidos /TonFibra o Kw-h
producidos / TonBagazo 266.49 291.61
58Kw-h Vendido / Kw-h Producidos 0.74 0.74
59Lb Vapor escape / Ton Caña 754.44 800.20
60Kw-h Producidos con Bagazo 237,477,050 255,957,230
61Kw-h Producidos con Bunker 17,650
62Kw-h Producidos con otras Biomasas 1168140.00 273540.00
63Kw-h Producidos con Carbón 132336900.00 255957230.00
64 Días de zafra 156.00 161.00 137.00 120.00 113.00 110.00 109.00 111.00 128.00 116.00 124.00 159.00 153.00 154.00 171.00 125.00 149.00 174.00 173.00 172.00 183.00
65 Días de molienda efectiva 131.10 108.00 106.00 105.14 109.00 122.00 113.00 120.00 152.00 129.00 131.00 145.00 119.29 127.00 174.00 173.00 172.00 183.00
66 Fecha de inicio de zafra 22-11-95 19-11-96 23-11-97 29-11-98 21-11-99 26-11-00 23-11-01 24-11-02 27-11-03 21-11-04 28/11/2005 27-11-06 21-11-07 17-11-08 18-11-09 17-11-10 17-11-11 14-11-12 13-11-13 13-05-15 15-11-15
67 Fecha de finalización de zafra 25-04-96 28-04-97 08-04-98 28-03-99 12-03-00 15-03-01 13-03-02 14-03-03 02-04-04 16-03-05 31/03/2006 04-05-07 21-04-08 19-04-09 07-05-10 21-03-11 12-04-12 06-05-13 04-05-14 03-05-15 15-05-16
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
INGENIO SANTA ANA
HOJA 2
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
27
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006
1 Caña molida tons. 500,943 531,111 710,260 720,163 630,139 556,380 561,359 508,670 547,315 673,027
2 Pol % caña en Precorte
3 Pol % caña en ingenio 11.66 11.69 11.50 12.09 13.12 12.71 12.57 12.52 13.09
4 Producción en qq 885744.00 1013160.00 1312064.00 1330001.00 1261553.00 1257644.00 1230366.00 1080765.00 1148844.00 1507052.00
5 Jugo Primario
5.1 Brix 18.25 18.29 17.63 17.07 17.98 18.54 18.48 18.24 18.14 18.52
5.2 Pol 15.05 15.43 14.77 13.98 15.75 16.01 15.84 15.52 15.41 15.77
5.3 Pureza 82.46 84.38 83.77 81.89 87.61 86.38 85.69 85.06 84.98 85.13
6 Jugo Diluido
6.1 Brix 15.58 16.00 16.04 14.84 15.81 16.39 15.81 16.46 16 16.87
6.2 Pol 12.57 13.27 13.16 11.95 13.65 13.9 13.37 13.73 13.69 14.06
6.3 Pureza 80.69 82.93 82.02 80.56 86.30 84.80 84.60 83.47 83.10 83.32
7 Jugo Residual
7.1 Brix 5.46 5.09 5.79 4.53 7.06 3.56 2.60 3.03 3.75 3.99
7.2 Pol 4.28 4.08 4.54 3.41 5.86 2.91 2.09 2.43 2.97 3.15
7.3 Pureza 78.39 80.05 78.49 75.35 83.04 81.67 80.67 80.42 79.29 78.96
8 Fibra % en caña 14.56 13.72 13.08 13.84 13.27 13.55 12.91 12.75 12.73 12.82
9 Fibra en caña analítica
10 Pol % Bagazo 2.49 2.67 3.55 2.80 3.14 2.17 2.07 2.35 2.44 2.10
11 % de humedad en bagazo 50.52 50.52 49.52 48.88 49.67 51.21 50.69 50.29 50.25 50.58
13 Imbibición % caña 15.63 14.33 15.97 19.66 18.5 21.6 21.63 21.67 18.56 20.93
14 Imbibición % fibra 139.41 159.41 167 145.8 156
15 Extracción de sacarosa(%) 93.92 81.88 81.76 95.65 94.43 88.83
16 Razón de Molienda (TC/h) 223.68 224.08 228.29 252 261.14 267
17 Razon Molienda (Real/Prog) 0.95 0.98 0.98 0.93 0.92
18 Cachaza % caña 2.87 4.00 4.89 4.17 4.03 4.00 3.42 4.07 3.48 4.05
19 Pol % en Cachaza 4.13 2.30 2.86 2.22 2.75 2.06 2.41 2.62 2.90 2.71
20 Brix de la meladura 61.85 59.58 57.96 58.31 59.62 56.10 57.24 57.43
21 Brix meladura clarificada 60.07 61.10 56.77 57.45 57.82
22 Masa de primera
22.1 Brix 93.56 93.00 93.52 93.45 92.31 92.29 92.82 93.18 93.18 93.01
22.2 Pol 77.88 78.71 78.59 77.66 80.75 79.55 79.62 79.49 79.24 79.21
22.3 Pureza 83.24 84.63 84.03 83.10 87.47 86.19 85.78 85.31 85.04 85.16
22.4 Volumen ton (P3/ton) 4.22
23 Masa de segunda
23.1 Brix 93.60 95.33 94.85 94.44 94.10 94.13 94.33 94.67 94.36 94.10
23.2 Pol 66.59 66.51 63.95 63.70 68.08 67.18 66.92 67.09 67.62 66.86
23.3 Pureza 71.14 69.77 67.42 67.47 72.34 71.37 70.94 70.87 71.67 71.05
23.4 Vol ton (P3/ton) 1.59
24 Masa tercera
24.1 Brix 97.59 98.65 98.25 97.98 97.39 97.22 97.76 98.08 98.18 97.79
24.2 Pol 56.62 54.87 53.98 53.14 55.17 54.76 56.26 56.22 55.08 55.68
24.3 Pureza 58.02 55.62 54.94 54.24 56.65 56.33 57.55 57.32 56.11 56.94
24.4 Vol ton (P3/ton) 1.93
25 Miel Final
25.1 Brix 87.28 87.09 86.49 84.96 85.39 83.64 85.07 86.02 86.33 86.50
25.2 Pol 31.33 31.01 31.27 30.46 30.96 29.24 29.71 30.71 30.53 30.04
25.3 Pureza 36 36 36 36 36 35 35 36 35 35
25.4 Miel final (gal/TC) 7 7 7 6 6 6 6 6 6 6
25.5 Capacidad almacenaje (gls.) 1300000 750000 750000 750000 750000 750000 900000 750000
26 Azúcar blanco estándar
26.1 Producción en qq 288236.00 332599.00 135757.00 296442.00 335270.00 221315.00 397305.00 397399.00 818498.00 741457.00
26.2 Porcentaje de la producción 32.54 32.83 13.40 22.29 26.58 17.60 32.29 36.77 71.25 49.20
26.3 Pol 99.56 99.58 99.57 99.60 99.59 99.56 99.57 99.66 99.63 99.73
26.4 Color 306.43 253.00 178.00 228.00 189.00 222.90 206.00
26.5 % de humedad 0.10 0.02 0.08 0.04 0.04 0.05 0.06 0.06 0.05 0.04
27 Azúcar refino local
27.1 Producción en qq
27.2 Porcentaje de la producción
27.3 Pol
27.4 Color
27.5 % de humedad
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2005/06, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO GUADALUPE
HOJA 1
28
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006
28 Azúcar morena
28.1 Producción en qq 10,970
28.2 Porcentaje de la producción 0.82
28.3 Pol 98.68
28.4 Color 740.00
28.5 % de humedad 0.08
29 Azúcar crudo
29.1 Producción en qq 597,508 680,561 1,136,954 1,022,589 926,282 1,036,256 833,060 683,366 330,346 765,595
29.2 Porcentaje de la producción 67.45 67.17 86.60 76.87 73.42 82.40 67.71 63.23 28.75 50.80
29.3 Pol 98.08 98.36 98.51 98.35 98.45 98.32 98.55 98.62 98.68 98.89
29.4 Color 1240.00 1138.00 1287.00 1386.00 1361.00 975.00 1270.00
29.5 % de humedad 0.24 0.23 0.30 0.19 0.20 0.21 0.20 0.24 0.23 0.22
30 Azúcar refino exportación
30.1 Producción en qq
30.2 Porcentaje de la producción
30.3 Pol
30.4 Color
30.5 % de humedad
Capacidad de almacena-
miento azúcar (qq)
31.1 Granel en (qq) 250,000.00 275,000.00 275,000.00 275,000.00 250,000.00 275,000.00
31.2 Envasado en (qq) 97,000.00 90,000.00 90,000.00 90,000.00 90,000.00 90,000.00
32 Pérdida azúcar (lbs/TC) 45.86 44.82 49.16 44.72 44.18 39.76 37.42 40.92 41.82
32.1 Miel final (lbs/ton caña) 26.42 24.74 24.12 23.08 21.08 21.88 21.96 23.64 23.40 22.20
32.2 Cachaza (lbs/ton caña) 2.38 2.92 2.30 1.86 2.22 1.66 1.66 2.14 2.02 2.20
32.3 Bagazo (lbs/ton caña) 15.68 15.90 20.22 16.38 17.92 12.72 11.42 12.84 13.34 11.50
32.4 Indeterminado (lbs/ton caña) 1.38 1.26 2.52 3.40 2.96 3.50 2.38 2.30 3.06 3.56
33 Rendimiento en lbs/ton caña 176.79 190.71 184.74 184.66 200.27 226.03 219.14 212.51 209.92 223.92
34 Rend BASE 96 POL lbs/TC 181.45 196.24 189.95 188.18 205.94 232.01 225.75 219.19 217.24 231.63
35 Wintery Carp 93.61 92.83 92.71 92.08 91.86 91.99
36 BHE 94.21 96.04 96.27 96.81 95.73 96.54
37 BHR 89.15 84.88 89.29 88.83 88.63
38 Overall Recovery (O. R.) 81.76 85.26 83.69 83.28 84.94
39 %Rec. Casa de Coc
40 %Rec. Total 80.79
41 Tiempo perdido(%)horas 65.06 39.23 46.69 37.74 50.79 41.98 33.67 38.46 32.41 19.77
41.1 Tiempo Total (%) horas 28.07 32.84 29.04 20.45 17.92 15.89 12.43 16.24 14.38 9.49
41.2 Tiempo Habil (%) horas 15.26 12.64 10.21 10.81 9.65 5.53
41.3 Falta de caña (%) horas 6.65 7.80 3.41 8.59 5.28 6.06 2.70 0.22
41.4 Ingenio (%) horas 21.42 13.12 8.35 11.49 4.05 4.92 4.75 5.49 3.93
41.5 Molinos (%) horas 8.92 6.39 4.53 1.14 2.71 0.81 0.83 0.60 0.19 0.60
42 Ton Cachaza Aplic Campo 22,855 22,255 19,204 20,698 19,022 27,281
43 Ton Cenizas Aplic Campo 450 454 300 443 1,200
44 No. Calderas 5.00 5.00 5.00 4.00 5.00 5.00
Calderas con separadores
de solidos en Gases
46 m3 de H20 por TC 4.00 4.00 4.00 3.51 4.00
m3 de H2O tratada al
final del proceso
Utiliza Subacetato de plomo
como clarificante
49 Días de zafra 190.00 192.00 200.00 178.00 143.00 123.00 117.00 104.00 102.00 116.00
Días hábiles programados
para moler
51 Días de molienda efectiva 140.00 119.00 114.00 94.00 98.00 112.00
52 Fecha de inicio de zafra 26-11-95 08-11-96 18-11-97 28-11-98 28-11-99 26-11-00 18-11-01 01-12-02 30-11-03 21-11-04
53 Fecha de finalización de zafra 02-06-96 18-05-97 06-06-98 24-05-99 18-04-00 28-03-01 14-03-02 14-03-03 16-03-04 22-03-05
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2005/06, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO GUADALUPE
HOJA 2
31
490,000.00 375,000.00 347,000.00 365,000.00 365,000.00 365,000.00 340,000.00 365,000.00
45
4.00 4.00
47
3.00 3.00 3.00 3.60
48
Si No NoNo No No
92.00119.00 115.00
50
110.0099.00
29
VARIABLE 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
1 Caña molida tons. 1,142,318 1,404,194 1,745,096 1,507,854 1,817,646 1,845,289 2,399,149 2,684,394 2,989,901 3,141,192 3,720,191 4,352,083 4,637,345 4,747,299 5,644,479 4,394,365 5,871,873 6,930,376 7,719,167 7,559,128 7,443,851
2 Pol % caña en Precorte 15.24 305.20 15.47 14.45 14.16
3 Pol % caña en ingenio 12.67 12.64 12.30 11.89 12.54 12.18
4 Pol % caña Industrial 12.46 12.5 12.72 12.21 13.73 13.92 14.08 13.42 14.09 14.40 14.14 13.38 13.35 14.95 12.75 12.39 12.64 12.21 11.80 12.46 12.09
5 Producción en qq 2,373,080 2,873,252 3,541,677 2,906,156 4,064,395 4,127,157 5,523,721 6,000,374 6,758,020 7,208,854 8,393,412 9,426,491 9,312,905 9,910,987 11,245,986 8,897,318 11,592,322 13,488,196 15,086,084 15,580,765 14,177,537
6 Jugo Primario
6.1 Brix 17.18 17.21 17.42 16.41 18.56 16.17 17.14 17.39 17.58 18.47 18.71 17.38 18.25 17.10 16.44 17.79 18.64 18.90 17.53 18.26 17.47
6.2 Pol 14.64 14.59 14.78 14.64 16.83 14.74 15.25 15.18 15.48 16.22 16.32 15.35 15.99 14.75 14.15 15.65 15.89 15.85 14.60 15.43 14.44
6.3 Pureza 85.2 84.78 84.82 89.21 90.68 91.16 88.94 87.29 88.05 87.81 87.23 88.35 87.61 86.17 85.40 87.99 85.20 83.86 83.33 84.51 82.66
6.4 % AR 0.7 0.7 0.9 0.9 1.0 0.73
7 Jugo Diluido
7.1 Brix 15.03 15.03 15,50 14.25 14.47 14.63 12.92 12.76 12.69 15.37 15.59 15.44 15.04 15.47 14.88 14.81 16.11 16.29
7.2 Pol 12.71 12.64 13.04 12.62 13.01 13.27 11.44 11.09 11.12 13.45 13.55 13.57 12.89 12.66 12.71 12.82 13.47 13.59
7.3 Pureza 84.52 84.11 84.15 88.56 89.91 90.74 88.58 86.90 87.64 87.48 86.91 87.89 85.74 85.66 85.39 86.52 83.61 83.43
7.4 % AR 0.67 0.00
8 Jugo Residual
8.1 Brix 3.78 4.36 4.07 4.13 3.73 3.32 3.24 3.72 4.96 4.47 5.42 5.26 2.81 2.82 2.69 2.79 2.28 2.21 2.71 3.37 2.16
8.2 Pol 2.97 3.48 3.26 3.38 3.08 2.78 2.61 3.00 4.21 3.33 4.01 3.63 1.90 1.89 1.83 1.92 1.74 1.70 2.10 2.45 1.50
8.3 Pureza 78.61 79.73 80.09 81.84 82.79 83.75 80.68 80.86 75.79 74.55 73.99 68.96 67.56 67.21 67.99 68.88 76.31 76.75 77.44 72.65 69.44
9 Jugo normal
9.1 Brix 16.8 17.26 18.08 18.33 16.95
9.2 Pol 14.35 14.93 15.12 15.29 13.85
9.3 Pureza 85.39 86.52 83.61 83.44 81.71
10 Jugo Clarificado
10.1 Brix 13.67 15.67
10.2 Pol 11.26 13.23
10.3 Pureza 82.00 84.43
11 Fibra % en caña 12.73 11.72 12.36 12.18 12.83 13.38 12.45 12.83 12.35 12.52 12.71 12.54 13.26 13.49 12.94 12.95 12.75 13.58 13.36 13.60 14.02
12 Pol % Bagazo 2.34 2.93 2.81 2.80 2.55 2.06 2.22 2.37 2.07 2.02 2.05 1.94 2.05 2.05 1.87 1.64 0.45 1.81 1.83 2.00 1.76
13 % de humedad en bagazo 50.67 50.09 50.53 51.52 51.33 50.65 51.67 51.88 52.38 51.25 52.59 52.96 50.91 50.65 50.51 50.60 50.69 49.62 48.34 49.97 48.28
14 Imbibición % caña 20.45 18.29 18.64 14.15 19.68 19.67 24.16 23.99 23.46 26.37 25.31 22.95 25.72 24.32 25.19 26.32 24.28 24.14 24.56 26.25 26.08
15 Imbibición % fibra 153.43 146.99 194.02 186.98 189.92 210.71 199.15 183.06 193.99 180.96 195.39 203.27 177.76
16 Extracción de sacarosa(%) 92.98 94.05 94.06 94.78 95.58 95.57 94.98 95.83 96.04 95.74 82.30 95.48 95.34 95.77 96.35 96.46 95.13 95.02 94.76 95.32
17 Razón de Molienda (TC/h) 746 870 857 830 833 880 1,148 1,343 1,185 1,382 1,265 1,458 1,750 1,750 1,750 1,750
18 Razon Molienda (Real/Prog) 0.90 0.90 0.90 0.88 0.87 1,344.89 1,372.40 1,397.00 1,634.45 1,694.60 1,748.00 1,758.21
19 Cachaza % caña 4.44 4.78 3.78 3.91 4.35 4.71 5.50 6.25 6.83 6.67 3.89 3.20 3.52 3.64 3.62 4.03 3.61 4.09 3.97 4.02 4.43
20 Pol % en Cachaza 2.51 1.72 1.12 1.28 1.10 1.05 2.46 1.82 1.39 0.91 2.82 0.60 1.80 1.98 2.31 2.32 1.98 1.74 1.81 1.86 1.76
21 Meladura
21.1 Brix de la meladura 64.81 63.86 65.13 63.13 62.72 65.14 64.73 65.06 62.69 64.94 67.93 69.84 69.41 69.60 67.39 66.95 65.10 68.08 65.74
21.2 Pol 56.77 54.85
21.3 Pureza 83.38 83.43
21.4 Color
21.5 Turbidez 72
22 Meladura Clarificada
22.1 Brix meladura clarificada 64.81 68.13 54.21 7.64 67.09 71.00 69.57 70.27 68.37 67.72 67.00 67.15 66.75
22.2 Pol 57.07 55.82
22.3 Pureza 85.02 83.63
22.4 Color
22.5 Trubidez 31.00
23 Masa de primera
23.1 Brix 92.12 92.32 92.40 90.87 89.50 90.53 91.72 92.45 92.13 91.92 91.58 91.89 91.61 91.08 91.66 91.30 91.13 91.19 90.74 91.57 90.00
23.2 Pol 78.8 79.56 80.50 80.93 81.82 81.91 81.60 79.56 81.69 82.35 81.38 81.73 81.38 83.21 80.60 81.26 81.25 79.46 79.02 79.36 78.66
23.2 Pureza 85.55 86.19 87.12 89.06 91.42 90.48 88.97 86.06 88.66 89.59 88.867049 88.94 88.82 91.36 87.94 87.19 89.1583452 87.13 87.0839762 86.67 87.40
24 Masa de segunda
24.1 Brix 94.41 94.76 94.33 92.69 90.85 91.35 93.07 92.68 93.15 91.90 92.24 93.81 93.26 92.00 93.13 93.24 93.36 93.42 93.25 94.03 92.05
24.2 Pol 67.5 68.73 69.25 69.28 70.01 69.15 67.90 64.25 68.51 71.33 71.04 69.32 71.97 77.13 69.17 70.92 68.44 67.08 67.13 67.08 70.01
24.3 Pureza 71.5 72.53 73.41 74.74 77.06 75.69 72.96 69.33 73.55 77.62 77.01 73.89 77.18 83.89 74.28 76.07 73.31 71.72 71.99 71.35 76.06
25 Masa tercera
25.1 Brix 97.25 98.26 97.78 97.45 97.04 97.15 98.45 98.97 98.40 98.32 97.90 98.11 97.59 96.98 97.62 97.24 97.32 97.95 97.03 97.76 96.32
25.2 Pol 55.81 56.01 56.13 57.60 58.16 56.82 56.91 56.87 56.84 57.72 56.72 57.92 59.77 59.71 57.14 57.84 56.47 55.63 53.18 54.66 53.65
25.3 Pureza 57.39 57 57.47 59.11 59.93 58.41 57.80 57.46 57.76 58.71 57.94 59.04 61.25 61.77 58.55 59.49 58.03 56.79 54.81 55.91 55.70
26 Magma B
26.1 Brix 88.34 88.05
26.2 Pol 81.97 84.99
26.3 Pureza 92.79 96.52
27 Magma C
27.1 27.1 Brix 88.03 87.73
27.2 27.2 Pol 72.46 73.08
27.3 27.3 Pureza 82.32 83.30
28 Miel Final
28.1 Brix 86.54 87.23 91.01 91.56 92.14 85.97 86.56 86.43 85.08 90.29 85.17 85.79 84.89 85.08 86.56 88.22 84.85 84.10 83.12 84.86 83.17
28.2 Pol 31.66 32.06 32.88 34.85 35.22 32.56 32.29 30.32 31.62 30.91 32.68 32.62 34.58 34.13 33.08 32.75 31.42 30.32 29.43 30.74 30.57
28.3 Pureza 36.59 36.76 36.13 38.06 38.22 37.87 37.30 35.08 37.16 34.23 38.37 38.04 40.74 40.12 38.26 37.13 37.03 36.09 35.41 36.23 36.76
28.4 % AR 17.6 16.99 15.3 13.90
29 Miel final (gal/TC) 6.79 6.87 7.06 6.09 6.05 5.65 6.22 6.59 6.23 6.28 5.98 6.03 6.65 6.92 6.84 6.55 7.07 6.95 6.70 6.62 7.37
30 Capacidad almacenaje (gls.) 1,000,000 1,800,000 2,700,000 1,700,000 278,480 1,548,624 4,513,260 2,250,000 13,900,000 16,000,000 16,000,000 16,000,000 15,800,000 15,800,000 15,800,000
31 Azúcar blanco estándar
31.1 Producción en qq 433,186 631,149 614,451 490,703 1,188,012 1,170,667 1,693,096 1,435,322 2,201,161 2,236,730 1,314,422 2,052,518 1,393,164 1,466,137 2,265,650 2,059,257 2,478,572 2,126,129 2,485,871 2,848,016 2,847,692
31.2 Porcentaje de la producción 18.25 21.97 17.00 16.88 29.23 28.56 30.65 23.92 32.57 31.03 15.66 0.22 14.96 14.79 20.15 23.10 21.36 15.76 16.48 18.30 20.09
31.3 Pol 99.95 99.68 99.63 99.70 99.70 99.65 99.63 99.67 99.76 99.73 99.71 99.62 99.60 99.67 99.69 99.70 99.70 99.71 99.67 99.69 99.64
31.4 Color 325 328 246.16 255.00 275.00 214.00 219.00 188.00 160.00 189.00 155.00 169.00 181.00 203.00 189.00 201.00 215.00 173.00 167.00 180.00 185.00
31.5 % de humedad 0.06 0.06 0.06 0.07 0.08 0.09 0.05 0.04 0.05 0.04 0.04 0.04 0.038 0.034 0.03 0.03 0.029 0.0252 0.0299 0.02
32 Azúcar refino local
32.1 Producción en qq 329,659 93,288 6,013,235 7,644,172 8,635,299 6,672,988 8,792,538 10,240,247 11,678,174 12,297,086 10,955,469
32.2 Porcentaje de la producción 0.08 0.01 0.65 0.77 0.77 0.75 0.76 0.76 0.77 78.90 77.27
32.3 Pol 99.84 99.91 99.90 99.97 99.98 99.98 99.97 99.99 99.98 99.93 99.95
32.4 Color 118.00 26.00 30.00 31.00 33.00 34.00 33.00 31.00 34.00 39.00 35.40
32.5 % de humedad 0.07 0.03 0.03 0.03 0.02 0.02 0.02 0.02 0.03 0.02
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO MAGDALENA
HOJA 1
30
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
33 Azúcar morena
33.1 Producción en qq 17764 251242 175848 219649 84760 62458 64875 79457 318938.91 303172.83 139219 300852.892 207248.04 169130.435 176086.96 196195.7
33.2 Porcentaje de la producción 0.61 6.18 3.18 3.25 1.18 0.74 0.01 0.85 3.22 2.7 1.6 2.59527725 4.42 1.12 1.13 1.38
33.3 Pol 99.23 99.32 99.07 99.1 99.28 99.33 99.3 99.29 99.3 99.27 92.95 99.32 99.37 99.28 99.26 99.17
33.4 Color 1195 1073 813 1018 999 919 734 1218 974 1110 865 611 1096 1121 1257 1227
33.5 % de humedad 0.12 0.12 0.08 0.11 0.12 0.12 0.099 0.092 0.087 0.0875 0.08 0.07 0.07 0.09 0.078
34 Azúcar crudo
34.1 Producción en qq 1,939,894 2,242,103 2,927,226 2,035,757 2,295,482 2,956,490 3,645,777 4,565,052 4,337,210 4,887,364 6,440,182 4,905,542 943,927 177,695 41,864 27,646 20,359 914,572 416,188 259595.65 178179.4
34.2 Porcentaje de la producción 81.75 78.03 83 70.05 56.48 71.64 66.17 76.08 64.18 67.8 76.73 0.52 10.14 1.79 0.37% 0.30 0.18 6.78 2.27 1.67 1.26
34.3 Pol 98.07 98.07 98.74 99.19 99.31 98.82 99.14 99.16 99.2 99.25 99.31 99.27 99.35 99.05 97.8 82.33 99.3 99.37 99.23 99.41 99.27
34.4 Color 1079 822 800 1001 1213 1126 1086 942 939 928 805 774 608 358 621 503 503 791
34.5 % de humedad 0.24 0.28 0.21 0.14 0.24 0.18 0.13 0.18 0.14 0.14 0.13 0.14 0.122 0.088 0.111 0.16 0.20 0.18 0.28 0.166
35 HTM
35.1 Producción total (galones) 0
35.2 HTM Azúcar equivalente (qq) 0
35.3 Porcentaje de la producción 0
36 Trash
36.1 % trash caña total 6.82 6.43
36.2 % trash vegetal 6.21 5.87
36.3 % trash mineral 0.61 0.56
36.4 % basura en caña (limpieza en seco) 1.36 1.89
37 Capacidad de almacenamiento
Azúcar (qq) 1,250,000 1,280,000 1,240,000 1,250,000 1,250,000 1,250,000 1,950,000 3,000,000 0 0 2,060,000 2,060,000 3,804,348
37.1 Granel en (qq) 1,000,000 1,000,000 1,000,000 1,000,000 1,000,000 1,000,000 1,000,000 60,000 60,000 1,630,435
37.2 Envasado en (qq) 280,000 240,000 250,000 250,000 250,000 950,000 2,000,000 2,000,000 2,000,000 2,173,913
38 Pérdida azúcar (lbs/TC) 44.62 48.5 54 51.4 52.12 43.87 44.64 46.41 48.16 49.61 49.86 52.14 61.32 48.49 46.95 45.69 55.48 50.12 40.51 43.36 48.74
38.1 Miel final (lbs/ton caña) 25.3 25.76 27.2 25 25.33 21.87 23.85 23.72 23.47 23.09 23.29 23.77 27.73 23.87 27.42 25.57 26.48 25.13 23.5 24.35 27.69
38.2 Cachaza (lbs/ton caña) 2.24 1.64 0.8 1 0.96 0.99 2.7 2.27 1.9 1.21 2.19 1.11 1.27 1.44 1.68 1.87 1.43 1.43 1.44 1.5 1.56
38.3 Bagazo (lbs/ton caña) 12.86 14.88 15.2 15.2 14.32 11.73 12.11 13.46 11.36 11 11.68 10.97 11.83 11.97 10.36 9.05 8.94 10.21 9.91 11.53 9.64
38.4 Indeterminado (lbs/ton caña) 4.22 6.22 10.8 10.2 11.51 9.28 5.98 6.96 11.43 14.31 12.70 16.29 20.49 11.21 7.49 9.2 18.63 13.35 5.66 5.98 9.85
38.5 Perdidas en patio caña (lb/ton caña) 1.62 1.75
39 Rendimiento en lbs/ton caña 207.74 204.62 202.95 192.73 223.61 223.67 230.24 223.53 226.03 229.49 225.62 216.6 200.82 208.78 199.24 202.07 197.42 194.62 195.71 206.13 193.34
40 Rend BASE 96 POL lbs/TC 213.06 209.78 208.71 199.47 231.68 230.78 238.13 231.17 233.98 237.64 233.62 224.5 208.7 216.74 207.32 210.49 205.65 202.2 203.57 214.44 201.1
41 Recuperación normal 72.23 70.49 68.01 75.76 72.85 72.58
42 Recuperación normal base 96 75.6
43 Recuperación total 78.04 79.71 78.06 78.91 82.07 79.27
44 Recuperación total base 96 82.20 82.57
45 Wintery Carp 95.65 0.95 93.58
46 BHE 89.29
47 BHR 85.4
48 Overall Recovery (O. R.) 68.86 215.52
49 Tiempo perdido(%)horas 31.42 19.41 24.25 37.37 60.46 56.56 55.6 24.44 25.63 23.7 37.86 12.42 32.93 19.36 13.58 10.58 9.38 13.84 12.14 18.42 13.72
49.1 Tiempo Total (%) horas 16.52 12.57 13.06 15.66 20.67 14.48 13.1 8.95 11.89 8.6 13.91 12.32 11.86 7.33 7.82 5.25 6.6 6.7 7.16 4.43
49.2 Tiempo Habil (%) horas 14.3 16.93 11.58 6.7 8.49 13.73 10.41 5.95 4.43 8.47
49.3 Falta de caña (%) horas 2.91 4.45 3.57 8.6 9.2 1.41 1.97 0.67 1.28 0.01 4.01 0.74
49.4 Ingenio (%) horas 8.34 0.91 6.39 9.26 10.72 10.95 11.12 5.88 4.73 5 7.39 0.08 6.40 5.21
49.5 Molinos (%) horas 3.65 5.93 4.8 8 11.2 5.6 10.6 8.2 0.34 0.94 1.54 0.0045 0.25 0.13
49.6 Tiempo perdido Ingenio % tiempo total 5.66 3.89 0.79 5.65 3.69 3.12
49.7 Tiempo perdido Ingenio % tiempo hábil 3.12 3.17
49.8 Tiempo perdido molinos % tiempo total 0.10 1.44 1.99 1.49 1.29 1.66
49.9 Tiempo perdido molinos % tiempo hábil 1.66 2.08
50 Ton Cachaza Aplic Campo 79,106.00 86,901.00 132,054.00 167,820.00 206,687.00 150,000.00 173,001.00 204,536.00 177,000.00
51 Ton Cenizas Aplic Campo
52 No. Calderas 6.00 5.00 6.00 6.00 6.00 7.00 7.00 8.00 7.00 7.00 7.00 7.00 12.00 9.00 4.00
53Calderas con separadores de solidos en
en gases 1.00 2.00 2.00 4.00 6.00 8.00 7.00 7.00 7.00 7.00 9.00 4.00
54 m3 de H20 por TC 8.23 9.00 8.00 8.00 8.00 8.00
55 m3
de H2O tratada al final del proceso 0.00 6.00 6.00 6.00 6.00
56 Utiliza Subacetato de plomo
como clarificante Si Si Si Si Si Si Si Si Si Si Si Si No
57 Kw-h producidos /TonFibra o Kw-h
producidos / TonBagazo
58Kw-h Vendido / Kw-h Producidos
59Lb Vapor escape / Ton Caña
60Kw-h Producidos con Bagazo
61Kw-h Producidos con Bunker
62Kw-h Producidos con otras Biomasas
63Kw-h Producidos con Carbón
64 Días de zafra 171 244 134 121 128 104 132 148 170 163 156 158 163 156 186 139 172 188 205 188 193
65 Días de molienda efectiva 184 151 118 103 129 148 164 160 149 155 163 156 171 139 172 177 204 188 176
66 Fecha de inicio de zafra 15-11-95 10-11-96 28-11-97 28-11-98 05-12-99 19-11-00 11-11-01 16-11-02 13-11-03 15-11-04 19-11-05 09-10-06 15-11-07 13-11-08 11-11-09 15-11-10 13-11-12 10-11-13 04-11-14 05-11-15
67 Fecha de finalización de zafra 03-05-96 12-07-97 22-05-98 30-03-99 10-04-00 02-03-01 22-03-02 13-04-03 01-05-04 29-04-05 24-04-06 20-04-07 25-04-08 19-04-09 15/05/2010 01-04-11 03-05-12 17-05-13 28-05-14 12-05-15 17-05-16
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
INGENIO MAGDALENA
HOJA 2
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
31
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006
1 Caña molida tons. 784,149 1,030,997 1,170,252 1,063,407 870,966 814,926 917,883 880,347
2 Pol % caña en Precorte 15.66 15.5 15.03 16.47
3 Pol % caña en ingenio 12.22 12.48 12.53 12.44 13.58 13.02 13.17 13.46
4 Producción en qq 1,568,316 2,066,688 2,334,888 2,122,978 1,990,347 1,823,712 2,033,334 1,923,064
5 Jugo Primario
5.1 Brix 17.88 16.85 17.45 16.7 17.66 16.87 18.08 17.39
5.2 Pol 14.58 14.39 15.11 14.56 15.68 15.07 15.99 15.48
5.3 Pureza 81.55 85.4 86.58 87.22 88.75 89.31 88.46 89
6 Jugo Diluido
6.1 Brix 15.67 15.14 15.35 14.61 15.04 13.79 14.6 13.8
6.2 Pol 12.56 12.76 13.16 12.61 13.21 12.2 12.87 12.24
6.3 Pureza 80.16 84.28 85.73 86.32 87.84 88.47 88.15 88.68
7 Jugo Residual
7.1 Brix 4.66 4.77 4.15 3.9 3.23 2.6 2.52 2.23
7.2 Pol 3 3.51 3.14 3.03 2.38 1.9 1.81 1.49
7.3 Pureza 64.4 73.58 75.61 77.71 73.43 73.15 71.97 66.9
8 Fibra % en caña 12.16 12.35 12.97 12.01 11.82 12.05 12.75 12.95
9 Fibra en caña analítica
10 Pol % Bagazo 2.57 2.55 2.55 2.27 2.3 1.7 1.62 1.69
11 % de humedad en bagazo 51.15 50.81 50.63 51.41 51.17 50.45 49.97 50.31
13 Imbibición % caña 18.83 17.74 17.07 19.48 24.21 28.69 25.66 28.91
14 Imbibición % fibra 204.79 238.04 201.34 223.22
15 Extracción de sacarosa(%) 91.71 95.61 96.67 96.72 96.4
16 Razón de Molienda (TC/h) 241 260.35 333.33 298.67 295.35 288.2
17 Razon Molienda (Real/Prog) 0.96 1.01 0.99
18 Cachaza % caña 3 5.36 5.12 5.42 6 6.33 5.76 5.71
19 Pol % en Cachaza 6.11 3.48 3.47 3.83 3.17 2.21 1.3 1.25
20 Brix de la meladura 64.2 61.7 59.12 59.24 58.66 58.29 60.44
21 Brix meladura clarificada 59.7 59.48 56 56.18 41.03
22 Masa de primera
22.1 Brix 90.98 90.59 91.13 91.63 91.4 91.27 91.41 91.92
22.2 Pol 76.43 77.6 77.61 79.81 80.52 80.69 79.79 80.19
22.3 Pureza 84 85.66 85.16 87.71 88.1 88.41 87.29 87.24
22.4 Volumen ton (P3/ton)
23 Masa de segunda
23.1 Brix 93.15 92.41 94.07 94.27 94.04 93.34 94.24 94.39
23.2 Pol 65.63 67.03 66.85 68.88 71.28 70.72 70.8 70.75
23.3 Pureza 70.45 72.54 71.06 73.07 75.79 75.77 75.13 74.95
23.4 Vol ton (P3/ton)
24 Masa tercera
24.1 Brix 98.23 97.53 97.6 98.95 98.76 98.31 98.19 97.41
24.2 Pol 54.57 54.07 55.24 55.5 57.08 55.8 55.46 56.91
24.3 Pureza 55.55 55.44 56.6 56.09 57.8 56.77 56.48 58.42
24.4 Vol ton (P3/ton)
25 Miel Final
25.1 Brix 84.24 84.82 84.51 83.48 85.77 88.29 84.45 85.7
25.2 Pol 29.33 28.6 28.99 30.05 32.38 31.32 30.04 30.8
25.3 Pureza 34.81 33.72 34.3 36 37.75 35.47 35.57 35.94
25.4 Miel final (gal/TC) 6.69 6.45 6.63 6.22 5.4 5.73 6.29 6.22
25.5 Capacidad almacenaje (gls.) 1,000,000 915,000 1,055,595 1,000,000 1,000,000 1,033,000 1,033,000
26 Azúcar blanco estándar
26.1 Producción en qq 452,077 507,990 490,000 575,501 501,213 545,116 720,280 561,430
26.2 Porcentaje de la producción 28.83 25 20.99 27.11 25.18 29.89 35.42 27.61
26.3 Pol 99.57 99.46 99.53 99.69 99.51 99.74 99.64 99.68
26.4 Color 292.87 200 276 270 267 276.48 215.34 155.09
26.5 % de humedad 0.06 0.13 0.1 0.15 0.11 0.04 0.02 0.02
27 Azúcar refino local
27.1 Producción en qq
27.2 Porcentaje de la producción
27.3 Pol
27.4 Color
27.5 % de humedad
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2005/06, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO TIERRA BUENA
HOJA 1
32
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006
28 Azúcar morena
28.1 Producción en qq
28.2 Porcentaje de la producción
28.3 Pol
28.4 Color
28.5 % de humedad
29 Azúcar crudo
29.1 Producción en qq 1,116,239 1,558,698 1,844,888 1,547,477 1,489,134 1,278,596 1,313,054 1,361,634
29.2 Porcentaje de la producción 71.17 75 79.01 72.89 74.82 70.11 64.58 66.97
29.3 Pol 98.44 98.36 98.58 98.8 98.57 98.71 98.66 98.83
29.4 Color 1142 1551.65 1552 1204
29.5 % de humedad 0.2 0.36 0.2 0.23 0.2 0.18 0.16 0.17
30 Azúcar refino exportación
30.1 Producción en qq
30.2 Porcentaje de la producción
30.3 Pol
30.4 Color
30.5 % de humedad
Capacidad de almacena-
miento azúcar (qq)
31.1 Granel en (qq) 800,000 800,000 800,000 800,000
31.2 Envasado en (qq) 360,000 360,000 350,000 350,000
32 Pérdida azúcar (lbs/TC) 46.74 47.38 51.04 49.4 46.43 38.87 44.06 41.54
32.1 Miel final (lbs/ton caña) 23.82 22.22 23.3 22.4 21.23 21.29 23.5 23.92
32.2 Cachaza (lbs/ton caña) 3.66 3.74 3.56 4.2 3.85 2.83 1.3 1.43
32.3 Bagazo (lbs/ton caña) 13.92 13.62 14.2 12 12.06 8.77 8.64 9.37
32.4 Indeterminado (lbs/ton caña) 5.34 7.8 9.98 10.8 9.29 5.98 10.62 6.82
33 Rendimiento en lbs/ton caña 200 200.46 199.52 199.64 228.52 224.13 221.52 218.44
34 Rend BASE 96 POL lbs/TC 205.77 205.95 205.29 205.96 235.21 231.16 228.47 225.45
35 Wintery Carp 94.46 94.79 94.62 94.89
36 BHE 97.58 98.43 98.28 91.87
37 BHR 87.07 93.3 93 87.18
38 Overall Recovery (O. R.) 83.25 85.1 90.88 82.85
39 %Rec. Casa de Coc
40 %Rec. Total 80.85
41 Tiempo perdido(%)horas 27.26 24.04 25.9 25.11 24.69 25.98 28.96 32.05
41.1 Tiempo Total (%) horas 14.95 12.56 14.32 14.36 11.59 10.9 11.57 11.14
41.2 Tiempo Habil (%) horas 6.33 6.62 12.53 11.54
41.3 Falta de caña (%) horas 3.66 5.38 4.14 2.62 3.63 1.39 4.97
41.4 Ingenio (%) horas 5.63 4.78 5.5 5.56 3.63 2.99 2.74 3.24
41.5 Molinos (%) horas 3.02 6.7 0.7 1.05 0.52 1.84 0.73 1.16
42 Ton Cachaza Aplic Campo 48,394 38,302 52,319 50,258
43 Ton Cachaza Aplic Campo 6,688 6,030 10,724 23,385
44 No. Calderas 5 5 5 5
Calderas con separadores
de solidos en Gases
46 m3 de H20 por TC 6.35 11.98 19.23 13.4
m3 de H2O tratada al
final del proceso 5.52
Utiliza Subacetato de plomo
como clarificante
49 Días de zafra 159 176 192.26 151 128 128 146.43 143.22
Días hábiles programados
para moler
51 Días de molienda efectiva 112.8 114 129.49 127.27
52 Fecha de inicio de zafra 19-11-95 07-11-96 12-11-97 24-11-98 22-11-99 14-11-00 21-11-01 13-11-02
53 Fecha de finalización de zafra 26-04-96 03-05-97 23-05-98 24-04-99 28-03-00 21-03-01 14-04-02 05-04-03
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2005/06, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO TIERRA BUENA
HOJA 2
31
800,000 1,160,000 1,160,000 1,160,000 1,160,000 1,150,000
45
1
1,150,000
6.35
1 1 4
48
47
si
7.69
50
si si
120.1 122 135.18 138.22
si
33
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
1 Caña molida tons. 187,006 190,809 421,934 303,684 273,726 298,580 386,838 435,136 460,050 447,950 497,149 572,497 618,627 629,683 514,681 992,704 1,308,672 1,645,186 1,725,326 2,108,791
2 Pol % caña en Precorte 15.1 16.03
3 Pol % caña en ingenio 14.09 13.75 12.99 12.73
4 Pol % caña Industrial 12.36 12.6 12.3 13.11 12.82 13.1 14.01 13.45 13.33 13.14 12.99 12.75 12.97 12.51 13.86 14.09 13.75 12.99 12.73
5 Producción en qq 342,396 469,754 800,006 581,284 592,314 643,776 848,991 1,021,390 1,031,415 1,009,426 1,090,491 1,207,466 1,294,675 1,366,769 1,068,306 954,633 2,798,976 3,501,287 3,549,831 4,644,707
6 Jugo Primario
6.1 Brix 17.52 18.04 18.08 18.55 17.12 12.72 18.23 18.11 18.06 18.24 17.91 18.24 18.25 18.48 18.27 19.26 19.17 18.16 18.06
6.2 Pol 14.51 14.93 15.16 16.06 15.35 15.67 16.27 15.89 15.99 16.13 15.72 15.85 15.92 16.37 16.78 16.46 15.5 15.2
6.3 Pureza 82.78 82.76 83.87 86.58 88.71 88.45 89.28 87.75 88.55 88.45 87.76 86.85 87.25 89 88 87 86 85 84.13
6.4 % AR 1
7 Jugo Diluido
7.1 Brix 14.75 15.94 16.33 15.22 13 15.01 16.86 15.47 14.86 14.85 15.24 15.66 14.99 14.23 15.68 15.73 14.61 14.39
7.2 Pol 12.03 12.99 13.54 13.04 12.47 13.17 15 13.49 13.09 13.04 13.31 13.5 13.00 12.51 13.29 13.18 12.32 11.96
7.3 Pureza 81.54 81.48 82.94 85.66 88.17 87.74 88.89 87.22 88.08 87.83 87.28 86.24 86.69 87.9 84.76 83.83 84.28 83.1
7.4 % AR 0.77
8 Jugo Residual
8.1 Brix 5.48 7.08 5.92 3.38 3.03 3.61 3.44 4.45 4.00 3.63 2.94 2.82 3.02 2.21 3.72 3.57 3.05 3.56 1.72
8.2 Pol 4.22 5.54 4.66 2.71 2.31 2.92 2.86 3.66 3.35 2.98 2.4 2.18 2.32 1.69 2.83 2.27 2.81 1.26
8.3 Pureza 76.89 78.26 78.78 80.27 61.47 80.94 83.26 82.23 83.77 82.12 81.61 77.27 76.81 76.39 78.96 86.47 74.39 78.92 73.64
9 Jugo normal
9.1 Brix 17.92 18.68 18.6 17.61 17.52
9.2 Pol 15.75 15.83 15.59 14.84 14.56
9.3 Pureza 87.9 86.47 83.83 84.28 83.1
10 Jugo Clarificado
10.1 Brix 13.895
10.2 Pol 11.55
10.3 Pureza 83.12
11 Fibra % en caña 12.9 12.14 12.47 12.56 11.71 12.49 13.03 12.74 12.52 12.63 12.8 13.39 13.81 13.27 12.93 12.61 12.61 13.02 13.42
12 Pol % Bagazo 3.36 4.48 3.83 2.73 12.82 2.92 2.77 3.33 2.96 3.04 2.34 2.25 2 1.88 2.61 2.65 2.51 2.09 1.58
13 % de humedad en bagazo 50.18 50.64 51.25 50.26 49.23 50.32 50.61 49.62 49.91 49.73 51.09 50.41 50.03 49.5 50.56 50.41 49.35 52.09 48.16
14 Imbibición % caña 15.4 13.39 15.35 18.63 19.88 20.64 25.38 20.39 22.67 21.58 20.55 22.57 24.49 23.55 26.14 24.7 25.6 25.11 27.42
15 Imbibición % fibra 148.4 168.11 165.2 194.76 160.12 181.02 170.87 160.61 168.54 177.32 177.48 195.88 202.93 192.9 204.32
16 Extracción de sacarosa(%) 89.92 94.35 96.69 94.01 94.2 93.2 93.72 94.99 94.94 95.51 95.85 95.26 95.03 94.90 95.36 96.65
17 Razón de Molienda (TC/h) 183.68 169.95 198.26 183.74 196 186.75 191.17 207 5086.94 214.20 4189.91 304.17 383.00 416.67
18 Razon Molienda (Real/Prog) 0.99 1.78 210 180 4356.22 4763.83 3834.90 237.05 298.31 372.00 384.23 557.48
19 Cachaza % caña 3.39 3.96 3.31 4 3.41 3.26 2.13 2.85 2.45 2.48 3.09 3.25 3.37 3.82 3.22 3.64 3.47 3.57 2.94
20 Pol % en Cachaza 4.72 3.19 2.29 2.36 2.17 2.91 2.46 3.26 2.45 2.53 2.27 3.19 1.61 1.8 4.74 2.85 2.4 4.06 1.8
21 Meladura
21.1 Brix de la meladura 60.46 61.34 58.16 59.84 60.5 61.89 62.2 62.4 61.22 60.54 63.65 63.33 64.56 66.07 59.93
21.2 Pol 49.51
21.3 Pureza 82.61
21.4 Color
21.5 Turbidez
22 Meladura Clarificada
22.1 Brix meladura clarificada 63.6 61.3 64.69 62.54
22.2 Pol 52.68
22.3 Pureza 84.23
22.4 Color
22.5 Trubidez
23 Masa de primera
23.1 Brix 91.4 92.34 91.79 92.28 91.77 92.15 92.57 93.33 92.54 92.66 92.58 92.5 91.26 90.85 91.79 91.88 91.33 90.82 92.34
23.2 Pol 76.6 78.81 79.02 80.81 81.15 81.39 82.67 83.23 82.83 82.06 82.28 79.82 78.76 80.95 78.28 77.66 78.44 77.13
23.2 Pureza 83.81 85.35 86.09 87.57 88.43 88.33 89.31 89.19 89.5 88.56 88.87 86.29 86.3 89.1 87.44 85.20 85.03 86.37 83.53
24 Masa de segunda
24.1 Brix 94.03 94.77 94.29 94.93 93.78 93.84 93.4 93.65 93.34 94.34 93.53 94.2 94.03 92.68 93.75 94.39 93.32 92.55 93.51
24.2 Pol 66.26 67.81 66.84 69.87 69.38 68.14 68.04 69.4 69.4 70.11 68.365 66.96 67.43 72.41 62.53 74.36 65.54 65.405
24.3 Pureza 70.46 71.55 70.89 73.6 73.99 72.61 72.85 74.11 74.35 74.32 73.41 71.08 71.71 78.13 72.28 66.25 79.68 70.82 69.94
25 Masa tercera
25.1 Brix 97.3 97.25 97.1 98.98 97.31 97.76 97.95 97.27 98.24 98.38 97.41 97.72 98.01 96.42 97.51 97.08 96.04 95.23 96.14
25.2 Pol 54.93 56.03 54.78 56.03 55.4 55.57 55.97 55.99 54.12 54.8 53.6 54.83 54.73 57.24 52.06 51.15 51.49 50.85
25.3 Pureza 56.46 57.61 56.42 56.6 56.93 56.85 57.14 57.56 55.08 55.7 55.02 56.1 55.85 59.36 56.46 53.63 53.26 54.07 52.89
26 Magma B
26.1 Brix 89.07
26.2 Pol 84.135
26.3 Pureza 94.46
27 Magma C
27.1 Brix 88.1
27.2 Pol 75.48
27.3 Pureza 85.67
28 Miel Final
28.1 Brix 85.55 85.98 86.44 90.23 87.91 86.48 86.18 86.14 86.86 87.35 87.1 86.25 86.95 85.13 87.53 88.51 85.67 83.44
28.2 Pol 32.67 32.75 34.2 35.59 34.21 33.41 32.68 32.63 31.19 32.71 31.68 31.59 31.98 30.96 33.64 31.58 29.28 28.03
28.3 Pureza 38.19 38.1 38.76 39.59 38.91 38.41 37.93 37.87 35.92 37.45 36.38 36.62 36.78 36.37 40.27 38.43 35.68 34.18 33.59
28.4 % AR
29 Miel final (gal/TC) 5.82 5.62 5.25 5.44 4.92 6.71 5.79 6.4 6.02 6.25 6.64 5.84 6.27 9.48 6.22 6.68 6.57 8.22
30 Capacidad almacenaje (gls.) 100,000 518,949 2,138,877 518,950 500,000 518,950 1,518,949 1,518,949 1,500,000 1,000,000 500,000.00 2,000,000 2,000,000 2,030,600
31 Azúcar blanco estándar
31.1 Producción en qq 943,567 425,428 1,189,328 1,107,817 1,112,728 1,264,502
31.2 Porcentaje de la producción 88.32 42.49 31.64 0.31 0.27
31.3 Pol 99.74 99.75 99.81 99.80
31.4 Color 246 226 228 218
31.5 % de humedad 0.024 0.045 0.04 0.03
32 Azúcar refino local
32.1 Producción en qq
32.2 Porcentaje de la producción
32.3 Pol
32.4 Color
32.5 % de humedad
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
INGENIO TRINIDAD
HOJA 1
34
VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016
33 Azúcar morena
33.1 Producción en qq 76,393 1027.19
33.2 Porcentaje de la producción 7.15 0.02
33.3 Pol 99.55
33.4 Color 587
33.5 % de humedad 0.05
34 Azúcar crudo
34.1 Producción en qq 342,396 469,754 800,006 581,284 592,314 643,776 840,991 1,021,390 1,031,415 1,009,426 1,090,491 1,207,466 1,294,675 1,366,769 48,345 529,204 1,609,648 2393470.1 2,437,104 3,379,178
34.2 Porcentaje de la producción 100 100 100 100 100 100 100 100 100 1 1.00 4.52 57.51 68.36 0.69 0.73
34.3 Pol 97.46 97.37 97.93 98.17 98.24 98.24 98.17 98.45 98.98 98.59 98.67 98.51 98.72 99.06 98.56 99.02 99.16
34.4 Color 1675 1220 1582 1094.5
34.5 % de humedad 0.59 0.72 0.29 0.35 0.18 0.21 0.20 0.21 0.20 0.20 0.24 0.17 0.21 0.098 0.459 0.22
35 HTM
35.1 Producción total (galones)
35.2 HTM Azúcar equivalente (qq)
35.3 Porcentaje de la producción
36 Trash
36.1 % trash caña total
36.2 % trash vegetal
36.3 % trash mineral
36.4 % basura en caña (limpieza en seco) 2.35
37Capacidad de almacenamiento
azúcar (qq) 230,000 600,000 600,000 600,000 600,000 600 600,000 600,000 560,000 0 0 1,050,000
37.1 Granel en (qq) 600,000 600,000 600,000 600 600,000 600,000 500,000 600,000
37.2 Envasado en (qq) 60,000 450,000
38 Pérdida azúcar (lbs/TC) 50 68.9 62.66 49.84 43.16 48.38 49.79 48.26 43.54 46.54 51.71 48.89 45.09 43.26 0 69.8 59.73 51.4 55.5
38.1 Miel final (lbs/ton caña) 22.68 21.86 18.16 22.04 25.28 22.74 26.11 22.56 23.56 23.09 24.18 24.81 22.72 23.26 25.8 26.15 23.57 28.09
38.2 Cachaza (lbs/ton caña) 3.2 2.52 1.52 1.88 1.48 1.9 1.05 1.86 1.20 1.25 1.4 2.07 1.09 1.38 2.08 1.67 2.89 1.06
38.3 Bagazo (lbs/ton caña) 19.04 24.92 21.74 14.8 11.08 15.7 15.68 18.3 15.89 16.51 13.01 12.9 11.65 10.39 14.01 14.04 12.05 8.52
38.4 Indeterminado (lbs/ton caña) 5.08 19.6 21.24 11.12 5.32 8.04 6.95 5.54 2.89 5.69 13.12 9.11 9.63 8.23 27.91 17.87 12.89 12.28
38.5 Perdidas en patio caña (lb/ton caña) 5.55
39 Rendimiento en lbs/ton caña 183.09 183.07 189.6 191 216.38 218.08 217.4 234.73 224.22 225.33 219.35 210.91 209.28 217.06 207.57 213.88 212.82 205.75 200.23
40 Rend BASE 96 POL lbs/TC 185.87 185.69 193.64 221.27 222.14 222.48 240.04 229.93 232.33 225.26 216.77 214.75 223.21 215.56 220.81 220.14 213 207.32
41 Recuperación normal
42 Recuperación normal base 96 68.41 69.74 70.59 71.75
43 Recuperación total 75.90 78.67
44 Recuperación total base 96 78.36 79.71
45 Wintery Carp 93.3 95.14 93.86
46 BHE 100 91.97
47 BHR 86.33
48 Overall Recovery (O. R.) 82.45
49 Tiempo perdido(%)horas 42.24 31.84 35.07 34.06 35.25 24.89 22.55 24.92 22.91 32.24 33.44 39.64 22.02 12.66 27.72 39.78 19.88 34.48 21.32
49.1 Tiempo Total (%) horas 22.21 30.39 19.71 11.61 8.62 8.38 10.17 9.18 10.75 10.42 12.19 14.36 7.33 8.47 11.4 8.98 8.18 9.63 7.88
49.2 Tiempo Habil (%) horas 11.25 7.33 6.96 10.21 8.94 14.36 7.33 8.98 9.63 7.88
49.3 Falta de caña (%) horas 4.01 5.17 2.56 1.48 1.41 4.4 4 1.55 0.11 2.75 2.06 1
49.4 Ingenio (%) horas 12.99 9.63 8.02 8.15 6.96 5.72 8.95 9.19 10.21 8.94 7.86 5.57
49.5 Molinos (%) horas 3.03 1.45 0.56 0.62 9.67 1.18 2.26 2.79 1.42 1.29 0.62 1 0.79
49.6 Tiempo perdido Ingenio % tiempo total 4.19 10.36 6.68 6.95 5.29 5.18
49.7 Tiempo perdido Ingenio % tiempo hábil 6.68 5.29
49.8 Tiempo perdido molinos % tiempo total 5.96 4.23 4.75 2.32 0.38
49.9 Tiempo perdido molinos % tiempo hábil 4.23 2.32
50 Ton Cachaza Aplic Campo 4,679 5,292 21,220 47,890
51 Ton Cenizas Aplic Campo 0
52 No. Calderas 1 1 2 2 2 2 2 3 2 2 2 3 3 3
53Calderas con separadores de solidos
en Gases 1 1 1 2 3 3 2
54 m3 de H20 por TC 0.72
55 m3
de H2O tratada al final del proceso 0
56Utiliza Subacetato de plomo como
clarificante Si Si Si Si Si Si Si Si Si Si No No No No
57Kw-h producidos /TonFibra o Kw-h
producidos / TonBagazo 930.85
58Kw-h Vendido / Kw-h Producidos 0.72
59Lb Vapor escape / Ton Caña
60Kw-h Producidos con Bagazo
61Kw-h Producidos con Bunker
62Kw-h Producidos con otras Biomasas
63Kw-h Producidos con Carbón
64 Días de zafra 119 131.23 150.6 86 70.25 72.71 88.73 109.84 108 109 120.96 131.14 142.01 132.18 134 156.41 182.79 184.2 188 189
65 Días de molienda efectiva 91.34 62.09 81 81.3 99 109 88 108.36 115.15 142.01 132.18 182.79 169.13 187.1 189
66 Fecha de inicio de zafra 22-11-95 20-10-96 09-12-97 03-01-00 01-12-00 01-12-01 27-11-02 21-11-03 20-11-04 08-12-05 11-11-06 29-11-07 23/nov/08. 26-10-10 04-11-11 09-11-13 08-11-14
67 Fecha de finalización de zafra 19-03-96 30-04-97 08-05-98 24-02-99 14-03-00 15-02-01 27-02-02 18-03-03 11-03-04 20-03-05 08-04-06 05-04-07 28-04-08 04/abril/09. 24-03-10 05-05-12 12-05-13 14-05-14 29-05-16
Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.
INGENIO TRINIDAD
HOJA 2
ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA
35
CENTRO GUATEMALTECO DE INVESTIGACIÓN Y CAPACITACIÓN
DE LA CAÑA DE AZÚCAR
- CENGICAÑA -
5ª Avenida 5-55 Zona 14,
Europlaza, Torre 3, Nivel 18
Guatemala, C.A.
Tel.: (502) 2386 2201
Fax: (502) 2386 2205
Estación Experimental
Finca Camantulul, Km. 92.5
Santa Lucía Cotzumalguapa, Escuintla
Tel./Fax: (502) 7828 1000
(502) 7882-5130/5433/1001-06
E-MAIL:
[email protected] / [email protected]
http://www.cengicana.org
Alcance del Sistema de Gestión de la Calidad de CENGICAÑA
"Investigación y Desarrollo de Variedades de Caña de Azúcar y Tecnologías en
Manejo Integrado de Plagas, Agricultura de Precisión, Fertilización, Riegos, Malezas
y Madurantes, Recuperación de Sacarosa y Eficiencia Energética, y Capacitación
para la Agroindustria Azucarera"